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FUJIFILM Electronic Imaging Ltd. Fuji film House Boundary Way Hemel Hempstead Hertfordshire HP2 7RH England Tel.: 01442 213440 Tax: 01442 343432 Registered Number: 3244452
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IMPORTANT: Fujifilm products are so designed and constructed as to be safe without risk to health when properly used (in accordance with the supplied documentation) and when the safety precautions contained in this document are fully observed.
WARNING: All precautions mentioned in this document must be strictly observed at all times. Personnel must read the contents of any documentation supplied and used with this product BEFORE commencing any work with equipment described in this document. NOTE: Measured noise level for this product is less than 65 dBa. CAUTION: FUJIFILM Electronic Imaging Limited cannot be held responsible for any loss or damage to customers data by unauthorised third parties accessing the system. In the event that Fujifilm becomes aware of any computer virus which will or is likely to affect the system it will take reasonable steps to bring this to the attention of customers but advises customers to take their own precautions against unauthorised access.
FUJIFILM Notice to End Users: This product contains both proprietary software of Fujifilm and of third parties. Terms applicable to the use of Fujifilm software are displayed upon loading of software. These terms are deemed accepted if the user proceeds to use software beyond this display. The proprietors of third party software are Adobe and Microsoft. Terms applicable to the use of third party software are displayed uponloading of software. These terms are deemed accepted if the user proceeds to use software beyond this display. By accepting those terms user enters into a licence with the third party proprietor and its the responsibility of the user to be aware of any changes to such terms. User will indemnify Fujifilm against any loss suffered by Fujifilm as a result of a breach of third party terms by user.
LICENCE NOTE: A modified version of the eCos operating system (under GNU General Public Licence) is used with this product. This version is freely available from the FFEI (UK) FTP site (ftp.ffei.co.uk) in the directory /pub/VsixExpose/ecos which holds three files: Readme,txt, ecos_v1.tgz and ecos_v2.tgz.
TRADEMARKS and COPYRIGHT: Fuji and Fujifilm are trademarks of Fuji Photo Film Co., Ltd that may be registered in certain jurisdictions; Luxel, Celix, FineTrak, DoubleProof, FineScan, Celsis, C-dot, C-Scan, Quattro, Lanovia, ColourKit and Celebrant are trademarks of FUJIFILM Electronic Imaging Ltd that may be registered in certain jurisdictions; Windows and Windows NT are trademarks of Microsoft Corporation that may be registered in certain jurisdictions; All other company names, products or brand names are trademarks of their respective holders.
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TABLE OF CONTENTS
Chapter 1 Introducing the Luxel V-6 PCI
Introducing the Luxel V-6 System ........................................................ 1-1
Luxel V-6 Features ..................................................................................... 1-2 Luxel V-6 Workflow .................................................................................. 1-3
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Setting General Preferences ..............................................................2-21 How to Create and Edit New Media....................................................2-23 Create a Media Name ..........................................................................2-24 Edit a Media Name ...............................................................................2-25 Delete a Media Name ..........................................................................2-25 Create a Media Type ............................................................................2-26 Edit a Media Type ..................................................................................2-27 Delete a Media Type ............................................................................2-28 How to Select Cassettes and Media (Manual-Loading) ................2-29 How to Change Cassettes and Media (Auto-Loading) ..................2-32 How to Calibrate Laser Exposure ..........................................................2-36 Exposure Calibration ............................................................................2-38 Edit Exposure: .........................................................................................2-39 Exposure Information ..........................................................................2-40 How to Use Media Tools ..........................................................................2-40 Manual-Loading System ......................................................................2-40 Auto-Loading System ...........................................................................2-43 How to Operate with the RIP.................................................................2-44 How to Operate with the Processor ...................................................2-45 How to Obtain System Information ...................................................2-46 Engine Info .............................................................................................2-46
About Machine ...................................................................................2-47 Licence Options Installed ..................................................................2-47 Open Online Manual .........................................................................2-48 Save Elog File .......................................................................................2-49
Media Info ..............................................................................................2-50 How to Empty the Interleaf Bin ............................................................2-51 How to Load Small Plates (Option) ......................................................2-52
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Traverse Errors .............................................................................................4-11 Spinner Errors ..............................................................................................4-12 Environmental Errors ................................................................................4-12 Input Data Path Errors ..............................................................................4-14 Output Data Path Errors ..........................................................................4-16 Processor Errors ..........................................................................................4-16 Diagnostic Errors ........................................................................................4-17 Media Control Errors ...............................................................................4-18 Input Platen Errors ....................................................................................4-19 Input Conveyor Errors ...............................................................................4-20 Drum Errors ..................................................................................................4-20 Output Conveyor Errors ..........................................................................4-22 System Errors ..............................................................................................4-25 Autoloader Errors.......................................................................................4-26
Dot Types and Shapes ......................................................................... 5-4 Screen Options ....................................................................................... 5-5 Resolution and Spot Sizes .................................................................. 5-5
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Introducing the Luxel V-6 System.............................................................. 1-1 Introducing the Luxel V-6 Equipment........................................................ 1-4
Before using this Guide, work through the Tutorial in the Getting Started Guide which shows how to start the system, load plates, create media, select media, expose a plate and shutdown.
PC Interface (PCI): this is displayed as a browser set of menu pages on the RIP PC that is a standard window for all V-6 systems. On a fully-automatic system, indirect PCI control of the engine allows the user to continue operating the RIP during a continuous job session.
Information about PCI menus, system maintenance and troubleshooting is in this Guide.
Man Machine Interface (MMI): this is an optional touch pad that provides direct control of the engine using a set of menu screens. Information about this interface is in a separate MMI Users Guide supplied with the option.
Status Panel: if an MMI console is not fitted, the engine will have a status panel of a single LED and bleeper indicating if jobs are running normally or the engine requires attention. Information about using the status panel is in Chapter 6.
A FireWire bus between the RIP server and the engine for
passing RIP image data.
Support for Valiano workflows. Use with RIPs, such as, Celebrant, Rampage and other RIPs via
Gateway. Platesetter Features:
PROCESSED JOB
Figure 1.1 Typical Luxel V-6 workflow Operator control of the job workflow is from the PCI (or MMI) interface to:
troubleshoot machine errors respond to scheduled maintenance tasks set laser exposure levels for all resolutions graphically view the current status of the job.
The engine receives jobs from the RIP queue and images them in
the order they are sent. Imaging output is continuous once you have loaded a single plate on a manual or semi-automatic machine. The platesetter and RIP application work in unison using a set of plate types and sizes specified for the cassette database by the operator. Your RIP PC holds current database information on each cassette that includes plate type, thickness and size. These details are created and edited by the operator from the PCI application when different plate types are added for new jobs.
diagnostic data to the PC for review by the service engineer and operator.
4. Engine to Processor (semi- and fully-automatic): an RS232 bus
passes status commands between the two units to maximise the workflow.
PCI/RIP PC
PLATE PROCESSOR
PROCESSOR COMMS
operator after removing the interleaf sheet. The imaged plate is then collected by the operator from the engine output. For this system, plate loading and collection is carried out under safelight conditions.
centering the plate on the machine, and pushing the plate into the drum.
Both sets of guides automatically adjust to the correct position for the job before the plate is loaded.
MMI CONSOLE ENGINE
PLATEN
PROCESSOR
by the operator after removing the interleaf sheet. The plate is then automatically passed to an online processor. For this system, only plate loading is carried out under safelight conditions
3. Fully-Automatic: multiple plates are loaded directly into the
engine through an autoloading cassette, the loader removes the interleaf sheet and places it in the installed interleaf bin. The imaged plate is then automatically passed to an online processor.
.
AUTOLOADER TROLLEY/CASSETTE
In addition, your platesetter system will include one or more of the following modules:
Laser beam imaging is reflected from a spinner, fixed to a traverse carriage, that moves across the drum and plate. The beam is directed towards the spinner mirror that rotates at high speed to write image data onto the plate. Although the platesetter automatically compensates for exposure at various periods the operator will need to clean the mirror surface to maintain quality imaging.
Figure 1.6 Stacker A stacker has separate documentation explaining how to operate and maintain the unit.
Air Filter Unit (PAT 506id): this provides purified air to the
engine drum. Your Luxel distributor will explain the schedule for replacing the filters over the working life of the machine.
CAUTION: This unit is positioned correctly when the platesetter is installed. Do not change its location.
EXHAUST
Storing plates in a cold room just before loading into a warm machine environment can cause condensation that dampens the interleaf paper sheets making them more difficult to handle.
Introducing PCI Menu Pages ......................................................................2-1 Operating with the PCI Menu ....................................................................2-14
EXPOSE PROGRESS
Figure 2.1 Typical PCI screen: Pause mode (manual-loading) Function Buttons: these buttons on a keypad allow you to open an available function with its own set of options. For instance, the screen above shows a typical PAUSE mode screen allowing you to select the diagnostic function. Option Buttons: You can select options depending on the mode and function previously selected. For instance, select Run Diagnostics to open the self-tests.
NOTE: Buttons highlighted in orange show the currently active functions and options.
Confirm Buttons: Click on these buttons to start the selected option, or press Return to access the previous page.
RETURN CONFIRM
To complete an operation on a page menu, buttons are normally selected in the following sequence:
MAXIMISE BUTTON
Shutdown Button: This button starts the Engine Shutdown sequence before the machine is switched off. Return Button: This button returns the interface to the previously selected page.
ready to expose, and is also receiving images from the queue on the RIP. See Section 2.1.2.1 on page 2-4 and also Section 2.1.2.2 on page 2-8.
