Vitocal 300-g Technicalguidefeb2010

VIESMANN
Brine/water and water/water heat pump Single and two-stage, from 21 kW
VITOCAL 300-G
Technical guide
Heat pump with electric drive for DHW and central heating in mono-mode or dual mode heating systems.
VITOCAL 300-G
Type BW/BWS: Type WW:
Type BW/BWS, WW
Brine/water heat pump, 21.2 to 42.8 kW.
For single stage operation or operation at stage 1 of a twostage heat pump. Type BWS: As stage 2 of a two-stage heat pump for increased output in conjunction with type BW/WW. Highly flexible due to combination with modules of different output. Easier handling through small and light modules.
Type BW/WW:
Water/water heat pump, 28.1 to 57.4 kW.
5457 919 GB
2/2010
Index Index
1. Vitocal 300-G 1. 1 Product description ..................................................................................................... Benefits of type BW/BWS, WW .............................................................................. Delivered condition ................................................................................................. 1. 2 Specification ............................................................................................................... Specification ............................................................................................................ Dimensions of type BW/BWS, WW ......................................................................... Output diagrams ..................................................................................................... 2. 1 Primary circuit ............................................................................................................. Sensor well set, primary circuit ............................................................................... Brine circuit pressure switch ................................................................................... Brine accessory pack .............................................................................................. Primary pump .......................................................................................................... Brine distributor for geothermal collectors .............................................................. Brine distributor for geothermal probes/geothermal collectors ............................... Heat transfer medium Tyfocor ................................................................................ Filling station ........................................................................................................... 2. 2 Secondary circuit ........................................................................................................ Secondary pump ..................................................................................................... Safety equipment block ........................................................................................... 2. 3 Cooling ........................................................................................................................ Contact humidistat .................................................................................................. Natural cooling extension kit ................................................................................... 2-way motorised ball valve (DN 32) ........................................................................ Three-way diverter valve (R 1) ............................................................................. Room temperature sensor ...................................................................................... Frost stat ................................................................................................................. Fan convectors Vitoclima 200-C ............................................................................. 2. 4 DHW heating via an external heat exchanger ............................................................ 2-way motorised ball valve (DN 32) ........................................................................ Cylinder primary pump ............................................................................................ 3. 1 Power supply and tariffs ............................................................................................. Application procedure ............................................................................................. 3. 2 Positioning requirements ............................................................................................ Minimum clearances ............................................................................................... Min. space requirement .......................................................................................... Electrical connections ............................................................................................. 3. 3 Hydraulic connections ................................................................................................. Connections on the primary side brine/water (stages 1 and 2) ............................... Connections on the primary side water/water (stages 1 and 2) .............................. Connections on secondary side for two-stage heat pumps .................................... 3. 4 System versions ......................................................................................................... 3. 5 Sizing the heat pump .................................................................................................. Mono-mode operation ............................................................................................. Mono-energetic operation ....................................................................................... Dual mode operation ............................................................................................... Supplement for DHW heating ................................................................................. Supplement for setback mode ................................................................................ 3. 6 Heat source for brine/water heat pumps ..................................................................... Frost protection ....................................................................................................... Geothermal collector ............................................................................................... Geothermal probe ................................................................................................... Expansion vessel for primary circuit ....................................................................... Pipework, primary circuit ......................................................................................... Pump output supplements (percentage) for operation with Tyfocor ....................... 3. 7 Heat source for water/water heat pumps .................................................................... Groundwater ........................................................................................................... Calculating the required groundwater volume ........................................................ Permits for a groundwater/water heat pump system .............................................. Sizing the heat exchanger, primary circuit/separating heat exchanger .................. Cooling water .......................................................................................................... 3. 8 Central heating/central cooling ................................................................................... Heating circuit ......................................................................................................... Heating circuit and heat distribution ........................................................................ Cooling operation .................................................................................................... 4 4 4 5 5 7 8 11 11 11 11 12 13 14 16 16 17 17 18 19 19 19 19 19 19 19 19 22 22 22 22 22 22 23 23 23 26 26 28 31 33 34 34 35 35 35 36 36 36 36 39 40 41 43 43 43 44 44 45 45 46 46 46 47
2.
Installation accessories
3.
Design information
VIESMANN
VITOCAL 300-G
5457 919 GB
Index (cont.)
3. 9 Systems with heating water buffer cylinder ................................................................ Heating water buffer cylinder operated in parallel ................................................... Heating water buffer cylinder for optimised runtimes .............................................. Heating water buffer cylinder for bridging periods when the supply is blocked ...... 3.10 Water quality ............................................................................................................... Heating water .......................................................................................................... 3.11 DHW heating .............................................................................................................. DHW connection ..................................................................................................... Function description regarding DHW heating ......................................................... Hydraulic connection, primary store system ........................................................... 3.12 Cooling operation ........................................................................................................ Types and configuration .......................................................................................... Cooling function Natural cooling ............................................................................. Hydraulic connection, natural cooling function ........................................................ 3.13 Swimming pool water heating ..................................................................................... Hydraulic connection, swimming pool ..................................................................... Sizing the plate heat exchanger .............................................................................. 3.14 Connection of solar thermal systems .......................................................................... Sizing the solar expansion vessel ........................................................................... 4. Heat pump control unit 4. 1 Vitotronic 200, type WO1A ......................................................................................... Structure and functions ........................................................................................... Time switch ............................................................................................................. Setting the operating programs ............................................................................... Frost protection function ......................................................................................... Heating and cooling curve settings (slope and level) .............................................. Heating systems with heating water buffer cylinder or low loss header .................. Outside temperature sensor ................................................................................... Specification Vitotronic 200, type WO1A ................................................................ 4. 2 Control unit accessories ............................................................................................. Contactor relay ........................................................................................................ Contact temperature sensor as system flow temperature sensor ........................... Cylinder temperature sensor ................................................................................... Thermostat for controlling the swimming pool temperature .................................... Contact temperature sensor ................................................................................... Mixer motor ............................................................................................................. Extension kit for one heating circuit with mixer with integral mixer motor ............... Extension kit for one heating circuit with mixer for separate mixer motor ............... Immersion thermostat ............................................................................................. Contact thermostat .................................................................................................. Vitotrol 200A ........................................................................................................... Room temperature sensor for separate cooling circuit ........................................... KM BUS distributor ................................................................................................. External extension H1 ............................................................................................. Vitocom 100, type GSM .......................................................................................... Vitocom 300, type FA5, FI2, GP2 ........................................................................... LON communication module ................................................................................... LON connecting cable for data exchange between control units ............................ Extension of the connecting cable .......................................................................... Terminator ............................................................................................................... 47 47 48 48 48 48 49 49 49 50 53 53 53 53 56 56 57 57 58 59 59 59 60 60 60 61 61 61 62 62 63 63 63 63 64 64 65 65 65 66 66 67 67 67 68 69 70 70 70
5.
Keyword index
.............................................................................................................................................. 71
5457 919 GB
VITOCAL 300-G
VIESMANN
Vitocal 300-G 1.1 Product description 1

Heat pumps with electric drive for DHW and central heating in monomode, mono-energetic or dual mode operation. The brine/water heat pumps extract heat from the ground with the help of geothermal collectors or probes. The ground provides almost completely stable temperatures all the year round, enabling the heat pumps to operate virtually independently of the outside temperature. They can cover the entire heat demand of a building, even on colder days. The water/water heat pumps with delivery and return wells gain heat from the groundwater which offers stable temperatures, enabling the heat pumps to achieve constantly high COPs. Consequently they are suitable for year round heating operation and DHW provision.
Benefits of type BW/BWS, WW

A B C D Hermetically sealed Compliant scroll compressor Condenser Evaporator Only type BW/WW: Weather-compensated, digital heat pump control unit Vitotronic 200, type WO1A
Mono-mode for central and DHW heating. Menu-guided heat pump control unit Vitotronic 200, type WO1A, for weather-compensated heating mode. Max. flow temperature of 60 C for high DHW convenience and ideal for modernising an existing radiator heating system. High COP to EN 14511: up to 4.8 (brine 0 C/water 35 C). Low operating costs with the highest efficiency at every operating point through the innovative RCD (Refrigerant Cycle Diagnostic) system with electronic expansion valve. Especially suitable for low heating system temperatures, e.g. underfloor heating.
Highly flexible due to combination with modules of different output. Low noise and vibration emissions through 3-D sound concept Convenient for applying for subsidies: with integral energy statement. Easier handling through small and light modules. Higher output can be achieved through cascade arrangement: 21.2 to 342.4 kW Type BWS: As stage 2 of a two-stage heat pump for increased output in conjunction with type BW and WW.
Delivered condition
Type BW Compact heat pump design (with soft starter). Epoxy-coated casing. CFC-free, non-combustible refrigerant R 410A (refrigerant mixture, comprising 50 % R 32 and 50 % R 125). Evaporator and condenser made from copper-soldered stainless steel plate heat exchanger (1.4401), for the heating circuit and brine/ groundwater circuit. Electronic expansion valve and patented refrigerant distribution. New refrigerant RCD (Refrigerant Cycle Diagnostic) circuit diagnostic system. Outside temperature sensor, flow and return temperature sensors plus sensors for the primary circuit flow and return. With fitted weather-compensated digital heat pump control unit Vitotronic 200, type WO1A Type WW Heat pump type BW Water/water heat pump conversion kit (frost stat for primary circuit and flow limiter for well circuit) Type BWS Heat pump type BW without heat pump control unit
VIESMANN
VITOCAL 300-G
5457 919 GB
Vitocal 300-G (cont.) 1.2 Specification

Specification
Type BW/BWS BW/BWS Output data to DIN EN 14511 (0/35 C, 5 K spread) Rated heating output Refrigerating capacity Power consumption Coefficient of performance (COP) Output data to DIN EN 255 (0/35 C, 10 K spread) Rated heating output Refrigerating capacity Power consumption Coefficient of performance (COP) Brine (primary circuit) Content Min. flow rate (t = 5 K) Pressure drop Max. flow temperature Min. flow temperature Heating water (secondary circuit) Content Min. flow rate (t = 10 K) Pressure drop Max. flow temperature Type WW WW Output data to DIN EN 14511 (10/35 C, 5 K spread) Rated heating output Refrigerating capacity Power consumption Coefficient of performance (COP) Brine (primary circuit) Content Min. flow rate (t = 4 K) Pressure drop Max. inlet temperature Min. inlet temperature Heating water (secondary circuit) Content Min. flow rate (t = 10 K) Pressure drop Max. flow temperature Type BW/BWS, WW BW/BWS, WW Rated voltage, heat pump compressor stage 2 (type BWS) Rated current, compressor Starting current, compressor (with starting current limiter) Starting current, compressor with stalled armature Compressor fuse Rated voltage control unit/PCB Fuse protection, control unit/PCB Fuse, control unit/PCB Rated capacity, control unit/PCB Max. electr. power consumption, control unit/electronics, heat pump stage 1 (type BW/WW) Max. electr. power consumption, control unit/PCB, heat pump stage 2 (type BWS) Electr. power consumption, control unit/electronics, stages 1 and 2 Protection class IP rating 121 kW kW kW 21.2 17.0 4.48 4.73 21.5 17.5 4.33 4.97 7.3 3300 90 25 5 7.3 1900 30 60 129 28.8 23.3 5.96 4.83 29.2 23.8 5.75 5.08 9.1 4200 120 25 5 9.1 2550 48 60 145 42.8 34.2 9.28 4.6 43.5 35.0 9.16 4.8 12.7 6500 200 25 5 12.7 3700 60 60
kW kW kW
l l/h mbar C C l l/h mbar C
121 kW kW kW 28.1 23.7 4.73 5.94 7.3 5200 200 25 -5 7.3 1900 30 60
129 37.1 31.4 6.2 6.0 9.1 7200 300 25 -5 9.1 2550 48 60
145 58.9 48.9 10.7 5.5 12.7 10600 440 25 -5 12.7 3700 60 60
l l/h mbar C C l l/h mbar C
121 V A A A A V A W W 16 <30 95 1xC16A 3-pole
1000 25 20
129 3/PE 400 V/50 Hz 22 41 118 1xC25A 3-pole 1/N/PE 230 V/50 Hz 1xB16A 6.3 A (slow) /250 V 1000 25 20 45 I IP 20
145 34 47 174 1xC40A 3-pole
1000 25 20 45 I IP 20
45 I IP 20
5457 919 GB
VITOCAL 300-G
VIESMANN
Vitocal 300-G (cont.)

BW/BWS, WW Refrigerant circuit Refrigerant Fill volume Compressor Permiss. operating pressure, high pressure side Permiss. operating pressure, low pressure side Permiss. operating pressure Primary circuit Secondary circuit Dimensions Total length Total width Total height (with open control unit) Connections Primary flow and return Heating flow and return Weight Heat pump stage 1 (type BW/WW) Heat pump stage 2 (type BWS) Sound power level at 0/35 C (test with reference to DIN EN ISO 9614-2) 121 129 145
kg Type bar bar bar bar mm mm mm G G kg kg dB(A)
R 410 A 6.5 7.3 Hermetically sealed scroll compressor 43 43 28 28 3 3 1085 780 1267 2 2 282 277 42 3 3 1085 780 1267 2 2 305 300 44
10.0 43 28 3 3 1085 780 1267 2 2 345 340 44
VIESMANN
VITOCAL 300-G
5457 919 GB

Dimensions of type BW/BWS, WW
1
< 42 V 230 V 400 V < 42 V 230 V 400 V
301 171 88 86
= 300
540 270 230
540 270 230
60
1025
780
Type BWS on the left; type BW/WW on the right
780
5457 919 GB
1025
60
VITOCAL 300-G
VIESMANN
1074 1267
1074
86 88 171 301
87

Output diagrams
Type 121
1
35 D E F G D E F G
30
25
A B C D E F G THV
Heating output Refrigerating capacity Power consumption THV = 35 C THV = 45 C THV = 55 C THV = 60 C Heating circuit flow temperature
Note Data for the COP was calculated with reference to DIN EN 14511.
20 A 15 B 10
Output in kW
C 5
G F E D
Coefficient of performance (COP)
0 -5 0 5 10 Water or brine temperature in C 8 7 6 5 4 3 2 1 0 -5 0 5 10 Water or brine temperature in C
15
D E F G
15
VIESMANN
VITOCAL 300-G
5457 919 GB

Type 129
45 D E F G D E 30 F G 25 A 20 B 15 G F E D
40
35
A B C D E F G THV
10
Output in kW
C 5
Coefficient of performance (COP)
0 -5 0 5 10 Water or brine temperature in C 8 7 6 5 4 3 2 1 0 -5 0 5 10 Water or brine temperature in C
15
D E F G
15
5457 919 GB
VITOCAL 300-G
VIESMANN

Type 145
70 D E F G D E F G
60
50
A B C D E F G THV
40 A 30 B 20
Coefficient of performance (COP) Output in kW
C 10
G F E D
0 -5 0 5 10 Water or brine temperature in C 7 6 5 4 3 2 1 0 -5 0 5 10 Water or brine temperature in C
15
D E F G
15
10
VIESMANN
VITOCAL 300-G
5457 919 GB
Installation accessories 2.1 Primary circuit

Sensor well set, primary circuit
Part no. 7460 714 For on-site primary circuit pipework. Components: Pipe with connection R1 (2 pce) Sensor well for temperature sensors (flow and return) Note The temperature sensors are included in the standard delivery of the heat pump.
2
Brine circuit pressure switch
Part no. 9532 663 Note Cannot be used in conjunction with potassium carbonate-based heat transfer medium.
Brine accessory pack

Only for single stage heat pump type BW 121 and BW 129. For systems with a brine circuit pump (primary pump) in the brine return. Suitable for Viessmann heat transfer medium "Tyfocor" based on ethylene glycol (see chapter "Heat transfer medium"). Brine accessory pack for single and two-stage heat pumps, thermally insulated with vapour diffusion-proof material. Components: Air separator Safety valve (3 bar) Pressure gauge Drain & fill valves (2 pce) Fittings for installing the primary pump Shut-off valves Wall mounting bracket Thermal insulation (vapour diffusion-proof) Expansion vessel Subject to part no., with or without circulation pump Heat pump type Expansion vessel BW 121 BW 129 BW 145 35 l 50 l on-site Part no. for brine accessory pack Z008 585 Z008 586 on-site Circulation pump curves See chapter "Primary pump".
5457 919 GB
Without circulation pump (Connection set for on-site circulation pump G 2) With Wilo high efficiency circulation pump, type Stratos Para (3 - 11 m), 230 V~ (Connection set for on-site circulation pump G 1) With Wilo standard circulation pump: Type TOP S 30/7, 400 V~ (Connection set for onsite circulation pump G 2) Type TOP S 30/10, 400 V~ (Connection set for onsite circulation pump G 2)
Z008 594
Z008 591
Z008 592
VITOCAL 300-G
VIESMANN
11
Installation accessories (cont.)

