Professional Documents
Culture Documents
Plastic Welding General Catalog Version 2.1 The only choice for professionals.
Leister delivers performances. Leister is the worldwide leader in the field of plastic welding and industrial hot air applications. For over 60 years. In addition we also offer innovative and effective lasersystems and microsystems. Leister is proud to develop and produce all products in Switzerland so you can always rely on the proverbial Swiss made quality. Over 98 percent of our products are exported. With an established, dense network of sales and service centers all over the globe, you will find a Leister partner guaranteed. We are local worldwide.
www.leister.com
Plastic Welding For decades now, we have been the worldwide market leader. The performance and reliability of our products makes Leister the first choice. Our tools are used in roofing, billboards and tarpaulins, civil engineering, tunneling and landfills, plastic fabrication, flooring and shrinking.
Process Heat Whether for activation, heating, curing, melting, shrinking, welding, sterilization, drying or warming: hot-air is increasingly deployed in industrial processes. Leister customers profit from our extensive engineering knowledge and benefit from our advice in the conceptual design of hotair applications.
Lasersystems
Our innovative solutions for precision welding of plastics open up new production methods in the automotive manufacturing, in medical and sensor technology, electronics, as well as in microsystems technology. The laser systems can also be used for process heat applications.
In tomorrows world, the smallest of structures will play a huge role! In order for our customers to keep ahead of the field in the future, we are already developing and producing micro-mechanical sensors and micro-optical components in our cleanroom today.
www.leister.com
Plastic welding with Leister Leister Technologies AG provides the appropriate and high quality welding device for all sectors of the plastics processing industry. Our tools are used in sealing systems on roofs, plastic sheeting, floor coverings, in earthworks, hydraulic and tunnel engineering, equipment manufacturing and vehicle repair. However demanding the task, we provide an applicable solution. Research and development With years of experience in plastic processing and industrial processes we are the ideal partner to work your plastic application. We have dedicated ourselves to constantly develop new and to persistently improve existing products. We strive to provide our customers with outstanding quality, reliability, performance and cost-efficient products. Quality management As an innovative company, Leister commits to transparent and consistent quality management. Leister Technologies AG is certified to comply with the ISO 9001 quality standards. All processes are regularly audited and improved to comply with all quality-relevant criteria; therefore, our products enjoy a reputation of providing reliable service even after years of use and under adverse conditions. Testing and certification Our products are designed and developed to comply with nationally and internationally recognized standards. This includes both products specific standards such as ISO, IEC, EN or UL standards as well as application specific standards. For our client's protection, tests are carried out by accredited and independent test institutes. The products are then certified and qualified to carry the marking of conformity. Application and laboratory testing Our team of experts will assist you in choosing the right equipment for your application process. Running test series on your applications will help optimize processes. The equipment of the application laboratory allows comprehensive testing for process analysis and documentation of the results. More than 120 Sales and Service Centers in over 90 countries We believe that the basis for customer satisfaction lies within the quality of our products and the smooth running global service network. A close network of more than 120 sales and service centers in more than 90 countries ensures competent and responsive service. Distributors and their staff are trained and certified by Leister on a regular basis; therefore, Leister know-how is locally available to you at all times.
www.leister.com
We know how.
www.leister.com
Contents
Roofing Billboards / Tarpaulins Civil Engineering / Tunneling / Landfills Plastic Fabrication Flooring / Interior Decoration Roofing Automatic welders Testing instruments Hot air tools Blowers General accessories Welding rods
08 35
36 47
Billboards / Tarpaulins
Automatic welders
48 57
Billboards / Tarpaulins
Plastic Fabrication
74 87
Plastic Fabrication
88 93
Flooring / Interior Decoration
www.leister.com
58 73
Roofing
Hot Air Tools Product overview TRIAC S TRIAC AT TRIAC BT Accessories TRIAC S / AT / BT Push-Fit Accessories TRIAC BT HOT JET S GHIBLI SONORA S1 ELECTRON FORTE S3 HOTWIND PREMIUM LABOR S WELDING PEN R / WELDING PEN S DIODE PID / DIODE S 10 12 / 13 14 / 15 16 / 17 / 18 19 20 / 21 22 23 24 / 25 26 27 28 29 30 Hot Air Tools 11
www.leister.com
Product overview
Type Max. voltage V~ Max. power W Temperature C Size mm (L x ) Handle mm () Weight kg (without cord) Conformity Marking Approval Mark Certification Scheme Protection Class II Applications Outdoor use Indoor use Roofing Billboards / Tarpaulins Civil engineering / Tunneling / Landfills Plastic fabrication Flooring / Interior design Shrinking Integrated blower Digital display Catalog page
SONORA S1 ELECTRON FORTE S3 230 2000 80 650 400 5500 20 650 320 x 95 64 1.3 2 2x230/3x400 10 000 20 650
3 CCA 4 4
3 CCA, CB 4
3 CCA 4
3 CCA 4
3 CCA 4
3 CCA 4
3 CCA 4
3 CCA 4
3 CCA 4
3 CCA 4
3 CCA 4
3 3 3 3 3 3 3 3 3 m 11
3 3 3 3 3 3 3 3 3 3 12
m 3 m 3 m 3 3 3 3 m 14
3 3 3 3 3 3 3 3 3 m 20
m 3 m 3 m 3 3 3 3 m 22
m 3 m 3 m m 3 3 3 3 23
3 3 3 3 3 m 3 3 3 m 24
3 3 m m m m m 3 3 m 26
m 3 m m m m m 3 3 3 27
m 3 m m m 3 m m m m 28
m 3 m m m 3 m m m 3 (R) 29
m 3 m m m 3 m m m 3 (PID) 30
MINOR blower (p. 31) and ROBUST (p. 32) for external air supply.
10
www.leister.com
TRIAC S
Leister best-seller! Robust and reliable Adaptor tube with heat protection Electronic heating element protection Multiple replacements of carbon brushes possible Suitable for on-site use
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 1600 20 700 340 90, handle 56 1.1 (without 3 m cord) 2 3 CCA 4
The handy storage case provides plenty of room for the required equipment.
Article No.: 100.705 TRIAC S 230 V / 1600 W for push-fit nozzles with Euro plug 100.706 TRIAC S 230 V / 1600 W for screw-on nozzles with Euro plug 100.709 TRIAC S 230 V / 1600 W for push-fit nozzles with Australian plug 112.230 TRIAC S 230 V / 1600 W for push-fit nozzles with UK plug black 109.987 TRIAC S 120 V / 1600 W for push-fit nozzles with UK plug yellow
Accessories pages 16 / 17 / 18
www.leister.com
11
Productfeatures
1 Everything easily: Intuitive handling with proven e-Drive operating unit.
Everything automatically: The set temperature reaches its level automatically, voltage fluctuations are compensated. Everything under control: The temperature measurement probe guarantees a precise temperature.
5
6 3
C 400
Everything really clean: The air filters on both sides can easily be removed and cleaned.
300
200 100
Everything handled perfectly: Soft and lightweight body ensures optimum handling.
12
www.leister.com
This high-quality hot air tool is equipped for any use. Its universal areas of application are virtually unlimited. The TRIAC AT will continue to prove its merit in any weather condition and is just as effective outside as it is indoors all during continuous operation. No question, the new TRIAC AT is sure to impress!
Hot Air Tools
TRIAC AT
Whether on the roof, for civil engineering, plastic fabrication or for bilboards, tarps, flooring and shrinking, the TRIAC AT is an all-purpose tool for any application:
Suitable for the work site Closed loop controlled temperature Open loop controlled air volume Intelligent e-Drive operating unit Ergonomic handling Modern design
Technical Data Voltage Power Temperature Size (L ) Weight Conformity marking Protection class II
V~ W C mm kg 2 4
120 1600
100 1400
Article No.: 141.314 141.316 141.382 141.317 141.319 141.320 141.321 141.322 141.323
TRIAC AT 230 V / 1600 W, with EU plug TRIAC AT 120 V / 1600 W, with US plug, F TRIAC AT 120 V / 1600 W, with US plug, C TRIAC AT 100 V / 1400 W, with JP plug TRIAC AT 120 V / 1600 W, with UK plug TRIAC AT 230 V / 1600 W, with UK plug TRIAC AT 230 V / 1600 W, with AUS plug TRIAC AT 230 V / 1600 W, with CH plug TRIAC AT 230 V / 1600 W, with CN plug
Accessories pages 16 / 17 / 18
www.leister.com
13
TRIAC BT Push-Fit
Optimal for indoor use Lightweight and easy to handle Ergonomic handle for strain-free welding Electronically protected heating element Integrated universal nozzle Built-in start-up protection in the event of power interruption
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 1600 20 700 330 90, handle 56 1.0 (without 2 m cord) 2 3 CCA, CB 4
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 1600 20 700 370 90, handle 56 1.0 (without 2 m cord) 2 3 CCA, CB 4
Article No.: 145.035 TRIAC BT Push-Fit, 230 V / 1600 W, with Euro plug 145.036 TRIAC BT Push-Fit, 120 V / 1600 W, with US plug 145.037 TRIAC BT Push-Fit, 230 V / 1600 W, with CN plug 145.038 TRIAC BT Push-Fit, 230 V / 1600 W, with AUS plug Included with purchase: TRIAC BT, storage case
Article No.: 136.937 TRIAC BT 230 V / 1600 W tarpaulin kit 20 mm with Euro plug 136.938 TRIAC BT 230 V / 1600 W tarpaulin kit 40 mm with Euro plug Included with purchase: Spare heating element, 40 mm pressure roller, storage case
Accessories pages 16 / 17 / 18
Accessories page 19
14
www.leister.com
...and billboards.
