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PRESSURE TRANSDUCERS

Keeping pressure under control


AN ISO 9000 COMPANY

Pressure Transducers
Bailey & Mackey have been manufacturing
high quality pressure instruments for over 75 years. The product range has been extended over this period and we now manufacture Pressure Gauges, Temperature Gauges, Pressure Switches and Pressure Transducers. Our products satisfy most pressure and temperature sensing applications in many industrial markets including, Aerospace, Automotive, Chemical, Marine, Medical, Water, Waste, Fire, Food, Heating and Ventilating, and General Industries. In fact we have products which cover almost every pressure sensing application.

Expertise in pressure sensing technology


enables us to manufacture to the highest standard of quality and reliability.

Our quality management system, which is approved by B. S. I. Quality assurance to BS EN 9001,


ensures that all products have been correctly assembled and tested prior to despatch to our customers.

Bailey & Mackey aims to lead its chosen sectors of the Pressure Gauge, Temperature Gauge, Pressure Switch and Pressure Transducer Industry through excellence in
customer service and product quality.

Bailey & Mackey Pressure control experience and innovation for over 75 years

Pressure Transducers
Type Description

Contents
Page

Bailey & Mackey pressure transducers


are divided into two groups each being based on a different measuring technology.

481

Piezo-Resistive Transducers
010V & 420 mA output devices Mono Pressures from vacuum to 20 bar

The first group are:

482

Piezo-Resistive d.p. Transducers


010V & 420mA output devices Differential Pressures from vacuum to 10 bar

Piezo-Resistive Transducers which use the


voltage that is generated when a semi-conductor beam is deflected by an applied pressure, this voltage is then amplified which in turn gives a voltage or milli-amp output. These devices give greater accuracies than the Hall Effect devices and we manufacture this type of transducer from 0.1% to 0.5% depending on the application.

2200 & 2600


Piezo-Resistive Transducers
010V & 420 mA output devices Mono Pressures from vacuum to 200 bar Gauge & Absolute

4000

Diaphragm seal, High temperature and Flange mounted versions Hall Effect Transducers
010V & 420 mA output devices Mono Pressures from vacuum to 25 bar

11 12

The second group are:

Hall Effect Transducers which uses a magnet and a flux strength device to measure the deflection of a diaphragm under pressure and give an analogue signal to an amplifier which in turn gives a voltage or milli-amp output.
These devices are low cost and have a similar accuracy to a pressure gauge.

4000

Hall Effect d.p. Transducers


010V & 420 mA output devices Differential Pressures from vacuum to 25 bar

14

4101

Potentiometric Transducers
Voltage output device Mono Pressures from 25 bar to 700 bar

16

Both types of transducer outlined above have CE marked versions to EN 50081 & EN 50082 for EMC emission and immunity. Corrosion resistant materials are available for both the Hall Effect and the Piezo-resistive types to enable them to be used on most fluids.

73PT

Potentiometric Transducers
Voltage & current output devices Mono Pressures from vacuum to 600 bar

17

70PT

Potentiometric Transducers
Voltage & current output devices Mono Pressures from 2.5 bar to 40 bar

18

Bailey & Mackey Transducers can be


modified to make them more suitable for the application on which they are to be used, please contact our sales office for further assistance. No maintenance is required with the pressure transducers in this catalogue but periodic calibration checks should be made and any re-calibration adjustments made to ensure optimum performance. A range of instruments calibrated to correspond with the pressure transducers are also illustrated in this catalogue.

69PT

Potentiometric d.p.Transducers
Voltage & current output devices Differential Pressures from 2.5 bar to 6 bar

19

Displays & Power Supplies Chemical Compatibilities Installation Instructions & Conversion Factors

20 24

25

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Series 400
This series of miniature pressure transducers have a piezo-resistive sensor and a unique conductive seal that eliminates internal wire bonding thus enhancing reliability. Zero and full scale adjusters are provided under the top cover. They are ideal for use in areas requiring exact pressure measurement. low hysteresis and long term stability. For all applications where air. oil or water is to be monitored.

Pressure Transducers

Features
5  Piezo-resistive sensor 5  Ranges from full vacuum to 20 bar 5  Type 481A for 12/24V d.c. input, 4-20mA output 5  Type 481B for 24V a.c/d.c. input, 0-10V d.c. output 5  Supplied with 1 M flying lead 5  Pressure connection 1/4 bsp parallel male brass 5  CE marked to EN 61000-6-2 5  Complete with mounting bracket 5  Enclosure rating IP65 5  Weight 350 grams

Mechanical Specifications
Pressures
Pressure Ranges  0 to 35 mbar 0 to 70 mbar 0 to 350 mbar 0 to 1 bar 0 to 2 bar 0 to 7 bar 0 to 17 bar Intermediate ranges to suit application.  Proof Pressure  1.5 x FS

Electrical Specifications
Performance
Accuracy  0.25% FS Repeatability  0.2% FS/Year typical Thermal Error  0.026% FS/C from 20C Temperature Range  -20 to +80C

Type 481A
Input  12 to 24V d.c. Output  4 to 20mA (2 wire)

Type 481B
Input  24V a.c./d.c. Output  0 to 10V d.c. (3 wire) These transducers must be adequately earthed to meet EN 61000-6-2.

Mechanical Configurations
Pressure Connection  1/4 bsp male brass Wetted Parts  Compatible with air, water and oil.