2. PAUSE: this is where the user has temporarily stopped
exposing, for instance, to change a cassette. The platesetter will continue to download until a maximum of 3 jobs are on the engine for exposing. See Section 2.1.2.2 on page 2-8.
ANIMATED ICON
ENGINE INFO
EXPOSE PROGRESS
CASSETTE ID
PLATES IN CASSETTE
Next Job Type and Size: Gives the type of plate required for the next job and its size metric (mm) or imperial (in) Engineering Diagnostics: Select to open Engineering Diagnostics mode to launch the Engineering Diagnostics window. This option is only available to service engineers with a password. Time to End Current Exposure:
0:32
The remaining time in minutes and seconds for the expose job to be completed. Next Job Number/Separation ID: The RIP number and separation of the next job to be exposed. Next Job Orientation: Check the icon (and the text description above) for information on the size and orientation of the next job plate.
LANDSCAPE LARGE: The next job is large landscape size
Cassette ID (Auto-loading): The cassette installed on the autoloader. Plates in Cassette (Auto-loading): Indicates the remaining number of plates in the cassette. Sheets in Bin (Auto-loading): Indicates the current number of interleaf sheets in the autoloader bin. Animated Plate View: Shows the progress of the job as a green plate advancing through the engine.
PLATE IN ENGINE
Current preferences/software modules: this shows the preferences selected and the downloaded software modules. Licence options: the options currently installed. Online manual: this allows the current Luxel V-6 PCI Users Guide to be opened in PDF format. Save Log File: this provides a facility to save an Error Log File to a local folder for forwarding to a service engineer, if requested.
See also Section 2.2.12 on page 2-46. Media Info: Select this function to reveal a full screen showing information on the next media to be loaded. PAUSE Mode: Click on PAUSE to temporarily halt the expose session. The Pause menu appears after the current job has finished exposing. A small Wait Timer icon is displayed until the job is ejected. All other downloaded jobs will remain in the queue ready for exposing in RUN mode.
select new media run media tools to load and eject a single plate obtain current media and engine information select maintenance options run diagnostics run exposure calibration set preferences.
A typical PAUSE menu page (Media Tools) appears as:
RETURN
Figure 2.4 PAUSE menu: Media Tools (manual-loading) A keypad opens a set of PAUSE functions available for the platesetter variant with the currently active function highlighted. Figure 2.5 on page 2-9 below shows the manual and semiautomatic PAUSE keypad and their functions:
ENGINE INFO PAUSE MODE RUN MODE EXPOSURE CALIBRATION MEDIA INFO MAINTENANCE SET PREFERENCES RUN DIAGNOSTICS
Figure 2.6 PAUSE keypad: auto-loading Empty Interleaf Bin: Use the method shown in Section 2.2.13 on page 2-51 to empty the interleaf bin on an autoloader. Select Media: Opens a menu allowing you to select the media types defined for the RIP. Exposure Calibration: An Exposure Calibration utility allows you to calibrate to a predefined exposure level at the drum surface for all eight resolutions. After the resolution exposure levels are set their
Action
START CALIBRATION: This button allows you to run the exposure calibration.
EDIT EXPOSURE: This button allows you to set a new exposure calibration value.
EXPOSURE INFORMATION: This button provides information on the current Neutral Density settings for each resolution.
See Section 2.2.8 on page 2-36 for more details about Exposure Calibration. For various reasons you could find the exposure power level is inadequate for quality imaging - for example, a Fuji LP-NV plate has an exposure level of 50. Maintenance: Click on the Maintenance function to open the following options:
manage the job queue clean the spinner empty the interleaf bin empty the chad tray (if a punch is fitted) open licence manager (to add a new licence) review licence options (to display the current licence options)
Button
Action
MANAGE JOB QUEUE: This button allows you to manage the job queue where you can delete jobs on the engine.
CLEAN SPINNER MIRROR: This button starts the facility to clean the spinner mirror.
EMPTY CHAD TRAY (punch option fitted): This button is used to access and empty the chad tray (if fitted for a punch).
ENTER NEW LICENCE KEY: This button allows you to create new licences.
REVIEW LICENCE OPTIONS: This button opens the page where you can view currently installed licence options.
CREATE / EDIT MEDIA: This button allows you to create and edit media names.
CREATE/EDIT MEDIA TYPE: This button allows you to create and edit media media type names.
See Section 3.1 on page 3-1 for more details about Maintenance
procedures. Set Preferences: Click on Set Preferences to select preferences for units of measurement, bleeper On/Off, method of loading next media type. See Section 2.2.4 on page 2-21 for more details. Media Tools: Select this function to load and eject plates without having to expose a job. You would normally use Media Tools to check that you have the correct media type and size. See Section 2.2.9 on page 2-40 for more details. Engine Info: This provides you with information about the current state of your engine in terms of software installed and which preferences you have chosen. You can also view the licence options and serial number, open the online PCI Users Guide and save an error log for your engine.
This button allows you to view machine information relating to your current platesetter. REVIEW LICENCE OPTIONS: This button allows you to view currently installed licence options.
OPEN ONLINE MANUAL: This button launches the online PCI Users Guide in PDF format for the platesetter. SAVE ERROR LOG: This button allows you to save an error log file to a specified folder on the PC.
See Section 2.2.12.1 on page 2-46 for more details. Media Info: This option shows you the current type of media selected. See Section 2.2.12.2 on page 2-50 for more details. Run Diagnostics: This function offers several options that allow you to confirm if the machine is operating correctly for the expected image quality. It opens a set of diagnostic tools that provide feedback about the machine. From the Run Diagnostics menu you can:
run auto self-tests on the system electronics expose stock images create a snapshot log of the current machine status save an error log file to a defined folder launch the online Users Guide.
Action
RUN DIAGNOSTICS: This button runs the self-test diagnostics for the engine hardware.
EXPOSE STOCK IMAGE: This button allows you to select from a set of stock images on the PC for checking image quality. OPEN ONLINE MANUAL: This buttons allows you to open and view the online Users Guide for the platesetter.
SAVE ERROR LOG: This button allows you to save an error log to a specified folder on the PC.
the manufacturer).
NOTE: The PAT is only powered OFF when the filters are replaced. 3. PC and V-6 Server. 4. Engine with autoloader (see Section 2.2.1.1 on page 2-14). 5. PCI application (see Section 2.2.1.2 on page 2-15). 6. RIP application (see your RIP Operators Manual and the
documentation supplied with the PC). You can start to expose jobs immediately after switching on the platesetter system and the PCI.
2. Locate the Power On/Off switch at the rear of the engine (see
Figure 2.7 on page 2-15).
POWER ON
POWER OFF
If, however, you need to check the Connection status to the engine, double-click on the LuxelServer Manager icon to obtain:
The message shows that the server is either Online or a Device not Attached. You can return the engine to Online by switching on the engine or, for a more complex failure, checking the FireWire cable connection to the engine.
PROCESSOR
SYSTEM MODULES
OPTICS MODULE: This icon is greyed out during the optics function load and turns bold when the function has been successfully initialised.
TRAVERSE MODULE: This icon is greyed out during the traverse function load and turns bold when the function has been successfully initialised.
INPUT DRUM MODULE: This icon is greyed out during the drum function load and turns bold when the function has been successfully initialised.
OUTPUT DRUM MODULE: This icon is greyed out during the output function load and turns bold when the function has been successfully initialised.
PROCESSOR NOT READY: (fully- and semi-automatic only) A Wait Timer indicates the processor is currently not ready to receive imaged plates. This remains in grey if the processor is taking extra time to respond, possibly because of a problem with chemicals or pre-heat temperature. Check the processor LCD to determine the cause and ensure the unit is ready before continuing.
Control Failure: One of the software modules shown above fails to load and its icon remains greyed-out. Cover Open: An interlocked cover or door has been left open, for example, the user door on the engine. Close the door and the system will automatically reboot.
Processor Comms: The link between the engine and the processor is not working. Check that the link is enabled on the Preferences menu.
Fatal Error: An Error Code number provides more information on the problem, indicating the machine is unable to continue until the fault is rectified. You will find a description of fatal errors in Chapter 4.
NOTE: If you wish to prevent the machine from immediately imaging after booting, press the PAUSE button on the Boot page keypad. This will open the application in PAUSE mode.
5. After the system has successfully initialised, the RUN mode page
appears.
PCI options when the MMI is in PAUSE mode. MMI options when the PCI is in PAUSE mode.
This is to ensure that both interfaces cannot receive conflicting information at the same time. A locked interface is shown on the PCI and MMI displays as:
LOCKED PCI
LOCKED MMI
If a Locked Interface icon appears on the PCI you can only operate the platesetter from the MMI. To switch off the MMI lock you need to select RUN mode on the MMI.
SHUTDOWN (MANUAL/SEMI-AUTOMATIC)
3. A Wait Timer icon appears as the spinner slows down, the current
job download finishes and the current imaging job ejects.
Once Confirm has been selected, the system must be switched off using the power switch at the rear of the engine before it can be restarted.
NOTE: If you switch off the engine while the Image Downloading icon is still spinning, you will lose the RIP image currently being transferred.
If you wish to shut off the system immediately, by selecting Shutdown you can stop the last images from downloading. This is not recommended while you still have jobs transferring to the engine, as shown by the Image Downloading icon.
NOTE: You can press Return to cancel the shutdown and revert back to the PAUSE menu.
6. Switch off the engine. You do not need to power down the RIP
PC at the same time.
While the system is paused, obtain the Preferences menu, by pressing Set Preferences.