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 1600 20 700 370 90, handle 56 1.0 (without 2 m cord) 2 3 CCA, CB 4
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 1600 20 700 370 90, handle 56 1.0 (without 2 m cord) 2 3 CCA, CB 4
Article No.: 136.939 TRIAC BT 230 V / 1600 W plastic welding kit with Euro plug Included with purchase: TRIAC BT, spare heating element, tacking nozzle, 5.7 mm profile A speed welding nozzle, storage case
Article No.: 136.936 TRIAC BT 230 V / 1600 W floor welding kit with Euro plug Included with purchase: TRIAC BT, spare heating element, 5 mm speed welding nozzle and speed welding nozzle with small air-slide (for PUR materials), storage case
Accessories page 19
Accessories page 19
www.leister.com
15
Billboards / Tarpaulins
107.123 105.487 20 mm wide slot nozzle, angled, push-fit 20 mm wide slot nozzle, bent and angled, push-fit
Wide slot nozzle, push-fit, 40 mm 40 mm, 60 angle 40 mm, perforated 30 mm, 45 angle 60 mm wide slot nozzle for bitumen, push-fit 80 mm wide slot nozzle, push-fit 20 mm wide slot nozzle, push-fit
Wide slot nozzle, push-fit 40 mm 40 mm, 60 angle 40 mm, perforated 30 mm, 45 angle 20 mm angled nozzle, 90, push-fit 20 mm angled nozzle, 60, push-fit
107.131 107.123
105.492
100.303
3 4 5
3 mm speed weld nozzle, push-fit on 5 mm tubular nozzle 4 mm speed weld nozzle, push-fit on 5 mm tubular nozzle 5 mm speed weld nozzle, push-fit on 5 mm tubular nozzle
107.132 230 V / 1550 W heating element for 100.689 142.637 136.916 TRIAC S TRIAC AT TRIAC BT Push-Fit 107.135
230 V / 1550 W heating element for 100.689 142.637 136.916 TRIAC S TRIAC AT TRIAC BT Push-Fit
16
www.leister.com
106.988 Speed weld nozzle, push-fit on 5 mm tubular nozzle 106.992 106.993 106.989 106.990 106.991 106.996 5.7 mm, profile A 7 mm, profile B 3 mm 4 mm 5 mm Tacking nozzle, push-fit on 5 mm tubular nozzle 113.666 113.399 113.876 113.874 113.670 113.877 107.348 Tool rest 106.986 106.987 107.344 135 mm (5.31 in) welding mirror, push-fit 126.552
3 mm drawing nozzle 4 mm drawing nozzle with tacking tip, screw-on 3 mm drawing nozzle 4 mm drawing nozzle without tacking tip, screw-on 5.7 mm drawing nozzle triangular-shaped, with tacking tip, screw-on 5.7 mm, profile A, triangular-shaped drawing nozzle without tacking tip, screw-on 7 mm, profile B 7 x 5.5 mm 4 mm drawing nozzle, screw-on for fluor plastics
230 V / 1550 W heating element for 100.689 142.637 136.916 143.833 TRIAC S TRIAC AT TRIAC BT Push-Fit Nozzle adapter for screw-on nozzles 100.689 142.637 136.916
www.leister.com
17
107.338
3 4 5
3 mm speed weld nozzle push-fit on 5 mm tubular nozzle 4 mm speed weld nozzle push-fit on 5 mm tubular nozzle 5 mm speed weld nozzle push-fit on 5 mm tubular nozzle 3 mm speed weld nozzle, with small air-slide, push-fit on 5 mm tubular nozzle 4 mm speed weld nozzle, with small air-slide, push-fit on 5 mm tubular nozzle 5 mm speed weld nozzle, with small air-slide, push-fit on 5 mm tubular nozzle 106.996 107.307 107.326
105.431
105.432
107.339
105.433
107.139
4.5 12 mm speed weld nozzle for fillet weld, push-fit on 5 mm tubular nozzle 106.997 6 mm rotary burr (for drilling machine)
107.137
106.992
230 V / 1550 W heating element for 100.689 142.637 136.916 TRIAC S TRIAC AT TRIAC BT Push-Fit 100.689 142.637 136.916
Additional versions available upon request. Technical data are subject to change without prior notice.
18
www.leister.com
Flooring
107.139 4.5 x 12 mm speed welding nozzle, push-fit
3 4 5
3 mm speed welding nozzle, push-fit 4 mm speed welding nozzle, push-fit 5 mm speed welding nozzle, push-fit
3 4 5
3 mm speed welding nozzle, push-fit 4 mm speed welding nozzle, push-fit 5 mm speed welding nozzle, push-fit
106.992
7 5
5.7 mm, A profile speed welding nozzle, push-fit 7 mm, B profile speed welding nozzle, push-fit
3 4
5.7 3.7
106.993
A-profile
B-profile
3 mm speed welding nozzle, with small air-slide, push-fit 4 mm speed welding nozzle, with small air-slide, push-fit 5 mm speed welding nozzle, with small air-slide, push-fit
General accessories
136.916 230 V / 1550 W heating element for
140.599 140.161
116.586
Storage case
140.598
Leister cutter with four spare blades 10 x 10 hook-shaped spare blades 10 x 10 trapezoid-shaped spare blades
Additional versions available upon request. Technical data are subject to change without prior notice.
www.leister.com
19
HOT JET S
107.144
105.567
105.556
The smallest Leister Hot air tool Stepless, electronically controlled temperature Stepless, electronically controlled air flow Low noise Flexible, integrated tool stand
106.996
Technical Data Voltage Power Temperature Pressure static Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
3
V~ W C Pa mm kg 230 460 20 600 max. 1600 (16 mbar) 235 70, handle 40 0.4 (without 3 m cord) 2 3 CCA 4
4 5
3 mm speed welding nozzle, push-fit on 5 mm tubular nozzle 4 mm speed welding nozzle, push-fit on 5 mm tubular nozzle 5 mm speed welding nozzle, push-fit on 5 mm tubular nozzle 5.7 mm, A profile speed welding nozzle, push-fit
5.7 3.7 5
106.993
A-profile
3
B-profile
105.431 3 mm speed welding nozzle, with small air-slide, push-fit on 5 mm tubular nozzle 4 mm speed welding nozzle, with small air-slide, push-fit on 5 mm tubular nozzle 5 mm speed welding nozzle, with small air-slide, push-fit on 5 mm tubular nozzle
Artikel-No.: 100.648 HOT JET S 230 V / 460 W with Euro plug 112.229 HOT JET S 230 V / 460 W with UK plug (black) 100.854 HOT JET S 230 V / 460 W with AUS plug 100.861 HOT JET S 120 V / 460 W with USA plug
105.432
105.433
20
www.leister.com
Fitting a solder shrink connection with the HOT JET S outfitted with a push-fit sieve reflector.
107.137
107.305
15 x 25 mm ironing nozzle
107.139
4.5 12 mm speed welding nozzle for fillet weld, push-fit on 5 mm tabular nozzle
100.818
107.324
12 10 mm sieve reflector, push-fit on 5 mm tubular nozzle 143.831 Nozzle adapter for screw-on nozzles
107.146
2 mm soldering nozzle
107.151
4 mm soldering nozzle
Small and handy: The HOT JET S is perfect when welding complicated details in billboard and tarpaulin applications.
107.148
107.310
107.311
107.312
www.leister.com
21
GHIBLI
Accessories GHIBLI
106.998 20 mm wide slot nozzle 20 mm, push-fit
106.999
107.154
107.006
107.308
Universal tool for welding and shrinking Welding results independent of voltage fluctuations and ambient temperature Two-step selectable airflow
107.309
107.313
107.325
Technical Data Voltage Power Temperature Pressure static Size (L W H) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C Pa mm kg
230 2000 20 600 Step 2: 1500 (15 mbar) Step 3: 2100 (21 mbar) 195 85 160, handle 57 0.9 (without 3 m cord) 2 3 CCA 4
107.319
65 mm sieve reflector
107.315
107.007
De-horning nozzle
107.345
Article No.: 101.881 GHIBLI 230V / 2000W with Euro plug 101.887 GHIBLI 120V / 1500W with US plug Additional versions available upon request.
115.513
22
www.leister.com
SONORA S1
Accessories SONORA S1
119.269
Glass protection nozzle
119.270
119.314
119.271
Lightweight and compact High stability in head-handle position for long term use Balanced ergonomics with soft grip Very quiet tool, ideal for indoor use Constant temperature and closed-loop controlled electronics
119.316
5 mm tubular nozzle
119.315
119.312
Technical Data Voltage Power Temperature Size Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V W C mm kg
230 2000 80 650 230 x 200 0.6 (without 2 m cord) 2 3 CCA 4 Included with purchase
107.324
12 x 10 mm sieve reflector
107.308
50 x 35 mm sieve reflector
Article No.: 140.996 SONORA S1, 230 V / 2000 W with Euro plug Additional versions available upon request.
www.leister.com
23
ELECTRON
Accessories ELECTRON
107.258 107.134
70 10 mm wide slot nozzle, push-fit, for bitumen 40 x 2 mm wide slot nozzle, push-fit, for bitumen 75 2 mm wide slot nozzle, push-fit, with tool stand (article 116.753)
107.266
116.753
Tool stand
107.270
107.229
20 mm round nozzle
Technical Data Voltage Power Temperature Pressure static Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
107.331
V~ W C Pa mm kg
120 / 230 / 400 2700 / 3400 / 5500 20 650 3000 (30 mbar) 320 95, handle 64 1.3 (without 3 m cord) 2 3 CCA 4
107.327
107.333
107.340
Article No.: 107.781 ELECTRON 230 V / 3400 W with Euro plug 107.788 ELECTRON 400 V / 5500 W, with 16A CEE plug 110.889 ELECTRON 120 V / 2700 W with 32A UK plug 116.055 ELECTRON 230 V / 3400 W with scraper nozzle, with Euro plug Additional versions available upon request.
107.328
24
www.leister.com
Accelerating the drying process of varnish, paint and body filler using the ELECTRON.
106.127
65 mm sieve reflector
107.330
116.054
Scraper nozzle, (only use in combination with heater tube, article no. 116.053)
107.347
107.346
107.348
Tool rest
113.269 101.273
www.leister.com
25
FORTE S3
Powerful pallet shrink-wrapping Uniform shrinkage May be used in the most confined spaces Integrated tool stand
Technical Data Voltage Power Temperature Pressure static Size (L W H) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ kW C Pa mm kg
3x 230 3x 400 10 10 650 1200 (12 mbar) 390 132 215 4.4 (without 10 m cord) 2 3 CCA 4
Article No.: 102.027 FORTE S3, 3x 400 V / 10 kW with 16A CEE plug 102.030 FORTE S3, 3x 230 V /10 kW with 16A CEE plug Additional versions available upon request.