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14.0 14.0 2 x 4.20 Pressure Transducers 4.0 (22.0) (32.0) 14.0 A/F (TYP.) 2 x 4.20 24 (22.0) 11.0 4.0

30

(32.0) (12.7) 14.0 A/F (TYP.) (23.7) WALL FIXING BRACKET

Series 400

24

11.0

G1/4

G1/4

DIMENSIONS

44 44.5 44.5 40.0 40.0 14.0 A/F (TYP.) 14.0 A/F (TYP.) 19

40

19 14.0

14.0 2 x 4.20 G1/8 4.0 4.0 (32.0) (32.0) 11.0 WALL (22.0) 24 FIXING BRACKET 14.0 A/F G1/4 (TYP.)

12.0 4.0

30 G1/8 30 WALL FIXING BRACKET

14.0 2 x 4.20 2 x 4.20 (22.0) (22.0)

(32.0) (12.7) (12.7) (23.7) (23.7) WALL FIXING BRACKET

44.5 40.0

TYPICAL WIRING DIAGRAMS 14.0 A/F Electrical Connections (TYP.)


Electrical Connections

19

Electrical Connections
Type 481A: mA Output 14.0

Type 481A: mA Output

Electrical Connections

12.0 Red +ve 12 Type 24V482A: d.c. mA Output 30

2 x 4.20

Red +ve 12 24V d.c. G1/8 WHITE OUTPUT 4 20mA 4.0 (EARTH) DRAIN

(32.0) (22.0) Type 481B: Voltage Output RED 24V a.c./d.c. WHITE OUTPUT 0 10V BLACK COMMON DRAIN (EARTH)

WHITE OUTPUT 4 20mA Red +ve 12 24V DRAIN (EARTH) WHITE OUTPUT (12.7) WALL DRAIN (EARTH) Type 481B: Voltage Output FIXING BRACKET (23.7) RED 24V a.c./d.c. Type 482B: Voltage Output WHITE OUTPUT 0 10V RED 24V a.c./d.c BLACK COMMON WHITE OUTPUT DRAIN (EARTH) BLACK COMM DRAIN (EARTH)

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Series 400
This series of miniature differential pressure transducers have a piezoresistive sensor and a unique conductive seal that eliminates internal wire bonding thus enhancing reliability. Zero and full scale adjusters are provided under the top cover. They are ideal for use in areas requiring exact pressure measurement, low hysteresis and long term stability. For all applications where air. oil or water is to be monitored.

Pressure Transducers

Features
5  Piezo-resistive sensor 5  Ranges from full vacuum to 20 bar 5  Type 482A for 12/24V d.c. input, 4-20mA output 5  Type 482B for 24V a.c/d.c. input, 0-10V d.c. output 5  Supplied with 1 M flying lead 5  Pressure connection 1/8 bsp parallel female brass 5  CE marked to EN 61000-6-2 5  Complete with mounting bracket 5  Enclosure rating IP65 5  Weight 350 grams

Mechanical Specifications
Pressures
Pressure Ranges  0 to 35 mbar 0 to 70 mbar 0 to 350 mbar 0 to 1 bar 0 to 2 bar 0 to 7 bar 0 to 17 bar Intermediate ranges to suit application.  Proof Pressure  1.5 x FS Out of Balance Pressure  1.5 x FS Line Pressure  34 bar G

Electrical Specifications
Performance
Accuracy  0.25% FS Repeatability  0.2% FS/Year typical Thermal Error  0.026% FS/C from 20C Temperature Range  -20 to +80C

Type 482A
Input  12 to 24V d.c. Output  4 to 20mA (2 wire)

Type 482B
Input  24V a.c./d.c. Output  0 to 10V d.c. (3 wire) These transducers must be adequately earthed to meet EN 61000-6-2.

Mechanical Configurations
Pressure Ports  1/8 bsp female brass Wetted Parts  Compatible with air, water and oil.

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30 (12.7) Transducers (32.0) Pressure 2 x 4.20 14.0 A/F 4.0 G1/4 (TYP.) WALL (22.0) FIXING BRACKET (32.0) 4.0 14.0 24 11.0 (12.7) 11.0 WALL 24 FIXING (23.7) BRACKET 14.0 A/F G1/4 (TYP.)

30

11.0

0) G1/4

Series 400 (12.7)


(23.7) WALL FIXING BRACKET

(23.7)

DIMENSIONS

44.5 44.5 40.0 40.0 14.0 A/F (TYP.) 19 14.0 12.0 4.0 (12.7) (32.0) 2 x 4.20 (23.7) 14.0 A/F (TYP.) 12.0 14.0 WALL FIXING G1/8 BRACKET 4.0 (23.7) (32.0) (12.7) (12.7) 30 12.0 30 44.5 19 40.0 19

30 G1/8

WALL 0) FIXING RACKET

(22.0)

WALL FIXING BRACKET

(23.7)

Electrical Connections
Electrical Connections
Type 481A: mA Output

TYPICAL WIRING DIAGRAMS Electrical Connections


Type 482A: mA Output

Electrical Connections Electrical Connections

Electrical Connections

Red +ve 12 Type 24V482A: d.c. mA Output Type 481A: mA Output WHITE OUTPUT 4 20mA Red +ve 12 24V d.c. DRAIN (EARTH) Red +ve 12 24V d.c. WHITE OUTPUT 4 20mA WHITE OUTPUT 4 20mA DRAIN (EARTH) DRAIN (EARTH) Type 481B: Voltage Output RED 24V a.c./d.c. Type 482B: Voltage Output Type 481B: Voltage Output WHITE OUTPUT 0 10V RED 24V a.c./d.c. BLACK COMMON RED 24V a.c./d.c. WHITE OUTPUT 0 10V DRAIN (EARTH) WHITE OUTPUT 0 10V BLACK COMMON BLACK COMMON DRAIN (EARTH) DRAIN (EARTH)