670 E
G 1
86
D
G 1
2
360 H
G 1
B
G 1
L
A B C D E F
C
G H K L M N Pressure gauge Safety valve (3 bar) Primary circuit return (brine outlet, brine accessory pack) Expansion vessel connection Primary circuit return (heat pump brine outlet) Primary pump
Primary circuit flow (heat pump brine inlet) Ball valve Drain & fill valve Pressure switch connection Air separator Primary circuit flow (brine inlet, brine accessory pack)
Assembly and installation information Fit the brine accessory pack horizontally to ensure the correct function of the air separator. Fit the air blow-off connector above the brine accessory pack. Check the circulation pump for an adequate residual head (see curves). Position the pump cable entry so that it points downwards or to the l.h. or r.h. side, or turn the pump head if required. If the brine circuit pressure switch is not connected, the brine accessory pack can also be installed in the external interconnecting duct (waterproof).
Primary pump
For installation in the primary circuit return (brine return) Components: Circulation pump 400 V~ Thermal insulation (vapour diffusion-proof) Contactor relay Heat pump type Wilo standard circulation pump, type TOP S 30/7, 400 V~ Wilo standard circulation pump, type TOP S 30/10, 400 V~ BW 121 BW 129 Circulation pump part no. Z007 441 BW 145 on-site Note For operation with water/Tyfocor, the pump output supplements should be taken into account (see page 43).
Z007 442 5457 919 GB VITOCAL 300-G
12
VIESMANN
192
192

Wilo standard circulation pump curves Wilo high efficiency circulation pump curves Only in conjuction with brine accessory pack.
8 7 6 5 4 3
Head in m
(2
1 )
Head in m
ax
.(
in.
2 1
(3
12 10 8 6 4 2 0 0 1 2 Pump rate in m/h
)
160 140 120 100 80 60 40 20 0
max. 10 m
0 1 2 3 Pump rate in m/h
Output in W
8m 6m 4m 2m
Type TOP S 30/7, 400 V~
0 1 2 Pump rate in m/h
12 11 10 9 8 7 6 5 4
Head in m
Type Stratos Para (3 - 11 m), 230 V~
ax .
(1 )
in.
(2 (3 )
3 2 1 0 0 1 2 3 4 Pump rate in m/h
9 10 11 12
Type TOP S 30/10, 400 V~
Brine distributor for geothermal collectors

(Vitocal rated heating output: max. 37.1 kW) Part no. 7143 762 Brass brine distributor, pre-assembled on two anti-vibration mounts. Can be fitted to the house wall, in the cellar duct or in the central service duct. Components: 2 headers for flow and return Flow and return connections for 10 brine circuits, ball valves and locking ring fittings (PE 20 2.0) 2 quick-acting air vent valves 1 drain & fill valve per header Up to 4 brine distributors can be connected to each flow and return.
5457 919 GB
VITOCAL 300-G
VIESMANN
13

670 545 33
52
1"
55
1"
200
63
D Ball valve for filling and draining E Ball valves for shutting off the individual circuits F Sound-absorbing panel
A Header G 1 (flow) B Header G 1 (return) C Locking ring fittings for PE 20 2.0 mm Connection versions
VL 1 2 3 4 5 6 7 8 910 10 9 8 7 6 5 4 3 2 1 RL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
RL Brine return VL Brine flow
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11
A Brine flow B Brine return Note For the allocation of brine distributor to heat pump type, see table in design information, "Heat sources for brine/water heat pumps", page 37.
Brine distributor for geothermal probes/geothermal collectors

Locking ring fittings PE 25 x 2.3 Number of brine circuits Geothermal Geothermal probes collectors 2 3 4 Part no.
PE 32 x 2.9
2 3 4 2 3 4
7373 332 7373 331 7182 043 7373 330 7373 329 7143 763
Brine distributor for geothermal probes/geothermal collectors Nickel-plated brine distributor. Can be fitted to the house wall, in the cellar duct or in the central service duct. Components: Header for separate flow and return Flow and return connections for 2, 3 or 4 brine circuits, ball valves and locking ring fittings (PE 25 2.3 or PE 32 2.9) Installation accessories 2 drain & fill valves
Up to 4 brine distributors can be connected to each flow and return. Brine distributors for 2, 3 and 4 brine circuits can be combined in any order.
14
VIESMANN
VITOCAL 300-G
5457 919 GB

175
335
B A C E
80
80
130
D
Brine distributor for 4 brine circuits
80
Brine distributor for 2 brine circuits
255
B A C E
A Union nut G 2 for ball valve connection, locking ring fitting or a further module B Ball valve for filling and draining C Header G 1 D Locking ring fittings for PE 32 2.9 mm or PE 25 2.3 mm E 2" end cap with G plug F Ball valves for shutting off the individual circuits
130
80
Brine distributor for 3 brine circuits Connection versions
1 2 3 4
VL
VL
4 3 2 1
RL
1 2 3 4
5 6 7 8
Example for 4 brine circuits RL Brine return VL Brine flow
4 3 2 1
RL
8 7 6 5
Example for 8 brine circuits RL Brine return VL Brine flow Note For the allocation of brine distributor to heat pump type, see tables in design information, "Heat sources for brine/water heat pumps", pages 37 and 39.
5457 919 GB
VITOCAL 300-G
VIESMANN
15

Heat transfer medium Tyfocor
30 l in a disposable container Part no. 9532 655 200 l in a disposable container Part no. 9542 602 Light green ready mixed medium for the primary circuit, down to 15 C, based on ethylene glycol with corrosion inhibitors.
Filling station
Part no. 7188 625 For filling the primary circuit. Hose, inlet side (0.5 m) Connection hose (2 pce, each 2.5 m) Packing crate (can be used as flushing tank)
Components: Self-priming impeller pump (30 l/min) Dirt filter, inlet side
16
VIESMANN
VITOCAL 300-G
5457 919 GB
Installation accessories (cont.) 2.2 Secondary circuit

Secondary pump
Secondary pump (DHW and central heating) Wilo standard circulation pump, type RS 25/6-3, 230 V~ (only for Vitocal with rated heating output up to 28.8 kW) Secondary pump (central heating) Grundfos, type UPS 25-60, 230 V~ Laing EC Vario 25/180 G (class B), 230 V~ Wilo standard circulation pump curves Grundfos curves Part no. 7338 850
6.0 5.0 4.0

Head in m
3 2 UPS 25-60
Part no. 7338 851 Part no. 7374 788
3.0 1 2.0 1.0 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Flow rate in m/h
6 5 4 3
Head in m
(2) n. (3)
Type UPS 25-60, 230 V~ Laing curves
ma
2 1 0
mi
x.
(1)
0 1 Pump rate in m/h
70 60 50 40 30
Output in W
6 E6 vario 5 4 E4 vario 3 2 1 0 0.0 0.5 1.0 1.5 2.0 Flow rate in m/h
Head in m
2.5
3.0
max. (1) (2) min. (3)
Type E4/E6 Vario 25/180, 230 V~
20 10 0 0 1 Pump rate in m/h 2 3 4
6 5 E6 auto 4 3 E4 auto 2 1 0 0.5 1.0 1.5 2.0 2.5 0.0 Flow rate in m/h
Head in m
3.0
3.5
Type E4/E6 Auto 25/180, 230 V~
Type RS 25/6-3, 230 V~
5457 919 GB
VITOCAL 300-G
VIESMANN
17

Wilo high efficiency circulation pump curves Only in conjunction with a hydraulic module.
7 6 5 4 3
Head in m
2 1 0 0 1 2 Pump rate in m/h 3 4
60
Output in W
40 0 0 1 2 Pump rate in m/h 3 4
Type Stratos Para (1 - 7 m), 230 V~
Safety equipment block

Part no. 7143 779 Components: Safety valve R (blow-off pressure 3 bar) Pressure gauge Automatic air vent valve with automatic shut-off facility Thermal insulation
144
80
23
18
VIESMANN
VITOCAL 300-G
5457 919 GB
Installation accessories (cont.) 2.3 Cooling

Contact humidistat
Part no. 7181 418 Dew point contact switch to prevent the formation of condensate
Natural cooling extension kit

Part no. 7179 172 Components: PCB for processing signals and controlling the natural cooling function Connection plug Installation accessories
2-way motorised ball valve (DN 32)

Part no. 7180 573 With electric drive (230 V~) Connection R 1"
Three-way diverter valve (R 1)

Part no. 7165 482 With electric drive (230 V~) Connection R 1
Room temperature sensor

Part no. 7408 012 For a separate cooling circuit. For specification see chapter on control unit accessories (from page 62)
Frost stat
Part no. 7179 164 Safety switch to protect the cooling heat exchanger from frost.
Fan convectors Vitoclima 200-C

With three-way control valve With 4-pipe heat exchanger for heating and cooling For wall mounting Fan convector Vitoclima 200-C Plinth for floor mounting Air filter (5 pce) Type V202H Z004 926 7428 521 V203H Z004 927 7267 205 7428 522 7428 523 V206H Z004 928 V209H Z004 929
5457 919 GB
VITOCAL 300-G
VIESMANN
19

Specification Fan convectors Vitoclima 200-C Cooling capacity Output Power supply [terminals] Fan power consumption at speed V1 at speed V2 at speed V3 at speed V4 at speed V5 Cooling valve kv value Connection Heating valve kv value Connection Condensate connection Thermostatically activated servomotor Max. permiss. ambient temperature Max. permiss. media temperature Power consumption Rated current Weight Factory-set fan speed Type kW kW V202H 2.0 2.0 V203H 3.4 3.7 1/N/PE 230 V/50 Hz 57 47 39 36 33 1.6 R 1/2 1.6 R 1/2 18.5 50 110 3 13 30 V206H 5.6 5.3 V209H 8.8 9.4
W W W W W m3/h
45 37 27 19 16 1.6 R 1/2 1.6 R 1/2 18.5 50 110 3 13 20
107 81 64 55 41 1.6 R 1/2 1.6 R 1/2 18.5 50 110 3 13 39
188 132 112 101 90 2.5 R 3/4 1.6 R 1/2 18.5 50 110 3 13 50
m3/h mm C C W mA kg
Dimensions
a b
73
231 204
170
90
c
Front and side view A Plinth (accessory) Type V202H V203H V206H V209H Dimensions in mm a b 768 762 1138 1132 1508 1502 1508 1502
c 478 478 478 578
100
20
VIESMANN
VITOCAL 300-G
5457 919 GB

a
A B C D E F Air outlet Top 4 fixing holes 7 8 mm Bottom Floor Air inlet Dimensions in mm b c 430 360 430 360 430 360 530 365
Type V202H V203H V206H V209H a 500 870 1240 1240
d 150 150 150 157
Wall mounting (front view) A B C D E F R.H. L.H. Heating return connection Cooling return connection Heating flow connection Cooling flow connection Dimensions in mm d e f 254 390 408 254 390 408 254 390 408 246 495 506
100
220
a b
a b
220
Type V202H V203H V206H V209H a 98 98 98 83 b 56 56 56 40 c 237 237 237 235
g 147 147 147 145
h 189 189 189 188
k 518 518 548 618
f e
d c
g h
g h
100
Position of the hydraulic connections (side view, both sides)
5457 919 GB
100
c d
e f
VITOCAL 300-G
VIESMANN
21
Installation accessories (cont.) 2.4 DHW heating via an external heat exchanger
2-way motorised ball valve (DN 32)
Part no. 7180 573 With electric drive (230 V~) Connection R 1"
Cylinder primary pump

For DHW heating via a plate heat exchanger (on-site). Grundfos UPS 25-60 B Part no. 7820 403 Grundfos UPS 32-80 B Part no. 7820 404 Curves
6.0
9 8 7 6 5
UPS 32-80 B
3 2
4
UPS 25-60B
5.0 4.0 3.0
Head in m
2 1 0 0 1 2 3 4 Pump rate in m/h 5 6 7 8 9 10 11
Head in m
2.0 1.0 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Pump rate in m/h
Type UPS 32-80 B, 230 V~
Type UPS 25-60 B, 230 V~
Design information 3.1 Power supply and tariffs

According to current Federal tariffs [Germany], the electrical demand for heat pumps is considered domestic usage. Where heat pumps are used to heat buildings, the local power supply company must first give permission [check with your local power supply company]. Check the connection conditions specified by your local power supply utility for the stated equipment details. It is crucial to establish whether a mono-mode and/or mono-energetic heat pump operation is feasible in the supply area. It is also important to obtain information about standing charges and energy tariffs, about the options for utilising off-peak electricity during the night and about any power-off periods. Address any questions relating to these issues to your customer's local power supply utility.
Application procedure
The following details are required to assess the effect of the heat pump operation on the grid of your local power supply utility: User address Location where the heat pump is to be used Type of demand in accordance with general tariffs (domestic, agricultural, commercial, professional and other use) Intended heat pump operating mode Heat pump manufacturer Type of heat pump Connected load in kW (from rated voltage and rated current) Max. starting current in A Max. heat load of the building in kW
3.2 Positioning requirements

The installation room must be dry and safe from the risk of frost. Never install the appliance in living spaces or directly next to, below or above quiet rooms/bedrooms. Maintain the minimum clearances and minimum room volume (see the following chapter). Sound insulation measures: Heat pump installation on anti-vibration platforms or plinths (see next chapter). Reduction of reverberative surfaces, particularly on walls and ceilings. Rough structural renders absorb more sound than tiles. If quietness is a particularly important consideration, apply soundabsorbing material to the walls and ceilings (commercially available). Hydraulic connections: VITOCAL 300-G
22
VIESMANN
5457 919 GB
Design information (cont.)

Always make hydraulic heat pump connections flexible and stressfree (e.g. by using Viessmann heat pump accessories). Apply anti-vibration fixings to pipework and installations. To prevent condensation, thermally insulate lines and components in the primary circuit with vapour diffusion-proof materials.
Minimum clearances
Note Additional strain relief clamps are required for the power cables if the clearance behind the heat pump is more than 80 mm. Observe clearances required for installation and maintenance
A 400 400
= 300
A
1500
400
400
1500
Type BW/BWS, WW, type BWS (stage 2) is always positioned to the left of type BW, WW (stage 1) A Clearance depends on on-site installation and location
Type BW, WW A Clearance depends on on-site installation and location
Min. space requirement

According to DIN EN 378 the minimum volume for the installation room depends on the amount and the consistency of the refrigerant. Vmin = mmax G Note If several heat pumps are to be installed in one room, add the minimum room volumes of the individual appliances together.
Vmin Minimum room volume in m3 mmax max. amount of refrigerant in kg G Practical limit in accordance with DIN EN 378, subject to the refrigerant constituency Refrigerant R 407 C R 410 A R 134 A Practical limit in kg/m3 0.31 0.44 0.25
Taking into account the refrigerant used and the fill volume, the following minimum room volumes result: Rated heating output Min. space requirement 21.2 kW 15 m3 28.8 kW 17 m3 42.8 kW 23 m3
Electrical connections
Observe the technical connection requirements specified by your local power supply utility. Your local power supply utility will provide you with details regarding the required metering and switching equipment. A separate electricity meter should be provided for the heat pump. Viessmann heat pumps operate with 400 V~ (in some countries 230 V models are also available). The control circuit requires a power supply of 230 V~. The control circuit fuse (6.3 A) is located in the heat pump control unit.
5457 919 GB
VITOCAL 300-G
VIESMANN
23

Power-OFF It is possible for the power supply utility to shut down the compressor and instantaneous heating water heater (if installed). The ability to carry out such a shutdown may be a power supply utility requirement for providing a lower tariff. Single stage heat pump This must not shut down the power supply to the heat pump control unit.
D E O F M G L A P R S
3
C
K H
A C D E F G H K L
Heat pump type BW, WW DHW cylinder Outside temperature sensor, sensor lead (2 x 0.75 mm2) DHW circulation pump, power cable (3 x 1.5 mm2) Cylinder temperature sensor, sensor lead (2 x 0.75 mm2) Junction box Motorised two-way valve, normally closed Cylinder primary pump (DHW side), power cable (3 x 1.5 mm2 ) Circulation pump for cylinder heating (heating water side), power cable (3 x 1.5 mm2 ) or Three-way diverter valve, power cable (5 x 1.5 mm2) Recommendation: use the circulation pump for cylinder heating as hydraulic balancing is better achieved than with the three-way diverter valve. M Circulation pump, primary circuit (brine), power cable (3 x 1.5 mm2 or for circulation pump with thermal circuit breaker 5 x 1.5 mm2) If a 400 V~ circulation pump is used, it should be connected via a contactor relay.
O Secondary pump, power cable (3 x 1.5 mm2) Further circulation pumps are required for heating water buffer cylinders, heating circuits with mixers and external heat sources; see system scheme, page 33. P Instantaneous heating water heater (on site): An instantaneous heating water heater (on site) can only be installed outside the heat pump. The flow temperature sensor system must be installed in the direction of flow downstream of the instantaneous heating water heater. Power cable: See details provided by manufacturer Control via heat pump control unit R Heat pump control unit power cable, 230 V~, 50 Hz (5 x 1.5 mm2) with power-OFF contact S Compressor power cable, 400 V~ (see table) U Electricity meter/mains
Type WW: Note the following additional components: Well pump (If a 400 V~ well pump is used, it should be connected via a contactor relay.) Flow limiter Frost stat Separating heat exchanger Recommended power cables: Type BW 121, WW 121 BW 129, WW 129 BW 145, WW 145
Note For heating water buffer cylinders, heating circuits with mixers, external heat sources (gas/oil/wood) etc., additional supply and control cables and sensor leads must be factored in. Check the core cross-section of the power cables and enlarge if required.
Heat pump control unit (230 V~) 5 x 1.5 mm2 5 x 1.5 mm2 5 x 1.5 mm2
Compressor (400 V~) 4 x 2.5 mm2 4 x 4.0 mm2 4 x 6.0 mm2 Max. cable length 50 m 50 m 40 m
Line lengths in the heat pump plus wall clearance: Type BW, WW Heat pump control unit power supply (230 V~) 1.0 m Compressor power supply (400 V~) Additional power cables 1.0 m 1.5 m
24
VIESMANN
VITOCAL 300-G
5457 919 GB
BWS A connecting cable is used for the power supply 1.0 m Connecting cable