SELECT LANGUAGE
CONFIRM
Figure 2.12 Preferences menu: manual-loading Set the preferences of your choice by clicking on the desired option which then changes colour to orange. Once you have specified all of your preferences click on the Confirm button. Select Language: Click the radio button for the required language and then confirm your selection by clicking on the Confirm button. Table 2.6 Preference options Option Description
UNITS OF MEASUREMENT: Select Imperial units in inches (in) or as Metric units in millimetres (mm) for the plate sizes BLEEPER ON/OFF: (manual-loading only) Select ON to set the audio beeper alert. This turns the audio bleeper on or off Semi-automatic: warning the user that the plate has been left too long on the platen and fogging may occur. Manual: warning the user that the plate has been left too long on the platen or output and fogging may occur.
these Media Manager options you can also edit and delete media names for the required job or the plates physically available.
MEDIA NAME MEDIA TYPE MEDIA WIDTH MEDIA HEIGHT PLATE QUANTITY THICKNESS NEGATIVE / POSITIVE PLATE CONFIRM
Enter a name for the media in the text dialog box (up to 19 alphanumeric characters with spaces). Select the media type and thickness from the pull-down menus. Select the negative or positive radio button. Enter the plate width in the text dialog box (525, for example). Enter the plate height in the text dialog box (459, for example). Enter the plate quantity: For a manual-loading system, always enter a value of 1.
For an auto-loading system, enter the number of plates loaded on the installed cassette. This is the value that first appears on the Media Quantity icon when a new media pack is installed. You can always edit this value to the show the actual number of plates loaded.
4. Click on the Confirm button to create a new media name for the
list.
1. Select Create/Edit Media and Edit Media. 2. Click on a media name from the list and select Confirm. 3. Set new values for plate height, width and cassette quantity in
the edit page for the selected name.
4. Click on Confirm.
EDIT MEDIA
1. Select Create/Edit Media and Delete Media. 2. Click on a media name from the list and select Confirm. 3. Check the media name details before deleting. 4. Click on Confirm.
plate manufacturer and type, for example, Fuji LP-NV plate thickness negative or positive.
Media types for a Luxel V-6 are recognised by the RIP calibration software and used for setting up print characterisations. To create a new media type proceed as follows:
3. Select the plate thickness. 4. Check the Negative box if the media is for negative printing. 5. Click on Confirm.
1. Select Create/Edit Media Type and Edit Media Type. 2. Click on a media name from the list and select Confirm. 3. Edit the media type Name, Thickness and Negative setting. 4. Click on Confirm.
1. Select Create/Edit Media Type and Delete Media Type. 2. Click on a media type from the list and select Confirm. 3. Check the details of the media type before deleting. 4. Click on Confirm.
DELETE MEDIA TYPE
JOB DATA
#3 #4 #2 #5 LPNV 762
20 45 60 90 33 LPNV 762
PCI/RIP ON PC
#1
32
1. Press Pause to display the PAUSE keypad and click on Select Media
to open:
ONLINE CASSETTE ID
CONFIRM
MEDIA NAME
CONFIRM
3. Select a new media name and click on the Confirm button. 4. Alternatively, if you prefer to leave the cassette as empty then
select the blank media name from the list and click on Confirm.
You can now select the next function from the PAUSE keypad.
6. Start loading plates using the method shown in the Luxel V-6 CTP
Getting Started Guide.
7. When different or new media is required for the next job you can
easily swap or create media for another cassette ID before selecting it for the Job Ticket.
ENTER NEW MEDIA DETAILS SELECT ONLINE CASSETTE TO ADD NEW MEDIA TO NEW MEDIA APPEARS IN CASSETTE
SELECT MEDIA
Media details shown on the RIP, MMI and PCI for a fullyautomatic platesetter are stored for up to five separate cassettes each with their own IDs 1 to 5. Figure 2.19 on page 2-32 shows how media is selected. From the PCI (or MMI, if fitted), the operator installs a cassette and selects a media name from the created list, see Section 2.2.5 on page 2-23, for the plates available and the jobs being downloaded. Each of the five cassettes displays a currently selected media name from the PCI media list. You can select a cassette ID as active (online) and choose a new media name from the existing list of media. Once the cassette media details (1 to 5) are chosen on the PCI, it is read by the RIP and, if selected, downloaded with the Job Ticket.
ENGINE WITH MMI
#2
AUTOLOADER CASSETTE ID #2
#3 #4 #2
20 45
LPNV 762
60
PCI/RIP ON PC
#5 #1
90 33
Cassette to open:
CONFIRM
2. Click on Confirm and a Help image tells you to remove the empty
cassette. Pull back the cassette release latch on the trolley and pull out the empty cassette. The next Help image tells you to install a new cassette.
Load the new cassette using the method in the Getting Started Guide to avoid plate or paper jams.
3. Push the cassette into the autoloader door until you can hear the
latch lock.
SELECT MEDIA
CONFIRM
5. Select a media name from the created list on the PCI and click on
Confirm.
6. The next page, Edit Quantity, opens to allow you to modify the
quantity of plates loaded into the cassette.
EDIT QUANTITY
If the last Media Quantity value was at 0 before the cassette was reloaded, then the value automatically resets to the plate pack quantity last entered by the user. This value is likely to vary for different types, so refer to the packaging for details of the number of plates in a plate pack. A cassette is able to hold the maximum plate quantities of:
Current media details of a cassette are remembered if the cassette is retracted and then re-installed.
you can easily load and install a cassette with the required plates, then select a media name and quantity before choosing the cassette for the Job Ticket.
ENTER NEW MEDIA DETAILS CHANGE CASSETTE ID AND SELECT MEDIA NAME EDIT MEDIA QUANTITY
Before starting Exposure Calibration make sure the engine has finished imaging:
EXPOSURE VALUE
CONFIRM CALIBRATION
Figure 2.24 Exposure Calibration menu An Exposure Value icon shows the current power as it images on the plate.
CAUTION: The Exposure Value is never edited or changed unless different media to Fuji LP-NV is used or at the request of the supplier.
Available options for Exposure Calibration are: Table 2.7 Exposure Calibration options Button Action
START CALIBRATION: Press and confirm to run a calibration sequence based on the current exposure level for each licenced resolution. Exposure calibration runs automatically at boot up after the spinner mirror has been cleaned. EDIT EXPOSURE: Press and confirm to manually set a new exposure level for all resolutions. Use this option if the plate supplier recommends a change to exposure.
Once the level has been calibrated, click on the required button on the keypad for the next function.
a Pass icon against each resolution that has passed a Non-Fatal Error icon against the resolution that has failed. This indicates that the resolution has reached the maximum power available.
EXPOSURE VALUE ND VALUE RESOLUTION TIME SINCE LAST CALIBRATION (hrs:min) FAILED PASSED
4. If there are still failures for a required resolution, call your local
Support Centre.
EXPOSURE VALUE
NUMERIC PAD
CONFIRM
3. Click on Confirm and a Wait Timer icon appears while the machine
sets the new level.
2. This page shows the results of the last calibration as either a pass
(Tick) or a fail (Non-Fatal Error) for a licenced resolution. It also shows:
Exposure Level: the current power setting. Time Since Last Calibration: the elapsed time in hours and minutes since the last calibration setting.
SELECT MEDIA
MEDIA TOOLS
2. Click on Select Media to choose the type and size of plate for
output.
MEDIA NAME
CONFIRM
LANDSCAPE
PORTRAIT
CONFIRM ADVANCE
4. Load the plate on the platen. 5. Click on Confirm to advance the plate. 6. As a plate is loaded into the drum, an animated Advancing Plate
icon is displayed.
CONFIRM EJECT
7. Click on Confirm to eject the plate. 8. An animated Ejecting Plate icon shows the plate starting to eject
from the drum.
9. Select more plates, if required, using the same method. 10. Click for the next function on the PAUSE keypad when Media
Tools is no longer required.
1. You can either use the currently installed cassette and plates to
run Media Tools, or follow the Change Cassette procedure (see Section 2.2.7 on page 2-32) to install new plates.
CONFIRM
CONFIRM
ENGINE INFO
Engine Info: see Section 2.2.12.1 on page 2-46. Media Info: see Section 2.2.12.2 on page 2-50.
display current preferences and software levels check licence options open the online Users Guide display the Log file generated by the system.
OPEN ONLINE MANUAL: Launches the current online PCI Users Guide in Adobe PDF format.
SAVE LOG FILE: Displays the error log file generated from Run Diagnostics and allows you to save it to a local folder.
PCI VERSION
ENGINE INFO
Figure 2.29 About Machine page This screen shows you in a graphical format the currently active/ inactive system preferences, the software modules and their version numbers that are installed, and the PCI software version currently running on your system.
CONFIRM
1. Select the Open Online Manual button at the top of the Engine Info
screen.
CONFIRM
1. Press the Save Log File at the top of the Engine Info screen. A list
of old log files will be presented.
1. Press Media Info on the RUN or PAUSE keypad to display the Media
Info page:
ONLINE CASSETTE ID
PLATES IN CASSETTE
Icons on the Media Info page show: Cassette ID: This icon shows the cassette ID selected as online for the job. Job ID: Job ID details the current job number. Media Name: The media name shows details of the media type and size for the next job. Plate Orientation (manual-loading): This icon shows the orientation of the next plate, that is to say, portrait or landscape. The above example shows that the next plate will have a portrait orientation.
CONFIRM
2. Select Confirm and follow the Help image steps shown below:
OPEN DOOR AND REMOVE PAPER
CLOSE DOOR
3. If the bin has been emptied then select Interleaf Bin Empty which
will reset the paper counter to zero. If the bin has not been emptied then select Interleaf Bin Full to continue.
imaged in the same way as standard size plates. The only difference is that the operator has to adjust the width on the platen centering guides before loading the plate.
1. The following RUN page shows the next job as a small plate
NOTE: If the adjusters are not fitted an error is indicated when the plate starts to load.