26
www.leister.com
HOTWIND PREMIUM
b a
107.335
Ideal for warming, heating, forming and drying Stepless adjustment of the heating and blower Integrated device and heating element protection Extremely smooth running
107.248
143.530
Technical Data Voltage Power Max. exhaust temperature Pressure static Size (L W H) Weight Conformity Marking Certification Scheme Protection Class II
V~ W C Pa mm kg
230 3700 650 1000 332 106 179 2.2 (without 3 m cord)
141.723
2 CCA 4
Article No.: 142.609 HOTWIND PREMIUM, 230 V / 3700 W, with Euro plug 142.645 HOTWIND SYSTEM, 230 V /3700 W, with Euro plug Additional versions available upon request.
www.leister.com
27
LABOR S
Accessories LABOR S
107.144
Speed weld nozzle, push-fit on 5 mm tubular nozzle 5.7 mm, profile A 7 mm, profile B 3 mm 4 mm 5 mm Tacking nozzle, push-fit on 5 mm tubular nozzle
Temperature adjustment via rotary knob Very small and handy device Ideal for draw welding and tacking Air supply with ROBUST blower, MINOR (p. 31) or with compressed air Ideal for mobile use when coupled with MINOR blower
101.581 101.643
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 / 120 600 / 800 / 900 20 600 180 x 54, handle 40 0.15 (without air hose and without cord) 2 3 CCA 4
Article No.: 101.716 LABOR S with connection box, 230 V / 800 W with Euro plug, air hose 3 m 101.723 LABOR S with junction box, 120 V / 600 W, 3 m PVC-hose, without plug 101.754 LABOR with MINOR blower, 230 V / 900 W with Euro plug, air hose 1.5 m
28
www.leister.com
WELDING PEN R
106.988 Tacking nozzle, screw-on
3 mm round drawing nozzle, 4 mm round drawing nozzle, with tacking tip, screw-on 3 mm round drawing nozzle, 4 mm round drawing nozzle, without tacking tip, screw-on
5.7 mm triangular drawing nozzle with tacking tip, screw-on Triangular drawing nozzle, without tacking tip, screw-on 5.7 mm, profile A 7 mm, profile B 7 x 5.5 mm
WELDING PEN S
113.670
Used in combination with ROBUST blower or compressed air Digital temperature display (WELDING PEN R) Swiveling air hose connection Cooled heating element tube
Technical Data Voltage Power Temperature Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C mm kg
230 / 120 1000 / 600 20 600 270 43, handle 32 1.0 (with 3 m cord / air hose and Y-connection) 2 3 CCA 4
Angular adapter for screw-on nozzles, screw-on 30 45 230 V / 1000 W heating element for WELDING PEN R and WELDING PEN S 120 V / 600 W heating element for WELDING PEN R and WELDING PEN S
Article No.: 114.380 WELDING PEN R, 230 V / 1000 W, screw-on, with Euro plug 119.966 WELDING PEN R,120 V / 600 W, screw-on, with UK plug 113.081 WELDING PEN S, 230 V / 1000 W, screw-on, with Euro plug 114.275 WELDING PEN S, 120 V / 600 W, screw-on, with UK plug Additional versions available upon request. Swiveling air hose for easy working.
www.leister.com
29
DIODE PID
DIODE S
Operated with a ROBUST blower or with compressed air Digitally controlled and displayed temperatures (DIODE PID) Cooled heating element tube Suitable for field applications when used in combination with a MINOR blower
Technical Data Voltage Power Temperature Min. air flow (20 C) Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C l/min mm kg
230 / 120 1600 20 600 40 265 57, handle 40 1.15 (with 3 m cord / 3 m air hose) 2 3 CCA 4
Technical Data Voltage Power Temperature Min. air flow (20 C) Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W C l/min mm kg
230 / 120 1700 20 600 40 265 57, handle 40 2.5 kg (with 3 m cord / 1.5 air hose) 2 3 CCA 4
Article No.: 101.303 DIODE PID, 230 V / 1600 W, push-fit, with Euro plug 101.304 DIODE PID, 230 V / 1600 W, screw-on, with Euro plug 101.313 DIODE PID, 120 V / 1600 W, for push-fit nozzles, with UK plug yellow 101.281 DIODE S, 230 V / 1600 W, push-fit, with Euro plug 101.282 DIODE S, 230 V / 1600 W, screw-on, with Euro plug 101.293 DIODE S, 120 V / 1600 W, for push-fit nozzles, with UK plug yellow Additional versions available upon request.
Article No.: 108.880 DIODE PID with MINOR, 230 V / 1700 W, screw-on, 1.5 air hose, Euro-plug 101.441 DIODE S with MINOR, 230 V / 1700 W, screw-on, 1.5 air hose, Euro-plug 111.265 DIODE S, snap-fit nozzles, connected to MINOR, 1.5 hose, UK plug yellow Additional versions available upon request.
30
www.leister.com
Blower
MINOR
5 mm tubular nozzle, for versions with nozzles, push-fit
Speed welding nozzle, push-fit on 5 mm tubular nozzle 5.7 mm, profile A 7 mm, profile B 3 mm 4 mm 5 mm Tacking nozzle, push-fit on 5 mm tubular nozzle Nozzle adapter for screw-on nozzles
143.833
107.348
Tool rest 230 V / 1550 W heating element for DIODE PID for DIODE S
100.296 100.689
Lightweight and compact Powerful Serves as a mobile air supply for the DIODE PID / DIODE S and LABOR S Suitable for work on construction sites
3 mm round drawing nozzle, 4 mm round drawing nozzle, with tacking tip, screw-on 3 mm round drawing nozzle, 4 mm round drawing nozzle, without tacking tip, screw-on
5.7 mm triangular drawing nozzle, with tacking tip, screw-on, Triangular drawing nozzle, without tacking tip, screw-on 5.7 mm, profile A 7 mm, profile B 7 x 5.5 mm 4 mm drawing nozzle, screw-on, for fluor plastics
113.670
Technical Data Voltage Power Air flow (20C) Pressure static Air outlet (external) Size (L ) Weight Conformity Marking Approval Mark Certification Scheme Protection Class II
V~ W l/min Pa mm mm kg
230 100 400 4000 (40 mbar) 14.5 250 95, handle 64 1.15 (with 3 m cord) 2 3 CCA 4
Article No.: 108.747 MINOR, 230 V / 100 W, with Euro plug 109.988 MINOR, 120 V / 100 W, with UK plug yellow Additional versions available upon request.
www.leister.com
31
Blower
ROBUST
Accessories ROBUST
107.354 Stainless steel filter, push-fit on air intake
107.281
113.859
14 mm air hose
101.031
High-performance, compact design Sound-suppression Can be integrated at any position Can be used as an external air supply to 1 WELDING PEN R / WELDING PENS S or up to max. 3 DIODE PID / DIODE S or max. 3 LABOR S (with 107.281 hose adapter)
Technical data Frequency Hz Power W Air flow (20 C ) l/min Static pressure kPa Max. ambient temperature C Max. air inlet temperature C Noise emission level dB(A) Environmental protection (IEC 60529) Outside diameter air inlet mm Outside diameter air outlet mm Weight kg Conformity Marking Protection Classe l
1 120 103.434
1 230
103.432
32
www.leister.com
28 mm pressure roller.
General accessories
Roofing
140.160 40 mm silicone pressure roller with ball bearings 5 spare rolls Pressure roller 28 mm, with ball bearings (silicone) 5 spare rolls 80 mm silicone pressure roller 140.160 40 mm silicone pressure roller with ball bearings 5 spare rolls 28 mm silicone pressure roller with ball bearings 5 spare rolls Pressure roller for custom seal
Billboards / Tarpaulins
106.974 80 mm silicone pressure roller
140.599 140.161
140.598 106.974
140.599 140.161
106.976
Leister cutter with four spare blades 10 x 10 spare blades hook-shaped 10 x 10 spare blades trapezoid-shaped Storage case, for TRIAC AT, TRIAC BT, TRIAC S
138.314
111.346 111.348
Chamfer plane with seven spare blades Spare blades kit containing ten blades 116.798 Brass brush
Leister cutter with four spare blades 10 x 10 spare blades hook-shaped 10 x 10 spare blades trapezoid-shaped Storage case, for TRIAC AT, TRIAC BT, TRIAC S
www.leister.com
33
General accessories
Flooring / Interior Decoration
106.972 Pressure roller, with ball bearings (brass)
Plastic Fabrication
107.348 Tool rest for TRIAC AT, TRIAC BT, TRIAC S, ELECTRON
106.974
80 mm silicone pressure roller 137.855 138.902 138.539 Leister cutter with four spare blades 10 x 10 spare blades hook-shaped 10 x 10 spare blades trapezoid-shaped Storage case, for TRIAC AT, TRIAC BT, TRIAC S
140.160
40 mm silicone pressure roller with ball bearings 5 spare rolls 28 mm silicone pressure roller with ball bearings 5 spare rolls 28 mm pressure roller (PTFE)
116.586
140.599 140.161
140.598 106.976
106.966
Leister cutter with four spare blades 10 x 10 spare blades hook-shaped 10 x 10 spare blades trapezoid-shaped Storage case, for TRIAC AT, TRIAC BT, TRIAC S
106.968
Leister cutter with four spare blades 10 x 10 spare blades hook-shaped 10 x 10 spare blades trapezoid-shaped Storage case, for TRIAC AT, TRIAC BT, TRIAC S
34
www.leister.com
Welding rods
Article
Article
Welding accessories PE 104.283 104.294 104.284 104.299 106.650 104.300 HDPE welding rod, profile A, black HDPE welding rod, profile A, white HDPE welding rod, profile B, black HDPE welding rod, profile B, white HDPE welding rod, 8x 2 mm, white LDPE welding rod, profile A, black 3 3 5 5 1 3
Welding accessories div. 104.297 104.298 104.313 104.311 104.309 104.308 106.654 3 3 5 2 106.642 104.304 104.303 Test bundles 107.036 3 3 3 5 5 3 107.040 107.037 Test bundle bodywork welding rods, each consisting of profile A pieces of 37 mm single marked 6x HDPE, 6x PP, 6x PA, 6x PC, 6x ABS, 6x PCABS / APLHA Honda, 6x PC / PBTP / Xenoy Test bundles standard each consisting of profile A pieces of 37 mm single marked 5x PVC-U, 5x PVC-P, 5x PP, 5x ABS, 5x HDPE, 3x PC, 3x PA, 3x POM, 3x LDPE, 3x PC / ABS / ALPHA Honda, 3x PC / PBTP / Xenoy Test bundle welding band each consisting of profile A pieces of 37 mm single marked 9x HDPE, 8x 2 mm white, 9x PP, 8x 2 mm natural, 9x ABS, 8x 2 mm white, 9x PC / PBTP / Xenoy grey PA welding rod, profile A, black PC welding rod, profile A, transparent PC welding rod / ABS / ALPHA (Honda), profile A, black PC welding rod / PBTP (Xenoy), profile A, grey PS welding rod, profile A, white PUR welding rod, profile A, black Xenoy welding band, 8x 2 mm, grey PPs welding rod, profile A, grey, flame resistant PVDF welding rod, profile A, natural POM welding rod, profile A, natural 3 3 3 3 3 3 2 3 3 3
Welding accessories PP 104.287 104.301 104.288 126.356 PP welding rod, profile A, grey / beige PP welding rod, profile A, black PP welding rod, profile B, grey / beige PP welding rod, 8x 2 mm, natural
Welding accessories PVC 104.296 104.278 106.641 104.280 104.279 PVC-U welding rod (hard), profile A, transparent PVC-U welding rod (hard), profile A, grey PVC-U welding rod, profile A, brown PVC-U welding rod (hard), profile B, brown PVC-U welding rod (hard), profile B, grey
104.302 PVC-P welding rod (soft), profile A, transparent Welding accessories ABS 104.295 113.587 107.027 ABS welding rod, profile A, white ABS welding rod, profile A, black ABS welding band, 8x 2 mm, white
3 3 1
Profile sizes
5.7 3.7 7 5
Profil A
Diameters in mm
Profil B
www.leister.com
35
36
Roofing VARIMAT V2 UNIROOF E TRIAC DRIVE PID / guiding help X 84 BITUMAT B2 COMET SUB-ROOF Roofing welders overview EXAMO
38 / 39 40 41 42 43 44 45 47
Roofing Flachund Steildcher
46
www.leister.com
37
VARIMAT V2
1 Ergonomic: Height and angle of guide-bar can be adjusted easily.
High tech: New welding nozzle with protected design for reliable welding quality.