Red +ve 12 24V d.c. Type 482A: mA Output WHITE OUTPUT 4 20mA DRAIN (EARTH) Type 482B: Voltage Output Red +ve 12

WHITE OUT

DRAIN (EAR

RED 24V a.c./d.c. Type 482B: Voltage Output WHITE OUTPUT 0 10V BLACK COMMON DRAIN (EARTH)

RED 24V a.c

WHITE OUT

BLACK CO

DRAIN (EAR

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Series 2200 & 2600


The 2200 series features stability and accuracy in a variety of enclosure options. The 2600 series extends the packaging options via an all welded stainless steel back end for demanding submersible and industrial applications. The 2200 and the 2600 feature proven CVD sensing technology, an ASIC (amplified units) and modular packaging to provide a sensor line that fits most applications and can easily accommodate specials whilst not sacrificing high performance.

Pressure Transducers

Features
5  Gauge, absolutem vacuum and compound pressure models available 5  Submersible, general purpose and wash down enclosures 5  High stability achieved by CVD sensing element 5  Millivolt, voltage and current output models 5  Ranges from vacuum to 400 barG, 0 to 25 barA 5  CE marked to EN 61000-6-2 and UL approved

Mechanical Specifications
Pressures
Pressure Ranges  Vacuum to 400 bar Gauge and 0 to 25 bar Absolute Intermediate ranges to suit application.  Proof Pressure  2 x FS (1.5 x FS for 400 barG)

Electrical Specifications
Mechanical Configurations
Wetted Parts  17-7 PH Stainless Steel Pressure See ordering Connection  chart Enclosure  316 ss, 17/7 ph ss Vibration  35g peak sinusoidal, 5 to 2KHz Acceleration  100g steady acceleration in any direction 0.032% FS/g for 1 bar range decreasing logarithmically to 0.0007% FS/g for 400 bar range Weight  Approx 100g (additional cable 75g/m)

Millivolt Output Units


Output  100mV 1mV Supply Voltage  10 Vdc (15 Vdc max) regulated Bridge Resistance  4 to 20mA (2 wire)

Voltage Output Units


Output  See ordering chart Supply  1.5V above FS output to 35 Vdc at 6mA Min Load Resistance FS output/2K ohms Current Consumption Approx 6mA at 7.5V output

Performance
Accuracy  0.25% FS typical (optional 1.5% FS) Thermal Error  1.5% FS typical (optional 1% FS) Temperature Range  -20 to +80C Long Term Drift 0.2% FS/year

Current Output Units


Output  420mA (2 wire) Supply Voltage (VS)  7 to 35 Vdc. Above 100C supply limited to 24 Vdc Supply Sensitivity  0.01% FS/Volt Max Loop Resistance (VS-7) x 50 ohms

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Pressure Transducers
How to Order

Series 2200 & 2600

Use the bold characters from the chart below to construct a product code

2200 B
Series
2200 2600

G A60 01 A

A
Performance Code
A .25%/1.5% B .15%/1.0%

Output
A 100mV B 420mA C 16V D 111V H 15V J 0.55.5V R 05V S 0-10V

Cable Length
See Table 1

Pressure Datumn
A* Absolute G Gauge *Max absolute range is 25 bar.

Apparatus Protection
2 mV Transient Protection CE Mark 3 Amplified RFI Protected CE Mark

Pressure Range bar (see note 3)


A10 01 A16 01.6 A25 02.5 A40 04 A60 06 B10 010 B16 016 B25 025 B40 040 B60 060 C10 0100 C16 0160 C25 0250 C40 0400 Vac = -1 bar 1A0 Vac0 1A6 Vac0.6 2A5 Vac1.5 4A0 Vac3 6A0 Vac5 1B0 Vac9 1B6 Vac15 2B5 Vac24 4B0 Vac39

Electrical Connection
2200 Series A  Industrial DIN Mating Connector Supplied B  Industrial DIN Mating Connector Not Supplied 2  Cable Nema 4 USA 0  Cable Weatherproof IP65 Europe F  Cable Gland Metal lP67 2600 Series C  Fixed Plug Size 106 Mating Plug Not Supplied G  Fixed Plug To DIN 43650 Mating Plug Supplied M  Moulded Cable Immersible Max. (See Note 1) 1  Fixed Plug Size 84 Mating Plug Not Supplied 3  Conduit Connector 1/2NPT Ext. 1M Cable (See Note 2)

Pressure Range psi (see note 3)


F15 015 F30 030 F60 060 G10 0100 G15 0150 G20 0200 G30 0300 G50 0500 G60 0600 H10 01,000 H15 01,500 H20 02,000 H30 03,000 H40 04,000 H50 05,000 H60 06,000 Vac = -15 psi 1F5 Vac0 3F0 Vac15 6F0 Vac45 1G0 Vac85 1G5 Vac135 3G0 Vac185 3G0 Vac285