3. Continue to select the PCI options for loading a normal size plate. 4. Remove the adjusters when the RUN page indicates the next job
as standard size.
Introducing Luxel V-6 Maintenance ........................................................... 3-1 Starting the Scheduled Tasks .................................................................... 3-2 Starting PCI Run-Time Tasks ..................................................................... 3-4
engine interior (drum and base) engine and autoloader panelling cassette (interior and exterior).
Run-time Tasks: these are often completed as part of a job session where you may need to:
A) B) C) D)
check the job queue clean the spinner mirror empty the chad tray (if a punch option is fitted) empty the interleaf bin (autoloader only)
check the Licence Manager (if requested by your FFEI Distributor) review current licences installed create new media for the list.
A maintenance schedule should be carried out monthly by the user to prevent plate contamination. A more detailed schedule is normally completed by the service engineer every six months to ensure quality imaging. In addition, the system software constantly monitors the system while it is in operation and alerts the operator with an error code if a critical maintenance procedure is due for:
cleaning the spinner mirror emptying the interleaf bin emptying the chad tray (punch option only).
1. Shutdown the platesetter. 2. Using a soft cloth slightly moistened with water or mild detergent
solution, wipe the outside covers. Difficult stains and marks can be removed using IPA (Isopropyl alcohol).
The aim should be to prevent the build-up of particles inside the drum causing minute dust spots on the exposed plate. The cleaning period should be set by the customer based on plate throughput and the build up of contamination seen as spots on the media.
1. Shutdown the platesetter. 2. Very gently push the traverse carriage to the other end of the
drum, if it is obstructing access.
NOTE: Take care not to deposit debris from clothing, etc, when cleaning the drum.
1. Remove the platen from the cassette. 1. Lightly vacuum the interior. 2. Clean the platen and the cassette with a lint-free cloth and mild
detergent. Make sure the cassette interior is dry before loading new plates.
MAINTENANCE
RETURN
CONFIRM
MAINTENANCE
Figure 3.1 Maintenance options page Table 3.1 Maintenance options Button Action
MANAGE JOB QUEUE: This opens the option that allows you to delete job images from the queue. CLEAN SPINNER MIRROR: This opens a facility for cleaning the mirror. A Help page opens after the system has closed down all moving parts and the laser beam. EMPTY CHAD TRAY: (punch option only) This opens the empty chad tray option which will allow you to safely shutdown the engine and empty the chad tray when required. ENTER LICENCE NUMBER: This option allows you to view licenses and initiate new licences if required.
CREATE/EDIT MEDIA NAME: Use this option to create, edit and delete media names using a set of submenus described in Section 2.2.5 on page 2-23. CREATE/EDIT MEDIA TYPE: Use this option to create, edit and delete media type names using a set of submenus described in Section 2.2.5 on page 2-23.
As part of normal job housekeeping, jobs are tagged by the RIP for imaging, or for ejecting (if, for instance, they do not contain image data). There are two types of Eject jobs shown by their character prefixes:
P_[Job ID]: if you delete this Eject job, make sure the Image job is also deleted. X_[Job ID]: these jobs would normally be the last Eject job before a shutdown.
To delete a job:
1. Select Manage Job Queue from the Maintenance menu to open the
Manage Job Queue page:
RETURN
CONFIRM
2. Scroll through the list of current jobs and highlight a job number. 3. Click on the Confirm button to remove the selected job from the
queue. Note that these jobs can also be deleted from the RIP interface. If you do not wish to delete the jobs, press Return.
NOTE: The frequency of this alert depends on the purity of the air in the environment.
Lens tissue (FFEI part number 99965088) wrapped around a cotton bud. The tissue must be a soft, absorbent and lintfree. Isopropyl Alcohol (IPA) which is 99.8% HPLC (High Performance Liquid Chromatography) grade. Latex gloves to protect the skin from solvent.
CONFIRM
3. Open the door cover on the user side. 4. Remove the baffle by loosening the two finger-tight screws,
shown Figure 3.4 on page 3-8, and pulling the baffle assembly free from the carriage.
FOCUSSING LENS
LOCATING PIN
BAFFLE
1. Take a single sheet of lens cleaning tissue, fold in half and wrap
around a cotton bud.
2. Add a few drops of IPA onto the tissue and pass it across the
mirror. Do NOT dip the bud into the IPA.
3. Replace with a new tissue and IPA and repeat for the next pass
until the mirror is clean.
6. Clean the drum, see Section 3.2.2.1 on page 3-3, while the baffle
is removed.
7. Refit the baffle by locating its two pins in the carriage and
rotating the two screw fixings until they are finger-tight.
8. Close the side door and the platesetter reboots to redisplay the
boot screen.
9. The platesetter will automatically re-calibrate the laser when rebooting after cleaning the mirror.
10. Re-linearise the system from the RIP to adjust output quality.
CONFIRM
2. Click on the Confirm button and a Wait Timer icon appears while
the system is made safe and the last exposed plate is ejected.
3. Open the user access door and pull out the tray.
4. Replace the emptied chad tray, close the user door and the system
will reboot automatically. After completing this task, the chad waste counter resets to zero.
CONFIRM
LICENCE OPTION
Figure 3.9 Review Licence Options page There are three types of status buttons showing:
1. 2. 3.
Orange: this is an installed licence for a machine with the required system hardware and software enabled. Black: this shows the machine must have the required hardware to install the licence, for instance, a punch. Light Grey: this shows the machine must have the required software to install the licence, for instance, a resolution.
The machine serial number for the Luxel V-6 configuration is shown at the bottom of the page.
PCI Error Handling ...................................................................................... 4-1 Understanding Errors ................................................................................. 4-2 Error Reports ............................................................................................... 4-3 Recovering from Errors .............................................................................. 4-8 Using Diagnostic Tools............................................................................. 4-29
platesetter, an Error Handling page appears on the PCI window allowing you to open a separate Error Report page describing the problem in more detail. See Section 4.3 on page 4-3.
2. Customer Diagnostics: A set of logging, test image and diag-
nostic options on the PCI give the user more information about the state of the engine. See Section 4.5 on page 4-29.
3. Engineering Diagnostics: More technical information about
errors and recovery actions is available when the system is in engineering mode. This mode is for service engineers and is password protected. When an error occurs the engine automatically performs a closedown sequence. This sequence leaves the engine in a safe state that allows you or a service engineer safe access to the engine. The closedown sequence follows the order described below.
The spinner, laser and plate handling motors stop. The traverse carriage moves to a safe position in order to
allow access to the drum.
engine will recover automatically, or they occur as a warning because the engine requires further attention - for instance, to clean the spinner mirror. You can continue imaging after a non-fatal error but you may need to check if the current job has failed.
FATAL ERROR
NON-FATAL ERROR
each of the main electronic, mechanical or software modules on the system. You can start a recovery procedure by accessing the Error Report page for a code number. See Section 4.3.3 on page 4-6.
2. Error Codes: Error codes are arranged into sets of decimal
See Section 4.3.4 on page 4-6. Information in a typical Error page describes the problem in more detail by displaying the:
1. Error Handling Page: this page automatically appears when
the error is first detected. It provides a quick summary of the error type, group and code number. See Section 4.3.1 on page 4-3.
2. Error Report Page: this page is accessed from Error Handling
and gives you more information on the error location and recovery procedure. See Section 4.3.2 on page 4-4.
RESET
Open Error Report: This button blinks showing the error type and number. Click on Open Error Report to obtain more details about:
A) B) C)
Error type, group and description Error location shown graphically Error recovery.
See Section 4.3.2 on page 4-4. Open Engineering Info: This button accesses the Engineering Diagnostics mode. In this mode there is a set of tools that allow your local service engineer to fault-find in more detail.
NOTE: Engineering Diagnostics are password-protected and not accessible by the user.
Error Type: Error types are shown as either Fatal or Non-Fatal icons. Error Group: Error group shows which module is affected by the error. In the example shown in Figure 4.1 on page 4-3 the error is traced to an optics module. Reset: Most errors are quickly solved by selecting an active Reset button on the Error Handling page which will reboot the system and eject any plate from the engine.
ERROR LOCATION
ERROR RECOVERY
Figure 4.2 A typical Error Report page: optics error Error Description: This will tell you if the error is a failed hardware or software module, or if there is a media handling problem. Error Location: The exact location of an error appears in a cross-cut view of the platesetter as a module highlighted in red. See also Table 4.1 on page 4-7 listing all the modules and groups.
Figure 4.3 Module at fault location: input conveyor Error Recovery: Follow the recommended steps in the recovery procedure to restart the system.
OPTICS
ENVIRONMENT
group gives more specific help on determining the cause of a problem and the best course of action. A list of the error codes and recommended recovery actions is given in Section 4.4 on page 4-8 onwards. A set of code numbers for each group of errors allows you to decide on what recovery action to take using the information in the Error Report Page. From here you can quickly check if the error can be cleared by the operator or if it requires assistance from your local service centre. Table 4.1 on page 4-7 shows error codes arranged into 14 groups of code numbers from 100 to 5099 representing the main platesetter modules that report a fault to the PCI. Table 4.1 Error groups, codes and modules Error Groups and Codes 100-199 200-299 300-399 500-599 600-699 700-799 900-999 1000-1099 1200-1299 4600-4699 4700-4799 4800-4899 Group Module Name
Optics Traverse Spinner Environment Input Data Path Output Data Path Processor Diagnostic Media Control Input Platen Input Conveyor Drum
Possible Faults
Laser, spinner and PCB electronics Traverse electronics Spinner electronics Covers open, temperature and interlocks Firewire and PCB Electronics Processor and processor interface Self-tests on electronics and PCBs Media on the platen Platen mechanisms Input mechanisms Drum mechanisms and vacuum
Table 4.1 Error groups, codes and modules (Continued) Error Groups and Codes 4900-4999 5000-5099 5200-5399 Group Module Name
Output Conveyor System Autoloader
Possible Faults
Output mechanisms Software faults Autoloader mechanisms
Noting the Error Code number and its fault symptoms before
calling the Service Centre
Recovery
Reboot the engine. Check if the error recurs on reboot. If there is a plate in the drum it will be ejected. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Retry the job. If the error recurs try another job. If the error recurs reboot the engine and the RIP PC. Retry the job. If the error recurs, call your local service centre.
