FY 08 SOF PROGRAM FACILITIES AL UDEID AIR BASE Plumbing C. & H. Water and Comp.

Air Galvanize Iron pipes PREPARATORY MEETING MINUTES

Contract No.: W912ER-12-C-0011 Definable Feature: Spec Section: Galvanize pipe installation YES 22 00 00

Date: 01 / 04 / 2013

Gov. Rep Notified: 48 Hours in Advance: 1) Personnel Present: See attendance sheet 2) Submittal:
S. No
Tran. No

...X... NO...

Submittal No.

Description

Class.

Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

8 10.4 29 23 19 21 1 3.1 3.1 8 9 10.4 18 22 23 26 23 23 23 28

22 00 00 3.16 22 00 00 2.12 22 00 00 2.10 22 00 00 2.3 22 00 00 2.11 22 00 00 2.5 22 00 00 2.3 22 00 00 2.1 22 00 00 2.1 22 00 00 3.16 22 00 00 3.16 22 00 00 2.12 22 00 00 2.15.4 22 00 00 2.9.2 22 00 00 3.11.8 22 00 00 3.5 22 00 00 N/A 22 00 00 2.3 22 00 00 2.13 22 00 00 2.2

Galvanized Pipe & Fittings Compressed Air System Electric water heater Valves Hot water circulating Pump Backflow prevention Econosto Valves Eco Galvanized Pipes BIS Galvanized Fittings M.I. Galv. Pipe Fittings Mittal Galvanized Pipes Compressed Air Systems Pipe Hangers (Support Oil/Sand/Water Separator Water Hammer Arresters Water Heater Exp. Tanks Direct Vent Through Roof Vaccum Rel.Valve Fittings Domestic Water Meter Pipe Supports & Hangers

GA GA GA FIO GA GA FIO FIO FIO FIO FIO GA FIO GA FIO FIO FIO FIO FIO FIO

F A B F A A F F F F F A F B F F F F F F

21 22 23 24

28 28 31 32

22 00 00 2.3 22 00 00 N/A 22 00 00 3.12.1 22 00 00 3.12.1

Pressure Reducing Valve Strainer Plumbing Water Sup. G.F. Plumbing Water sup. 1st

FIO FIO GA GA

F F B B

3) Materials Needed: 1. Galvanized pipes and fittings 2. Approved workshop drawings Are all materials & drawings on hand? YES ...x.. NO.. 4) Equipment to be used: 1. Electric threading M/C 2. Electric Hilti drill M/C 3. Manual pipe clamp vice 4. Manual pipe rolling cutter 5. Alum. Ladders & Scaffolding 6. Hand tools for fittings assembly 5) Method statement for installation of G.I. pipes & fittings (Indoor): 1. Fix the G.I. pipe by using the manual pipe clamp vice. 2. Take the required length by using scale mark on the G.I. pipe 3. Cut the G.I. pipe by using the manual rolling cutter set. 4. Make pipe threading by the electric pipe threading M/C. 5. Fix the threaded pipe on the pipe clamp vice jacks then fix the pipe sealant on the pipe threaded 6. Join the pipe fitting on the pipe thread by proper hand tool key 7. Fix the pipe hanger supports by using the hilti for each (1.5 mt) .Adjust the pipe path and level by using manual water level and scale .8 : PIPING SYSYEM PRESSURE TEST

.Testing shall be performed in accordance with ICC, IPC requirements .1 All the pipe line will be water tightness tested at (1.5 times) the .2 operating water pressure. All outlets will be plugged :Two inlet and outlet valves will be installed .3 .a- One inlet at the line beginning to inlet water pressure test b- Second at the end of the line containing tee connection one of the Tee branch containing air valve to vent the air when the water inlet till removal all the air inside the pipe line then close that valve and open the .second Tee branch which contain the pressure gauge c- Starting to increase the water test pressure gradually till the required test pressure reach to its value then close the inlet pressure valve . completely d- Check the water gauge pressure reading that it is stable and reading the water pressure properly without any air bubbles error then register the pressure value Check the pressure reading after 2 hours and comparing it with last .4 pressure reading registration. Check that reading is the same reading to pass the test otherwise check for any leaking Any leaked joint will be disassembling and sealant again and .5 reassembling with fittings will be used to retest the pipes Testing will be redone till all pipes & joints are well tight .6

:.N.T Safety activity hazard analysis ( A.H.A.) as attached report Q.C. inspection criteria daily monitoring and witness of testing 6) Comments