Pressure Port
01 G1/4 External 02 1/4-18 NPT External 03 G1/2 Manometer 04 7/16-20UNF to SAE J514 05 G1/4 Ext. Soft Seal 08 1/8-27 NPT External 09 G1/8 Internal 00 G1/4 Internal OA R1 /4 External 19 Nose Cone (2600 Only) Others Consult Factory

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Series 2200 & 2600


Dimensions 2200 Series

Pressure Transducers

G 1/4 Internal Code 00

Industrial DIN Connector


Code B

G 1/4 External Code 01

1/41/8 NPT Code 02

Industrial DIN Connector (Mate Supplied)


Code A

mV Gauge/Absolute Amplified Gauge


G 1/2 Manometer Code 03

7/1620 UNF2A Code 04

IP67 Cable
Code F

Amplified Absolute
Code 05

G 1/4 Soft Seal

1/827 NPT Code 08

IP65 or NEMA4 Cable


Code D or 2

Maximum diameter 27.4mm (1.07) Code 0A

R 1/4

G 1/8 Internal Code 09

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Pressure Transducers
Dimensions 2600 Series

Series 2200 & 2600

G 1/4 Internal Code 00

106 or 84 MilC Connector

G 1/4 External Code 01

Large DIN 43650 Plug (Mate Supplied)

mV Gauge/Absolute Amplified Gauge

1/41/8 NPT Code 02

G 1/2 Manometer Code 03

Conduit Connector with Cable Amplified Absolute

7/1620 UNF2A Code 04

G 1/4 Soft Seal Code 05

Conduit Connector with Flying Leads


1/827 NPT Code 08

Maximum diameter 27.4mm (1.07) R 1/4 Code 19

R 1/4 Code 0A

Moulded, Immersible Cable

G 1/8 Internal Code 09 Code 29

G 1/8 Internal

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Series 2200 & 2600


Electrical Connections

Pressure Transducers

Connection Code A, B, G Industrial DIN C D F "10-6 Bayonet" PIN PIN IN+ 1 A R R R A R R

mV Units OUT+ 2 B Y Y Y B W W OUT- 3 C BL BL BL C G G IN- E D G G W D BK BK

Current units (4-20mA) (+) 1 A R R R A R R (-) 2 B BK BL BL B BK BK EARTH 4 E DRAIN DRAIN DRAIN D DRAIN DRAIN IN+ 1 A R R R A R R

Voltage units COM 2 C BK BK W C BK BK OUT+ 3 B W W Y B W W EARTH 4 E DRAIN DRAIN DRAIN D DRAIN DRAIN

"cable" "IP 67 cable"

M "Immersible 1 2 3 "8-4 Bayonet" PIN

"cable" "conduit & cable"

Cable Legend:

R = Red;

BL = Blue;

BK = Black;

W = White;

G = Green;

Y = Yellow

Notes
1. Where electrical connection -M is specified, customer must select cable length from Table 1. 2. Where electrical connection -3 and cable length -U occur in part number, the unit will be supplied with flying leads (IP30). 3. Additional Pressure Ranges are available. Minimum range 500mb please consult factory.

Table 1 Cable Units


(2600 Series) (2200 Series select U through G)
Code D E 1 3 U Length (M) No Cable Fitted Code F G H J Length (M) 5 10 15 20 Code K L M N Length (M) 25 30 40 50 Code p Q R S Length (M) 75 100 125 150 Code 4 5 6 Length (M) 170 200 225

10

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Pressure Transducers

Series 2200 & 2600

Options and Variations for Series 2200 & 2600


TYPE 453 L Chemical seal version
This option is intended for harsh fluids as it can be fitted with corrosion resistant wetted parts. This variant can also be used where there are submerged solids in the process fluid. It has a fluid filled chamber to transmit the pressure in the process fluid to the transducers sensor. The pressure connection can be made to suit the application. Please note the flange clamping bolts must not be slackened as this will break the pressure seal and render the unit inoperative.

Accuracy
inearity 0.75% of range l hysteresis 0.5% of range

Weight
0.5 kg.

TYPE 453 M High temperature version


This option is intended for use for high temperatures it can also be used with high temperatures and harsh fluids as it can be fitted with corrosion resistant wetted parts. This variant can be also be used where there are submerged solids in the process fluid. It has an oil fluid filled chamber to transmit the pressure in the process fluid to the transducers sensor. High temperatures are cooled over the copper tube which keeps the pressure transducer at ambient temperature. The pressure connection can be made to suit the application.

Accuracy
inearity 1.0 % range l hysteresis 0.5% range

Temperature
Process temperature up to 200C will not give rise to additional errors

Please note the flange clamping bolts must not be slackened as this will break the pressure seal and render the unit inoperative.

Weight
0.9 kg.

TYPE 453 N & 454 N Flange mounted version


This version is intended to be used where pipe line flanges, hygienic fittings or special custom connections are required. Normally the connection is made from stainless steel but other materials are available. The connection has a flush diaphragm across the pressure opening. It has an oil fluid filled chamber to transmit the pressure in the process fluid to the transducers sensor.

Accuracy
linearity 0.75 % of range hysteresis 0.5% of range.

Please note the flange clamping bolts must not be slackened as this will break the pressure seal and render the unit inoperative.

Please note that it is the users responsibility to ensure that the material specified is compatible with the chemicals used and

the application conditions of concentration and temperature. For chemical compatibility charts please see page 24 For further

information please contact our technical department for the option and variants shown above.