Two-stage heat pump
D E O F G K H M N L B A P R S T
A B C D E F G H K L
Heat pump type BW, WW (stage 1) Heat pump type BWS (stage 2) DHW cylinder Outside temperature sensor, sensor lead (2 x 0.75 mm2) DHW circulation pump, power cable (3 x 1.5 mm2) Cylinder temperature sensor, sensor lead (2 x 0.75 mm2) Junction box Motorised two-way valve, normally closed Cylinder primary pump (DHW side), power cable (3 x 1.5 mm2 ) Circulation pump for cylinder heating (heating water side), power cable (3 x 1.5 mm2 ) or Three-way diverter valve, power cable (5 x 1.5 mm2) Recommendation: use the circulation pump for cylinder heating as hydraulic balancing is better achieved than with the three-way diverter valve. Two circulation pumps for cylinder heating are required for the two-stage heat pump (one for every stage; see page 31). M Circulation pump, primary circuit (brine), power cable (3 x 1.5 mm2 or for circulation pump with thermal circuit breaker 5 x 1.5 mm2) If a 400 V~ circulation pump is used, it should be connected via a contactor relay. With the two-stage heat pump, either a common primary pump can be used for both stages, or a separate primary pump can be used for each stage.
N Electrical connecting cables between heat pump stage 1 and 2 (standard delivery) O Secondary pump, power cable (3 x 1.5 mm2) Two secondary pumps are required for the two-stage heat pump (one for every stage; see page 31). Further circulation pumps are required for heating water buffer cylinders, heating circuits with mixers and external heat sources; see system scheme, page 33. P Instantaneous heating water heater (on site): An instantaneous heating water heater (on site) can only be installed outside the heat pump. The flow temperature sensor system must be installed in the direction of flow downstream of the instantaneous heating water heater. Power cable: See details provided by manufacturer Control via heat pump control unit R Heat pump control unit power cable, 230 V~, 50 Hz (5 x 1.5 mm2) with power-OFF contact S Compressor power cable, type BW, WW, 400 V~ (see table) T Compressor power cable, type BWS, 400 V~ (see table) U Electricity meter/mains
Type WW: Note the following additional components: Well pump (If a 400 V~ well pump is used, it should be connected via a contactor relay.) Flow limiter Frost stat Separating heat exchanger Recommended power cables: Type BW 121, WW 121 BWS 121 BW 129, WW 129 BWS 129 BW 145, WW 145 BWS 145
Note For heating water buffer cylinders, heating circuits with mixers, external heat sources (gas/oil/wood) etc., additional supply and control cables and sensor leads must be factored in. Check the core cross-section of the power cables and enlarge if required.
Heat pump control unit (230 V~) 5 x 1.5 mm2 5 x 1.5 mm2 5 x 1.5 mm2
Compressor (400 V~) 4 x 2.5 mm2 4 x 2.5 mm2 4 x 4.0 mm2 4 x 4.0 mm2 4 x 6.0 mm2 4 x 6.0 mm2 Max. cable length 50 m 50 m 50 m 50 m 40 m 40 m
5457 919 GB
Line lengths in the heat pump plus wall clearance: Type BW, WW Heat pump control unit power supply (230 V~) 1.0 m Compressor power supply (400 V~) Additional power cables VITOCAL 300-G 1.0 m 1.5 m
BWS A connecting cable is used for the power supply 1.0 m Connecting cable
VIESMANN
25
Design information (cont.) 3.3 Hydraulic connections

Connections on the primary side brine/water (stages 1 and 2)
Single stage heat pump (type BW)
wQ wP
P P
qT wW
1 wU
P Primary circuit interface (see system examples) Required equipment Pos. Description Heat pump 1 Heat pump control unit 2 Primary pump qT Brine accessory pack wP Pressure switch, primary circuit wQ Brine distributor for geothermal probes/collectors wW Geothermal probes/collectors wU Two-stage heat pumps (type BW+BWS) Two primary pumps
wQ wP
P P
qZ
P wT qU 2 wW 9 wU 1 qT
P Primary circuit interface (see system examples) 5457 919 GB 26
VIESMANN
VITOCAL 300-G

Equipment required Pos. Description Heat pump stage 1 1 Heat pump control unit 2 Heat pump stage 2 9 Primary pump (heat pump stage 1) qT Flow temperature sensor, primary circuit qZ Return temperature sensor, primary circuit qU Brine accessory pack wP Pressure switch, primary circuit wQ Brine distributor, geothermal probes/collectors wW Primary pump (heat pump stage 2) wT Geothermal probes/collectors wU One common primary pump (on site)
wQ wP
P P
qZ
3
qU
qT wW 9 wU
P Primary circuit interface Equipment required Pos. Description Heat pump stage 1 1 Heat pump control unit 2 Heat pump stage 2 9 Common primary pump qT Flow temperature sensor, primary circuit qZ Return temperature sensor, primary circuit qU Brine accessory pack wP Pressure switch, primary circuit wQ Brine distributor, geothermal probes/collectors wW Geothermal probes/collectors wU
5457 919 GB
VITOCAL 300-G
VIESMANN
27

Connections on the primary side water/water (stages 1 and 2)
Single stage heat pump (type WW)
wQ wP
P P
wE
qT
wR
wW
qO 1
3
wZ wU wI
P Primary circuit interface Equipment required Pos. Description Heat pump 1 Heat pump control unit 2 Primary pump qT Frost stat, primary circuit (conversion kit standard delivery) qO Brine accessory pack wP Pressure switch, primary circuit wQ Separating heat exchanger, primary circuit wW Flow limiter, well circuit ( (conversion kit standard delivery), remove jumper when connecting) wE Dirt trap wR Well pump (suction pump for groundwater; connect via on-site contactor with fuse protection) wZ Delivery well wU Return well wI
28
VIESMANN
VITOCAL 300-G
5457 919 GB

Two-stage heat pumps (type WW+BWS) Two primary pumps
wQ wP
P P
qZ
qU wE
wT
qT
2 wR wW qO
3
9 wZ wU wI 1
P Primary circuit interface (see system examples) Equipment required Pos. Description Heat pump stage 1 with conversion kit water/water heat pump 1 Heat pump control unit 2 Heat pump stage 2 9 Primary pump (heat pump stage 1) qT Flow temperature sensor, primary circuit qZ Return temperature sensor, primary circuit qU Frost stat, primary circuit (component of conversion kit) qO Brine accessory pack wP Pressure switch, primary circuit wQ Heat exchanger, primary circuit wW Flow limiter, well circuit (component of conversion kit; remove jumper when connecting) wE Dirt trap wR Primary pump (heat pump stage 2) wT Well pump (suction pump for groundwater; connection via on-site contactor with fuse protection) wZ Delivery well wU Return well wI
5457 919 GB
VITOCAL 300-G
VIESMANN
29

One common primary pump (on site)
wQ wP
P P
qZ
qU wE qT 2
wR
wW
qO
3
wZ wU wI
P Primary circuit interface Equipment required Pos. Description Heat pump stage 1 with conversion kit water/water heat pump 1 Heat pump control unit 2 Heat pump stage 2 9 Common primary pump qT Flow temperature sensor, primary circuit qZ Return temperature sensor, primary circuit qU Frost stat, primary circuit (component of conversion kit) qO Brine accessory pack wP Pressure switch, primary circuit wQ Heat exchanger, primary circuit wW Flow limiter, well circuit (component of conversion kit; remove jumper when connecting) wE Dirt trap wR Well pump (suction pump for groundwater; connection via on-site contactor with fuse protection) wZ Delivery well wU Return well wI
30
VIESMANN
VITOCAL 300-G
5457 919 GB

Connections on secondary side for two-stage heat pumps
C W H
qP
qZ P qU
qQ
wT
qT 2
P
qW
3 8
9
C Cooling interface H Heating interface
qE
P Primary circuit interface (see primary circuit) W DHW interface (see DHW heating)
Equipment required Pos. Description Heat source Heat pump stage 1 1 Heat pump control unit 2 Outside temperature sensor 3 Circulation pump for cylinder heating (heating water side), heat pump stage 1 5 Secondary pump, heat pump stage 1 6 Heat pump stage 2 9 Secondary pump, heat pump stage 2 qP Circulation pump for cylinder heating (heating water side), heat pump stage 2 qQ Safety equipment block with safety assembly qW Expansion vessel qE Primary pump, heat pump stage 1 qT Flow temperature sensor, primary circuit qZ Return temperature sensor, primary circuit qU Primary pump, heat pump stage 2 wT Two-stage heat pump cascade A heat pump cascade consists of a lead appliance and up to 3 lag heat pumps. In a two-stage heat pump cascade, the lead appliance and lag heat pumps each consist of one heat pump stage 1 and one heat pump stage 2. The electrical connection is made at the heat pump stage 1 via KM BUS at external extension H1 (accessory). Note With external extension H1 (accessory), the swimming pool water heating function can be enabled in addition to the heat pump cascade connection.
5457 919 GB
VITOCAL 300-G
VIESMANN
31
qT
qQ
1 1 1 1 9
DHW interface W I Lead appliance (two-stage) of the heat pump cascade II to IV Lag heat pump (two-stage) 1 to 3
qP
wT
qZ
qU
qT
9 2 3 9 2 3 9 3 IV III II
qQ
qP
qZ
qQ
qP
qZ
qU
qQ
qP
qZ
C H P
Cooling interface Heating interface Primary circuit interface
Equipment required Pos. Description Heat source Heat pump stage 1 1 Heat pump control unit 2 Outside temperature sensor 3 Circulation pump for cylinder heating (heating water side), heat pump stage 1 5 Secondary pump, heat pump stage 1 6 Heat pump stage 2 9 Secondary pump, heat pump stage 2 qP Circulation pump for cylinder heating (heating water side), heat pump stage 2 qQ Primary pump, heat pump stage 1 qT Flow temperature sensor, primary circuit qZ Return temperature sensor, primary circuit qU Primary pump, heat pump stage 2 wT
qU
wT
qT
wT
qT
qU
wT
32
VIESMANN
VITOCAL 300-G
5457 919 GB
Design information (cont.) 3.4 System versions

X Requirement 0 Option Parameter 0 1 2 "System scheme" Versions a b c a b c Heating operation and DHW heating Heating circuit A1 withX X X X X X out mixer Heating circuit with mixer M2 Heating circuit M3 with mixer DHW cylinX X X X der Heating water buffer cylinX X X X der External heat X X source Cooling mode (only one cooling circuit possible) Heating circ. 0 0 0 0 0 0 A1 Heating circuit M2 Heating circuit M3 Separate 0 0 0 0 0 0 cooling circuit 0 Swimming pool water heating Swimming pool (only 0 0 0 0 0 0 with external extension H1) Solar DHW heating Solar (only 0 0 0 with Vitosolic 0 100/200) Cascade operation Lead appliX X X X X X X ance Lag heat pump 3 4 5 6 7 8 9 10 11
X X X X X X X X X X X X X X X X X X
X X
X X X X
X X
X X X X
X X
X X
0 0 0 0 0 0
0 0
0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
X X
5457 919 GB
VITOCAL 300-G
VIESMANN
33

Example: For further examples, see "Heat pump system examples".
System version 6b: Heating circuit without mixer A1, heating circuit with mixer M2, DHW cylinder, heating water buffer cylinder
3.5 Sizing the heat pump

Note Sizing is of particular relevance to heat pump systems that are to be operated in mono-mode, since oversized equipment will incur disproportionate system costs. Therefore avoid oversizing! First establish the standard heat load of the building HL. For discussions with customers and for the preparation of a quotation, in most cases estimating the heat load is adequate. As with all heating systems, determine the standard heat load of the building in accordance with DIN EN 12831 before selecting the appropriate heat pump.
Mono-mode operation
According to DIN EN 12831, the heat pump system in mono-mode must, as sole heat source, be able to cover the entire heating demand of the building. When sizing the heat pump, observe the following: Take supplements to the heat load of the building to cover powerOFF periods into account. [In Germany] the power supply utility may cut off the power supply to heat pumps for up to 3 2 hours within a 24 hour period. Observe additional individual arrangements for customers with special tariffs. The building inertia means that 2 hours of power-OFF periods are not taken into consideration. Note However, the "enable time" between power-OFF periods must be at least as long as the preceding power-OFF period. Estimate of the heat load based on the heated area The heated surface area (in m2) is multiplied by the following specific heat demand: Passive house Low energy house New build (to EnEV) House (built prior to 1995 with standard thermal insulation) Older house (without thermal insulation) 10 W/m2 40 W/m2 50 W/m2 80 W/m2 120 W/m2 5457 919 GB 34 Theoretical sizing with the power supply blocked for 3 2 hour periods Example: For a new building with good thermal insulation (50 W/m2) and a heated area of 170 m2 Estimated heat load: 8.4 kW Maximum blocking time of 3 2 hours at a minimum outside temperature in accordance with DIN EN 12831 24 h, therefore, result in a daily heat volume of: 8.4 kW 24 h = 202 kWh To cover the maximum daily heat amount, only 18 h/day are available for heat pump operation on account of the power-OFF periods. The building inertia means that 2 hours of the period during which power is blocked are not taken into consideration. 202 kWh / (18 + 2) h = 10.1 kW In other words, the heat pump output would need to be increased by 20 %, if power-OFF periods of 3 2 hours per day were to be applied. Frequently, power-OFF periods are only invoked if there is a need to do so. Please contact the customer's power supply utility to enquire about power-OFF periods.
VIESMANN
VITOCAL 300-G

Mono-energetic operation
In heating mode, the heat pump system is supplemented by an instantaneous heating water heater (on site). The control unit switches the instantaneous heating water heater on, subject to the outside temperature (dual mode temperature) and heat load. Note That part of the electric power drawn by the instantaneous heating water heater will generally not be charged at special tariffs. Sizing of typical system configurations: The heat pump heating output must be designed for approx. 70 to 85 % of the maximum required heat load of the building in accordance with DIN EN 12831. The heat pump covers approx. 95 % of the annual heat load. Blocking periods must not to be taken into consideration. Note Compared to mono-mode operation, the heat pump will run for longer due to its smaller size. To compensate for this, increase the size of the heat source for brine/water heat pumps. For a geothermal probe system, an annual extraction rate of 100 kWh/m p.a. should not be exceeded. Instantaneous heating water heater (on site) An electric instantaneous heating water heater can be integrated in the heating water flow as an auxiliary heat source. The instantaneous heating water heater is connected and protected via a separate power supply connection. The heat pump control unit regulates this function. The instantaneous heating water heater can be enabled separately for central heating and DHW heating. If enabled the respective parameter, the heat pump control unit starts stages 1, 2 or 3 of the instantaneous heating water heater, subject to the prevailing heat demand. As soon as the maximum flow temperature in the secondary circuit is reached, the heat pump control unit switches the instantaneous heating water heater off. Parameter "Stage at power-OFF" restricts the output stage of the instantaneous heating water heater for the duration of the power-OFF period. To limit the total power consumption, the heat pump control unit stops the instantaneous heating water heater for a few seconds directly before the compressor starts. Each stage is subsequently started individually one after the other in intervals of 10 s. If the instantaneous heating water heater is on and the differential between flow and return temperatures in the secondary circuit does not rise by at least 1 K within 24 h, the heat pump control unit displays a fault message.
Dual mode operation

External heat source The heat pump control unit enables the heat pump to operate in dual mode with an external heat source, e.g. oil boiler. The external heat source is hydraulically connected to let the heat pump also be used as a return temperature raising facility for the boiler. System separation is provided either with a low loss header or heating water buffer cylinder. For optimum heat pump operation, the external heat source must be integrated via a mixer into the heating water flow. A quick reaction is achieved by directly controlling this mixer via the heat pump control unit. If the outside temperature (long-term average) is below the dual mode temperature, the heat pump control unit starts the external heat source. In case of direct heat demand from the consumers (e.g. for frost protection or if the heat pump is faulty), the external heat source is also started above the dual mode temperature. In addition, the external heat source can be enabled for DHW heating. Note The heat pump control unit does not contain any safety function for the external heat source. To prevent excessive temperatures in the heat pump flow and return in case of a fault, high limit safety cut-outs must be provided to stop the external heat source (switching threshold 70 C).
Supplement for DHW heating

For general house building, a max. DHW consumption of approx. 50 litre per person per day at approx. 45 C is assumed. This represents an additional heat load of approx. 0.25 kW per person given a heat-up time of 8 h. This supplement will only be taken into consideration if the sum total of the additional heat load is greater than 20 % of the heat load calculated in accordance with DIN EN 12831. DHW demand at a DHW temper- Specific available heat Recommended heat load supature of 45 C plement for DHW heating*1 in l/d per person in Wh/d per person in kW/person 15 to 30 600 to 1200 0.08 to 0.15 30 to 60 1200 to 2400 0.15 to 0.30
Low demand Standard demand*2 5457 919 GB
*1 *2
With a DHW cylinder heat-up time of 8 h. Select a higher supplement if the actual DHW demand exceeds the stated values.
VITOCAL 300-G
VIESMANN
35

or Reference temperature of 45 C in l/d per person Apartment (billing according to demand) Apartment (flat rate billing) Detached house*2 (average demand) Recommended heat load supplement for DHW heating*1 in Wh/d per person in kW/person 30 approx. 1200 approx. 0.150 45 50 approx. 1800 approx. 2000 approx. 0.225 approx. 0.250 Specific available heat
Supplement for setback mode