Non-Fatal
Table 4.2 Optics Error Codes (Continued) Code 113 119 Type
Non-Fatal Non-Fatal
Recovery
Reboot the engine. Check if the error recurs on reboot. If the error recurs, call your local service centre. Reduce the room temperature to the recommended limit (refer to the online user guide). Check that the PAT unit is running. Do not expose further jobs until the temperature is within the recommended limit. Check exposed plates for image quality. If the error persists, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected. Check the RIP queue or the exposed plates and retry any failed jobs. Check the exposed plates for image quality. If the error recurs, call your local service centre. Reboot the engine. Rerun the exposure calibration. If the error recurs, call your local service centre.
126
Non-Fatal
Open the user access door. Check the traverse mechanism for obstructions, for instance, a loose cable. Close the door, the engine will reboot automatically. Rerun exposure calibration. If the error recurs, call your local service centre. Reboot the engine. If the error recurs, call your local service centre. Increase the room temperature to the recommended limit (see the online user guide). Clean the spinner mirror. Exposure calibration will run automatically on reboot. Re-linearise using the RIP Calibration Manager and retry any outstanding jobs If the error persists, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
139 143
Fatal Non-Fatal
144
Fatal
145
Non-Fatal
Table 4.2 Optics Error Codes (Continued) Code 146 151 175 Type
Non-Fatal Non-Fatal
Recovery
Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Hold the RIP job queue and wait for all images on the engine to be exposed. Clean the spinner mirror (refer to the online user guide). Exposure calibration will run automatically on reboot. Relinearise using the RIP Calibration Manager. Release the RIP job queue. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Fatal
Non-Fatal
Check that the room temperature is within the recommended temperature limits (refer to the online user guide). Check that the PAT unit is running. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Check that the room temperature is within the recommended temperature limits (refer to the online user guide). Check that the PAT unit is running. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Open the engine user access door. Check for obstructions in the light path, for instance, the manual shutter on the optics module output may be closed. Close the door, the engine will reboot automatically. Rerun exposure calibration. Check the exposure values in the exposure calibration information screen. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
189
Non-Fatal
190
Fatal
191
Non-Fatal
192 199
Fatal
Recovery
If a new laser has been fitted, this is a normal warning. The error will not appear on the next reboot. If a new laser has not been fitted, reboot the engine and check if the warning appears again. If the error persists, call your local service centre. This error does not prevent the engine from operating. Reboot the engine and check if the warning appears again. If the error persists, call your local service centre. This error does not prevent the engine from operating.
194
Non-Fatal
Type
Non-Fatal
Recovery
Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, open the user access door, check for obstructions near the traverse, for instance, loose cables. Close the door, the engine will reboot automatically. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, open the user access door, check for obstructions near the traverse, for instance, loose cables. Close the door, the engine will reboot automatically. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
210
Fatal
Type
Non-Fatal
Recovery
Check the exposed plates for image incorrectly positioned on the plate. Open the user access door and check the white edge detect strip for contamination. If necessary clean the white strip. Close the door, the engine will reboot automatically. Check the RIP queue and the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Recovery
Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
310 320
Non-Fatal Fatal
Recovery
Check that the room temperature is within the recommended temperature limits (refer to the online user guide). Check that the clean air supply is running. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. If the error recurs, call your local service centre. Check that the room temperature is within the recommended temperature limits (refer to the online user guide). Check that the PAT unit is running. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Open the engine access door. Refit the tray. Close the door and the machine reboots. Close the door, the engine will reboot automatically. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs with the door closed, call your local service centre. Check all interlocked doors (refer to the online user guide). Close any open door, the engine will reboot automatically. Check if the error recurs during reboot. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. If the error recurs, call your local service centre. Replace the cover, the engine will reboot automatically. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs with the cover replaced, call your local service centre. Reboot the engine. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Non-Fatal Non-Fatal
565 572
Fatal Fatal
577
Fatal
578 579
Fatal Fatal
590
Fatal
Recovery
Check the Firewire cable connection between the RIP PC and the engine. Check all interlocked doors (refer to the online user guide). Close any open doors, the engine will reboot automatically. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, restart the RIP and retry any failed jobs. If the error recurs restart the RIP PC and the RIP and retry any failed jobs. If the error recurs, call your local service centre. Check the firewire connection between the RIP PC and the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, restart the RIP and retry any failed jobs. If the error recurs, restart the RIP PC and the RIP and retry any failed jobs. If the error recurs, call your local service centre. Ensure that the image resolution selected in the RIP job ticket is supported by the engine. Retry the job from the RIP. If the error recurs, restart the RIP and retry the job again. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the job ticket is correct and the error recurs, call your local service centre. Use the RIP to check the width of the image sent to the engine. Check the image width is less than the maximum supported media width of 765mm. If the image width is OK, retry the job. If the error recurs, restart the RIP and retry the job again. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the error recurs, call your local service centre. Use the RIP to check the height of the image sent to the engine. Check the image height is less than the maximum supported media height of 686mm. If the image height is OK, retry the job. If the error recurs, restart the RIP and retry the job again. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the error recurs, call your local service centre.
606 607
Non-Fatal
608 609
Non-Fatal
610
Non-Fatal
611
Non-Fatal
Table 4.6 Input Data Path Error Codes (Continued) Code 612 613 614
Non-Fatal
Type
Non-Fatal
Recovery
Check the parameters in the job ticket and retry the job from the RIP. If the error recurs, restart the RIP and retry the job again. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the error recurs, call your local service centre. Check the parameters in the job ticket and retry the job from the RIP. If exposing P-step wedges, check the maximum neutral density wedge setting does not exceed that allowed by the engine (this is typically 104). If the error recurs, restart the RIP and retry the job. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the error recurs, call your local service centre. Check the parameters in the job ticket and retry the job from the RIP. If the error recurs, restart the RIP and retry the job. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the error recurs, call your local service centre.
Non-Fatal
Non-Fatal
Check the Firewire cable connection between the RIP PC and the engine. Check all interlocked doors (refer to the online user guide). Close any open doors, the engine will reboot automatically. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry the failed job. If the error recurs, restart the RIP and retry the job again. If the error recurs, restart the RIP PC and the RIP and retry the job again. If the error recurs, call your local service centre.
Recovery
Check the firewire connection between the RIP PC and the engine. Reboot the engine. Check for errors during reboot. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. Check for errors during reboot. If there is a plate in the drum it will be ejected automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Non-Fatal
Recovery
Check that the processor is powered on. Check the serial cable link between the processor and the engine. Reboot the engine. If the error recurs, call your local service centre. Open the user access door on the engine and the top cover of the processor. Check for a jammed plate between the output conveyor belt and the processor input. Remove the plate, close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Check the processor user guide for information on resolving the displayed error. If the error recurs, call your local service centre.
910
Non-Fatal
915
Non-Fatal
Recovery
Reboot the engine. If the error recurs, call your local service centre.
Non-Fatal Fatal
Reboot the engine. Run the engine diagnostics from the PCI. If the error recurs, call your local service centre.
Fatal
Open the user access door and check for any obstructions to the traverse mechanism, for instance, loose cables. Close the door, the engine will reboot automatically. Run the engine diagnostics from the PCI. If the error recurs, call your local service centre. Reboot the engine. Run the engine diagnostics from the PCI. If the error recurs, call your local service centre.
Fatal
Recovery
Close the interleaf access door. Select the Engine Info button. Select the Confirm button `Interleaf Bin Empty' or `Interleaf Bin Full'. Check that the next job plate is not fogged. Change the cassette or media using the Load Cassette or Load New Media procedure from the PCI. Load the correct media using the Load New Media procedure from the PCI. Use the PCI to put the engine into RUN mode. Use the PC Interface to put the engine into RUN mode. Load the plate requested by the engine. If the error occurred after a reboot, open the user access door and remove any plates found in the drum. Close the door, the engine will reboot automatically. Check the RIP queue or exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Empty the interleaf bin at the earliest convenient time. Empty the interleaf bin immediately using the PCI. Get ready to empty the tray at a convenient time. Remove the fogged plate on the platen. Load a new plate and press the Load Media button on the engine panel. Empty the chad tray from the option on the Maintenance menu. Remove the plate and replace it with a plate of the correct size for the job. Manually load the plate into the drum using the PCI and press the run key. Remove the plate from the platen. Check that the plate is correctly positioned between the centering pins. If the error recurs, call your local service centre.
1295 1296
Fatal Fatal
Recovery
Use the user access door to remove the plate from the drum. Close the door, the engine will reboot automatically. If there was no plate found in the drum or the error recurs, call your local service centre.
Table 4.11 Input Platen Error Codes Code 4600 4601 4602 Type
Fatal Fatal Fatal
Recovery
Remove any obstruction on the platen. Reboot the engine. If the error recurs, call your local service centre. Check for any obstruction on the platen. Reboot the engine. If the error recurs, call your local service centre. Ensure that the correct sized plate for the job is loaded on the platen. Check the plate for edge damage. Check for any obstruction on the platen. Reboot the engine. If the error recurs, call your local service centre. Check for an obstruction on the platen. Reboot the engine. If the error recurs, call your local service centre.