4
5 Intuitive: Protected design. Easy-to-view display with e-drive and easy-to-store welding settings.
cy ien ffic e mic ono
Cos ts
Costs
50%
Savings
Ec
High potential savings: Lower costs thanks to higher welding speed (cost calculations based on 20 000 m2 at 5 m/min).
100%
Higher speed Welding speed Other welders: 2.5 m/min. VARIMAT V2: 5.0 m/min.
38
www.leister.com
Due to its slim line design, welding is possible even in close to edge spaces.
VARIMAT V2
Accessories VARIMAT V2
113.995 113.600 30 mm grip-nozzle
107.067
Heating element 230 V / 4400 W 400 V / 5500 W 720 470 450 mm sturdy storage case multi-layer plate, green *
12 m/min maximum welding speed (depending on material) Guide bar minimizes back strain No brushes to replace means lower service costs User-friendly display with e-Drive (press and turn control) to recall preset and saved welding settings
132.429
138.817
Technical Data Voltage Power Temperature Speed Air flow range Width of welding nozzle Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min % mm mm kg
230 400 4600 5700 20 620 0.7 12 50 100 40 640 430 330 35 2 3 CCA 1
110.714
Maintenance set with size 5 screwdriver, size 2 and 8 pin wrenches and open-ended wrench size 17
146.514
Solar Profil-Kit
For TPO sheets the patented grip nozzle eliminates need for chemical pre-cleaning. (accessory) Article No.: 138.108 VARIMAT V2, 230 V / 4600 W, Euro plug 137.821 VARIMAT V2, 400 V / 5700 W, 16 A CCE plug Additional versions available upon request.
www.leister.com
39
Roofing
40 mm grip-nozzle
UNIROOF E
Accessories UNIROOF E
125.685 30 mm grip nozzle, for roughening and welding of TPO single plies
107.067
115.057
103.604
Easy to carry thanks to its light weight (only 13 kg) Can be used anywhere with 10A / 230 V power supply Up to 30 incline A lot of power in a small package
126.448
122.022
Technical Data Current Voltage Power Temperature Speed Width of welding nozzle Dimensions (L x W x H) Weight Conformity Marking Approval mark Certification scheme Protection class I
A V~ W C m/min mm mm kg
10 230 2300 20 600 15 30 420 270 210 12.8 (with cord) 2 3 CCA 1
Article No.: 134.447 UNIROOF E, 230 V / 2300 W, 30 mm, Euro plug Additional versions available upon request.
The storage case offers optimal protection. (included with purchase)
40
www.leister.com
Overlap welding nozzle, inside, push-fit 38 mm, with grip 30 mm, with grip 38 mm, without grip 30 mm, without grip Overlap welding nozzle, outside, push-fit
Faster and more efficient than hand welding Small and compact Steplessly adjustable speed for high quality welding Can be used in the most confined spaces
38 mm, with grip 30 mm, with grip 38 mm, without grip 30 mm, without grip 230 V / 1550 W heating element for TRIAC PID
Technical Data Voltage Power Temperature Speed Width of welding nozzle Dimensions (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min mm mm kg
230 1700 20 600 0.5 3 40 / 30 300 230 380 4.15 (with 3 m cord, without guide aid) 2 3 CCA 1
138.549
Guiding help for TRIAC DRIVE PID, for easy horizontal welding, e.g. for parapets: Included with purchase: - two 12 mm pressure rollers, silicone, - one 30 mm pressure roller, silicone, - one 30 mm overlap welding nozzle, inside, without grip
142.422
Article No.: 115.985 TRIAC DRIVE PID without guiding help, 230 V / 1700 W, outside, without grip, width of welding nozzle 40 mm, Euro plug 138.860 TRIAC DRIVE PID with guiding help, 230 V / 1700 W, inside, without grip, width of welding nozzle 30 mm, Euro plug 140.067 TRIAC DRIVE PID with guiding help, 230 V / 1700 W, inside, without grip, width of welding nozzle 30 mm, Euro plug, with extension for parapet Additional versions available upon request.
142.413
108.985
www.leister.com
41
Roofing
X 84
Accessories X 84
129.224 Guide-bar, complete, adjustable
103.678
126.448
Small, light and compact Suitable for uneven surfaces Constant welding pressure Controlled welding speed
Technical Data Voltage Power Temperature Speed Welding pressure Pressure static Width of welding nozzle Dimensions (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class II
V~ W C m/min N Pa mm mm kg
230 2300 20 600 0.5 3.5 250 Level 2: 1500 (15 mbar) Level 3: 2100 (21 mbar) 30 300 310 250 6.1 (with 3 m cord) 2 3 CCA 4
Article No.: 107.484 X 84 with guide-bar, 230 V / 2300 W, with CH plug Additional versions available upon request.
42
www.leister.com
BITUMAT B2
Accessories BITUMAT B2
138.048 138.047 75 mm bitumen nozzle 100 mm bitumen nozzle
100 mm pressure roller with gap 75 mm pressure roller with gap 100 mm pressure roller without gab 75 mm pressure roller without gab Lifting device
140.489
Flameless welding of modified bitumen No shringking of the insolation due to integrated air dam Uniform welding results High working speed Requires only one user to efficiently weld seams (torch welding requires two)
126.594 126.386
Technical Data Voltage Power Temperature Speed Air flow range Welding nozzle width Dimensions (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min % mm mm kg
230 400 6700 6700 20 650 0.8 12 85 100 75 / 100 690 490 330 40 (with cord) 2 3 CCA 1
Considerably better welding results when compared with open flame tools. No shrinking of insulation because of air dam belt. Open flame
Article No.: 140.438 BITUMAT B2, 400 V / 6700 W, 75 mm, 16 A CEE plug 140.437 BITUMAT B2, 400 V / 6700 W, 100 mm, 16 A CEE plug 140.436 BITUMAT B2, 230 V / 6700 W, 75 mm, 32 A CEE plug 138.386 BITUMAT B2, 230 V / 6700 W, 100 mm, 32 A CEE plug Additional versions available upon request.
BITUMAT B2
www.leister.com
43
Roofing
Hot-wedge welder
COMET SUB-ROOF
110.694
The fitting welding carriage transfers the drive to the sub-roof membrane located below. This enables friction-free, high-quality welding. The fitting welding carriage is especially suitable for thin, homogenous material. Welding with a guide rail is also possible for the pre-fabricator. Smoke-free, low-noise welding using hot-wedge technology Digital temperature and speed display Integrated guiding plates No non-welded edge zones Ideal for indoor applications
Technical Data Voltage Power Temperature Speed Pressure static Material thickness USB-memory-stick Dimensions (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min N mm mm kg
230 700 20 420 0.8 6 100 500 Up to 0.8 mm Optional 355 250 245 7.7 (with 3 m cable) 2 3 CCA 1
Article No.: 138.276 COMET SUB-ROOF, 230 V / 700 W, for sub-roof membranes, without fitting welding carriage,Euro plug Additional versions available upon request. The COMET SUB-ROOF is ideal for pre-fabricators.
44
www.leister.com
Materials Type of welding machine Main application VARIMAT V2 Large areas over 600 Yards2 UNIROOF E Small areas, parapets under 600 Yards2
Plastic single plies TRIAC DRIVE PID with guiding help Details, pitched roofs X84 For sub-roof membranes COMET SUB-ROOF For pre-fabricators
Roof construction Flat roof Sloping roof Basic weld seams Detail work Special features Fastening Mechanically fastened, hard substrate Loosely laid, soft substrate Parapet spacing in mm Electronics Controlled (close loop system) Controlled (open loop) Speed m/min. Drive Welding (depending on material) Weight kg Welding technology 0.7 12 4 8 35 Hot air* 15 2 3 12.8 Hot air 0.5 3 1.5 3 4 Hot air 0.5 3.5 1.5 2.5 6 Hot air 0.8 6 3 6 7.7 Hot-wedge 0.8 12 3 6 40 Hot air X X X (blower) X (drive) X X X 110 190 ** 40 X X X X 135 X 220 200 X
333 3 333 3
Operation with e-Drive
333 33 3 333
Up to 30 incline
333 33 3 333
Horizontal welding
3 333 333 3
Constant joining pressure
33 333 3
Indoor applications
333 3 333 3
No open flame
www.leister.com
45
Roofing
Testing instrument
EXAMO USB
Handy, robust and reliable Testing of elongation, peak force, tear force, test speed and position Construction-site approved
Technical Data Type Voltage Power Tensile load Jaw spacing Range Test speed Sample thickness Sample width Size (L W H) Weight Conformity Marking Approval Mark Protection Class I
V~ W N mm mm mm/min mm mm mm kg
300F 230 200 4000 5 300 300 10 300 max. 7 max. 40 (60 optional) 750 270 190 (storage case) 14 2 3 1
600F 230 200 4000 5 600 600 10 300 max. 7 max. 40 (60 optional) 1050 270 190 (storage case) 17.5 2 3 1
The memory stick ensures a verifiable evaluation of the welding results with the EXAMO USB.
Article No.: 139.059 EXAMO 300F USB, 230 V / 200 W, incl. USB memory stick, Euro plug 139.060 EXAMO 600F USB, 230 V / 200 W, incl. USB memory stick, Euro plug
46
www.leister.com
Hotwedge welding
Pressure rolls
Hot wedge
Single plies
Welding direction
www.leister.com
47
48
Billboards / Tarpaulins VARIANT T1 UNIPLAN E / UNIPLAN S UNIPLAN WEDGE TAPEMAT TAPEMAT SPRIEGEL UNIMAT V TAPE Billboards / Tarpaulins hot air tools overview 50 / 51
52 53 54 55 56 57
www.leister.com
49
Billboards / Tarpaulins
VARIANT T1
1
Economical: Up to 18 m/min welding speed and powerful, maintenance-free hot air blower. Easy handling: Smooth lifting device and sturdy transport rollers for precise positioning.
8
10
4
Reliable: Constant, wrinkle-free welds thanks to process-optimised nozzle. Compact design: The unmistakable Leister design guarantees a perfect view into the weld seam from all sides. Exceptional: Electronics protected against the effects of unwanted high-frequency signals.
11 9
Very easy operation: Simple operation using the proven Leister e-Drive operating concept.
5 9
8
Ergonomic: Adjustable guide bar to prevent back strain.
6 10 3
10
Simple guidance: Sturdy carrying and guide handles for ergonomically to guide and transport the device. Clever details: Non-torsion cable fastening with spring clips on the guide rod or housing. Hem / piping welding kit: Welding hems, hem pockets and piping in short time with easy-to-use accessories.
11
50
www.leister.com
Very easy hem and piping welds with the hem / piping welding kit.