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Series 4000
This series of pressure transducers have been designed where a simple low cost device is required to give a readily usable 010V or 4-20 mA analogue signal. They can be supplied for many applications since the wetted parts can be selected to meet a wide range of corrosive requirements. CE marked models are fully certified in accordance with EN 50081 & EN 50082.

Pressure Transducers
FEATURES
5  Hall Effect (magnetic) Sensor 5  Ranges up to 25 bar 5  0 -10V dc or 4 - 20 mA output 5  Supplied with a Plug & socket 5  Pressure connection 1/2 bsp parallel male 5  Weight 0.7 Kg

TYPE 4311
Ranges
250 mbar 400 mbar 1 bar 2 bar 4 bar 7 bar 10 bar 25 bar 1 bar vacuum intermediate ranges available

TYPE 4411
Ranges
25 mbar 50 mbar 100 mbar 160 mbar

TYPE 4511
Ranges
10 mbar 20 mbar

intermediate ranges available

intermediate ranges available

Accuracy
Linearity & Hysteresis combined 2% of range

Materials of construction
Pressure Connection Diaphragm Seal Brass Beryllium Copper Nitrile rubber

See page 24 for alternative wetted parts The units can be calibrated to intermediate ranges but the accuracy will relate to the appropriate diaphragm range shown above.

Cover  Anodised Aluminium

12

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Pressure Transducers
General Specification
Calibration
Gain (span) and offset (zero) adjustment of approx. 5% of range is provided under cover.

Series 4000

Temperature Effects
Typically 0.14% per C between 1530 C. Calibrated at 20 C.

Maintenance
No maintenance is required on these transducers. On critical applications, periodic checks of offset at zero pressure, with slight adjustment, if necessary, will maintain optimum performance.

Overpressure
All ranges will accept range plus 10%

TYPICAL WIRING DIAGRAMS


Voltage Output
SCREEN PIN 1 OUTPUT PIN 2 COMMON PIN 3 SUPPLY (+VE)

Current Output

SCREEN PIN 1 OUTPUT PIN 2 COMMON PIN 3 SUPPLY (+VE) LOAD

Output load impedance 10k min.

PIN 4 NOT USED

Output load impedance 250k max.

PIN 4 NOT USED

NOTE It is important that the connections are made correctly. Reverse voltage application will damage the transducer.

DIMENSIONS
CABLE GLAND TO SUIT 6.0 CABLE MAX CABLE GLAND TO SUIT 6.0 CABLE MAX 77.5 80.0 77.5 80.0 21.5 21.5 77.5 CABLE GLAND TO SUIT 6.0 CABLE MAX 120.6

80.0

68.0

67.5

42.0

30.0

23.0

30.0

24.00 A 23.67 /F HEX

15.0

G 1/2 A
47.0 51.0

G 1/4 A

38.5

30.0

17.00 A 16.73 /F HEX

68.0

22.00 A 21.67 /F HEX

G 1/2 A
90.0

Type 4311

Type 4411

Type 4511

62.0 120.6

Part No. Suffixes


CEA  420 mA output (CE marked). CEB  010V dc Output (CE marked).

Ordering Information Example


Type  4311 Pressure Transducer. Range  10 bar pressure. Connection  1/2 bar. Fluid  For use on water.

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21.5

Series 4000
This series of pressure transducers have been designed as a simple low cost device to monitor pressure difference between a high and a low pressure. For example across filters, through boilers etc. These transducers can be used to measure flow using orifice plates, pitot tubes etc (see pages 21-23 for suitable digital displays with square root output). CE marked models are fully certified in accordance with EN 50081 & EN 50082.

Differential Pressure Transducers


Features
5  Hall Effect (magnetic) Sensor 5  Differential pressure ranges up to 25 bar 5  0 -10V dc or 4 - 20 mA output 5  Supplied with a plug & socket 5  Weight 1.2 Kg

TYPE 4312
Ranges
250 mbar 400 mbar 1 bar 2 bar 4 bar 7 bar 10 bar 25 bar 1 bar vacuum Max. line pressure 90 bar intermediate ranges available

TYPE 4412
Ranges
25 mbar 50 mbar 100 mbar 160 mbar

TYPE 4512
Ranges
10 mbar 20 mbar

Max. line pressure 34 bar intermediate ranges available

Max. line pressure 10 bar intermediate ranges available

The units can be calibrated to intermediate ranges but the accuracy will relate to the appropriate sensor range shown above.

Accuracy
Linearity & Hysteresis combined 2% of range

Alternative wetted parts


Pressure Connection Diaphragm Seal 316 Stainless steel 17/7 ph Stainless steel according to fluid

Ordering Information - Example


Type  4412A Differential Pressure Transducer. Range  50 mbar differential pressure. Line Pressure 20 bar. Connection Fluid 1/8 bspp female. For use on water.

Materials of construction
Pressure Connection Diaphragm Seal Cover Brass Beryllium Copper Nitrile rubber Anodised Aluminium

Part No. Suffixes


CEA  4 - 20 mA output (CE marked). CEB  0 - 10 V dc output (CE marked).

14

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Differential Pressure Transducers


General Specification
Calibration
Gain (span) and offset (zero) adjustment of approx. 5% of range is provided under cover.

Series 4000

Temperature Effects
Typically 0.14% per C between 1530 C. Calibrated at 20 C.

Maintenance
No maintenance is required on these transducers. On critical applications, periodic checks of offset at zero pressure, with slight adjustment, if necessary, will maintain optimum performance.