A supplement for setback mode in accordance with DIN EN 12831 is not required as the heat pump control unit is equipped with a temperature limiter for setback mode. In addition, the control unit is equipped with start optimisation, which means that there is also no need for a supplement for heating up from setback mode. Both functions must be enabled in the control unit. If any of the supplements are omitted because of the activated control unit functions then this must be documented when the system is handed over to the operator. If these supplements are to be taken into account in spite of the control options, calculate them in accordance with DIN EN 12831.
3.6 Heat source for brine/water heat pumps

Frost protection
To safeguard a trouble-free heat pump operation, use anti-freeze based on glycol in the primary circuit. This must protect against frost down to at least -15 C and contain suitable anti-corrosion inhibitors. Ready-mixed solutions ensure an even distribution of concentrate. For the primary circuit, we recommend the ready-mixed solution "Tyfocor" which is based in ethylene glycol. Note When selecting the anti-freeze, always observe the stipulations of the authorising body.
Geothermal collector
The thermal properties of the upper layer of the earth, such as the volumetric thermal capacity and thermal conductivity, are largely dependent on the consistency and properties of the ground. The wetter the soil, the higher the proportion of mineral constituents (quartz or feldspar) of the soil and the smaller the proportion of pores, the better the storage characteristics and thermal conductivity. The specific extraction rate qE for the ground lies between approx. 10 and 35 W/m2. Dry sandy soil Damp sandy soil Dry loamy soil Damp loamy soil Ground with groundwater qE = 1015 W/m2 qE = 1520 W/m2 qE = 2025 W/m2 qE = 2530 W/m2 qE = 3035 W/m2
B C D
1500 mm
1.2 - 1.5 m
These details enable the required ground area to be calculated subject to the heat load of the building and the refrigerating capacity K of the heat pump. K = WP PWP K is the difference between the heat pump heating output (HP) and its power consumption (PHP). Manifolds and headers The manifold and the header should be installed so that they are accessible for future inspections, e.g in their own distribution ducts outside the house or in the basement window duct. Every pipe circuit should be able to be isolated individually on the flow and return side to enable the collector to be filled and vented.
Example of a common duct A B C D E F G H Access point 7 600 mm Concrete rings Primary flow Primary return Brine distributor Collector pipes Crushed stone Drainage
*1 *2
With a DHW cylinder heat-up time of 8 h. Select a higher supplement if the actual DHW demand exceeds the stated values.
36
VIESMANN
VITOCAL 300-G
5457 919 GB

Pipework should be routed on the outside of the building with a slight slope to prevent ingress of water during heavy rain. A good drainage system will ensure that the rainwater drains away. The use of approved wall outlets (e.g. Doyma) is required if the site makes specific demands regarding pressing water.
2
Rough sizing Basis for sizing is the refrigerating capacity K of the heat pump at operating point B0/W35. Required area FE = K/E (average extraction rate subject to ground conditions). Required number of pipe circuits @ 100 m length subject to FE and the pipe dimension: With PE 20 2.0: Pipe circuits @ 100 m length = FE 3/100 With PE 25 2.3: Pipe circuits @ 100 m length = FE 2/100 With PE 32 3.0 (2.9): Pipe circuits @ 100 m length = FE 1.5/100 The detailed design depends on the ground structure and can only be determined following a local inspection.
Example of a wall outlet A B C D E F G H K To the heat pump Building Foundations Drainage Seal Pipe liner Crushed stone PE 32 3.0 (2.9) Ground
All pipes, profiles etc. must be made from corrosion-resistant materials. Flow and return lines transport cold brine (brine temperature < cellar temperature). For that reason, all pipes inside the house and the wall outlets (even inside the wall structure) must be thermally insulated and vapour diffusion-proof to prevent the formation of condensation and subsequent damage from moisture. Alternatively, a drain can be installed to remove condensate. Practical experience has shown that a prepared brine mixture is satisfactory for filling the system. Required brine distributor 100 m length at E = 25 W/m2 (estimated sizing) Heat pump K FE PE 20 2.0 PE 25 2.3 PE 32 2.9 type (rounPipe circuits Brine distribu- Pipe cirBrine distribu- Pipe circuits Brine distribuded) tor cuits tor tor kW Part no. Part no. Part no. m2 Single stage heat pump BW 121 17 700 21 3 x 7143 762 14 2 x 7182 043 12 4 x 7373 329 2 x 7373 331 BW 129 23.3 940 28 4 x 7143 762 19 on-site 14 2 x 7143 763 2 x 7373 329 BW 145 34.2 1370 41 on-site 27 on-site 21 on-site Two-stage, both stages with the same output BW+BWS 34 1360 41 on-site 27 on-site 20 on-site 121+121 BW+BWS 46.6 1870 56 on-site 37 on-site 28 on-site 129+129 BW+BWS 68.4 2740 82 on-site 55 on-site 41 on-site 145+145 Two-stage, stages with different output BW+BWS 40.3 1620 49 on-site 32 on-site 24 on-site 121+129 BW+BWS 51.2 2050 62 on-site 41 on-site 31 on-site 121+145 BW+BWS 57.5 2300 69 on-site 46 on-site 35 on-site 129+145 5457 919 GB
VITOCAL 300-G
VIESMANN
37

Note Up to 4 brine distributors can be connected to a flow or return pipe. If more than 4 brine distributors are required, additional geothermal collector circuits are also required. The brine distributors and geothermal collector circuits must be designed and sized by a specialist contractor (e.g. Viessmann geothermal department or an engineering consultancy). Example calculations for sizing the heat source Selection of the heat pump Building heat load (net heat load) DHW heating supplement for a 3-person household Power-OFF periods Total heat load of the building System temperature (at min. outside temp. 14 C) Heat pump operating point 4.8 kW 0.75 kW (see chapter "DHW heating supplement": 0.75 kW < 20 % of building heat load) 3 2 h/d (only 4 h are taken into consideration, see chapter "Mono-mode operation") 5.76 kW 45/40 C B0/W35
The heat pump with a heating output of 6.4 kW (incl. supplement for power-OFF periods, excl. DHW heating), refrigerating capacity K = 4.9 kW corresponds to the required output. Sizing the geothermal collector Average specific extraction rate E= 25 W/m2 K = 4.9 kW FE = K/E = 4900 W/25 W/m2 200 m2 The number X of required pipe circuits (PE pipe 32 3.0 (2.9)) @ 100 m length each results from: X = FE 1.5/100 = 200 m2 1.5 m/m2/100 m = 3 pipe circuits Selected: 3 pipe circuits @ 100 m length ( 32 mm 3.0 (2.9) mm with 0.531 l/m) Required amount of heat transfer medium (VR) Take the content of the geothermal collector including all supply lines, plus the volume of fittings and the heat pump into consideration. Provide manifolds corresponding to the number of pipe circuits. The low refrigerating capacity and the connection length mean that a supply line of PE 32 3.0 (2.9) is adequate. Supply line: 10 m (2 5 m) with PE 32 3.0 (2.9) VR = = Number of pipe circuits 100 m Pipeline volume + Supply line length Pipeline volume 3 100 m 0.531 l/m + 10 m 0.531 l/m = 159.3 l + 5.31 l = 165 l Selected: 200 litre (incl. heat transfer medium in the fittings and the heat pump)
Geothermal collector pressure drop Flow rate, heat pumps with 6.2 kW: 1200 l/h Flow rate per pipe circuit = (900 l/h)/(3 circuits of 100 m) each = 300 l/h per pipe circuit p = R value pipe length R value (resistance value) for PE 32 3.0 (2.9) (see tables Pressure drop for pipelines): At 300 l/h 31.2 Pa/m At 1600 l/h 314.7 Pa/m pPipe circuit = 32 Pa/m 100 m = 3200 Pa pSupply line = 315 Pa/m 10 m = 3150 Pa ppermissible = 40000 Pa = 400 mbar (max. ext. pressure drop, primary side) p = pPipe circuit + pSupply line = 3200 Pa + 3150 Pa = 6350 Pa 63.5 mbar Result: The intended geothermal collector can be used with a heat pump with 6.2 kW rated heating output, since p = ppipe circuit + psupply line does not exceed the value for ppermissible.
38
VIESMANN
VITOCAL 300-G
5457 919 GB

Geothermal probe
Possible specific extraction rates qE for double U-shaped pipe probes (to VDI 4640 sheet 2) Substructure Specific Extract rate qE in W/m General guidelines Poor ground (dry sediment) 20 ( < 1.5 W/(m K)) Normal solid rock subsoil and 50 water-saturated sediment (1.5 3.0 W/(m K)) Solid rock with high thermal conductivity 70 ( > 3.0 W/(m K)) Individual rocks Gravel, sand (dry) < 20 Gravel, sand (aquiferous) 55-65 Clay, loam (damp) 30-40 Chalk (solid) 45-60 Sandstone 55-65 Acidic magmatite (e.g. granite) 55-70 Basic magmatite (e.g. basalt) 35-55 Gneiss 60-70 Rough sizing Basis for sizing is the refrigerating capacity K of the heat pump at operating point B0/W35. Required probe length l = K/E (E = average extraction rate subject to ground conditions). The detailed sizing depends on the ground structure and the watercarrying ground strata, and can only be determined following a local inspection by the drilling contractor. Note The reduction of the number of drilled holes in favour of probe depth increases the pressure drop to be overcome and the required pump rate. Information regarding dual mode parallel and mono-energetic operation In case of dual mode parallel and mono-energetic operation, consider the higher heat source load (see "Sizing"). As a guide, a geothermal probe system should not exceed an extraction of 100 kWh/m a p.a.
RL VL
RL VL A B
Primary return Primary flow Bentonite-cement suspension Protective cap
On smaller plots, geothermal probes are an alternative to geothermal collectors when retrofitting existing buildings. In the following we consider the double U-shaped tubular probe. One version would be two double U-shaped tubular loops made from plastic in one borehole. All cavities between the pipes and the ground are filled with a highly conductive material (bentonite). We recommend the following spacing between 2 geothermal probes: Down to 50 m depth: 5 m (min.) Down to 100 m depth: 6 m (min.) For systems such as this, notify your local water board well in advance of commencing such installations. The geothermal probes are installed either by drilling or by ramming, subject to their respective design. Systems of this type require a permit from your local water board. Further information can be obtained from the geothermal probe manufacturer (see "Manufacturer's addresses" in the appendix). We recommend arranging the sizing to match the regional conditions and the drilling service to be carried out by the contractor suggested by your local Viessmann sales office.
Required geothermal probes and brine distributors at E = 50 W/m, probe (to VDI 4640) for 2000 operating hours (estimated sizing) Heat pump type K PE 32 2.9 Overall pipe length Geothermal probes Brine distributor kW m Length in m Part no. Single stage heat pump BW 121 17 340 4 85 2 7143 763 BW 129 23.3 466 5 93 1 7143 763 2 7373 329 BW 145 34.2 820 8 103 4 7143 763 Two-stage, both stages with the same output BW+BWS 121+121 34 820 8 103 4 7143 763 BW+BWS 129+129 46.6 1120 11 102 on-site BW+BWS 145+145 68.4 1640 17 96 on-site Two-stage, stages with different output BW+BWS 121+129 40.3 970 10 97 on-site BW+BWS 121+145 51.2 1230 13 95 on-site BW+BWS 129+145 57.5 1380 14 99 on-site 5457 919 GB
VITOCAL 300-G
VIESMANN
39

Brine distributors for two-stage heat pump (BW+BWS) and single stage heat pump type BW 145 The brine distributors for geothermal probes must be designed and sized by a specialist contractor (e.g. Viessmann geothermal department or an engineering consultancy). The guide values given above include an additional 20 %. Example calculations for sizing the heat source Selection of the heat pump Building heat load (net heat load) DHW heating supplement for a 3-person household Power-OFF periods Total heat load of the building System temperature (at min. outside temp. 14 C) Heat pump operating point 4.8 kW 0.75 kW (see chapter "DHW heating supplement": 0.75 kW < 20 % of building heat load) 3 2 h/d (only 4 h are taken into consideration, see chapter "Mono-mode operation") 5.76 kW 45/40 C B0/W35
The heat pump with a heating output of 6.2 kW (incl. supplement for power-OFF periods, excl. DHW heating), refrigerating capacity K = 4.9 kW corresponds to the required output. Sizing the geothermal probe as double U-pipe Average extraction rate E= 50 W/m probe length K = 4.9 kW Probe length L = K/E = 4900 W/50 W/m = 98 m 100 m Selected pipe for the probe: PE 32 3.0 (2.9) with 0.531 l/m Required amount of heat transfer medium (VR) Take the content of the geothermal probe including all supply lines, plus the volume of fittings and the heat pump into consideration. Provide manifolds when using > 1 probe. Size the supply line larger than the pipe circuits; we recommend PE 32 to PE 63. Geothermal probe as double U-shaped pipe Supply line: 10 m (2 5 m) with PE 32 3.0 (2.9) VR = = 2 Probe length L 2 Pipeline volume + Supply line length Pipeline volume 2 100 m 2 0.531 l/m + 10 m 0.531 l/m = 217.7 l Selected: 220 litre (incl. heat transfer medium in the fittings and the heat pump)
Pressure drop of the geothermal probe Heat transfer medium: Tyfocor Flow rate, heat pumps with 6.2 kW: 900 l/h Flow rate per U-shaped pipe: 900 l/h : 2 = 450 l/h p = R value pipe length
R value (resistance value) for PE 32 3.0 (2.9) (see tables Pressure drop for pipelines): At 450 l/h 46.9 Pa/m At 900 l/h 190 Pa/m
pDouble U-shaped pipe probe = 46.9 Pa/m 2 100 m = 9380 Pa pSupply line = 190 Pa/m 10 m = 1900 Pa ppermissible = 40000 Pa = 400 mbar (max. ext. pressure drop, primary side) pDouble U-shaped pipe probe + psupply line = 9380 Pa + 1900 Pa = 11280 Pa 112 mbar Result: The intended geothermal probe can be used with a heat pump with 6.2 kW rated heating output, since p = pdouble U-shaped pipe probe+ psupply linedoes not exceed the value for ppermissible.
Expansion vessel for primary circuit

A diaphragm expansion vessel with a capacity of 25 l is sufficient up to a supply line length of 20 m and up to a size of PE 40. VA VN VZ = = = = = = Detailed calculations are required for greater lengths.
VV
40
VIESMANN
VITOCAL 300-G
5457 919 GB
Total system volume (brine) in litres Rated volume of the diaphragm expansion vessel in litres Increase in volume during system heat-up in litres VA = Expansion factor ( for Tyfocor = 0.01) Safety hydraulic seal (heat transfer medium Tyfocor) in litres VA (hydraulic seal: 0.005), at least 3 l (to DIN 4807)

pe = = = Permiss. terminal pressure in bar psi 0.1 psi = 0.9 psi psi = Safety valve blow-off pressure = 3 bar VZ + VV (Pe + 1) Pe P st pst = Nitrogen pre-charge pressure = 1.5 bar Expansion vessel capacity for geothermal collector VA= Geothermal collector content incl. supply line + heat pump content = 130 l VZ = VA = 130 l 0.01 = 1.3 l VV = VA 0.005 = 130 l 0.005 = 0.65 l selected 3 l
VN = 1.3 litres + 3.0 litres (2.7 bar + 1) = 13.25 litres 2.7 bar 1.5 bar
VN
Expansion vessel capacity for geothermal collector VA= Geothermal collector content incl. supply line + heat pump content = 220 l VZ = VA = 220 l 0.01 = 2.2 l VV = VA 0.005 = 220 l 0.005 = 1.1 l selected 3 l
VN = 2.2 litres + 3.0 litres (2.5 bar + 1) = 15.17 litres 2.7 bar 1.5 bar
Pipework, primary circuit

Pressure drop The areas in the following tables with a grey background are subject to laminar flow, thereafter turbulent flow. For optimum heat extraction from the ground, we recommend sizing the pipework in the turbulent area. R value (resistance value): R value = pressure drop/m line The specified R values refer to Tyfocor heat transfer medium: Kinematic viscosity = 4.0 mm2/s Density = 1050 kg/m3 PE pipe 20 2.0 mm, PN 10 Flow rate R value for Tyfocor l/h Pa/m 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 PE pipe 25 2.3 mm, PN 10 Flow rate R value for Tyfocor l/h Pa/m 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 PE pipe 32 2.9 mm, PN 10 Flow rate R value for Tyfocor l/h Pa/m 300 320 340 360 380 400 420 440 460 480
77.4 92.9 108.4 123.9 139.4 154.9 170.3 185.8 201.3 216.8 232.3 247.8 263.3 278.7 294.2 309.7
27.5 32.9 38.4 43.9 49.4 54.9 60.4 65.9 71.4 76.9 82.3 87.8 93.3 98.8 104.3 109.8 115.3 120.8 126.3 131.7 137.2 142.7 246.3 262.4
5457 919 GB
31.2 33.3 35.4 37.5 39.5 41.6 43.7 45.8 47.9 49.9
VITOCAL 300-G
VIESMANN
41