VARIANT T1
Accessories VARIANT T1
142.650
Hem / piping welding kit complete, comprising: 142.221 hold-down device 141.326 piping roll 140.530 Hem / piping add-on part
140.530
142.221
Hold-down device
141.326
Piping roll
Top welding speed up to 18 m/min Perfect view into the weld seam Sturdy and durable for professional use Smooth lifting device for precise positioning Simple operation thanks to Leister e-Drive operating concept
139.438
Additional weight 3 kg
137.843
Technical data Voltage Power Temperature Speed Air flow range Weld seam width Dimensions (L W H) Weight Conformity Marking Protection class I
116.798 V~ W C m/min % mm mm kg 230 / 400 (2LNPE) 3680 / 5700 100 620 1.5 18 40 100 20 or 40 500 400 195 22 (without 1.5 m cord) 2 1
Brass brush
140.771 141.558
140.429 138.938
Article No.: 141.891 VARIANT T1, 230 V / 3680 W, 40 mm nozzle, with Euro plug 141.892 VARIANT T1, 230 V / 3680 W, 20 mm nozzle, with Euro plug 141.893 VARIANT T1, 400 V / 5700 W, 40 mm nozzle, with CEE plug (3LNPE) 141.894 VARIANT T1, 400 V / 5700 W, 20 mm nozzle, with CEE plug (3LNPE) Additional versions available upon request.
107.612 107.613
142.705
www.leister.com
51
Billboards / Tarpaulins
UNIPLAN E / UNIPLAN S
115.067
115.839
fig.: UNIPLAN E
119.933 119.934
b b b
Small, lightweight and handy High welding speed Reproducible welding results (UNIPLAN E) Handy, robust case included in delivery Digital display (UNIPLAN E)
122.013 122.016
Hem cord welding kit with lifting (for units built prior to 2004) Hem cord welding kit without lifting (for units built from 2004 on) Guide bar complete
122.022
Technical Data Voltage Power Temperature Speed Air flow range Welding seam width Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min % mm mm kg
230 2300 20 620 1.0 7.5 50 100 (for UNIPLAN E steplessly) 20 or 30 420 270 210 11.5 (with 3 m cord) 2 3 CCA 1
116.798
103.604 101.910
230 V / 2100 W heating element, for UNIPLAN E 230 V / 2100 W heating element, for UNIPLAN S Sturdy storage case (included with purchase)
126.448
Article No.: 114.221 UNIPLAN E 20 mm, 230 V / 2300 W, with Euro plug 114.318 UNIPLAN E 30 mm, 230 V / 2300 W, with Euro plug 115.049 UNIPLAN S 20 mm, 230 V / 2300 W, with Euro plug 115.050 UNIPLAN S 30 mm, 230 V / 2300 W, with Euro plug Additional versions available upon request.
52
www.leister.com
Wedge welder
UNIPLAN WEDGE
116.506
116.231
116.798
Low noise High welding speed Portable and lightweight Easy, comfortable operation Digital display of welding speed and temperature
Technical Data Voltage Power Temperature Speed Welding seam width Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min mm mm kg
230 900 20 420 1.0 7.5 20 or 30 420 270 210 11.5 (with 3 m cord) 2 3 CCA 1
Article No.: 116.972 UNIPLAN Wedge, 20 mm, Laserguide, 230 V / 900 W, with Euro plug 116.975 UNIPLAN Wedge, 30 mm, Laserguide, 230 V / 900 W, with Euro plug Additional versions available upon request.
www.leister.com
53
Billboards / Tarpaulins
TAPEMAT
Accessories TAPEMAT
138.242 Lifting device
131.690
50 mm welding nozzle
101.991
High welding speed Process-optimized nozzle Maintenance-free, brushless blower Intuitive operation and simple handling
Technical Data Voltage Power Temperature Maximal speed Welding seam width Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ kW C m/min mm mm kg
Article No.: 129.757 TAPEMAT 50 mm, 400 V / 10 kW, with 16A CEE plug
54
www.leister.com
TAPEMAT SPRIEGEL
137.412
135.392
101.991
Top welding speed Process-optimized high-precision nozzle Maintenance-free, brushless blower Easy to exchange counter-pressure roller Constant tarpaulin bow tension
Technical Data Voltage Power Temperature Maximal speed Welding seam width Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ kW C m/min mm mm kg
Article No.: 138.229 TAPEMAT Spriegel 100 mm, 400 V / 10 kW, with 16A CEE plug 133.597 TAPEMAT Spriegel 125 mm, 400 V / 10 kW, with 16A CEE plug
www.leister.com
55
Billboards / Tarpaulins
UNIMAT V TAPE
114.418
High welding speed Digital display of set and actual values of welding speed, temperature and air flow No corrective action required thanks to the new guide roller Automatic start Integrated lifting mechanism
Technical Data Voltage Power Temperature Speed Air flow range Welding seam / tape width Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min % mm mm kg
230 3680 20 620 1.5 12 50 100 (steplessly) 40 or 50 600 415 310 28.0 (with 5 m cord) 2 3 CCA 1
Article No.: 119.097 UNIMAT V TAPE 40 mm, 230 V / 3680 W, with Euro plug 119.096 UNIMAT V TAPE 50 mm, 230 V / 3680 W, with Euro plug
56
www.leister.com
TRIAC AT Accessories
12 / 13 16 / 17 / 18 Billboards / Tarpaulins
TRIAC BT Accessories
14 / 15 16 / 17/ 18 / 19
20 20 / 21
GHIBLI / accessories
22
SONORA S1 / accessories
23
ELECTRON Accessories
24 24 / 25
www.leister.com
57
58
Civil Engineering / Tunneling / Landfills ASTRO / ASTRO USB COMET / COMET USB COMET / COMET USB accessories TWINNY T / TWINNY T USB TWINNY S / accessories TRIAC DRIVE PID / accessories EXAMO USB / accessories WELDPLAST S6 / accessories WELDPLAST S4 / accessories WELDPLAST S2 / S2 TPO / accessories FUSION 3 / FUSION 3C FUSION 3 / FUSION 3C accessories General accessories WELDPLAST / FUSION Welding technologies overview Civil Engineering / Tunneling / Landfills hot air tools overview
60 / 61 62 63 64 65 66 67 68 69 70 71 72 72 73 73
www.leister.com
59
Wedge welder
ASTRO USB
1 Simple operation All functions can be accessed and controlled by just a few buttons.
8
2 Display Allows the user to control and monitor all the parameters at any given time!
6 3
5 Hot wedge Sufficient capacity reserve and optimal welding speed due to high capacity cartridge type heaters. Pressure sensor Precise pressure sensor for optimal process control.
USB memory system Easily record a permanent archive of all 1400 relevant welding parameters.
Handy storage case Convenient transport perfect protection. (Included with purchase)
60
www.leister.com
Wedge welder
Wedge welder
ASTRO
ASTRO USB
Technical Data Voltage Power Temperature Speed Welding pressure Weld seam width Material thickness Size (L x W x H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min N mm mm mm kg
230 1800 20 420 0.8 5.0 100 1500 2 x 15 1.5 3.0 430 x 270 x 310 23.0 (with 3 m cable) 2 3 CCA 1
Technical Data Voltage Power Temperature Speed Welding pressure Weld seam width Material thickness Size (L x W x H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min N mm mm mm kg
230 1800 20 420 0.8 5.0 100 1500 2 x 15 1.5 3.0 430 x 270 x 310 23.0 (with 3 m cable) 2 3 CCA 1
Article No.: 117.100 ASTRO, 230 V / 1800 W, roller 50 mm, with test channel, overlap 42 mm, with Euro plug, sturdy storage case
Article No.: 141.126 ASTRO USB, 230 V / 1800 W, roller 50 mm, with test channel, with Euro plug, sturdy storage case
www.leister.com
61
b b b b
High welding capacity Digital display of temperature, velocity and mains voltage Stepless adjustment of welding pressure Closed-loop control of temperature and drive
b b b b
Digital display of pressure Acoustic alarm if limit value is exceeded Complete record of all relevant welding parameters USB memory system
Wedge welder
Wedge welder
COMET
COMET USB
b b b b
Lightweight and compact Digital display of temperature and velocity Closed loop control of temperature and drive Easy and user friendly
b b b b
Digital display of welding pressure Complete record of all relevant welding parameters. USB memory system designed for use on construction sites Convenient data transfer
Technical Data Voltage V~ 230 / 120 Power W 1850 / 1500 / 1200 Temperature C 20 420 Speed m/min 0.8 3.2 Welding pressure N 100 1000 Weld seam width mm 2 x 15, with test channel Material thickness mm 0.5 3 Size (L B H) mm 295 250 245 Weight kg 7.5 (with 3 m cable) Conformity Marking 2 Approval mark 3 Protection class I 1 Article No.: 107.538 COMET, wedge 70 mm for PE, 230 V / 1500 W, test channel, Euro plug 107.547 COMET, wedge 50 mm for PE, 230 V / 1200 W, test channel, Euro plug 107.558 COMET, wedge 50 mm for PVC, 230 V / 1200 W, test channel, Euro plug 107.539 COMET, wedge 70 mm for PE, 120 V / 1500 W, test channel, yellow UK plug 107.553 COMET, wedge 50 mm for PE, 120 V / 1200 W, test channel, yellow UK plug 145.893 COMET, wedge 95 mm for PE, 230 V / 1850 W, test channel, Euro plug Additional versions available upon request.
Technical Data Voltage Power Temperature Speed Welding pressure Weld seam width Material thickness Size (L B H) Weight Conformity Marking Approval mark Protection class I
V~ W C m/min N mm mm mm kg
230 1850 / 1500 / 1200 20 420 0.8 3.2 100 1000 2 x 15, with test channel 0.5 3 295 250 245 7.5 (with 3 m cable) 2 3 1
Article No.: 137.626 COMET USB, with wedge 50 mm for PE, 230 V / 1200 W, with test channel, Euro plug 138.088 COMET USB, with wedge 70 mm for PE, 230 V / 1500 W, with test channel, Euro plug 146.052 COMET USB, with wedge 95 mm for PE, 230 V / 1850 W, with test channel, Euro plug
62
www.leister.com
129.224
Guide-bar, complete
110.715
115.905
Power
Type of material PE-HD, PE-C, PP PE-LD PVC-P Wedge length 95 mm copper 95 mm copper
1850 W
Material thickness 1.5 2.0 mm 2.0 3.0 mm Wedge length 70 mm copper 70 mm copper 70 mm steel
1500 W
Material thickness 1.5 2.0 mm 2.0 3.0 mm 2.0 3.0 mm Wedge length 50 mm copper 50 mm copper 20 mm steel
1200 W
Material thickness 0.5 1.5 mm 1.0 2.0 mm 1.0 2.0 mm
www.leister.com
63
Combiwedge welder
Combiwedge welder
TWINNY T
TWINNY T USB
b b b b b
Simple operation High welding speed Digital display of temperature and velocity Closed-loop control of temperature and drive Perfect welding result even in harsh environmental conditions thanks to hot air system.
b b b b
Digital display of welding pressure Complete record of all relevant welding parameters. USB memory system Data transfer made simple
Technical Data Voltage V~ 230 / 120 Power W 2300 / 1900 Temperature C 20 560 Velocity m/min 0.8 3.2 Welding pressure N 100 1000 Size (L W H) mm 340 360 245 Weight kg 6.9 7.9 (with 3 m cable) Conformity Marking 2 Approval mark 3 Protection class I 1 Article No.: 107.562 TWINNY T for civil engineering, 230 V / 2300 W, with test channel, with combiwedge long, with Euro plug 107.564 TWINNY T for civil engineering, 230 V / 2300 W, with test channel, with combiwedge short, with Euro plug 111.190 TWINNY T for tunnel construction, 230 V / 2300 W, with test channel, with combiwedge short, with Euro plug 115.761 TWINNY T for civil engineering, 230 V / 2300 W, without test channel, with combiwedge long, with Euro plug 113.362 TWINNY T for civil engineering, 120V / 1900W, roller 50 mm, with test channel, with short combi-wedge, with UK plug Additional versions available upon request.