Overpressure
All ranges will accept range plus 10%

TYPICAL WIRING DIAGRAMS


Voltage Output
PIN 1 OUTPUT PIN 2 COMMON PIN 3 SUPPLY (+VE)

Current Output
PIN 1 OUTPUT PIN 2 COMMON PIN 3 SUPPLY (+VE) LOAD

Output load impedance 10k min.

PIN 4 NOT USED

Output load impedance 250k max.

PIN 4 NOT USED

NOTE It is important that the connections are made correctly. Reverse voltage application will damage the transducer.

DIMENSIONS
80.0 80.0 CABLE GLAND TO SUIT 6.0 CABLE MAX 77.5 21.5 21.5 91.0 16.5
CRS

77.5

80.0 77.5

21.5

68.0

91.0 16.2

42.0

30.0

24.00 A 23.67 /F HEX 30.0

CRS

8.0

CABLE GLAND TO SUIT 6.0 CABLE MAX 30.0

CABLE GLAND 6.0 CABLE

G 1/2 A
47.0

Type 4312

51.0 90.0

G 1/8

Type 4412

7.0

62.0 120.8

G 1/8

Type 4512

Optional Addition to Series 4000 Transducers


All Hall Effect Pressure Transducers can be fitted with a digital display in the lid.

Features
5  31/2 digit 10 mm high LCD display 5  4-20 mA or 0-10V dc output 5  Offset & Gain adjustment through cover 5  Scaled in any pressure units When ordering state Fitted with LCD display after the pressure transducer specification.

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Type 4101
This pressure transducer has been specifically designed where high electromagnetic radiation is present, such as in fire appliances, hospitals, radio transmitting stations etc. It is totally immune to and does not radiate any frequency of EMC.

Pressure Transducers
Features
5  Suitable for use in EMC noisy environments 5  0-10V dc output requires 12V dc supply 5  3/8 bspp male connection 5  IP65 enclosure 5  Plug & socket electrical connection

WIRING DIAGRAM

DIMENSIONS

PIN 1 OUTPUT BLUE PIN 2 0V YELLOW PIN 3 12V dc REGULATED RED GROUND GREEN/YELLOW

Pressure Ranges
Any pressure range from 025 bar minimum to 0700 bar maximum

Accuracy
Linearity & Hysteresis combined 2% of range

Alternative wetted parts


Stainless steel The transducers can be used on all fluids compatable with the wetted parts.

Output
Ratiometric

Materials of construction
Pressure Connection Sensing Element Housing Brass Phospher Bronze Anodised Aluminium

16

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Pressure Transducers
Pressure gauge with high output signal. Designed to give pressure indication and electrical output signal for distant reading in one unit and only one pressure tapping.

Type 73PT

FEATURES
5  Gauge (g) ranges up to 600 bar g 5  Potentiometric or 4-20 mA output 5  6 dial pressure indication 5  Supplied with 1M flying lead 5  Weight 1.18kg 5  Pressure connection 1/2 BSP male (alternatives available) 5  Bourdon tube sensing element PART No. 73 PT for voltage output PART No. 73 PTA for 4-20MA output

TYPE 73PT / 73PTA


Gauge Pressures
For use with materials compatible with brass and phosphor bronze

WIRING DIAGRAM

73PT

Ranges
-1/0 bar g 0/1 bar g 0/1.6 bar g 0/2.5 bar g 0/4 bar g 0/6 bar g 0/10 bar g 0/16 bar g 0/25 bar g 0/40 bar g 0/60 bar g 0/100 bar g 0/160 bar g 0/250 bar g 0/400 bar g 0/600 bar g Note:  The coil will be damaged if full load is applied via the wiper. Output:  0/2000 ohms (ranges up to 2.5 bar) 0/1570 ohms (ranges 4 bar and above) minimum load impedance 4K ohms Supply:  60V dc max regulated max current 12mA

Alternative ranges available

73PTA Accuracy
1%

Output:  4-20 mA 2 Wire current loop max load impedance 400 ohms Supply:  12 to 24 V dc Note:  If the wiring is reversed there will be no signal.

Output
73PT Ratiometric 73PTA 4-20 mA

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Type 70PT
Pressure gauge with high output signal for harsh media. Designed to give pressure indication and electrical output signal for distant reading in one unit and only one pressure tapping.

Pressure Transducers

Features
5  Gauge (g) ranges up to 40 bar g 5  Potentiometric or 4-20 mA output 5  6 dial pressure indication 5  Supplied with 1M flying lead 5  Weight 1.2kg 5  Pressure connection 1/2 BSP male (alternatives available) 5  Diaphragm sensing element PART No. 70 PT for voltage output PART No. 70 PTA for 4-20mA output See page 24 for alternative wetted parts

TYPE 7OPT / 70PTA


Gauge pressures
For use with materials compatible with wetted parts specified. Brass and BeCu - standard. Seals - PTFE

WIRING DIAGRAM

73PT

Ranges
0/2.5 bar g 0/4 bar g 0/6 bar g 0/10 bar g 0/16 bar g 0/25 bar g 0/40 bar g Alternative ranges available Note:  The coil will be damaged if full load is applied via the wiper. Output:  0/2000 ohms minimum load impedance 4K ohms Supply:  60V dc max current 12mA

73PTA Accuracy
1.5% f.s.