Fatal
Fatal
Check for an interleaf sheet behind the loaded plate. If the plate fails to load into the drum after removing the interleaf sheet, remove the plate from the platen. Check that the plate is not emulsion side down. Reboot the engine. If the error recurs, call your local service centre.
Recovery
Open the user access door. Remove the jammed plate from the platen or the autoloader output. Close the door, the engine will reboot automatically. Call your local Service Centre if the error recurs. Open the user access door and remove the plate from the conveyor. Turn the conveyor output knob anti-clockwise to drop the plate into the drum and remove the plate. Close the door, the engine will reboot automatically. Check the RIP queue or exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Fatal
4.4.12Drum Errors
These errors are traced to the drum and vacuum assemblies. See Table 4.13 on page 4-20. Table 4.13 Drum Error Codes Code 4800 4801 Type
Fatal
Recovery
Open the user access door, remove the plate from the drum, check for any other obstructions. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Open the user access door, remove the plate from the drum, check for any other obstructions. Turn the input conveyor knob anti-clockwise, if there is a plate in the conveyor, until it drops into the drum and then remove. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
4802 4803
Fatal
Recovery
Open the user access door. Turn the input conveyor knob anticlockwise, if there is a plate in the conveyor, until it drops into the drum and then remove. Close the door, the engine will reboot automatically. Check the exposed plates and retry the failed job. If the error recurs, call your local service centre. Open the user access door, remove the plate from the drum, check for any other obstructions. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
4805 4806 4810 4811 4820 4821 4830 4831 4832 4833 4850 4851
Fatal
Fatal
Open the user access door, remove the plate from the drum, check for any other obstructions. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. Ensure that the correct plate size requested by the engine is loaded, and that the plate edge is not damaged. If the error recurs, call your local service centre. Open the user access door, remove the plate from the drum, check for any other obstructions. Close the door, the engine will reboot automatically. Check that the vacuum pump located outside the engine switches on when a plate is loaded into the drum. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Open the user access door, remove the plate from the drum, check for any other obstructions. Close the door, the engine will reboot automatically. Check that the vacuum pump located outside the engine switches off when a plate is loaded into the drum. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
4860
Fatal
4861
Fatal
Table 4.13 Drum Error Codes (Continued) Code 4862 4863 4864 4865 4866 4867 4868 4869 Type
Fatal
Recovery
Open the user access door, remove the plate from the drum, check for any other obstructions. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Fatal
Open the user access door, remove the plate from the drum, check for any other obstructions. Turn the input conveyor knob anti-clockwise to drop the plate into the drum, and remove the plate. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Table 4.14 Output Conveyor Error Codes Code 4900 4901 Type
Fatal
Recovery
Open the user access door and check for a plate jam on the conveyor. Check for any obstructions along the plate eject path. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Semi and Fully-Auto Only: open the user access door and check for a plate jam on the conveyor. Manual Only: remove the plate from the engine plate exit. Check for any obstructions along the plate eject path. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
4902
Fatal
Table 4.14 Output Conveyor Error Codes (Continued) Code 4920 4921 Type
Fatal
Recovery
Open the user access door and remove the plate from the drum, check for any obstructions in the punch mechanism. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Open the user access door and remove the plate from the drum, check for any obstructions in the punch mechanism. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. Ensure that the plate used is the same as that specified on the engine during the plate loading sequence. If the error recurs, call your local service centre. Open the user access door and remove the plate from the drum, check for any obstructions in the punch mechanism. Close the door, the engine will reboot automatically. Check the exposed plates and retry any failed jobs. If the error recurs, please call your local service centre. Open the user access door and remove the plate from the drum, check for any obstructions in the punch mechanism. Close the door, the engine will reboot automatically. Check the exposed plates and retry any failed jobs. Ensure that the plate used matches that specified on the engine during the plate load sequence. If the error recurs, please call your local service centre. Open the user access door and check for a plate jam on the conveyor. Check for any obstructions along the plate eject path. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Semi and Fully-Auto Only: open the user access door and check for a plate jam on the conveyor. Manual Only: remove the plate from the engine plate exit. Check for any obstructions along the plate unload path. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Fatal
4930 4931
Fatal
4932
Fatal
4940 4941
Fatal
4942
Fatal
Table 4.14 Output Conveyor Error Codes (Continued) Code 4943 4944 4950 4951 4952 4953 4960 4961 4962 4970 4971
Fatal
Type
Fatal
Recovery
Open the user access door and check for a plate jam on the conveyor. Check for any obstructions along the plate eject path. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Fatal
Open the user access door and check for any obstructions on the output diverter. Pull the plate into the drum and remove from the drum. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Open the user access door and check for any obstructions in the punch mechanism. Pull the plate into the drum and remove from the drum. Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. Ensure that the plate used is the same as that specified on the engine during the plate loading sequence. If the error recurs, call your local service centre. Open the user access door. Remove any paper found in the output. Close the user door and the engine will automatically reboot. Check the RIP queue or the exposed plates and retry any failed jobs. . Remove the plate from the engine plate exit. Remove the plate from the engine plate exit and discard as a fogged plate. Retry the job and pick up the plate from the exit before the media fog time expires. Remove the plate from the output. The engine will start automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
4980
Fatal
4990 4991
Non-Fatal Non-Fatal
4992
Fatal
Recovery
Manual: Remove any plate from the platen. Autoloader: Remove top cover. Remove any jammed media. If necessary, wind the media into the drum to remove. CAUTION: There is a risk of plate fogging if the top cover is removed. Reboot the engine (any plate in the drum will be ejected). Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Using the PCI, check that the media details entered on the engine are correct. Remove any plate from the platen or open the access door and remove any plate from the inside of the drum (refer to the online user guide). Close the door, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Manual: Remove any plate from the platen. Autoloader: Remove top cover. Remove any jammed media. If necessary, wind the media into the drum to remove. CAUTION: There is a risk of plate fogging if the top cover is removed. Reboot the engine (any plate in the drum will be ejected). Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Manual: Remove any plate from the platen. Autoloader: Remove top cover. Remove any jammed media. If necessary, wind the media into the drum to remove. CAUTION: There is a risk of plate fogging if the top cover is removed. Reboot the engine (any plate in the drum will be ejected). Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
5014
Fatal
5015 5016
Fatal
Fatal
Recovery
Copy the licence keys from the FFEI SIO site (http:// touchbase.ffei.co.uk). Paste the keys into the Licence Manager in the PCI Maintenance page. Instructions are in the Luxel V-6 Installation Manual.
4.4.15Autoloader Errors
This section describes the autoloader errors. See Table 4.16 on page 4-26. Table 4.16 Autoloader Error Codes Code 5200 Type
Fatal
Recovery
Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. If the error recurs, call your local service centre. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
Fatal
Fatal
Remove the top cover and check for a media jam at the prediverter. Remove any jammed media. Replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. Remove the top cover and check for a media jam at the diverter/retard area. Remove any jammed media. Replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre.
5211
Fatal
Recovery
Open the paper bin door and check if the paper bin is full or there is paper jamming the entry slot. Remove the top cover and check for a paper jam at the diverter/retard area. Close the paper bin door and replace the top cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. Remove the top cover and check for a plate jam between the autoloader and the engine. Remove any jammed media. If necessary, wind the media into the drum to aid removal. Replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
5221
Fatal
Fatal
Non-Fatal
Check that the cassette is fully inserted into the autoloader. There will be a click when the cassette is fully home. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Check that the cassette is fully inserted into the autoloader. There will be a click when the cassette is fully home. Check the ID strip on the cassette front is not damaged, for example, scratched. If the error recurs or the cassette ID is damaged, call your local service centre. Check that there is media in the cassette. Check that the media is at the leading edge of the cassette. Replace the cassette. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Remove the top cover and check for a media jam before the pre-diverter. Remove any jammed media. Replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre.
5251
Non-Fatal
5252
Non-Fatal
Fatal
Recovery
Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Close the paper bin door. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
5260
Non-Fatal
Fatal
Fatal
Check that the cassette is fully inserted into the autoloader. There will be click when the cassette is fully home. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre. Remove the top cover and check for a media jam at the diverter. Remove any jammed media. Replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. Open the paper bin door and check for jammed paper. Remove the top cover and check for a jam in the paper path. Remove any jammed media. Close the paper bin door and replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. If the system does not recover automatically, reboot the engine. Check the RIP queue or the exposed plates and retry any failed jobs. If the error recurs, call your local service centre.
5300
Fatal
5301
Fatal
5302
Non-Fatal
Table 4.16 Autoloader Error Codes (Continued) Code 5310 5311 Type
Fatal
Recovery
Open the user door and check for paper in the drum. Remove any paper in the drum. Check the RIP queue or the exposed plates and retry any failed jobs. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. Remove the top cover and check for jammed media preventing the cassette lid from closing. Remove any jammed media. Replace the cover, the engine will reboot automatically. Check the RIP queue or the exposed plates and retry any failed jobs.If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre. Check if paper has been inserted into the MLS. Remove any paper and insert a plate into the MLS. The machine should then continue as normal. If the error recurs, call your local service centre. Check if the plate in the MLS is incorrectly positioned. Reposition the plate. The machine should then continue as normal. If the error recurs, call your local service centre. Close the MLS flap. The machine should then continue as normal. If any plates are fogged, retry the failed jobs. If the error recurs, call your local service centre.
5312
Fatal
5313
Non-Fatal
5314
Non-Fatal
5315
Non-Fatal
If all the tests pass, the Run Diagnostics page re-appears with a
Pass icon to indicate that the fault has cleared.