Flow rate l/h 500 520 540 560 580 600 620 640 660 680 700 720 740 760 780 800 820 840 860 880 900 920 940 960 980 1000 1020 1040 1060 1080 1100 1120 1140 1160 1180 1200 1240 1280 1320 1360 1400 1440 1480 1520 1560 1600 1640 1680 1720 1760 1800 1840 1880 1920 1960 2000 R value for Tyfocor Pa/m 52.0 54.1 56.2 58.3 60.3 62.4 64.5 66.6 68.7 70.7 122.5 128.7 135.0 141.5 148.1 154.8 161.6 168.6 175.7 182.9 190.2 197.7 205.3 213.0 220.8 228.7 236.8 245.0 253.3 261.7 270.2 278.9 287.7 296.6 305.6 314.7 333.3 352.3 371.8 391.7 412.1 433.0 454.2 475.9 498.1 520.6 543.6 567.0 590.9 615.1 639.8 664.9 690.4 716.3 742.6 769.3 PE pipe 50 4.6 mm, PN 10 Flow rate R value for Tyfocor l/h Pa/m 1500 1600 2000 2100 2300 2400 2500 2700 3000 3200 3600 3900 4200 5200 5400 5500 6200 6300 7200 7800 9200 9300 12600 15600 18600 PE pipe 63 5.8 mm, PN 10 Flow rate R value for Tyfocor l/h Pa/m 1500 1600 2000 2100 2300 2400 2500 2700 3000 3200 3600 3900 4200 5200 5400 5500 6200 6300 7200 7800 9200 9300 12600 15600 18600
56.9 61.7 96.0 102.8 117.8 128.8 141.8 163.7 189.1 216.5 202.8 315.1 356.2 530.2 569.9 596.0 739.8 771.3 1000.1 1257.7 1568.7 1596.1 2794.8
17.8 25.3 30.1 34.0 42.7 45.2 48.0 56.2 63.0 69.9 84.9 102.8 121.9 161.7 187.7 191.8 227.4 239.8 316.5 367.2 493.2 509.6 956.3 1315.2 1808.4
42
VIESMANN
VITOCAL 300-G
5457 919 GB
PE pipe 40 3.7 mm, PN 10 Flow rate R value for Tyfocor l/h Pa/m 1500 1600 2000 2100 2300 2400 2500 2700
165.8 209.6 274.0 305.5 383.6 389.1 404.2 479.5

Volumes in PE pipes, PN 10 External pipe wall thickness mm 20 2.0 25 2.3 32 3.0 (2.9) 40 2.3 40 3.7 50 2.9 50 4.6 63 5.8 63 3.6 DN Volume per m pipe l 15 20 25 32 32 40 40 50 50 0.201 0.327 0.531 0.984 0.835 1.595 1.308 2.070 2.445
Pump output supplements (percentage) for operation with Tyfocor

Note Circulation pump curves, see chapter "Primary pump". Design flow rate A = water + fQ (in %) Design residual head HA = Hwater + fH (in %) Select the pump with the higher pump rates A and HA. Volume ratio ethylene glycol % At an operating temperature of 0 C fQ % fH % At an operating temperature of +2.5 C fQ % fH % At an operating temperature of +7.5 C fQ % fH % 25 7 5 7 5 6 5 Note The supplements only comprise the corrections for the circulation pumps. System curve or data corrections can be determined with the help of technical literature or information provided by the valve manufacturer. Viessmann heat transfer medium "Tyfocor" (ready-mixed for temperatures down to 15 C) has a ethylene glycol volume ratio of 28.6 % (calculated as 30 %). 30 8 6 8 6 7 6 35 10 7 9 6 8 6 40 12 8 11 7 9 6 45 14 9 13 8 11 7 50 17 10 16 10 13 9
3.7 Heat source for water/water heat pumps

Groundwater
Water/water heat pumps utilise the energy content of groundwater or cooling water.
5457 919 GB
VITOCAL 300-G
VIESMANN
43
B F approx. 1.3 m A G -12.0 m -14.0 m -15.0 m -16.0 m -20.0 m -21.0 m H K min. 5 m -11.0 m O -14.0 m -15.0 m E D C F
M -23.0 m -24.0 m N
A B C D E F G
Flow limiter, well circuit Primary pump (integrated subject to type) To the heat pump Frost stat, primary circuit Heat exchanger, primary circuit Well shaft Supply pipe
H K L M N O
Non-return valve Well pump Delivery well Flow direction of the groundwater Return well Pressure pipe
Water/water heat pumps achieve high performance factors. Groundwater offers an almost constant temperature of 7 to 12 C all year round. Therefore the temperature level needs to be raised only a little higher (compared to other heat sources) in order for it to be able to be utilised for heating purposes. Depending on the design, the heat pump cools the groundwater by up to 5 K, although its consistency remains otherwise unchanged. On account of the costs for pumping systems, for detached houses and two-family homes, we recommend the pump groundwater from depths of not more than approx. 15 m (see the above diagram). For commercial or large scale systems pumping from even greater depths could still be viable. Maintain a distance of 5 m between the point of extraction (delivery well) and the point of re-entry (return well). Supply and return wells must be located in the line of flow of the groundwater to prevent a "flow short circuit". Construct the return well so that the water exits below the groundwater level.
Due to fluctuating water quality, we generally recommend a system separation between wells and heat pump. The groundwater flow and return lines to/from the heat pump must be protected against frost and must slope towards the well.
Calculating the required groundwater volume

The required ground water flow rate depends on the heat pump output and the rate of ground water cooling. For the minimum flow rates, see the heat pump specification (e.g. minimum flow rate for Vitocal 300-G, type WW 121 = 5.2 m3/h). When sizing the primary pumps observe that higher flow rates result in increased internal pressure drop.
Permits for a groundwater/water heat pump system

This project requires permission from the "local water authority" [check local regulations]. Where buildings must be connected to the public water system, the utilisation of the groundwater as a heat source for heat pumps must be authorised by your local authority [check local regulations]. Permits can be subject to certain stipulations.
44
VIESMANN
VITOCAL 300-G
5457 919 GB

Sizing the heat exchanger, primary circuit/separating heat exchanger
10 C A 6 C 8 C B 4 C
Note Fill primary circuit with anti-freeze mixture (brine, min. 5C). The operational reliability of a water/water heat pump improves when it is used with a primary circuit heat exchanger. Subject to the correct sizing of the primary pump and the optimum layout of the primary circuit, the coefficient of performance of the water/water heat pump will be reduced by a maximum of 0.4. We recommend the use of the threaded stainless steel plate heat exchanger from the Viessmann Vitoset pricelist (manufacturer: Tranter AG); see the following selection table.
A Water B Brine (antifreeze mixture) Selection list for plate heat exchangers for water/water heat pumps Heat pump Refrigerating Plate heat Flow rate Pressure drop capacity exchanger Well circuit Primary circuit Well circuit Primary circuit (threaded) Type kW Part no. kPa kPa m3/h m3/h Single stage heat pump WW 121 23.7 7248 338 5.09 5.44 20 WW 129 31.4 7248 339 6.74 7.21 25 WW 145 48.9 7199 407 10.49 11.23 20 Two-stage, both stages with the same output WW+BWS 47.4 7199 407 10.17 10.88 20 121+121 WW+BWS 62.8 7199 409 13.48 14.42 20 129+129 WW+BWS 97.8 7199 410 20.99 22.46 20 145+145 Two-stage, stages with different output WW+BWS 55.1 7199 408 11.82 12.65 20 121+129 WW+BWS 72.6 7199 409 15.58 16.67 20 121+145 WW+BWS 80.3 7199 410 17.23 18.44 20 129+145
3
25 30 30 30 30 30
30 30 30
Cooling water
If cooling water from an industrial waste heat process is used as heat source for a water/water heat pump, observe the following: The water quality must be within the limit values (see "Basic principles", chapter "Heat recovery from groundwater", table "Resistance of copper soldered or welded stainless steel plate heat exchangers to substances contained in the water"). If the water quality falls outside these limits, use a stainless steel heat exchanger in the primary circuit (see table on page 45). Sizing is carried out by the manufacturer of the heat exchanger. The available amount of water must satisfy the minimum flow rates of the primary side of the heat pump (see specification). The max. inlet temperature for water/water heat pumps is 25 C. With higher cooling water temperatures, low-end controllers (e.g. as offered by Landis & Staefa GmbH, Siemens Building Technologies) on the primary side of the heat pump must limit the max. inlet temperature to 25 C by adding cool return water. Note The utilisation of cooling water is also possible in conjunction with a brine/water heat pump. The max. inlet temperature must then be limited to 25 C as for the water/water heat pump.
5457 919 GB
VITOCAL 300-G
VIESMANN
45

B A C VL RL D F
RL
H G
3
A B C D E
K
Overflow Supply Dirt trap (on-site) Low-end controller and valve (on-site) Primary pump F G H K To the heat pump Primary circuit heat exchanger (see page 45) Circulation pump ( well pump) Water container (min. 3000 litre capacity, on-site)
3.8 Central heating/central cooling

Heating circuit
Minimum flow rate Heat pumps require a minimum heating water flow rate (see specification), which must be maintained. To ensure the minimum flow rate, install an overflow valve or low loss header in systems without a heating water buffer cylinder. Low loss header When using a low loss header, ensure that the flow rate on the heating circuit side is greater than the flow rate on the secondary side of the heat pump. To prevent a fault shutdown, the minimum flow rate of the low loss header must be 3 litres per kW rated heating output. The heat pump control unit treats a low loss header like a small heating water buffer cylinder. Therefore, configure the low loss header by means of the control unit settings as a heating water buffer cylinder. Note An additional circulation pump is then required. Systems with large water volumes Systems with large water volumes (for example, underfloor heating systems) can operate without a heating water buffer cylinder. In these heating systems, install an overflow valve at the heating circuit distributor of the underfloor heating system that is furthest away from the heat pump. This safeguards the minimum flow rate, even in sealed heating circuits. In conjunction with an underfloor heating system, install a temperature limiter as maximum temperature limiter (accessory, order no. 7151 728 or 7151 729). Systems without heating water buffer cylinder To safeguard the minimum heating water flow rate (see specification), never install a mixer in the heating circuit.
Heating circuit and heat distribution

Different heating water flow temperatures are required depending on the heating system design. The heat pump reaches a maximum flow temperature of 60 C. When using radiators or when modernising or replacing boilers, the heat pump can be used, subject to the max. flow temperature of 60 C being observed. The lower the selected maximum heating water flow temperature, the higher the seasonal performance factor of the heat pump.
46
VIESMANN
VITOCAL 300-G
5457 919 GB

90 80 70 65 60 50 40 30 20 10 +18 +14 +10 Outside temperat. tA in C +2 0 -2 -10 -14 E A B C
Flow temperature in C
A Max. heating water flow temperature = 75 C B Max. heating water flow temperature = 60 C C Max. heating water flow temperature = 55 C, requirement for mono-mode operation of the heat pump D Max. heating water flow temperature = 35 C, ideal for monomode operation of the heat pump
E Heating systems that are conditionally suitable for dual mode operation of the heat pump F Max. heat pump flow temperature = 60 C
Cooling operation
Cooling mode is possible either with one of the available heating circuits, or with a separate cooling circuit (e.g. chilled ceilings or fan convectors). Operating modes Cooling operation via the heating circuits is carried out in the "Standard" and "Fixed value" operating modes. The separate cooling circuit is additionally cooled in "Reduced" and "DHW only" operating modes. The latter enables continuous cooling of a room, e.g. a warehouse during the summer months. The cooling output is subject to either weather-compensated control according to the heating or cooling curve, or room temperaturedependent control. Note For cooling mode in the following cases, a room temperature sensor must be installed and enabled: Weather-compensated cooling mode with room influence Room temperature-dependent cooling mode "Active cooling" A room temperature sensor must always be installed for a separate cooling circuit. Weather-compensated control In weather-compensated cooling mode, the set flow temperature is calculated from the relevant set room temperature and the current outside temperature (long-term average) according to the cooling curve. Their level and slope are adjustable. Standard operation The cooling output for the heating circuits is subject to either weathercompensated control according to the cooling curve, or room temperature-dependent control. Fixed value operation In "Fixed value" mode, the room is cooled with the minimum flow temperature.
3.9 Systems with heating water buffer cylinder

Heating water buffer cylinder operated in parallel
Systems with small water volumes For systems with small water volumes (for example, heating systems with radiators), use a heating water buffer cylinder to prevent excessive heat pump cycling (starting/stopping). Benefits of a heating water buffer cylinder: Bridging power-OFF periods: At peak times, heat pumps may be switched off by your local power supply utility, subject to your electricity tariff. A heating water buffer cylinder supplies the heating circuits even during this power-OFF period. Constant flow rate through the heat pump: Heating water buffer cylinders provide hydraulic separation of the flow in the secondary and heating circuits. For example, the flow rate in the secondary circuit remains constant even if the heating circuit flow rate is reduced via thermostatic valves. Longer heat pump operating times
5457 919 GB
VITOCAL 300-G
VIESMANN
47

Because of the increased water volume of the heat source and the fact that it may have a separate shut-off facility, an additional (or larger) expansion vessel should be provided. Note The flow rate of the secondary pump should be greater than that of the heating circuit pumps. Protect the heat pump in accordance with EN 12828 [or local regulations].
Heating water buffer cylinder for optimised runtimes

VHP QWP VHP = QHP (20 to 25 litres) = Absolute rated heat pump heating output = Heating water buffer cylinder volume in litres Note With two-stage heat pumps and heat pump cascades, the volume of the heating water buffer cylinder can be sized for runtime optimisation to match the highest possible rated heat pump heating output.
Example: Type BW 110 with QWP = 10.2 kW VHP = 10.2 20 litres = 204 litre cylinder capacity Selection: Vitocell 100-E with 200 litre capacity
Heating water buffer cylinder for bridging periods when the supply is blocked
This version is offered for heat distribution systems without additional cylinder mass (e.g. radiators, hydraulic fan convectors). Storing 100 % of heating energy for the duration of the power-OFF periods is feasible, but not recommended, otherwise cylinders would become too large. Example: HL = 10 kW = 10000 W tSz = 2 h (max. 3 x per day) =10 K cP = 1.163 Wh/(kgK) for water cP HL tSz VHP Spec. thermal capacity in kWh/(kg K) Heat load of the building in kW Period in h during which the supply is blocked Heating water buffer cylinder volume in litres System cool-down in K
VHP = 10000 W 2 h =1720 kg Wh 1.163 kg k 10 k
1720 kg water represent a cylinder capacity of approx. 1720 l. Selection: 2 Vitocell 100-E each with 1000 l capacity. Rough sizing (subject to the utilisation of the delayed building heat loss) VHP = HL (60 to 80 l) VHP = 10 60 l VHP = 600 litre cylinder capacity Selection: 1 Vitocell 100-E with 750 litre cylinder capacity.
100 % sizing (subject to the existing heating surfaces)
VHP =
HL t SZ cP
3.10 Water quality

Heating water
Unsuitable fill and top-up water increases the level of deposits and corrosion and may lead to system damage. Regarding the quality and amount of heating water, incl. fill and top-up water, observe the VDI 2035 [or local regulations]. Thoroughly flush the entire heating system prior to filling it with water. Only use fill water of potable quality. Soften fill water with a hardness above 16.8 dH (3.0 mol/m3), e.g. with the small softening system for heating water (see the Viessmann Vitoset pricelist).
48
VIESMANN
VITOCAL 300-G
5457 919 GB
Design information (cont.) 3.11 DHW heating

DHW connection
Example with Vitocell 100-V, type CVW Connection to DIN 1988.
O H B A C D G K L M NF K K FP R K S O
3
E F
A B C D E F G H K
DHW DHW circulation line DHW circulation pump Spring-loaded check valve Expansion vessel, suitable for drinking water Drain Visible blow-off line outlet Safety valve Shut-off valve
L Flow regulating valve (installation recommended) M Pressure gauge connector N Non-return valve O Cold water P Drinking water filter R Pressure reducer to DIN 1988-2 issue Dec,1988 S Non-return valve/pipe separator
Information on potable water filter According to DIN 1988-2, a drinking water filter should be installed in systems with metal pipework. We also recommend the installation of a drinking water filter when using plastic pipes, as per DIN 1988, to prevent contaminants entering the DHW system. Safety valve Protect the DHW cylinder by means of a safety valve against undue excess pressure.
Recommendation: Install the safety valve higher than the top edge of the cylinder. This protects the valve against contamination, scaling and high temperatures. The DHW cylinder does not then need to be drained when working on the safety valve.
Function description regarding DHW heating

Compared to central heating, DHW heating makes fundamentally different demands, as almost identical amounts of heat must be provided all the year round at the same temperature level. In the delivered condition, DHW heating by the heat pump takes priority over the heating circuits. The heat pump control unit switches the DHW circulation pump off during cylinder heating to prevent cylinder heating from being impaired. The max cylinder storage temperature is limited subject to the heat pump used and the individual system configuration. With a booster heater, storage temperatures above this limit are possible. 5457 919 GB Available booster heaters to reheat the DHW: External heat source Instantaneous heating water heater (on site) Immersion heater (on site) The integral load manager in the heat pump control unit decides which heat sources to use for DHW heating. Generally the external heat source has priority over the electric heaters. If one of the following criteria is met, the booster heaters begin cylinder heating: Cylinder temperature is below 3 C (frost protection). Heat pump does not provide any heating output and actual temperature has fallen below set temperature at the top cylinder temperature sensor.
VITOCAL 300-G
VIESMANN
49

Note The immersion heater in the DHW cylinder and the external heat source stop as soon as the set value at the top temperature sensor is reached, minus a hysteresis of 1 K. When selecting the DHW cylinder ensure that its indirect coil surface area is large enough for the purpose. DHW heating should ideally take place during the night after 22:00 h. This has the following advantages: The heat pump heating output is available for central heating during the daytime. Night tariffs can be utilised to the full. DHW cylinder heating and simultaneous drawing can be avoided. When using an external heat exchanger, the system may not always achieve the required draw-off temperatures because of the system design.
Hydraulic connection, primary store system