Technical Data Voltage Power Temperature Velocity Welding pressure Size (L W H) Weight Conformity Marking Approval mark Protection class I
V~ W C m/min N mm kg
230 2300 20 560 0.8 3.2 100 1000 340 360 245 6.9 7.9 (with 3 m cable) 2 3 1
Article No.: 138.089 TWINNY T USB for civil engineering, 230 V / 2300 W, with test channel, with combiwedge long, with Euro plug
64
www.leister.com
Combiwedge welder
TWINNY S
129.224
Combiwedge short 100.517 100.519 100.518 100.520 50 mm, with test channel 30 mm, with test channel 50 mm, without test channel 30 mm, without test channel Combiwedge long, complete 100.525 100.526 50 mm, with test channel 50 mm, without test channel, slotted, perforated 230 V / 2100 W heating element, TWINNY T / T USB 120 V / 1800 W heating element, TWINNY T / T USB 230 V / 2750 W heating element, TWINNY S 230 V / 2100 W heating element, TWINNY S 120 V / 1800 W heating element, TWINNY S Tool set consists of hexagon spanner 8 / 10 / 13 / 17 mm and hexagon bolt 3 / 4 / 6 mm
Technical Data Voltage Power Temperature Speed Gear 256:1 Gear 144:1 Welding pressure Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class II
V~ W C m/min
230 / 120 2900 / 1900 20 600 0.2 2.5 1.4 4 (6) 1000 350 390 270 6.5 6.9 (with 3 m cable) 2 3 CCA 4
101.913 110.715
N mm kg
101.905
126.448
Article No.: 119.031 TWINNY S for tunnel construction, drive 256:1, 230 V / 2900 W, with test channel, combiwedge long, Euro plug 119.030 TWINNY S for tunnel construction, drive 256:1, 230 V / 2900 W, with test channel, combiwedge short, Euro plug 119.027 TWINNY S for civil engineering, drive 256:1, 230 V / 2900 W, with test channel, combiwedge long, Euro plug 119.008 TWINNY S for civil engineering, drive 144:1, 230 V / 2900 W, with test channel, combiwedge short, Euro plug 128.808 TWINNY S for civil engineering, drive 144:1, 6 m/min, 230 V / 2900 W, with test channel, combiwedge short, Euro plug Additional versions available upon request.
www.leister.com
65
Simple operation Lightweight High welding speed Stepless adjustment of temperature and drive Perfect welding result even in harsh environmental conditions thanks to hot air system.
103.604
Overlap welding nozzle, inside, push-fit 38 mm, with grip 30 mm, with grip 12 mm, without grip 38 mm, without grip 30 mm, without grip Overlap welding nozzle, outside, push-fit
Faster and additional efficiency than hand welding Small and compact Steplessly adjustable speed for high-quality welding Can be used in the most confined spaces
38 mm, with grip 30 mm, with grip 38 mm, without grip 30 mm, without grip 230 V / 1550 W heating element for TRIAC PID
Technical Data Voltage Power Temperature Speed Width of welding nozzle Dimensions (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W C m/min mm mm kg
230 1700 20 600 0.5 3 40 / 30 300 230 380 4.15 (with 3 m cable, without guide aid) 2 3 CCA 1
108.985
Article No.: 115.985 TRIAC DRIVE PID without guiding help, 230 V / 1700 W, outside, without grip, width of welding nozzle 40 mm, Euro plug 138.860 TRIAC DRIVE PID with guiding help, 230 V / 1700 W, inside, without grip, width of welding nozzle 30 mm, Euro plug Additional versions available upon request.
66
www.leister.com
Testing instrument
EXAMO USB
Technical Data Type Voltage Power Tensile load Jaw spacing Range Test speed Sample thickness Sample width Size (L W H) 190 Weight Conformity Marking Approval Mark Protection Class I
V~ W N mm mm mm/min mm mm mm kg
300F 230 200 4000 5 300 300 10 300 max. 7 max. 40 (60 optional) 750 270 190 (case) 14 2 3 1
600F 230 200 4000 5 600 600 10 300 max. 7 max. 40 (60 optional) 1050 270 (case) 17.5 2 3 1
Article No.: 139.059 EXAMO 300F USB, 230 V / 200 W, incl. USB memory stick, Euro plug 139.060 EXAMO 600F USB, 230 V / 200 W, incl. USB memory stick, Euro plug
www.leister.com
67
Handy, robust and reliable Testing of elongation, peak force, tear force, test speed and position Construction-site approved With jaws also suitable for geo textiles (see accessories)
WELDPLAST S6
Accessories WELDPLAST S6
146.239 146.240 146.241 146.242 145.899 146.245 146.246 146.247 146.232 146.233 146.234 146.644 146.646 146.652 Welding shoe complete 54 40 52 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 35 mm overlap 40 mm overlap 20 mm V-seam 25 mm V-seam 30 mm V-seam 20 mm fillet weld seam (a = 14 mm*) 25 mm fillet weld seam (a = 17.5 mm*) 30 mm fillet weld seam (a = 21 mm*) Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
6 kg output per hour Highest possible preheating capacity Adjustable control wheel Maintenance-free hot air blower Multifunctional display
146.230 146.218
144.905
45 angled adapter
145.705
90 angled adapter
Technical Data Voltage Power Material Welding rod Output Size (L W H) Weight Conformity Marking Approval mark Protection class I
V~ W mm kg/h mm kg
117.055
136.859
117.790
116.367
Article No.: 134.318 Hand extruder WELDPLAST S6, 230V / 5300W, CEE 32A plug * a = welding seam thickness Included with purchase: WELDPLAST S6, overlap welding shoe, storage case Other accessories see page 72
68
www.leister.com
WELDPLAST S4
Accessories WELDPLAST S4
146.239 146.240 146.241 146.242 145.899 146.243 146.244 146.245 146.246 146.247 146.231 146.232 146.233 146.234 Welding shoe complete 54 40 52 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 35 mm overlap 40 mm overlap 12 mm V-seam 15 mm V-seam 20 mm V-seam 25 mm V-seam 30 mm V-seam 15 mm fillet weld seam (a = 10 mm*) 20 mm fillet weld seam (a = 14 mm*) 25 mm fillet weld seam (a = 17.5 mm*) 30 mm fillet weld seam (a = 21 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
146.230 146.218
144.904
45 angled adapter
Technical Data Voltage Power Material Welding rod Output Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W mm kg/h mm kg
145.704
90 angled adapter
Side hot air guide Top hot air guide 20 mm preheating nozzle, small 25 mm preheating nozzle, medium 35 mm preheating nozzle, large Tool rest
Article No.: 116.948 Hand extruder WELDPLAST S4, 230 V / 3680 W, with Euro plug Included in delivery: WELDPLAST S4, blank welding shoe, preheating nozzle large, medium and small, storage case * a = welding seam thickness Other accessories see page 72
136.231
Pre-heat reflector
www.leister.com
69
Compact housing design reduces noise and guarantees optimal cooling for the electronics and drive. Microprocessor to regulate the welding process and to monitor the tool Menu with function programs Dual-sided twist-free wire intake Maintenance-free blower
WELDPLAST S2 / S2 TPO
Maintenance-free blower Perfect weld seam quality Multifunctional display Ergonomic and handy Successfully operated worldwide
Technical Data Voltage Power Material Welding rod Output 3 mm Output 4 mm Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
139.460
V~ W mm kg/h kg/h mm kg
230 3000 PE / PP 3 or 4 PE: 0.6 1.3 PP: 0.5 1.2 PE: 1.0 2.3 PP: 0.9 2.0 450 98 260 5.8 2 3 CCA 1
139.461
Air filter set (included with purchase) Textile dust filter (not included with purchase) Tool rest WELDPLAST S2
136.231
Pre-heat reflector
Article No.: 127.215 WELDPLAST S2, 230 V / 3000 W, Euro plug 136.602 WELDPLAST S2, 230 V / 3000 W, TPO, Euro p Included with purchase: WELDPLAST S2, blank welding shoe, storage case
70
www.leister.com
FUSION 3
FUSION 3C
Technical Data Welding rod Output PE Output PP Voltage Power Material Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class II Article No.: 118.300 FUSION 3, 230 V / 3500 W, welding rod 3 4 mm, Euro plug 144.615 FUSION 3, 230 V / 3500 W, welding rod 4 5 mm, Euro plug Included with purchase: FUSION 3, raw welding shoe, storage case mm mm kg/h kg/h V~ W mm kg Version 3 4 3 4 2.0 2.5 2.7 3.6 1.8 2.3 2.5 3.4 230 3500 PE / PP 670 90 180 7.2 2 3 CCA 4 Version 4 5 4 5 2.1 2.6 2.7 3.6 1.8 2.4 2.5 3.4
Technical Data Welding rod Output PE Output PP Voltage Power Material Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class II Article No.: 123.866 FUSION 3C, 230 V / 2800 W, welding rod 3 4 mm, Euro plug 144.826 FUSION 3C, 230 V / 2800 W, welding rod 4 5 mm, Euro plug Included with purchase: FUSION 3C, raw welding shoe, storage case mm mm kg/h kg/h V~ W mm kg Version 3 4 3 4 2.0 2.5 2.7 3.6 1.8 2.3 2.5 3.4 230 2800 PE / PP 588 98 225 6.9 2 3 CCA 4 Version 4 5 4 5 2.1 2.6 2.7 3.6 1.8 2.4 2.5 3.4
Accessories page 70
www.leister.com Plastic Welding General Catalog
Accessories page 70
71
High welding performance Compact and handy Motor start-up protection prevents cold start Dual-sided twist-free wire intake 360 rotatable welding shoe
High welding performance Compact and handy Motor start-up protection prevents cold start Dual-sided twist-free wire intake 360 rotatable welding shoe
General accessories
145.813 143.824 143.826 143.828 146.449 146.468 146.536 COUPON CUTTER Spare blade 150 x 20 mm Blade protection Cutting plate COUPON CUTTER Spare blade 150 x 25 mm Blade protection
VACUUM BOX, 810 x 310 mm VACUUM PUMP, 230 V VACUUM PUMP, 120 V VACUUM BOX / -PUMP KIT 230 V VACUUM BOX / -PUMP KIT 120 V VACUUM BELL, 320 mm
142.475 142.569
144.095
118.804
Tool rest
123.173 119.540
Storage case WELDPLAST S4 / FUSION 3 WELDPLAST S2 / S2 TPO / FUSION 3C (included with purchase)
136.231