RUN DIAGNOSTICS
correctly. Normally, the self-tests are not run unless an Error Handling screen shows a particular fault that needs to be assessed in more detail by the local Service Centre. For processor diagnostics you will need to refer to the processor documentation. Run the self-tests as follows:
3. If all the tests pass, then the page shows a Pass icon:
CONFIRM
Figure 4.6 Expose Stock Image page: typical images This test facility provides the default images shown in Figure 4.6 on page 4-31. Stock images are available for exposing when you need to periodically measure for:
Dot prediction.
The number and type of images available for selection depends on your installation and jobs. Stock images are normally customised for the site, or are specially generated as commissioning pages for servicing visits. In addition, extra images that match your new production requirements can be added to the list at any time. See your local Service centre for more information. Run a stock image as follows:
1. Make sure the correct type of plate for the image size is prepared
and ready for loading.
2. Highlight a stock image in the list box and press Confirm to add
the image to the job queue. After processing the image plate, check it for production quality. If there is a problem, call your local Service Centre for further help.
CONFIRM
This shows a listing of the Error Logs identifiable by date and time.
2. Select the log for saving and press Confirm Save. 3. A Save As... window will appear for you to rename and save the
log to a desired location.
NOTE: Save the file directly into a folder and not into a folder shortcut.
Maximum and minimum plate imaging area: see Figure 5.1 on page 5-2. Maximum and minimum plate sizes for portrait and landscape imaging: see Figure 5.2 on page 5-3.
2 mm
2 mm
2 mm
2 mm
2 mm
IMAGED AREA
0 mm
MIN
300 320 mm (MIN) 400 686 mm (MAX)
500
600
MAX
700 mm 765 mm (MAX) ASPECT RATIO 1.1:1
a) LANDSCAPE PLATES
0 mm 100 200 300 400 500 600 700 mm
0 mm
200
300
MIN
400 279 mm (MIN) 500
686 mm (MAX)
600
b) PORTRAIT PLATES
A fully-automatic system operates in office light conditions (6001000 Lux) without plate fogging if all covers and doors are closed (The loading of plates into cassettes requires safelight conditions).
NOTE: A fully-automatic system with a manual loading slot requires safelight loading.
An optional yellow filter can be fitted to the RIP/PCI monitor if it is sited in a safelight area. A cassette with protective covering will protect plates from fogging indefinitely.
0.15 mm (0.006 in / 6 gauge) 0.20 mm (0.008 in / 8 gauge) 0.24 mm (0.009 in / 10 gauge) 0.30 mm (0.012 in / 12 gauge).
euclidean.
FFQS (AM screening from 65 to 200 lpi) FM (as an option) Co-Res (as an option) Celebrant Extreme Screen Set Generator.
d/mm
47.2 48 50 94.5 96 100 141
3657
144
13.0 - 15.6
Data
10 A (slow acting) 230 VAC +/- 10% (47-63 Hz) Single 6.3 A
Distance between the plate leading edge and image is not greater than 12 mm, see Figure 5.1 on page 5-2.
correct operation and imaging. Table 5.3 Platesetter environment Environment Condition
Temperature Temperature Change Humidity Humidity Change Altitude Dust Level
Minimum Specification
18 - 29 C <2 C 20-70% non-condensing <5% RH per hour <1,800 m (5,906 ft) above sea level ISO 14644-1 Class 7
Introducing the Status Panel...................................................................... 6-1 Status Panel and System States ................................................................ 6-3 Status Panel and Loading........................................................................... 6-5
Switched off: the engine is not powered. Switched on: the engine is powered and about to boot up. Booting: the engine is now booting the software. Operating: the platesetter is in RUN mode. Not Operating: the platesetter has stopped because an error requires attention.
The Confirm Load button, for a manual-loading system, is only used to start a plate load when the Autoload preference is disabled, see Section 6.3 on page 6-5.
STATUS PANEL
Figure 6.1 Status panel on the engine Figure 6.2 on page 6-3 shows the status panel with Confirm/Load button LED, bleeper and LED.
Table 6.1 System status panel display Confirm/Load LED Power LED and Bleeper System Status: Switched Off Confirm LED: off Power LED: off Bleeper: silent Switched On Confirm LED: on Power LED: on Bleeper: silent Booting Confirm LED: flashing Power LED: flashing Bleeper: silent Initialising Confirm LED: on Power LED: on Bleeper: silent Engine Ready Confirm LED: off Power LED: on Bleeper: silent Non-Fatal Error Confirm LED: on Power LED: off Bleeper: silent
Table 6.1 System status panel display (Continued) Confirm/Load LED Power LED and Bleeper System Status: Fatal Error Confirm LED: off Power LED: flashing Bleeper: audible
Table 6.2 Load LED and Bleep States Confirm/Load LED Power LED and Bleeper System Status: Waiting for Plate (manual/Semi) Confirm LED: on Power LED: flashing Bleeper: silent Waiting for Plate (FullyAutomatic) Confirm LED: on Power LED: on Bleeper: silent
Table 6.2 Load LED and Bleep States (Continued) Confirm/Load LED Power LED and Bleeper System Status: Ready to Confirm (Man/ Semi, Paused) Confirm LED: on Power LED: on Bleeper: silent Ready to Confirm (Man/ Semi, Running) Confirm LED: flashing Power LED: on Bleeper: silent Ready to Confirm (Fully-Automatic) Confirm LED: on Power LED: on Bleeper: silent Plate Confirmed Confirm LED: on Power LED: on Bleeper: silent Plate Loading Confirm LED: on Power LED: on Bleeper: silent Plate Conforming Confirm LED: on Power LED: on Bleeper: silent Plate Exposing Confirm LED: on Power LED: on Bleeper: silent
Table 6.2 Load LED and Bleep States (Continued) Confirm/Load LED Power LED and Bleeper System Status: Plate Ejecting Confirm LED: on Power LED: on Bleeper: silent Plate Ejected Confirm LED: off Power LED: on Bleeper: silent Fogging Timeout Confirm LED: off Power LED: on Bleeper: audible Plate in Manual Output (Man/Semi) Confirm LED: off Power LED: on Bleeper: audible Cassette Empty (Fully Automatic) Confirm LED: off Power LED: on Bleeper: audible Table 6.2 on page 6-5 summarises the LED and bleeper displays for the following machine load states: Waiting for Plate: Engine is waiting for a plate to be loaded from the platen or autoloader. Ready to Confirm: Confirm that the correct plate is on the platen or in the cassette ready for loading. Plate Confirmed: The correct plate is loaded onto the platen or cassette and is ready for loading.
Plate Loading: The plate is now loading. Plate Conforming: A plate is being conformed to the drum. Plate Exposing: A plate is being exposed. Plate Ejecting: A plate is being ejected from the drum. Plate Ejected: A plate has been ejected from the engine. Fogging Timeout: A plate has been loaded onto the platen but not advanced to the drum, or a plate has ejected but not removed to a processor. There is a risk of fogging on the plate. Plate In Manual Output: A plate has ejected and is ready for collection. Cassette Empty: The cassette is empty and needs replacing.
Small Plate Option....................................................................................... 7-1 Using LuxelServer ....................................................................................... 7-3 Reviewing Licence Options........................................................................ 7-4 How to Calibrate Laser Exposure .............................................................. 7-5
1. The following RUN page shows the next job as a small plate.
NOTE: If the adjusters are not fitted an error is indicated when the plate starts to load.
3. Continue to select the PCI options for loading a normal size plate. 4. Remove the adjusters when the RUN page indicates the next job
as standard size.
The message shows that the server is either Online or a Device not Attached. You can return the engine to Online by switching on the engine or, for a more complex failure, checking the FireWire cable connection to the engine.
LICENCE OPTION
Orange: this is an installed licence for a machine with the required system hardware and software enabled. Black: this shows the machine must have the required hardware to install the licence, for instance, a punch. Light Grey: this shows the machine must have the required software to install the licence, for instance, a resolution.
The machine serial number for the Luxel V-6 configuration is shown at the bottom of the page.
Before starting Exposure Calibration make sure that all jobs on the RIP are complete:
EXPOSURE VALUE
CONFIRM CALIBRATION
Figure 7.4 Exposure Calibration menu An Exposure Value icon shows the current power as it images on the plate.
CAUTION: The Exposure Value is never edited or changed unless different media to Fuji LP-NV is used or at the request of the supplier.
Available options for Exposure Calibration are: Table 7.1 Exposure Calibration options Button Action
START CALIBRATION: Press and confirm to run a calibration sequence based on the current exposure level for each licenced resolution. Exposure calibration runs automatically at boot up after the spinner mirror has been cleaned. EDIT EXPOSURE: Press and confirm to manually set a new exposure level for all resolutions. Use this option if the plate supplier recommends a change to exposure.
Once the level has been calibrated, click on the required button on the keypad for the next function.
a Pass icon against each resolution that has passed a Non-Fatal Error icon against the resolution that has failed. This indicates that the resolution has reached the maximum power available.
EXPOSURE VALUE ND VALUE RESOLUTION TIME SINCE LAST CALIBRATION (hrs:min) FAILED PASSED
4. If there are still failures for a required resolution, call your local
Support Centre.
EXPOSURE VALUE
NUMERIC PAD
CONFIRM
3. Click on Confirm and a Wait Timer icon appears while the machine
sets the new level.
2. This page shows the results of the last calibration as either a pass
(Tick) or a fail (Non-Fatal Error) for a licenced resolution. It also shows:
Exposure Level: the current power setting. Time Since Last Calibration: the elapsed time in hours and minutes since the last calibration setting.