Cylinder with external heat exchanger (primary store system)
DHW eU
3
eW eT eZ M W X eE eR
eP
KW
KW Cold water WW Domestic hot water
W X
DHW interface (see system examples) Solar interface or external heat source (see system examples)
Required equipment Pos. Description DHW cylinder eP Cylinder temperature sensor eW Cylinder primary pump (DHW side) eE Plate heat exchanger eR Flow limiter eT Motorised two-way valve, normally closed eZ DHW circulation pump eU
50
VIESMANN
VITOCAL 300-G
5457 919 GB

Cylinder with external heat exchanger (primary store system) and heating lance
WW
E A C B
G H
K KW
L Heat pump interface Further explanations see the following table.
KW Cold water WW Domestic hot water B DHW inlet from the heat exchanger During cylinder heating (no draw-off) in the primary store system, cold water from the bottom of the cylinder is drawn by cylinder primary pump E, heated in heat exchanger K and returned to the cylinder via heating lance A fitted into the flange.
The generously sized outlet apertures in the heating lance result in low flow velocities, which in turn provide a clean temperature stratification inside the cylinder. DHW booster heating is possible if an additional immersion heater is installed (on site).
Equipment required Pos. Description Heating lance A Cylinder temperature sensor C Vitocell 100-L, (750 or 1000 litre capacity) D Cylinder primary pump E
Quantity 1 1 1 1
G H K
Two-way motorised ball valve (N/C) Flow limiter Plate heat exchanger Vitotrans 100
1 1 1
Part no. Z004 280 7170 965 see Viessmann pricelist 7820 403 or 7820 404 7180 573 on-site see Viessmann pricelist
Selection, primary store system Primary store Primary store Capacity l Optional booster heater Immersion heater (on site) Applications Instantaneous heating water heater (on site, for preheated DHW) x x
Vitocell 100-L, type CVL
750 1000
x x
up to 16 people up to 16 people
Plate heat exchanger Vitotrans 100 Note Heat exchanger pressure drop values, see technical guides for DHW cylinders.
5457 919 GB
VITOCAL 300-G
VIESMANN
51

50 C A 40 C 60 C B 42 C
A DHW cylinder (domestic hot water) B Heat pump (heating water) Flow rate and pressure drop at B15/W35 C Heat pump Heating out- Flow rate put A Type kW m3/h Single stage heat pump BW 121 31 WW 121 BW 129 41.2 WW 129 BW 145 63.6 WW145 For higher DHW temperatures
B m3/h 2.70 3.60 5.60 2.70 3.60 5.60
Pressure drop A kPa 14 24 27.4
Vitotrans 100 B kPa 15.5 26.7 29.4 Part no. 3003 493 3003 493 3003 494
58 C A 53 C
60 C B 55 C
A DHW cylinder (domestic hot water) B Heat pump (heating water) Flow rate and pressure drop at B15/W35 C Heat pump Heating Flow rate output A Type kW m3/h Single stage heat pump BW 121 31 WW 121 BW 129 41.2 WW 129 BW 145 63.6 WW 145
B m3/h 5.35 7.11 10.97 5.35 7.11 10.97
Pressure drop A kPa 26 25.3 34
Vitotrans 100 B kPa 27.9 26.5 35 Part no. 3003 494 3003 495 on request
Notes for BW 145, WW 145 In combination with Vitocell 100-L, type CVL, the flow rate of 10.97 m3/h cannot be reached. On-site DHW cylinder required. Cylinder primary pump curves See page 22.
52
VIESMANN
VITOCAL 300-G
5457 919 GB
Design information (cont.) 3.12 Cooling operation

Types and configuration
Subject to system version the following cooling functions are possible: "Natural cooling" (as option with or without mixer) The compressor is shut down and heat exchange occurs directly with the primary circuit. "Active cooling" The heat pump is used as a refrigeration unit, meaning a higher cooling capacity is possible than with natural cooling. This function is only possible outside a power-OFF period, and must be enabled separately by the system user. Even if active cooling is selected and enabled, the control unit will initially start the natural cooling function. If the set room temperature cannot be achieved with this function for a prolonged period, the compressor starts. A mixer can only be used with natural cooling, and particularly in cooling mode on underfloor heating circuits, it keeps the flow temperature above the dew point. To ensure the transfer of the high cooling output in active cooling at all times, no mixer is provided.
Cooling function Natural cooling

Function description With natural cooling, the heat pump control unit regulates the following functions: Switching all necessary circulation pumps, diverter valves and mixers Recording all essential temperatures Dew point monitoring The control unit enables the natural cooling function if the outside temperature exceeds the cooling limit (adjustable). Control operated in weather-compensated mode when cooling via heating circuit (underfloor heating circuit). When a separate cooling circuit is used, e.g. a fan convector, then the control is room temperature-dependent. DHW heating by the heat pump is possible during the cooling operation. Carry out the diffusion-proof thermal insulation of all brine and cold water lines in accordance with standard practice to prevent condensation. Power supply (1/N/PE, 230 V/50 Hz) is required. Recommendation: Utilise the heat pump power supply from an onsite power distribution board. The maximum refrigerating capacity that can be transferred depends on the geothermal probe/geothermal collector system and the ground temperatures. For cooling, it is possible to connect either a heating/cooling circuit, e.g. underfloor heating circuit or a separate cooling circuit, e.g. a fan convector. Components required: Circulation pumps, diverter valves, mixers, sensors and a KM BUS interface to the heat pump control unit. The heat extracted from the heating/cooling circuit is transferred to the ground by a heat exchanger. This heat exchanger is connected in series and enables a system separation between the primary and the heating circuit. Note Thermally insulate all lines on site with vapour diffusion-proof material.
Hydraulic connection, natural cooling function

uQ iU iT iR
M
iI
iZ
uE uR iE
uP
A Geothermal probe interface B Interface to heat pump primary circuit C Interface to heat pump/heating water buffer cylinder (secondary circuit)
iW
M
iQ
iO uZ uU
M
5457 919 GB
VITOCAL 300-G
VIESMANN
53

Required equipment Pos. Description Natural cooling function (NC) Note All required components (with a suitably designed plate heat exchanger) for the cooling circuit must be provided on site. iQ iW iE iR iT iZ iU iI iO Three-way diverter valve Secondary cooling circuit pump Contact humidistat Primary cooling circuit pump Mixer motor - three-way mixer Frost stat Extension kit for NC Extension kit for heating circuit (cooling circuit) with mixer Motorised two-way valve, normally closed The underfloor heating systems should be sized in accordance with a flow/return temperature pair of approx. 14/18 C. The following table can assist in estimating the possible cooling capacity of an underfloor heating system. In principle, the following applies: The minimum flow temperature for cooling with an underfloor heating system and the minimum surface temperature are subject to the prevailing climatic conditions in the room (air temperature and relative humidity). These must therefore also be taken into consideration during the design phase.
Cooling with an underfloor heating system The underfloor heating system can be used for heating and for cooling buildings and rooms. Underfloor heating systems are integrated into the brine circuit via a cooling heat exchanger. A mixer is required to match the cooling load of the room to the outside temperature. Similar to a heating curve, the cooling capacity can be matched exactly to the cooling load via a cooling curve and the cooling circuit mixer that is regulated by the heat pump control unit. Surface temperature limits must be maintained to observe comfort criteria and to prevent condensation. The surface temperature of the underfloor heating system in cooling operation must not fall below 20 C. Install a natural cooling contact humidistat (for capturing the dew point) in the underfloor heating system flow to prevent condensation forming on the floor surface. This safely prevents the formation of condensate, even if weather conditions change quite rapidly (e.g.during a thunderstorm).
Estimating the cooling capacity of an underfloor heating system subject to floor covering and spacing between pipes (assumed flow temperature approx. 14 C, return temperature approx. 18 C; Source: Velta) Floor covering Tiles Carpet Spacing mm 75 150 300 75 150 300 Cooling capacity with pipe diameter 10 mm 45 35 23 31 26 19 W/m2 17 mm 46 37 25 32 27 20 W/m2 25 mm 48 40 28 33 29 22 W/m2 Details accurate for: Room temperature 25 C Relative humidity 60 % Dew point temperature 16 C Cooling with fan convectors Vitoclima 200-C (accessory) Cooling operation possible either via separate cooling circuit or via a heating/cooling circuit. For max. cooling capacity, select operating mode "Fixed value". Select an installation location where the heat pump can be easily connected. Consider the connection of the condensate drain to the domestic drainage system or routing the condensate to the outside of the building. Power supply (1/N/PE,230 V/50 Hz) required. When creating wall outlets, consider supports, lintels and sealing elements (e.g. vapour barriers). Only fit appliances to solid level walls. Never install appliances near heat sources or places subject to direct solar irradiation. Install appliances only in locations with good air circulation. Ensure easy accessibility for service. Output matching The output of fan convectors can be modified. By changing the terminal connections, 3 of the available 5 speeds can be assigned to the three-stage speed selector of the fan convectors. The heating and cooling capacities available with the respective speeds are shown in the following table.
54
VIESMANN
VITOCAL 300-G
5457 919 GB

Test conditions Cooling capacity: At 27 C room temperature, 48% relative humidity, cooling the cooling water from 12 to 7 C. Rated output: At 20 C room temperature, flow temperature 50 C. Sound pressure level Measured at a distance of 2.5 m with a room volume of 200 m3 and a reverberation time of 0.5 s.
Speed-dependent heating and cooling capacities Type Fan speed Air flow Cooling mode rate Total cooling Sensible Flow rate Pressure capacity cooling drop capacity m3/h W W l/h kPa V1 292 1971 1518 338 42 V2 260 1846 1390 317 37 V3 205 1543 1141 266 27 V202H V4 163 1327 954 227 20 V5 122 1075 755 184 14 V1 524 3398 2663 583 31 V2 433 3007 2289 515 25 V203H V3 354 2560 1920 439 19 V4 323 2409 1784 414 17 V5 272 2128 1550 367 14 V1 843 5614 3770 961 40 V2 708 4836 3200 828 31 V206H V3 598 4289 2796 735 25 V4 545 3984 2581 684 22 V5 431 3305 2168 569 16 V1 1266 8833 6708 1516 38 V2 983 7402 5464 1271 28 V209H V3 859 6491 4779 1113 22 V4 730 5537 4076 951 16 V5 612 4627 3407 792 12 Factory-set fan speed Sizing the cooling heat exchanger The following tables can be used to calculate the size of the required cooling heat exchanger. Brine/water heat pumps
Heating mode Heating Flow rate Pressure output drop W 2463 2370 2102 1812 1470 4544 4227 3732 3517 3207 6651 6091 5614 5327 4589 11558 10251 9429 8141 6745 l/h 216 208 184 159 129 398 371 327 309 281 583 534 493 468 403 1014 899 828 714 592 kPa 6 5 4 3 2 25 22 17 16 13 15 13 11 10 8 48 38 33 25 18
Sound pressure level dB(A) 42 38 32 25 23 41 36 31 29 26 50 45 41 38 31 55 48 45 42 38
Recommendation for sizing the cooling system correctly: calculate the cooling load to VDI 2078.
13 C A 10 C
20 C B 12 C
A Cooling circuit primary side (brine) B Cooling circuit secondary side (water)
5457 919 GB
VITOCAL 300-G
VIESMANN
55

List for selecting cooling heat exchanger for brine/water heat pump at brine 10/13 C, cooling system 20/12 C Heat pump Refrigerating Flow rate, cooling circuit Pressure drop, cooling circuit Part no. capacity Primary side (brine) Secondary side Primary side Secondary (water) (brine) side (water) Type kW kPa kPa m3/h m3/h Single stage heat pump BW 121 17.5 5.42 1.89 30 5 7438 712 BW 129 23.8 7.38 2.56 30 5 7438 713 BW 145 35 10.85 3.77 30 7 738 714 Two-stage, both stages with the same output BW+BWS 121+121 35 10.85 3.77 30 5 7438 714 BW+BWS 129+129 47.6 14.76 5.13 30 5 7438 717 BW+BWS 145+145 70 21.7 7.54 30 5 7438 719 Two-stage, stages with different output BW+BWS 121+129 41.3 12.8 4.45 30 5 7438 715 BW+BWS 121+145 52.5 16.27 5.66 30 5 7438 716 BW+BWS 129+145 58.8 18.23 6.33 30 5 7438 718 Water/water heat pumps
3
14 C A 10 C 22 C B 12 C
A Cooling circuit primary side (water) B Cooling circuit secondary side (water) List for selecting cooling heat exchanger for water/water heat pump at groundwater 10/14 C, cooling system 22/12 C Heat pump Refrigerating Flow rate, cooling circuit Pressure drop, cooling circuit Part no. capacity Primary side Secondary side Primary side Secondary side (water) (water) (water) (water) Type kW kPa kPa m3/h m3/h Single stage heat pump WW 121 23.7 5.01 2.04 30 7 WW 129 31.4 6.75 2.71 30 7 WW 145 48.9 10.52 4.22 30 7 Two-stage, both stages with the same output WW+BWS 47.4 10.2 4.09 30 7 121+121 WW+BWS 62.8 13.52 5.41 30 7 129+129 WW+BWS 97.8 21.04 8.43 30 7 145+145 Two-stage, stages with different output WW+BWS 55.1 11.85 4.75 30 7 121+129 WW+BWS 72.6 15.62 6.26 30 7 121+145 WW+BWS 80.3 17.27 6.92 30 7 129+145
7438 703 7438 704 7438 705 7438 706 7438 709 7438 711
7438 707 7438 708 7438 710
3.13 Swimming pool water heating

Hydraulic connection, swimming pool
Swimming pool water heating is effected hydraulically via the changeover of a second three-way diverter valve (accessory). If the temperature falls below the value set at the swimming pool thermostat (accessory), a demand signal is sent to the heat pump control unit via the external extension H1 (accessory). In the delivered condition, central heating and DHW heating have priority over swimming pool water heating.
56
VIESMANN
VITOCAL 300-G
5457 919 GB

For more detailed information regarding systems with swimming pool water heating, see "Heat pump system examples".
Sizing the plate heat exchanger

28 C 38 C
Use only stainless steel heat exchangers (threaded) that are suitable for potable water for heating swimming pool water. Size the plate heat exchanger subject to the max. output and the temperature specified for the plate heat exchanger. Note The flow rate calculated during sizing must be maintained during the installation.
22 C
28 C
External swimming pool for average water temperatures up to 24 C. A Swimming pool (swimming pool water) B Heat pump (heating water) Selection list, plate heat exchangers for swimming pools Heat pump type Output in kW Flow rate in m3/h (for B15/W35) Swimming pool Single stage heat pump BW 121 31 WW 121 BW 129 41.2 WW 129 BW 145 63.6 WW 145 Two-stage heat pump, both stages with the same output BW+BWS 121+121 62 WW+BWS 121+121 BW+BWS 129+129 82.4 WW+BWS 129+129 BW+BWS 145+145 127.2 WW+BWS 145+145 Two-stage heat pump, stages with different output BW+BWS 121+129 72.2 WW+BWS 121+129 BW+BWS 121+145 94.6 WW+BWS 121+145 BW+BWS 129+145 104.8 WW+BWS 129+145
3
Heat pump (heating water) 4.4 5.9 9.1 2.7 3.5 5.5
8.9 11.8 18.2
5.3 7.1 10.9
10.3 13.6 15.0
6.2 8.1 9.0
3.14 Connection of solar thermal systems

The installation of a Vitosolic solar control unit enables a solar thermal system to be controlled to provide DHW heating, central heating backup and swimming pool water heating. The heat-up priority can be selected individually at the heat pump control unit. Via the KM BUS certain values can be checked at the heat pump control unit. When there is a high level of insolation, all heat consumers can be heated to a higher set value, thereby raising the solar coverage. All solar temperatures and set values can be scanned and adjusted via the control unit. The operation of the solar thermal system will be suspended at collector temperatures > 120 C to prevent steam hammer inside the solar circuit (collector protection function). Solar DHW heating The solar circuit pump starts and the DHW cylinder is heated up, if the temperature differential between the collector temperature sensor and the cylinder temperature sensor (in the solar return) is greater than the start temperature differential set at the solar control unit. The heat pump will be prevented from heating the cylinder if the temperature at the cylinder temperature sensor (in the DHW cylinder, top) exceeds the set value selected at the heat pump control unit. The solar thermal system heats the cylinder to the set value selected at the solar control unit. Note For the aperture area that can be connected, see the "Vitosol" technical guide. Solar central heating backup The solar circuit pump and the circulation pump for cylinder heating start, meaning the heating water buffer cylinder is heated up, if the temperature differential between the collector temperature sensor and the cylinder temperature sensor (solar) is greater than the start temperature differential selected at the heat pump control unit.
5457 919 GB
VITOCAL 300-G
VIESMANN
57

Heating stops when the temperature differential between the collector temperature sensor and the cylinder temperature sensor (solar) is less than half the hysteresis (standard: 6 K) or when the temperature captured by the lower cylinder temperature sensor equals the selected set temperature. Solar swimming pool water heating See "Vitosol" technical guide.
Sizing the solar expansion vessel