Heating element, 230 V / 2600 W, fr WELDPLAST S6 230 V / 2200 W, fr WELDPLAST S4 / S2 230 V / 1100 + 1100 W, for FUSION 3 230 V / 1750 W, for FUSION 3C Testing device for welding fitting
106.950
Welding fitting PE
72
www.leister.com
Single plies
TRIAC AT Accessories
12 / 13 16 / 17 / 18
Welding direction
Hotwedge welding
Pressure rolls Single plies
20 20 / 21
Hot wedge
ELECTRON Accessories
Welding direction
Combiwedge welding
Pressure rolls Hot air
Single plies
Welding direction
www.leister.com
73
74
Plastic Fabrication WELDPLAST S6 WELDPLAST S4 WELDPLAST S2 / S2 PVC WELDPLAST S2 / S2 PVC accessories FUSION 2 FUSION 3 FUSION 3C WELDMAX / general accessories hand extruders Overview of hand extruders Welding rods
76 77 78 / 79
80
81 82 83 84 85 86 87
www.leister.com
75
Plastic Fabrication
WELDPLAST S6
Accessories WELDPLAST S6
146.239 146.240 146.241 146.242 145.899 146.245 146.246 146.247 146.232 146.233 146.234 146.644 146.646 146.652 Welding shoe complete 54 40 52 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 35 mm overlap 40 mm overlap 20 mm V-seam 25 mm V-seam 30 mm V-seam 20 mm fillet weld seam (a = 14 mm*) 25 mm fillet weld seam (a = 17.5 mm*) 30 mm fillet weld seam (a = 21 mm*) Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
6 kg output per hour Highest possible preheating capacity Adjustable control wheel Maintenance-free hot air blower Multifunctional display
146.230 146.218
144.905
45 angled adapter
Technical Data Voltage Power Material Welding rod Output Size (L W H) Weight Conformity Marking Approval mark Protection class I
145.705
90 angled adapter
V~ W mm kg/h mm kg
230 4600 PE / PP 4 or 5 3.9 6.0 821 116 240 14 2 3 1 * a = welding seam thickness Other accessories see page 84
117.055
136.859
117.790
Article No.: 134.318 WELDPLAST S6, 230V / 5300W, CEE 32A plug Included with purchase: WELDPLAST S6, overlap welding shoe, storage case
76
www.leister.com
WELDPLAST S4
Accessories WELDPLAST S4
146.239 146.240 146.241 146.242 145.899 146.243 146.244 146.245 146.246 146.247 146.231 146.232 146.233 146.234 Welding shoe complete 54 40 52 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 35 mm overlap 40 mm overlap 12 mm V-seam 15 mm V-seam 20 mm V-seam 25 mm V-seam 30 mm V-seam 15 mm fillet weld seam (a = 10 mm*) 20 mm fillet weld seam (a = 14 mm*) 25 mm fillet weld seam (a = 17.5 mm*) 30 mm fillet weld seam (a = 21 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
Compact housing design reduces noise and guarantees optimal cooling for the electronics and drive. Microprocessor regulates the welding process and monitors the tool Menu with function programs Dual-sided, twist-free wire intake Maintenance-free blower
Technical Data Voltage Power Material Welding rod Output Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
144.904
45 angled adapter
V~ W mm kg/h mm kg
Top hot air guide 20 mm preheating nozzle, small 25 mm preheating nozzle, medium 35 mm preheating nozzle, large
* a = welding seam thickness Other accessories see page 84 Article No.: 116.948 WELDPLAST S4, 230 V / 3680 W, with Euro plug Included with purchase:WELDPLAST S4, blank welding shoe, preheating nozzle large, medium and small, storage case
www.leister.com
77
Plastic Fabrication
145.704
90 angled adapter
117.064
WELDPLAST S2 / S2 PVC
1 Low-noise, high power transmission.
8
2 360 rotating welding shoe.
1
3
7
6
Maintenance-free blower.
Ergonomic construction.
Multifunctional display.
78
www.leister.com
WELDPLAST S2
WELDPLAST S2 PVC
Maintenance-free blower Perfect weld seam quality Multifunctional display Ergonomic and handy Successfully operated worldwide
Optimized for PVC-U Perfect weld seam quality PVC specific extrusion menu Corrosion protection Standby mode
Technical Data Voltage Power Material Welding rod Output 3 mm Output 4 mm Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class I
V~ W
Article No.: 135.724 WELDPLAST S2 PVC , 230 V / 3000 W, Euro plug Included with purchase: WELDPLAST S2 PVC, 3 pre-heating nozzles, welding shoe K 8 / 10 mm (Art. no. 146.236), storage case
Included with purchase: WELDPLAST S2, welding shoe raw part, storage case
Accessories page 80
Accessories page 80
www.leister.com
79
Plastic Fabrication
mm kg/h kg/h mm kg
230 3000 PE / PP Other materials on request 3 or 4 PE: 0.6 1.3 PP: 0.5 1.2 PE: 1.0 2.3 P: 0.9 2.0 450 98 260 5.8 2 3 CCA 1
Technical Data Voltage Power Material Welding rod Output 3 mm Output 4 mm Size (L W H) Weight Conformity Marking Approval mark Certification scheme Protection class I
V~ W
mm kg/h kg/h mm kg
230 3000 PVC-U, PE, PP Other materials on request 3 or 4 PVC-U: 0.9 1.7 PE: 0.6 1.3 PVC-U: 1.5 2.7 PE: 1.0 2.3 450 98 260 5.8 2 3 CCA 1
Accessories WELDPLAST S2
145.945 145.946 145.896 145.947 145.897 145.912 145.915 145.907 145.903 145.909 145.916 145.943 145.944 145.812 145.940 145.816 146.643 146.645 146.649 146.651 145.811 145.488 Welding shoe complete 50 30 38 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 30 mm overlap 35 mm overlap 5 / 6 V-seam 8 /10 V-seam 12 mm V-seam 15 mm V-seam 20 mm V-seam 25 mm V-seam 5 / 6 mm fillet weld (a = 4.2 mm*) 8 / 10 mm fillet weld (a = 7 mm*) 15 mm fillet weld (a = 10*) 20 mm fillet weld (a = 14 mm*) 25 mm fillet weld (a = 17.5 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm 45 angled adapter
WELDPLAST S2 PVC
146.239 146.240 146.241 146.242 145.899 146.248 146.249 146.243 146.244 146.245 146.246 146.235 146.236 146.231 146.232 146.233 146.642 146.644 146.646 146.652 146.230 146.218 133.850 Welding shoe complete 54 40 52 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 35 mm overlap 40 mm overlap 5 / 6 mm V-seam 8 / 10 mm V-seam 12 mm V-seam 15 mm V-seam 20 mm V-seam 25 mm V-seam 5 / 6 mm fillet weld seam (a = 4.2 mm*) 8 / 10 mm fillet weld seam (a = 7 mm*) 15 mm fillet weld seam (a = 10 mm*) 20 mm fillet weld seam (a = 14 mm*) 25 mm fillet weld seam (a = 17.5 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm Top hot air guide
139.460
139.461
90 angled adapter
The 45 angled adapter for the WELDPLAST S2 facilitates welding in difficult positions. (accessory)
80
www.leister.com
FUSION 2
Accessories FUSION 2
145.945 145.946 145.896 145.947 145.897 145.912 145.915 145.907 145.903 145.943 145.944 145.812 146.643 146.645 146.649 146.651 145.811 145.488 Welding shoe complete 50 30 38 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 30 mm overlap 35 mm overlap 5 / 6 V-seam 8 / 10 mm V-seam 12 mm V-seam 15 mm V-seam 5 / 6 mm fillet weld (a = 4.2 mm*) 8 / 10 mm fillet weld (a = 7 mm*) 15 mm fillet weld (a = 10 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
b b b b b b
At 450 mm, it is the shortest in its performance class! Motor start-up protection prevents cold start Simple operation Dual-sided, twist-free wire intake 360 rotating welding shoe Integrated electronics for stepless adjustment of the preheating temperature and output quantity
Technical Data Voltage Power Material Air temperature Plastification temperature Welding rod Output PE Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class II
V~ W C C mm kg/h mm kg
230 2800 PE / PP up to 340 up to 300 4 1.3 1.8 450 98 225 5.9 (without cable) 2 3 CCA 4
Article No.: 119.200 FUSION 2, 230 V / 2800 W, Euro plug Included with purchase: FUSION 2, raw welding shoe, storage case
www.leister.com
81
Plastic Fabrication
FUSION 3
Accessories FUSION 3
145.945 145.946 145.896 145.947 145.897 145.912 145.915 145.907 145.903 145.909 145.916 145.943 145.944 145.812 145.940 145.816 146.643 146.645 146.649 146.651 145.811 145.488 Welding shoe complete 50 30 38 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 30 mm overlap 35 mm overlap 5 / 6 V-seam 8 / 10 mm V-seam 12 mm V-seam 15 mm V-seam 20 mm V-seam 25 mm V-seam 5 / 6 mm fillet weld (a = 4.2 mm*) 8 /10 mm fillet weld (a = 7 mm*) 15 mm fillet weld (a = 10 mm*) 20 mm fillet weld (a = 14 mm*) 25 mm fillet weld (a = 17.5 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
High-quality welding performance Compact and handy Motor start-up protection prevents cold start Simple operation Dual-sided twist-free wire intake 360 rotating welding shoe
Technical Data Welding rod Output PE Output PP Voltage Power Material Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class II mm mm kg/h kg/h V~ W mm kg Version 3 4 3 4 2.0 2.5 2.7 3.6 1.8 2.3 2.5 3.4 230 3500 PE / PP 670 90 180 7.2 2 3 CCA 4 Version 4 5 4 5 2.1 2.6 2.7 3.6 1.8 2.4 2.5 3.4
Article No.: 118.300 FUSION 3, 230 V / 3500 W, welding rod 3 4 mm, Euro plug 144.615 FUSION 3, 230 V / 3500 W, welding rod 4 5 mm, Euro plug Included with purchase: FUSION 3, raw welding shoe, storage case
82
www.leister.com
FUSION 3C
Accessories FUSION 3C
145.945 145.946 145.896 145.947 145.897 145.915 145.907 145.903 145.909 145.916 145.944 145.812 145.940 145.816 Welding shoe complete 50 30 38 mm blank welding shoe 74 50 58 mm blank welding shoe 25 mm overlap 30 mm overlap 35 mm overlap 8 / 10 mm V-seam 12 mm V-seam 15 mm V-seam 20 mm V-seam 25 mm V-seam 8 / 10 mm fillet weld (a = 7 mm*) 15 mm fillet weld (a = 10 mm*) 20 mm fillet weld (a = 14 mm*) 25 mm fillet weld (a = 17.5 mm*) Corner outside seam 8 mm Corner outside seam 10 mm Corner outside seam 12 mm Corner outside seam 15 mm Corner seam 14 mm Corner seam 20 mm