Output:  4-20 mA 2 Wire current loop max load impedance 400 ohms Supply:  12 to 24 V dc Note:  If the wiring is reversed there will be no signal.

Output
70PT Ratiometric 70PTA 4-20 mA

18

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Pressure Transducers
Pressure gauge with high output signal. Designed to give local indication of pressure difference between two points and electrical output signal for distant reading in one unit.

Type 69PT

Features
5  Differential ranges 5  Potentiometric or 4-20 mA output 5  6 dial pressure indication 5  Supplied with 1M flying lead 5  Weight 2kg 5  1/4 BSPFE connections (alternatives available) 5  Diaphragm sensing element 5  Maximum line pressure 34 bar g PART No. 69 PT for voltage output PART No. 69 PTA for 4-20mA output

TYPE 69PT / 69PTA


Differential pressures
For use with materials compatible with brass, BeCu and nitrile.

WIRING DIAGRAM

73PT

Ranges
0/2.5 bar 0/4 bar 0/6 bar Note:  The coil will be damaged if full load is applied via the wiper. Output:  0/2000 ohms minimum load impedance 4K ohms Supply:  60V dc max current 12mA

Alternative ranges available Maximum line pressure 34 bar (not to be applied to one side only).

Accuracy
2% f.s.

73PTA

Output
69PT Ratiometric 69PTA 4-20 mA

Output:  4-20 mA 2 Wire current loop max load impedance 400 ohms Supply:  12 to 24 V dc Note:  If the wiring is reversed there will be no signal.

Alternative wetted parts


Stainless steel and viton seals

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Type 440
Low cost display for use with our range of single ported and differential pressure transducers and potentiometric pressure gauges.

Analogue Displays
Features
5  96 Din case 5  Panel mounting 5  Rear screw terminals 5  0-10V & 4-20mA inputs 5  90 scale 5  IP54 enclosure PART No. 440 A is for 4-20mA input PART No. 440 B is for 0-10V dc

TYPE 440A&B
For use with 4-20mA or 0-10V output transducers and potentiometric gauges detailed in this catalogue. (provided with each unit)

WIRING DIAGRAM

Ranges
-1.0 bar vacuum up to 600 bar pressure. Alternative scales available

440A

Dimensions
Front face 96x96mm Depth of case 43mm Depth including terminals 60mm Panel cutout 92x92mm Separate power supply required 12 to 24V dc.

440B

Accuracy
2% f.s. Separate power supply required either 12 to 24V dc single rail or 12-0-12 dual rail.

Input
4-20 mA 440A 0-10V 440B

20

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Digital Displays
This display is intended for use with the pressure transducers illustrated in this catalogue. They can also be used in other applications where digital indication of an input value is required. The displays are CE marked in accordance with European legislation.

Type 441
Features
5  14.2 mm high LEDs 5  1/8 din case 5  Factory set user configured 5  2 software alarms 5  90 - 265V ac or 12 - 24V dc input option 5  Front panel conforms to IP 64 5  Square root extraction built-in 5  Powers all Bailey & Mackey transducers directly

DIMENSIONS

General Specification
Calibration
Accessed from front panel

Alarms
Two software alarms

Power Supply
Input 90 to 265V ac or 12 to 24V dc On mains units it is recommended that a 50 mA anti-surge fuse is fitted in the live input supply to the display

Part No. Suffixes


A B 4-20 mA 0-10V dc output

Ordering Information - Example


Panel cut-out 93x45mm Depth behind panel 175mm Supplied with all connectors Type Supply 441A 240V 50Hz

Calibration 0-10 bar Installation instructions provided with each display

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Type 442
Digital Display Dual Alarm Type 442
This display is intended for use with the pressure transducers illustrated in this catalogue where two volt free alarm contacts are required. They can also be used in other applications where digital indication of an input value is required. The displays are CE marked in accordance with European legislation.

Digital Displays
Features
5  14.2 mm high LEDs 5  1/8 din case 5  Factory set user configured 5  2 spco volt free relay contacts 5  2 software alarms 5  90 - 265V ac or 12 - 24V dc input option 5  Front panel conforms to IP 64 5  Square root extraction built in 5  Powers all Bailey & Mackey transducers directly

DIMENSIONS

General Specification
Calibration
Accessed from front panel

Alarms
Two software alarms

Power Supply
Input 90 to 265V ac or 12 to 24V dc On mains units it is recommended that a 50 mA anti-surge fuse is fitted in the live input supply to the display

Part No. Suffixes


A B 4-20 mA 0-10V dc output

Ordering Information - Example


Panel cut-out 93x45mm Depth behind panel 175mm Supplied with all connectors Type Supply 442A 240V 50Hz

Calibration 0-10 bar Installation instructions provided with each display

22

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Power Supplies
The following power supplies have been selected for use with the transducers illustrated in this catalogue. Connection details are supplied with each power supply supplied. To ensure the correct unit is used please contact our technical department prior to ordering.