Solar expansion vessel Construction and function With shut-off valve and mounting set. A solar expansion vessel is a sealed unvented vessel where the gas space (nitrogen filling) is separated from the space containing liquid (heat transfer medium) by a diaphragm and the pre-charge pressure is subject to the system height.
A B C D E F G H
Heat transfer medium Nitrogen filling Nitrogen buffer Safety hydraulic seal min. 3 l Safety water seal Delivered condition (3 bar pre-charge pressure) Solar thermal system filled, without heat effect At maximum pressure and the highest heat transfer medium temperature
Specification
Expansion vessel A
Part no. 7248 241 7248 242 7248 243 7248 244 7248 245
Capacity l 18 25 40 50 80
a mm 280 280 354 409 480
b mm 370 490 520 505 566
Connection R " R " R " R1 R1
Weight kg 7.5 9.1 9.9 12.3 18.4
Details regarding the calculation of the required volume see "Vitosol" technical guide.
58
VIESMANN
VITOCAL 300-G
5457 919 GB
Heat pump control unit 4.1 Vitotronic 200, type WO1A

Structure and functions
Modular structure The control unit is integrated into the heat pump. The control unit comprises a standard unit, electronics modules and a programming unit. Standard unit: ON/OFF switch Optolink laptop interface Operating and fault display Fuses Functions Weather-compensated control of flow temperatures for heating or cooling mode: System flow temperature or flow temperature of heating circuit without mixer A1 Flow temperature heating circuit with mixer M1 Flow temperature of heating circuit with mixer M2 in conjunction with the extension kit for one heating circuit with mixer Flow temperature, separate cooling circuit Electronic maximum and minimum temperature limit Demand-dependent shutdown of the heat pump and pumps for primary and secondary circuits Adjustment of a variable heating and cooling limit Anti-seizing pump protection Heating system frost protection Integral diagnostic system Cylinder thermostat with priority control Auxiliary function for DHW heating (short-term heating to a higher temperature) Control of a heating water buffer cylinder Control of an instantaneous heating water heater Screed drying program Control for swimming pool water heating in conjunction with external extension H1 (accessory) External hook-up: Mixer OPEN, mixer CLOSED, operating mode changeover External demand (set flow temperature adjustable) and heat pump blocking; set flow temperature specified via external 0 to 10 V signal (with external extension H1, accessory) Data communication: Remote operation, remote setup and remote monitoring of the heat pump and heating system with Vitocom 300. Operation via the Vitodata 100 webserver integrated into the Vitocom, or via the central Vitodata 300 webserver with the additional option to configure all control parameters. Connection to the heat pump control unit via LON (with LON communication module, accessory) Remote monitoring and remote operation via GSM phone networks with Vitocom 100 Connection to the heat pump control unit via KM BUS
Flow temperature Heating/cooling DHW Solar energy Information Select with
40C
i
(
Programming unit: Easy operation through: Plain text display with graphic ability Large font and black & white depiction for good contrast Context-sensitive help Integral control of the solar thermal system in heat pumps with solar connection Removable programming unit; can be mounted on the wall with separate accessory With digital time switch Control keys for: Navigation Confirmation Help Extended menu Setting the: Standard and reduced room temperature Standard and second DHW temperature Operating program Time programs for central heating, DHW heating, DHW circulation and heating water buffer cylinder Economy mode Party mode Holiday program Heating and cooling curves Codes Actuator tests Displaying: Flow temperature DHW temperature Information Operating details Diagnostic details Information, warning and fault messages 5457 919 GB
The requirements of EN 12831 for calculating the heat load are met. To reduce the heat-up output, the "Reduced" operating status is switched to the "Standard" operating status if outside temperatures are low. According to the Energy Savings Order [Germany], the temperature in each room must be individually controlled, e.g. through thermostatic radiator valves.
Time switch
Digital time switch Individual and 7-day program Automatic summer/winter time changeover
VITOCAL 300-G
VIESMANN
59
Heat pump control unit (cont.)

Automatic function for DHW heating and DHW circulation pump Time, day and standard switching times for central heating, DHW heating, heating a heating water buffer cylinder and the DHW circulation pump are factory-set Switching times are individually programmable; up to 8 time phases per day Shortest switching interval: 10 minutes Power backup: 14 days
Setting the operating programs

The heating system frost protection (see frost protection function) applies to all heating programs. You can select the following operating programs with the program selectors: For heating/cooling circuits: Heating and DHW or heating, cooling and DHW For a separate cooling circuit: Cooling Only DHW; separate settings for each heating circuit Note If the heat pump is only required to operate for DHW heating, for example in summer, select operating program "Only DHW" for all heating circuits. Standby mode The external operating program changeover is possible in conjunction with the external extension H1.
Frost protection function
The frost protection function will be started when the outside temperature falls below approx. +1 C. With active frost protection, the heating circuit pump will be switched on and the boiler water is maintained at a lower temperature of approx. 20 C. The DHW cylinder will be heated to approx. 20 C. The frost protection function will be stopped when the outside temperature rises above approx. +3 C.
Heating and cooling curve settings (slope and level)

The Vitotronic 200 regulates the flow temperatures for the heating circuits and cooling circuit in weather-compensated mode: System flow temperature or flow temperature of heating circuit without mixer A1 Flow temperature heating circuit with mixer M1 Flow temperature of heating circuit with mixer M2 in conjunction with the extension kit for one heating circuit with mixer Flow temperature, separate cooling circuit The flow temperature required to reach a specific room temperature depends on the heating system and the thermal insulation of the building to be heated or cooled. Adjusting the heating or cooling curves matches the flow temperatures to these conditions. Heating curves: The flow temperature of the secondary circuit is restricted at the upper end of the scale by the temperature limiter and the temperature set at the electronic maximum temperature limiter.
Heating curve slope

3.4 3.2 3.0 2.8 2.6 2.4 2.2 2.0 1.8
90 80
1.6
1.4 1.2 1.0 0.8 0.6 0.4 0.2
70 60 50 40 30 20 20 10 0 -10 Outside temperature in C -20
-30
60
VIESMANN
VITOCAL 300-G
5457 919 GB

Cooling curves: The flow temperature of the secondary circuit is restricted at the lower end of the scale by the temperature set at the electronic minimum temperature limiter.
0.2
Outside temperature in C 35 30 25
20 20 15 10 5
0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.6 3.0 3.4
Cooling curve slope
Heating systems with heating water buffer cylinder or low loss header
If using hydraulic separation, fit a temperature sensor in the heating water buffer cylinder or low loss header and connect to the heat pump control unit.
Outside temperature sensor

Installation location: North or north-western wall of the building 2 to 2.5 m above the ground, for multi-storey buildings in the upper half of the second floor Connection: 2-core lead, length max. 35 m with a cross-section of 1.5 mm2 (copper). Never route this lead immediately next to 230/400 V cables. Specification IP rating IP 43 to EN 60529; ensure through appropriate design/installation
0.4
Permissible ambient temperature during operation, storage and transport -40 to +70 C
41
66
Specification Vitotronic 200, type WO1A

General Rated voltage Rated frequency Rated current Protection class Permissible ambient temperature during operation 230 V~ 50 Hz 6A I 0 to +40 C Installation in living spaces or boiler rooms (standard ambient conditions) 20 to +65 C 10 to +70 C 0 to 3.5 15 to +40 K
5457 919 GB
during storage and transport Setting range for the DHW temperature Heating and cooling curves setting range Slope Level
80
VITOCAL 300-G
VIESMANN
61

Connection values of the function components Components Primary pump/well pump Secondary pump Instantaneous heating water heater control, stage 1 Circulation pump for cylinder heating (on the heating water side) or three-way diverter valve, heating/DHW heating NC signal control ("natural cooling") Circulation pump, separate cooling circuit and AC signal control (active cooling) Heating circuit pump A1 DHW circulation pump External heat source control Central fault message Primary pump, heat pump stage 2 Secondary pump, heat pump stage 2 Instantaneous heating water heater control, stage 2 Circulation pump for cylinder heating (on the heating water side) or three-way diverter valve, central/DHW heating for heat pump stage 2 Cylinder primary pump (DHW side) Circulation pump for DHW reheating or Control of immersion heater EHE Heating circuit pump M2 Total current Connected load [W] 200 130 10 130 Voltage [V] 230 230 230 230 Max. switching current [A] 4(2) 4(2) 4(2) 4(2)
10 10
230 230
4(2) 4(2)
100 50 zero volt contact zero volt contact 200 130 10 130
230 230 250 250 230 230 230 230
4(2) 4(2) 4(2) 4(2) 4(2) 4(2) 4(2) 4(2)
130 100
230 230
4(2) 4(2)
100
230
4(2) max. 5(3) A
4.2 Control unit accessories

Contactor relay
Part no. 7814 681 Contactor in small casing. With 4 N/C and 4 N/O contacts. With terminal strip for earth conductors. Specification Coil voltage Rated current (Ith) 230 V~/50 Hz AC1 16 A AC3 9 A
180
14
95
62
VIESMANN
VITOCAL 300-G
5457 919 GB

Contact temperature sensor as system flow temperature sensor
Part no. 7426 133 For capturing the system flow temperature. Specification Lead length IP rating 2.0 m IP 32 to EN 60529; ensure through appropriate design and installation Viessmann Pt500 0 to +120 C -20 to +70 C
15
Sensor type Permissible ambient temperature during operation during storage and transport
Cylinder temperature sensor

Part no. 7170 965 For DHW cylinders and heating water buffer cylinders. On-site extension of the connecting lead: 2-core lead, length max. 60 m with a cross-section of 1.5 mm2 (copper) Never route this lead immediately next to 230/400 V cables Specification Lead length IP rating Sensor type Permissible ambient temperature during operation during storage and transport 3.75 m IP 32 to EN 60529; ensure through design/installation Viessmann Pt500 0 to +90C -20 to +70C
26
Thermostat for controlling the swimming pool temperature

Part no. 7009 432 Specification Connection Setting range Switching differential Breaking capacity Switching function 3-core cable with a crosssection of 1.5 mm2 0 to 35 C 0.3 K 10(2) A 250 V~ with rising temperature from 2 to 3
45
61
60
98
16
200
1
Stainless steel sensor well R x 200 mm
Contact temperature sensor

Part no. 7183 288 For capturing the flow and return temperature.
42 40
5457 919 GB
76
VITOCAL 300-G
VIESMANN
63

Specification Lead length IP rating 5.8 m, fully wired IP 32 to EN 60529; ensure through appropriate design and installation Viessmann Ni500 0 to +120 C -20 to +70 C
Sensor type Permissible ambient temperature during operation during storage and transport
Mixer motor
Part no. 7450 657 The mixer motor is mounted directly onto the Viessmann mixer DN 20 to 50 and R " to 1". With system plug. For wiring on site. Specification Rated voltage Rated frequency Power consumption Protection class Protection 230 V~ 50 Hz 4W II IP 42 to EN 60529; safeguard through appropriate design and installation 0 to +40 C -20 to +65 C 3 Nm 120 s
18
Permissible ambient temperature during operation during storage and transport Torque Runtime for 90
90
4
Extension kit for one heating circuit with mixer with integral mixer motor
Part no. 7301 063 KM BUS subscriber Components: Mixer PCB with mixer motor for Viessmann mixer DN 20 to 50 and R to 1 Flow temperature sensor (contact temperature sensor), lead length 2.2 m, fully wired, for specification see below Connecting plug for the heating circuit pump Power cable (3.0 m long) BUS cable (3.0 m long) The mixer motor is mounted directly onto the Viessmann mixer DN 20 to 50 and R to 1. Mixer PCB with mixer motor Power consumption IP rating 5.5 W IP 32D to EN 60529 ensure through appropriate design/installation I 0 to +40 C 20 to +65 C 2(1) A 230 V~ 3 Nm 120 s
130
Protection class Permissible ambient temperature during operation during storage and transport Rated breaking capacity of the relay output for heating circuit pump s Torque Runtime for 90
Flow temperature sensor (contact sensor)

42
0 18
13
0
66
Secured with a tie.

160
Specification IP rating
60
Sensor type Specification Rated voltage Rated frequency Rated current 64 Permissible ambient temperature during operation during storage and transport
230 V~ 50 Hz 2A
0 to +120 C 20 to +70 C VITOCAL 300-G
VIESMANN
5457 919 GB
IP 32D to EN 60529 ensure through appropriate design/installation Viessmann NTC 10 k at 25 C

Extension kit for one heating circuit with mixer for separate mixer motor
Part no. 7301 062 KM BUS subscriber For the connection of a separate mixer motor. Components: Mixer PCB for the connection of a separate mixer motor Flow temperature sensor (contact temperature sensor), lead length 5.8 m, fully wired Connecting plug for the heating circuit pump Mixer motor terminals Power cable (3.0 m long) BUS cable (3.0 m long) Mixer PCB Protection class Permissible ambient temperature during operation during storage and transport Rated capacity of the relay outputs Heating circuit pump s Mixer motor Required runtime of the mixer motor for 90 I 0 to +40 C 20 to +65 C 2(1) A 230 V~ 0.1 A 230 V~ approx. 120 s
Flow temperature sensor (contact sensor)

42
140
66
Secured with a tie.

0 18 58
Specification IP rating
60
Sensor type Specification Rated voltage Rated frequency Rated current Power consumption IP rating 230 V~ 50 Hz 2A 1.5 W IP 20D to EN 60529 ensure through appropriate design/installation Permissible ambient temperature during operation during storage and transport
IP 32D to EN 60529 ensure through appropriate design/installation Viessmann NTC 10 k at 25 C 0 to +120 C 20 to +70 C
Immersion thermostat
Part no. 7151 728 May be used as a maximum temperature limiter for underfloor heating systems. The temperature limiter is installed into the heating flow and switches the heating circuit pump OFF if the flow temperature is too high.
0
72
13
Specification Lead length Setting range Switching differential Breaking capacity Setting scale Stainless steel sensor well DIN reg. no.
95
4.2 m, fully wired 30 to 80 C max. 11 K 6(1.5) A 250 V~ inside the casing R " x 200 mm DIN TR 116807 or DIN TR 96808
5457 919 GB
Contact thermostat
Part no. 7151 729 May be used as a maximum temperature limiter for underfloor heating systems (only in conjunction with metallic pipes). VITOCAL 300-G The temperature limiter is installed into the heating flow and switches the heating circuit pump OFF if the flow temperature is too high.
200
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72 0 13
Specification Lead length Setting range Switching differential Breaking capacity Setting scale DIN reg. no.
4.2 m, fully wired 30 to 80 C max. 14 K 6(1.5) A 250V~ inside the casing DIN TR 116807 or DIN TR 96808
Vitotrol 200A
Part no. Z008 341 KM BUS subscriber A Vitotrol 200A can be used for each heating circuit in a heating system. Up to 2 remote controls may be connected to the control unit. Functions: Display of room temperature, outside temperature and the operating condition. Setting the standard room temperature (day temperature) and operating program via the standard display. Note The reduced room temperature (night temperature) is set at the control unit. Party and economy mode can be enabled via keys Only for heating circuit with mixer: Room temperature sensor for room temperature hook-up Note For room temperature hook-up, the Vitotrol 200A must be installed in the living space (lead room). Specification Power supply via KM BUS Power consumption Protection class IP rating Connection: 2-core lead, length max. 50 m (even if connecting several remote control units) Never route this lead immediately next to 230/400 V cables LV plug as standard delivery
95
20 ,5
14
Installation location: Weather-compensated mode: Installation at any point in the building. Room temperature hook-up: Installation in the main living room on an internal wall opposite radiators. Never install inside shelving units, in recesses, or immediately by a door or heat source (e.g. direct sunlight, fireplace, TV set, etc.). The integral room temperature sensor captures the actual room temperature and effects any necessary correction of the flow temperature as well as a rapid heat-up at the start of the heating operation (if suitably encoded).
97
0.2 W III IP 30 to EN 60529; ensure through appropriate design/installation 0 to +40 C -20 to +65 C 3 to 37 C
Permissible ambient temperature during operation during storage and transport Set room temperature range
Room temperature sensor for separate cooling circuit

Part no. 7408 012 Installation in the room to be cooled on an internal wall, opposite radiators/heat sinks. Never install inside shelving units, in recesses, or immediately by a door or heat source (e.g. direct sunlight, fireplace, TV set, etc.). Connect the room temperature sensor to the control unit.
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Connection: 2-core lead with a cross-section of 1.5 mm2 (copper) Lead length from the remote control up to 30 m Never route this lead immediately next to 230/400 V cables Specification Protection class IP rating
III IP 30 to EN 60529; ensure through appropriate design/installation 0 to +40 C -20 to +65 C
Permissible ambient temperature during operation during storage and transport
KM BUS distributor
Part no. 7415 028 For the connection of 2 to 9 devices to the KM BUS. Specification Cable length Protection 3.0 m, fully wired IP 32 to EN 60529; safeguard through appropriate design and installation 0 to +40 C -20 to +65 C
13
84
External extension H1
Part no. 7179 058 Function extension inside a casing for wall mounting. Using the extension enables the following functions to be achieved: Cascade control for up to 4 Vitocal appliances Swimming pool water heating function Minimum boiler water temperature demand External blocking Set boiler water temperature specified via a 0-10 V input External heating program changeover
13 0
20
21 7
Permissible ambient temperature during operation during storage and transport
Specification Rated voltage Rated frequency Rated current Power consumption Protection class IP rating Permissible ambient temperature during operation
230 V~ 50 Hz 4A 4W I IP 32 0 to +40 C Installation in living spaces or boiler rooms (standard ambient conditions) 20 to +65 C
7 21
84
during storage and transport
Vitocom 100, type GSM