High-quality welding performance Compact and handy Motor start-up protection prevents cold start Simple operation Dual-sided, twist-free wire intake 360 rotating welding shoe
* a = welding seam thickness
Technical Data Welding rod Output PE Output PP Voltage Power Material Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class II mm mm kg/h kg/h V~ W mm kg Version 3 4 3 4 2.0 2.5 2.7 3.6 1.8 2.3 2.5 3.4 230 2800 PE / PP 588 98 225 6.9 2 3 CCA 4 Version 4 5 4 5 2.1 2.6 2.7 3.6 1.8 2.4 2.5 3.4
Article No.: 123.866 FUSION 3C, 230 V / 2800 W, welding rod 3 4 mm, Euro plug 144.826 FUSION 3C, 230 V / 2800 W, welding rod 4 5 mm,Euro plug Included with purchase: FUSION 3C, raw welding shoe, storage case
www.leister.com
83
Plastic Fabrication
WELDMAX
Accessories WELDMAX
112.830 112.629 112.621 112.623 112.624 112.630 112.625 112.627 112.628 112.626 Welding shoe complete Blank welding shoe 5 mm V-seam 6 mm V-seam 8 mm V-seam 10 mm V-seam 5 mm fillet weld (a = 3.5 mm*) 6 mm fillet weld (a = 4.2 mm*) 8 mm fillet weld (a = 5.6 mm*) 10 mm fillet weld (a = 7 mm*) 20 mm overlap
Technical Data Voltage Power Material Welding rod Output (HDPE 4) Size (L B H) Weight Conformity marking Approval mark Certification scheme Protection class II
V~ W
mm kg/h mm kg
230 / 120 2200 / 1800 PE / PP / PVDF / PA (other materials on demand) 4 0.3 0.3 0.8 443 94 255, handle 57 3.8 2 3 CCA 4
134.567 109.984 113.268 123.561 112.638 112.963 134.361 143.776 135.082 144.095
Article No.: 110.272 WELDMAX, 230 V / 2200 W, with EU-plug, storage case 113.549 WELDMAX, 120 V / 1800 W, without plug, storage case Additional versions on request * a = welding seam thickness
Storage case (included with purchase) WELDPLAST S6 WELDPLAST S4 / FUSION 3 WELDPLAST S2 / S2 PVC / FUSION 2 / 3C / WELDMAX
84
www.leister.com
X-seam s = 10 40 mm = 60 s = 50 60 mm = 50
V-seam s = 5 20 mm = 60 s = 25 30 mm = 50
Overlap seam
Product comparison
Digitally regulated extrusion welders
Device type Output (HDPE) kg/h Material Wall thickness mm Welding wire mm Weight kg Length mm Voltage V~ Screw extruder Container construction Pipeline construction Landfills / civil engineering Brushless blower Remarks
WELDPLAST S2 0.6 2.3 HD-PE, PP, PVC 4 20 34 5.8 450 230 yes 33 33 3 yes 1
Remarks 1: Air and plast temperatures are shown via a display and can be separately and freely adjusted. 2: The air temperature is adjusted by means of a potentiometer (rotary dial). The heating of the plastic mass is performed by the pre-heating air.
kg/h
2.5 3.0 3.5 4.0 6.0
WELDPLAST S6 WELDPLAST S4
WELDPLAST S2
www.leister.com
85
Plastic Fabrication
Welding rods
Article packaging units (kg) Article packaging units (kg)
Welding accessories PE 104.283 104.294 104.284 104.299 106.650 104.300 HDPE welding rod, profile A, black HDPE welding rod, profile A, white HDPE welding rod, profile B, black HDPE welding rod, profile B, white HDPE welding rod, 8x 2 mm, white LDPE welding rod, profile A, black 3 3 5 5 1 3
Welding accessories div. 104.297 104.298 104.313 104.311 104.309 104.308 106.654 3 3 5 2 106.642 104.304 104.303 Test bundles 107.036 3 3 3 5 5 3 107.040 3 3 1 107.037 Test bundle bodywork welding rods, each consisting of profile A pieces of 37 mm single marked 6x HDPE, 6x PP, 6x PA, 6x PC, 6x ABS, 6x PCABS / APLHA Honda, 6x PC / PBTP / Xenoy Test bundles standard each consisting of profile A pieces of 37 mm single marked 5x PVC-U, 5x PVC-P, 5x PP, 5x ABS, 5x HDPE, 3x PC, 3x PA, 3x POM, 3x LDPE, 3x PC / ABS / ALPHA Honda, 3x PC / PBTP / Xenoy Test bundle welding band each consisting of profile A pieces of 37 mm single marked 9x HDPE, 8x 2 mm white, 9x PP, 8x 2 mm natural, 9x ABS, 8x 2 mm white, 9x PC / PBTP / Xenoy grey PA welding rod, profile A, black PC welding rod, profile A, transparent PC welding rod / ABS / ALPHA (Honda), profile A, black PC welding rod / PBTP (Xenoy), profile A, grey PS welding rod, profile A, white PUR welding rod, profile A, black Xenoy welding band, 8x 2 mm, grey PPs welding rod, profile A, grey, flame resistant PVDF welding rod, profile A, natural POM welding rod, profile A, natural 3 3 3 3 3 3 2 3 3 3
Welding accessories PP 104.287 104.301 104.288 126.356 PP welding rod, profile A, grey / beige PP welding rod, profile A, black PP welding rod, profile B, grey / beige PP welding rod, 8x 2 mm, natural
Welding accessories PVC 104.296 104.278 106.641 104.280 104.279 104.302 PVC-U welding rod (hard), profile A, transparent PVC-U welding rod (hard), profile A, grey PVC-U welding rod, profile A, brown PVC-U welding rod (hard), profile B, brown PVC-U welding rod (hard), profile B, grey PVC-P welding rod (soft), profile A, transparent
Welding accessories ABS 104.295 113.587 107.027 ABS welding rod, profile A, white ABS welding rod, profile A, black ABS welding band, 8x 2 mm, white
Profile sizes
5.7 3.7 7 5
Profile A
Diameters in mm
Profile B
86
www.leister.com
TRIAC AT Accessories
12 / 13 16 / 17 / 18
TRIAC BT Accessories
14 / 15 16 / 17 / 18
GHIBLI / accessories
22
LABOR S / accessories
28
29
30 Plastic Fabrication
MINOR blower
31
32
www.leister.com
87
88
Flooring / Interior Decoration UNIFLOOR E / UNIFLOOR S GROOVER Flooring welding procedures Overview of hot air tools for Flooring / Interior Decoration
90 91 92 93
www.leister.com
89
UNIFLOOR E / UNIFLOOR S
115.057
114.224
welding nozzle, Floor Fussbodenschweissdse, material PVCMaterial forPVC optimised optimiert fr Floor welding nozzle, Fussbodenschweissdse, for PVC + PUR material fr Material Floor welding nozzle air-knife, Fussbodenschweissdse Air-Knife, material PURMaterial forPUR optimisedfr optimiert element W heating 230 V / 2100 230 Heizelement, V / 2100 W
115.342
103.394
b Reproducible results thanks to digital display of set and actual values b Electronically controlled heating b Steplessly controlled air flow (only UNIFLOOR E) b All floor coverings welded without reconfiguration b Automatic start b Integrated wall switch
Technical Data Voltage Power Temperature Speed Air flow range Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class I
103.604
126.448
Storage case Gertekoffer purchase) (included 605 x 486with x 312 mm Kunststoff, grn
(im Lieferung enthalten)
V~ W C m/min % mm kg
230 2300 20 620 1.0 7.5 50 100 420 270 215 11.0 (with 3 m cord) 2 3 CCA 1
Article No.: 138.493 UNIFLOOR E 230 V, including rod de-reeler, squeezed nozzle (PVC and PUR), with Euro plug 114.226 UNIFLOOR E 230 V, squeezed nozzle (PVC and PUR), with Euro plug 138.494 UNIFLOOR S 230 V, including rod de-reeler, squeezed nozzle (PVC and PUR), with Euro plug 115.032 UNIFLOOR S 230 V, squeezed nozzle (PVC and PUR),with Euro plug
90
www.leister.com
Grooving machine
GROOVER
Accessories GROOVER
2 2 6
102.401
102.402
6 4
102.404
6 2.5
102.403
6
b b b b
Cuts grooves into of all types of floor coverings Extremely high, rotational, dual-level cutting speeds Adjustable guide roller for tracking accuracy Particulate- and dust-free operation with an additional fan and dust bag b Milling as close to the edge possible
2.8
102.405
6 3.5
102.406
Technical Data Voltage Power Speed Groove depth adjustment Size (L W H) Weight Conformity marking Approval mark Certification scheme Protection class II
3.5
V~ W min-1 mm mm kg
230 350 / 700 (2 levels) Level 1: 14 500 (350 W) Level 2: 18 500 (700 W) 04 240 205 255 6.7 (with 3 m cord) 2 3 CCA 4
126.448
www.leister.com
91
Article No.: 108.393 GROOVER 230 V, tungsten carbide tipped blade 110 x 3.5 mm, trapezium profile, with Euro plug 111.032 GROOVER 230 V, tungsten carbide tipped blade 110 x 3.5 mm, round profile, with Euro plug 108.397 GROOVER 120 V, with UK plug yellow
Step 2: Inserting the welding rod into the groove with the UNIROOF E hot air welder. (page 90)
Step 3: Pulling out the inserted welding rod with trimmer and spatula. (page 34)
Step 4: Planing the projecting welding rod with the spatula. (page 34)
92
www.leister.com
TRIAC AT Accessories
12 / 13 16 / 17 / 18
TRIAC BT Accessories
14 / 15 16 / 17 / 18 / 19
20 20 / 21
GHIBLI / accessories
22
SONORA / accessories
23
ELECTRON Accessories
24 24 / 25
www.leister.com
93
Legal Information
Contents We take the greatest care in presenting correct, complete and up-todate information. However, we can assume no responsibility whatsoever for the information offered in this catalog. We reserve the right to modify or update all information at any time without prior notice. Copyrights and trademarks All text, images, graphics as well as their arrangement are subject to copyright protection and other laws on the protection of intellectual property. The reproduction, alteration, transmission or publication of this catalog in part or in its entirety, except for personal, non-commercial use, is prohibited in all possible forms. All the marks featured in this catalog (protected brand names, logos and business names) are the property of Leister Technologies AG or third parties and may not be used, permanently downloaded, copied or distributed without prior written consent. Specifications Specifications are subject to change at any time without prior notice.
94
www.leister.com