Series 500

TYPE 553

TYPE 555

For use with Type 453B & Type 454B pressure transducers shown on page 4 Output:  Dual rail adjustable (10 to + 15V dc 0.5 A max.) Supply:  240v 50/60 Hz only Case:  Enclosed type with ventilation apertures

For use with Type 045/3 and Type 045/4 shown on page 2 Output:  Single rail fixed (+5V dc 0.5 A max.) Supply:  110/240V 50/60 Hz. Case:  Enclosed type with ventilation apertures

TYPE 554

TYPE 556

For use with Type 453, Type 454, Type 4311, Type 4312, Type 4411, Type 4412, Type 4511 and 4512 pressure transducers shown on pages 4-16 Output:  Single rail adjustable (+10 to +20V dc 0.5A max.) Supply:  240v 50/60Hz only Case:  Enclosed type with ventilation apertures

For use with Type 453, Type 454, Type 4311, Type 4312, Type 4411, Type 4412 Type 4511 and 4512 pressure transducers shown on pages 4-16 Output:  Single rail adjustable (+12 to +15V dc 1.5 A max.) Supply:  110/240V 50/60Hz only Case:  Open chassis type

For further information please contact our Technical Department

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Chemical Protection

Pressure Transducers

It is the users responsibility to ensure that the materials are compatible with the application.

Malleable Iron Base, 316 S.Steel Disc


Acetylene Alkyl Chlorides Ammonia (Max 60C) Aniline Calcium Chloride (Max 60C) Caustic Soda (Max 60C) Chlorides of Na, K, Mg Hydrocyanic Acid Pyridine

Silver Plated Base, Fine Silver Disc


Brines Bromine Chlorine (wet or dry) chlorates of Na, K, Ba Chlorides of Na, K, Mg Flourine Mercuric Chloride Ozone

UPVC Base 1/2 BSP, PTFE Disc


Max Temperature 40C Max Pressure 200 lbf/in2 Anhydrous Ammonia Aluminium Chloride Caustic Soda Hydrobromic Acid (50%) Hydrochloric Acid (36%) Hydrogen Sulphide Lead Acetate Methanol Oxalic Acid Phosphoric Acid (50%) Potassium Salts Sodium Hypochlorite Sodium Salts Sulphuric Acid (70%) Waste Gases

316 Stainless Base and Disc


Acetic Acid Ammonium Hydroxide Carbon Disulphide Carbon Tetrachloride Caustic Soda Caustic Potash Citric Acid Formic Acid Fruit Juices Food Machinery Hexamine Hydrogen Peroxide Oil-Phosphate Ester Based Silver Nitrate Water De-ionised

Contact our technical sales department for accuracies of transducers with alternate wetted parts.

24

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Pressure Transducers
A Pressure Transducer correctly installed and to the correct specification gives an electrical output proportional to the pressure in the system which helps to ensure the safe working of process plant and machinery. a)  Before fitting the pressure transducer to a pressure source check that the range (full scale) of the device is the same or higher than the pressure to be applied. b)  Before fitting the pressure transducer to a pressure source check that the wetted parts are compatible with the fluid being used, and that the pressure connection correctly matches that of the pipework. c)  When fitting the pressure transducer to pipework use correct sealing methods. Do not use the transducer body to tighten the pressure transducer to the pipework, use correct spanners on the hexagon base. Do not use pressure transducers on Oxygen or Acetylene d)  unless approved by our Technical Department.

Installation and Use


e)  Ambient and process temperature acting on the transducer should be within catalogue values. The unit should be protected from higher fluid temperatures by means of a syphon tube filled with condensate before use. The fluid in the pressure chamber should not be allowed to freeze or crystallise as this will lead to rupture of the sensing element. f)  Differential pressure transducers should not be used with more than the range of the transducer applied to one side unless approved by our Technical Department. Line pressure must not exceed the line pressure stated on the pressure transducers label. The higher of the two pressures must be connected to the port marked high and the lower of the two pressures must be connected to the port marked low. g)  Ensure that the pressure transducer is connected electrically in accordance with the installation instructions supplied with the unit. Incorrect connection can damage the pressure transducer beyond repair.

If in doubt concerning the application of any pressure transducer please contact our Technical Department who will be only too pleased to give you advice.

Pressure Conversion Factors


Multiply units in left hand column by factor to obtain units at top. i.e. bar x 14.504 = lbf/in2
bar bar 1 0.0689 0.9807 1.0133 0.0981 0,0025 0.0013 0.0339 0.00001 0.00001 lbf/in2 14.504 1 14.223 14.696 1.4223 0.0361 0.0193 0.4912 0.00015 0.00015 kg/cm 1.0197 0.0703 1 1.0332 0.1 0.0025 0.0014 0.0345 0.00001 0.00001 atm (std) 0.9869 0.068 0.9678 1 0.0968 0.0025 0.0013 0.0334 0.00001 0.00001 MH2O 10.197 0.7031 10 10.332 1 0.0254 0.0136 0.3453 0.0001 0.0001 inH20 401.46 27.68 393.7 406.78 39.37 1 0.5352 13.595 0.004 0.004 mmHg 750.06 51.715 735.56 760 73.556 1.8683 1 25.4 0.0075 0.0075 inHg 29.53 2.036 28.959 29.921 2.8959 0.0736 0.0394 1 0.0003 0.0003 N/M2 100000 6894.8 98066 101325 9806.6 249.09 133.32 3386.4 1 1 Pa 100000 6894.8 98066 101325 9806.6 249.09 133.32 3386.4 1 1

lbf/in2 kg/cm2 atm (std) MH2O inH2O mmHg inHg N/M2 Pa

The right is reserved to change product specifications without prior notice.

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OTHER PRODUCTS IN OUR RANGE

PRESSURE SWITCHES

BOURDON TUBE PRESSURE GAUGES

DIAPHRAGM & DIFFERENTIAL PRESSURE GAUGES

Keeping pressure under control

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DP09PT

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