Without SIM card Part no. Z004594 With contract SIM card for the operation of the Vitocom 100 via mobile phone Part no. Z004615 Note For further information regarding the conditions of contract, see the Viessmann pricelist. 5457 919 GB Functions: Remote switching via GSM mobile phone networks Remote scanning via GSM mobile phone networks Remote monitoring via SMS to 1 or 2 mobile phones Remote monitoring of additional systems via digital input (230 V) Configuration: Mobile phones via SMS Standard delivery: Vitocom 100 (subject to order with or without SIM card) Power supply cable with Euro plug (2.0 m long) GSM aerial (3.0 m long), magnetic foot and adhesive pad KM BUS cable (3.0 m long)
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On-site requirements: Good reception for GSM communication of the selected mobile phone operator. Total length of all KM BUS subscriber cables up to 50 m.
0
Rated current Power consumption Protection class Protection
72
13
Function Permissible ambient temperature during operation
15 mA 4W II IP 41 to EN 60529; safeguard through appropriate design and installation Type 1B to EN 60 730-1 0 to +55 C Installation in living spaces or boiler rooms (standard ambient conditions) -20 to +85 C 230 V~
50
Specification Rated voltage Rated frequency
230 V ~ 50 Hz
during storage and transport On-site connection Fault input DE 1
Vitocom 300, type FA5, FI2, GP2

Part no: see current pricelist Type FA5 with integral analogue modem Type FI2 with integral ISDN modem Type GP2 with integral GPRS modem For up to 5 heating systems with one or more heat sources, with or without heating circuits downstream. In conjunction with Vitodata 300 For remote reporting, remote monitoring and scanning of faults and/ or data points via the internet For remote switching, remote setting of parameters and codes for heating systems via the internet Configuration The Vitocom 300 is configured via the Vitodata 300. Fault messages Fault messages are reported to the Vitodata 300 server. These messages are transmitted via the following communication services from the Vitodata 300 server to the configured control devices: Fax Text messages (SMS) to mobile phones Email to PC/laptop On-site requirements: Telephone connection Type FA5: TAE socket, coding "6N" Type FI2: RJ45 socket (ISDN) Type GP2: Adequate GPRS radio signal for the D2 [Vodafone] mobile network at the location where the Vitocom 300 is installed LON communication module must be installed in the Vitotronic appliance Note For further information regarding the terms of contract, see the Viessmann pricelist. Standard delivery: Standard module*3 (with 8 digital inputs, 1 digital output and 2 analogue sensor inputs) Type FA5: with integral analogue modem, Connecting cable for telephone socket TAE 6N, 2 m long Type FI2: with integral ISDN modem, Connecting cable with RJ45 plug for ISDN socket, 3 m long Type GP2: with integral GPRS modem, Aerial with connecting cable, 3 m long SIM card LON connecting cable RJ45 RJ45, 7 m long, for data exchange between the Vitotronic and Vitocom 300 Power supply unit*3 Power cable from the power supply unit to the standard module Note For standard delivery of packs with Vitocom, see pricelist. Accessories: Accessories Wall mounting enclosure for the installation of the Vitocom 300 module, if no control panel or electrical distribution panel is available 2 rows 3 rows Extension module*3 10 digital inputs (8 zero volt, two 230 V~) 7 analogue inputs (2 can be configured as pulsed inputs) 2 digital outputs see the standard module for dimensions or 10 digital inputs (8 zero volt, two 230 V~) 7 analogue inputs (2 can be configured as pulsed inputs) 2 digital outputs 1 M BUS interface with connection of up to, for example, 16 M BUS capable heat meters with M BUS slave interface to EN 1434-3 see the standard module for dimensions Uninterruptible power supply unit*3 (UPS) Part no.
7143 434 7143 435 7143 431
7159 767
7143 432 5457 919 GB
*3
Mounting rail installation TS35 to DIN EN 50 022, 35 x 15 and 35 x 7.5.
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Accessories Additional rechargeable battery pack*3 for UPS Recommended with 1 basic module, 1 extension module and all inputs allocated Required with: 1 standard module and 2 extension modules Extension of the connecting cable Installation spacing 7 to 14 m 1 connecting cable (7 m long) and 1 LON coupling RJ45 Installation spacing 14 to 900 m with plug-in connector 2 LON plug-in connectors RJ45 and 2-core cable, CAT5, screened, solid cable, AWG 26-22, 0.13 to 0.32 mm2, external diameter, 4.5 to 8 mm or 2-core cable, CAT5, screened, wire, AWG 26-22, 0.14 to 0.36 mm2, external diameter, 4.5 to 8 mm Installation spacing 14 to 900 m with socket 2 connecting cables (7 m long) and 2 LON sockets RJ45, CAT6 2-core cable, CAT 5, screened or JY(St) Y 2 x 2 x 0.8 Standard module (standard delivery): Part no. 7143 436 during storage and transport On-site connections: 8 digital inputs DE 1 to DE 8 7143 495 and 7143 496 1 digital output DA1 Permissible ambient temperature during operation 0 to +50 C Installation in living spaces or boiler rooms (standard ambient conditions) -20 to +85 C Zero volt contact, 2-pole, 24 V, max. 7 mA Zero volt relay contact, 3pole, changeover, 230 V~/ 30 V, max. 2 A For Viessmann Ni500 temperature sensors, 10 to 127 C 0.5 K
2 analogue inputs AE 1 and AE 2 7199 251 and on-site or on-site
Power supply unit (standard delivery):
7143 495 and 7171 784 on-site or on-site
90
72
73
Specification Rated voltage Rated frequency Rated current Output voltage Output current Protection class IP rating
58
85 to 264 V ~ 50/60 Hz 0.55 A 24 V 1.5 A II to DIN EN 61140 IP 20 to EN 60529; ensure through appropriate design/installation SELV to EN 60950 EN 60335 -20 to +55 C Installation in living spaces or boiler rooms (standard ambient conditions) -5 to +55 C Installation in living spaces or boiler rooms (standard ambient conditions) -25 to +85 C
90
60
Potential separation primary/secondary Electrical safety Permissible ambient temperature for operation with supply voltage UE 187 to 264 V 24 V 600 mA 500 mA 500 mA II to DIN EN 61140 IP 20 to EN 60529; ensure through appropriate design/installation Type 1B to EN 60730- 1 for operation with supply voltage UE 100 to 264 V during storage and transport
Specification Rated voltage Rated current Type FA5 Type FI2 Type GP2 Protection class IP rating
For further technical details and accessories, see the data communication technical guide.
Function
LON communication module

Part no. 7172 173 PCB for data exchange For connecting one Vitocom 200 or 300 to the heat pump control unit.
5457 919 GB
*3
Mounting rail installation TS35 to DIN EN 50 022, 35 x 15 and 35 x 7.5.
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LON connecting cable for data exchange between control units
Part no. 7143 495 Cable length 7 m, fully wired (RJ 45).
Extension of the connecting cable

Installation spacing 7 to 14 m: 1 connecting cable (7 m long) Part no. 7143 495 and 1 LON coupling RJ45 Part no. 7143 496 Installation spacing 14 to 900 m with plug-in connector: 2 LON plug-in connector RJ45 Part no. 7199 251 and 2-core cable, CAT5, screened, solid cable, AWG 26-22, 0.13 to 0.32 mm2, external diameter, 4.5 to 8 mm on-site or 2-core cable, CAT5, screened, wire, AWG 26-22, 0.14 to 0.36 mm2, external diameter, 4.5 to 8 mm on-site Installation spacing 14 to 900 m with sockets: 2 connecting cables (7 m long) Part no. 7143 495 and 2 LON sockets RJ45, CAT6 Part no. 7171 784 2-core cable, CAT 5, screened on-site or JY(St) Y 2 x 2 x 0.8 on-site and
Terminator
Part no. 7143 497 2 pce To terminate the LON BUS at the first and last LON user.
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Keyword index
A Active cooling...................................................................................53 Air separator.....................................................................................12 Application procedure (details).........................................................22 B Brine accessory pack.......................................................................11 Brine distributor Geothermal collectors...................................................................13 Geothermal probes/geothermal collectors....................................14 C Central heating/central cooling.........................................................46 Connectable components................................................................33 Connections on secondary side (two-stage heat pumps)................31 Connections on the primary side (brine/water) Single stage heat pump................................................................26 Two-stage heat pumps.................................................................26 Connections on the primary side (water/water) Single stage heat pump................................................................28 Two-stage heat pumps.................................................................29 Contact thermostat...........................................................................65 Cooling Selecting a plate heat exchanger..................................................55 Cooling circuit...................................................................................47 Cooling curve Level.............................................................................................60 Slope.............................................................................................60 Cooling function...............................................................................47 Natural cooling..............................................................................53 Cooling mode Operating modes..........................................................................47 Weather-compensated control......................................................47 Cooling operation.......................................................................47, 53 Types and configuration................................................................53 Cooling water...................................................................................45 Cooling with an underfloor heating system......................................54 Cooling with fan convectors.............................................................54 D Data exchange.................................................................................69 Delivered condition.............................................................................4 DHW cylinder...................................................................................49 DHW demand...................................................................................35 DHW heating Connection on the DHW side........................................................49 Selecting a plate heat exchanger..................................................51 Selecting a primary store system..................................................51 Solar..............................................................................................57 Via an external heat exchanger....................................................22 Dimensions........................................................................................7 Diverter valve...................................................................................19 Double U-shaped pipe probe...........................................................39 Dual mode operation........................................................................35 E Electrical connections......................................................................23 Electrical demand.............................................................................22 Electricity meter................................................................................23 EnEV................................................................................................59 Ethylene glycol.................................................................................36 Expansion vessel Calculating the volume..................................................................58 Primary circuit...............................................................................40 Solar..............................................................................................58 Structure, function, specification...................................................58 External extension H1......................................................................67 External heat source........................................................................35 F Fan convectors...........................................................................19, 54 Federal tariffs [Germany].................................................................22 Fill water...........................................................................................48 Flow rate..........................................................................................44 Frost protection................................................................................36 Frost protection function...................................................................60 Function description DHW heating.................................................................................49 Heating circuit...............................................................................46 Heating water buffer cylinder........................................................47 Instantaneous heating water heater..............................................35 Power-OFF...................................................................................24 G Geothermal collector Manifolds and headers..................................................................36 Pressure drop...............................................................................38 Sizing............................................................................................38 Geothermal probe Pressure drop...............................................................................40 Sizing............................................................................................40 Groundwater....................................................................................43 H Heat exchanger, primary circuit.......................................................45 Heating circuit and heat distribution.................................................46 Heating curve Level.............................................................................................60 Slope.............................................................................................60 Heating lance...................................................................................51 Heating output..................................................................................34 Heating water buffer cylinder...........................................................47 Heating water flow temperature.......................................................46 Heat load..........................................................................................34 Heat pump control unit Functions......................................................................................59 Programming unit..........................................................................59 Standard unit.................................................................................59 Structure.......................................................................................59 Heat pump sizing.............................................................................34 Heat transfer medium.................................................................16, 43 Hydraulic connection Cooling function............................................................................53 Primary store system....................................................................50 Hydraulic connections......................................................................26 Hydraulic connection set..................................................................48 I Immersion thermostat......................................................................65 Installation accessories Primary circuit...............................................................................11 Secondary circuit..........................................................................17 Instantaneous heating water heater.................................................35 K KM BUS distributor...........................................................................67 L LON..................................................................................................69 LON communication module............................................................69
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Keyword index
M Minimum clearances........................................................................23 Mixer extension Integral mixer motor......................................................................64 Separate mixer motor...................................................................65 Mixer extension kit Integral mixer motor......................................................................64 Separate mixer motor...................................................................65 Mono-energetic operation................................................................35 Mono-mode operation......................................................................34 Motorised ball valve...................................................................19, 22 N Natural cooling.................................................................................53 O Operation Dual mode.....................................................................................35 Mono-energetic.............................................................................35 Mono-mode...................................................................................34 Output diagrams.................................................................................8 Output matching, fan convectors.....................................................54 Outside temperature sensor.............................................................61 Oversizing........................................................................................34 P Positioning........................................................................................22 Power-OFF...........................................................................22, 34, 48 Power-OFF period......................................................................22, 48 Power-OFF time...............................................................................34 Power supply....................................................................................22 Power tariffs.....................................................................................22 Pressure drop in the pipework.........................................................41 Primary pump...................................................................................12 Product information............................................................................4 Pump output supplements...............................................................43 R Required equipment.............................................................26, 50, 54 Return well.......................................................................................44 Room temperature sensor.........................................................19, 66 S Safety equipment block....................................................................18 Secondary pump..............................................................................17 Sizing the heat pump.......................................................................34 Sizing the heat source Brine/water heat pumps................................................................36 Water/water heat pumps...............................................................43 Solar central heating backup............................................................57 Solar DHW heating..........................................................................57 Solar expansion vessel....................................................................58 Solar swimming pool water heating.................................................58 Solar thermal system.......................................................................57 Specification.......................................................................................5 Standard delivery...............................................................................4 Standard heat load of the building...................................................34 Supplement for DHW heating..........................................................35 Supplement for setback mode.........................................................36 Supply well.......................................................................................44 Swimming pool water heating..........................................................56 System separation...........................................................................44 System versions...............................................................................33 T Technical connection requirements.................................................23 Temperature sensor Outside temperature.....................................................................61 Room temperature..................................................................19, 66 Thermostat Contact temperature.....................................................................65 Immersion temperature.................................................................65 Time switch......................................................................................59 Tyfocor.............................................................................................43 U Underfloor heating............................................................................54 V Vitocom 100, type GSM..............................................................................67 300, type FA5, FI2, GP2...............................................................68 Vitotrol..............................................................................................66 Volumes in pipes..............................................................................43 W Wall clearances................................................................................23 Water Board.....................................................................................39 Water quality....................................................................................48 Weather-compensated control.........................................................47 Operating programs......................................................................60 Weather-compensated control unit Frost protection function...............................................................60
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5457 919 GB
5457 919 GB
VITOCAL 300-G
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5457 919 GB
VITOCAL 300-G
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Subject to technical modifications.
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Viessmann Werke GmbH&Co KG D-35107 Allendorf Telephone: +49 6452 70-0 Fax: +49 6452 70-2780 www.viessmann.com
Viessmann Limited Hortonwood 30, Telford Shropshire, TF1 7YP, GB Telephone: +44 1952 675000 Fax: +44 1952 675040 E-mail: info-uk@viessmann.com
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Vitocal 300-g Technicalguidefeb2010

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Vitocal 300-g Technicalguidefeb2010

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VIESMANN

Brine/water and water/water heat pump Single and two-stage, from 21 kW

Brine/water heat pump, 21.2 to 42.8 kW.

Water/water heat pump, 28.1 to 57.4 kW.

Vitocal 300-G 1.1 Product description 1

Benefits of type BW/BWS, WW

Vitocal 300-G (cont.) 1.2 Specification

l l/h mbar C C l l/h mbar C

l l/h mbar C C l l/h mbar C

121 V A A A A V A W W 16 <30 95 1xC16A 3-pole

145 34 47 174 1xC40A 3-pole

Vitocal 300-G (cont.)

kg Type bar bar bar bar mm mm mm G G kg kg dB(A)

10.0 43 28 3 3 1085 780 1267 2 2 345 340 44

Vitocal 300-G (cont.)

540 270 230

540 270 230

Vitocal 300-G (cont.)

Coefficient of performance (COP)

0 -5 0 5 10 Water or brine temperature in C 8 7 6 5 4 3 2 1 0 -5 0 5 10 Water or brine temperature in C

Vitocal 300-G (cont.)

Coefficient of performance (COP)

0 -5 0 5 10 Water or brine temperature in C 8 7 6 5 4 3 2 1 0 -5 0 5 10 Water or brine temperature in C

Vitocal 300-G (cont.)

Coefficient of performance (COP) Output in kW

0 -5 0 5 10 Water or brine temperature in C 7 6 5 4 3 2 1 0 -5 0 5 10 Water or brine temperature in C

Installation accessories 2.1 Primary circuit

Brine accessory pack

Installation accessories (cont.)

Z007 442 5457 919 GB VITOCAL 300-G

Installation accessories (cont.)

12 10 8 6 4 2 0 0 1 2 Pump rate in m/h

0 1 2 3 Pump rate in m/h

Type TOP S 30/7, 400 V~

0 1 2 Pump rate in m/h

Type Stratos Para (3 - 11 m), 230 V~

3 2 1 0 0 1 2 3 4 Pump rate in m/h

Type TOP S 30/10, 400 V~

Brine distributor for geothermal collectors

Installation accessories (cont.)

RL Brine return VL Brine flow

Brine distributor for geothermal probes/geothermal collectors

Installation accessories (cont.)

Brine distributor for 2 brine circuits

Brine distributor for 3 brine circuits Connection versions

Example for 4 brine circuits RL Brine return VL Brine flow

Installation accessories (cont.)

Installation accessories (cont.) 2.2 Secondary circuit

6.0 5.0 4.0

Part no. 7338 851 Part no. 7374 788

Type UPS 25-60, 230 V~ Laing curves

0 1 Pump rate in m/h

max. (1) (2) min. (3)

Type E4/E6 Vario 25/180, 230 V~

20 10 0 0 1 Pump rate in m/h 2 3 4

Type E4/E6 Auto 25/180, 230 V~

Type RS 25/6-3, 230 V~

Installation accessories (cont.)

2 1 0 0 1 2 Pump rate in m/h 3 4

40 0 0 1 2 Pump rate in m/h 3 4

Type Stratos Para (1 - 7 m), 230 V~

Safety equipment block

Installation accessories (cont.) 2.3 Cooling

Natural cooling extension kit