INDEX
A
Autoload setting preferences, 2-23 Autoloader errors, 4-26
E
edit type, 2-27 Engine description, 1-7 obtaining information, 2-46 switch off, 2-19 switch on, 2-14 Engine Info options, 2-12 information, 2-12 open online manual, 2-12 review licence options, 2-12 save error log, 2-12 Error Logs creating, 4-32 saving, 4-33 Errors cover open, 2-18 fatal error, 2-18 log file saving, 2-46 processor comms, 2-18 recovering from, 4-8 Exposure Calibration calibrate laser exposure, 2-36, 7-5 exposure value icon, 2-37, 7-6 Options, 2-10 options edit exposure, 2-37, 7-6 start calibration, 2-37, 7-6
B
Baffle removal, 3-8 Booting autoloader icon, 2-17 icons, 2-17 input drum module, 2-17 optics module, 2-17 output drum module, 2-17 processor not ready, 2-17 system icon, 2-17 traverse module, 2-17
C
Cassettes auto-loading change, 2-32 selecting cassettes, 2-32
D
Diagnostics engineering, 2-6 option create log, 2-14 expose stock image, 2-13 open online manual, 2-13 run diagnostics, 2-13 save error log, 2-14 options, 2-13
F
Fatal Errors icon, 4-2 FireWire bus description, 2-1
INDEX-2
I
Information engineering, 2-7 Interleaf Bin emptying, 2-51 open, 2-9
M
Machine info, 2-46 Maintenance cleaning external panel, 3-2 cleaning the platesetter interior,
3-3
J
Job Queue manage, 3-5
L
Laser Light and Safelight Data, 5-4 encapsulite international, 5-4 violet spectrum, 5-4 yellow filter, 5-4 Licence enter new option key, 3-11 review options, 3-12, 7-4 Licences option page, 2-48 options, 2-47 options installed, 2-46 Log Files save, 2-49 Luxel V-6 System features, 1-2 platesetter, 1-2 RIP Interface, 1-2 introducing MMI, 1-2 PCI, 1-1 status panel, 1-2 variants, 1-5 workflow, 1-3 system variants, 1-5 LuxelServer, 2-15, 7-3
drum surface, 3-3 engine drum, 3-3 pullbar, 3-3 punch mechanism, 3-3 edit new media, 2-11 introducing, 3-1 PCI run time tasks, 3-1 check job queue, 3-1 check Licence Manager, 3-2 clean spinner mirror, 3-1 create new media, 3-2 empty chad tray, 3-1 empty interleaf bin, 3-1 review installed licences, 3-2 scheduled tasks, 3-1 engine interior, 3-1 engine panelling, 3-1 options, 2-11 clean spinner mirror, 2-11 create/edit media, 2-11 create/edit media type, 2-11 edit exposure, 2-10 empty chad tray, 2-11 enter new licence key, 2-11 exposure information, 2-10 manage job queue, 2-11 review licence option, 2-11 start calibration, 2-10 starting PCI optional tasks maintenance options page, 3-4 starting PCI run time tasks, 3-4 clean spinner mirror, 3-4, 3-6
baffle, 3-7 isopropyl alcohol, 3-7 latex gloves, 3-7 lens tissue, 3-7 clean spinner mirror page, 3-7 create/edit media, 3-5 create/edit media type, 3-5 empty chad tray, 3-4, 3-8 manage job queue, 3-4, 3-5 manage job queue screen, 3-6 manage licence options, 3-4 remove the baffle, 3-8 review licence options, 3-5 starting scheduled tasks, 3-2 Media, 2-27 active cassette, 2-29 change cassette, 2-32 changing manual-loading, 2-29 create new type, 2-26 delete name, 2-25 delete type, 2-28 edit media name, 2-27 edit name, 2-25 info, 2-7, 2-50 job ticket, 2-23 media tools ejecting plate, 2-44 media handling devices, 2-40 media name, 2-41 media tools page, 2-41 output plate, 2-40 plate orientation, 2-41 using, 2-40 new media create new media page, 2-24 creating, 2-23 media type, 2-24 plate height, 2-24 plate quantity value, 2-24
plate width, 2-24 specify plate size, 2-23 new name, 2-24 obtaining information, 2-46 PCI media list, 2-29, 2-32 select cassette ID menu, 2-30 select for cassette, 2-29 select media name menu, 2-31 media delete media name, 2-28 Media Data media type, 5-1 plate size and imaging, 5-1 Media Info next media, 2-7 Media Thickness, 5-4 Media Tools open, 2-12 see Media, 2-40 Menus PAUSE, 2-3 RUN, 2-3 MMI change caseetes, 2-32 menu locking, 2-18
N
Non-Fatal Errors icon, 4-2
O
Operating PCI menu, 2-14 switch on, 2-14 engine, 2-14 PAT, 2-14 PCI application, 2-14 processor, 2-14 RIP application, 2-14
INDEX-4
with the processor, 2-45 comms disabled, 2-45 comms enabled, 2-45 comms off, 2-45 comms on, 2-45 processor not ready, 2-45 with the RIP, 2-44 Output Data, 5-4 dot type and shape, 5-4 euclidean, 5-4 resolution and spot sizes, 5-5 screen options, 5-5 celebrant extreme, 5-5 Co-Res, 5-5 FFQS, 5-5 FM, 5-5
P
PAT switch on, 2-14 PAT Filter Unit description, 1-8 Pause Mode, 2-7 keypad, 2-9 engine info, 2-12 exposure calibration, 2-9 maintenance, 2-10 clean the spinner, 2-10 create new media, 2-11 empty interleaf bin, 2-10 empty the chad tray, 2-10 manage the job queue, 2-10 open licence manager, 2-10 review licence options, 2-10 media info, 2-13 media tools, 2-12 run diagnostics, 2-13 select media, 2-9 set preferences, 2-12
menu, 2-7 machine information, 2-8 maintenance options, 2-8 media information, 2-8 run diagnostics, 2-8 run exposure calibration, 2-8 run media tools, 2-8 select new media, 2-8 wait timer, 2-7 PCI buttons confirm, 2-2 functions, 2-2 minimise, 2-3 options, 2-2 Return, 2-3 shutdown, 2-3 introducing buttons, 2-2 introducing icons, 2-2 launch application, 2-16 maintenance, 3-4 menu locking, 2-18 Menu Pages introducing, 2-1 PCI launch, 2-14 PCI-MMI Locking detecting, 2-18 Plates Plate Loading fully-automatic, 1-7 manual, 1-5 semi-automatic, 1-7 small plate option, 2-52, 7-1 Platesetter Data, 5-6 electrical data, 5-6 platesetter environment, 5-6 punch options, 5-6 safety isolator, 5-6 Power off, 2-19 on, 2-14
Preferences processor options, 2-45 setting general, 2-21 menu, 2-22 options, 2-22 autoload disabled, 2-23 autoload enabled, 2-23 bleeper on/off, 2-22 next media size, 2-23 processor comms disabled,
2-23
next job orientation, 2-6 next job type, 2-6 spinning disk, 2-5 time to end current exposure,
2-6
S
Server see LuxelServer, 2-15, 7-3 Set Preferences, 2-8 Spinner cleaning mirror, 3-6 Stacker description, 1-8 Status Panel booting, 6-1 introducing, 6-1 load button, 6-2, 6-5 location, 6-2 manual load plate, 6-5 manual loading, 6-5 not operating, 6-1 operating, 6-1 switched off, 6-1 system states, 6-3 booting, 6-3 panel display, 6-4 requires operator, 6-3 switched off, 6-3 Stock Images exposing, 4-31 System obtain system information, 2-46 about machine, 2-46, 2-47 about machine screen, 2-47 dump log file, 2-49 launch online manual, 2-46 licence options installed, 2-46,
units of measurement, 2-22 select language, 2-22 Processor comms link, 2-45 description, 1-8 operating with PCI, 2-45 switch on, 2-14 Punch options, 5-6 Punch Options leading edge distance, 5-6
R
RIP operating with PCI, 2-44 Run Mode engine info, 2-7 current preferences, 2-7 licence options, 2-7 online manual, 2-7 save log file, 2-7 software modules, 2-7 menu engineering diagnostics, 2-6 exposure progress, 2-5 next job number, 2-6
INDEX-6
2-47
licence options page, 2-48 machine info, 2-46 media info, 2-50 cassette ID, 2-51 job ID, 2-51 media name, 2-51 media info page, 2-50 open user guide, 2-48 open user guide page, 2-48 save log file, 2-46 save log file page, 2-49 shutdown wait page, 2-20 switch off, 2-19, 2-21
T
Troubleshooting errors diagnostic tools, 4-29 run diagnostics, 4-30 table autoloader errors, 4-26 codes, groups, modules, 4-7 diagnostic errors, 4-17 drum errors, 4-20 environmental errors, 4-12 input conveyor errors, 4-20 input data path errors, 4-14 media control errors, 4-18 optic errors, 4-8 output conveyor errors, 4-22 output data path errors, 416
understanding, 4-2 cross-cut view, 4-5 error codes, 4-6 error group icons, 4-6 error groups, 4-6 error handling page, 4-3 error reports page, 4-4 fatal, 4-2 non-fatal, 4-2 open engineering info, 4-4 PCI error handling, 4-1 closedown sequence, 4-2 customer diagnostics, 4-1 engineering diagnostics, 4-1 error reports, 4-1 traverse carriage, 4-2
U
User Guide launch, 2-48 User Manual opening online version, 2-46
V
Vacuum Pump Unit description, 1-9 Variants fully-automatic, 1-7 Manual, 1-5 Semi-Automatic, 1-7 V-6 systems, 1-5
W
Workflow, 1-3
output platen errors, 4-19 processor errors, 4-16 run self tests, 4-29 spinner errors, 4-12 system errors, 4-25 traverse errors, 4-11