15

2010

12

SINO-GLOBAL ENERGY

27

43%~45%

102.99MW

1)

2008

118

[1]

Gg
2 g

u g g=

90

Tg

pB= 1
2

Tg

V=15m/s)kg/

0.45Gg =V

(1)

kg/m3[1]

= 29 273 = 353.44
22.4
Tg
Tg

400)K

1)

90

(2)

[2]

52Pa

[1]

2.2

29

90

(ms)g

140

90

80%

90

2
2.1

471012)

102.99MW

43%~45% 4

92.8%

86.81%

52Pa

10a

90

1996

E-mailxiongwei22522@sina.com

SINO-GLOBAL ENERGY

28

3a

26Pa

26Pa

30Pa

2005

90

)52Pa

110

1)

8400h

/a

86.81

92

92.8

260

884.7

720

4424t/a

102.083MW

526.6kg/h

320

118

140

2008 8

255

190

/t

6.1148MW

41800kJ/kg

2000

10a

5.99%

(396

140

2008

3.1

28.7MPa)

86.81%

160

396.2

255

500

92%

2008

1200

[2]

15

3.2

2010

[1]
[2]

2003189-191522-530.

) [ M ] .

[J].

199920(2)45-4654.

29

The Revamping of Residual Heat Recovery System of Heating Furnace of

Xylene Plant and Energy Saving Effects
Xiong WeiGao Guozheng
(SINOPEC Luoyang CompanyLuoyang Henan 471012)

[Abstract]

Sinopec Luoyang Companys xylene plant has four heating furnaces.These four unitswith a de

signed heat demand of 102.99MWare the main energy-consuming deviceswhich accounted for 43%-45% of
the total energy consumption of the xylene plant.Prior to a technical upgradethe plants heat efficiency was

only 86.81% the local pressure drop in the flue was too largeand the heating furnaces could not run at
low load under natural ventilation conditions.In 2008the company carried out a technical upgrade: to resolve

the problems in the fluetechnicians took out two 90 bendsoptimized the layout of the hot flue to make
gas flow more smoothand reduced the local resistance in the flue by up to 52Pathe air preheater was

changed to turbolator plus glass -lining pipe heavy -duty air preheater and glass -lining surface was used at
the end of the flue

(due to its smooth surfacedust deposits reduced significantly).The upgraded flue has

strong anti-corrosion capability and the flue gas temperature could be reduced and maintained at 140 for
a long period of time with the lowest temperature reaching 118.The xylene units heat efficiency was en

hanced dramatically.This upgrade overcame many disadvantages of heat-pipe air preheaters such as short life
dew point corrosion and fast aging and significantly extended the service life of preheaters (to more than 10
years).After the above upgradethe heat efficiency of the plant rose to 92.8% and the heaters can now oper

ate at low load under natural ventilation conditions.The effects of these energy saving measures are consider
able.

[Keywords] Heat efficiencyenergy savingair preheaterpressure dropglass-lining pipe

201011205~6
44%200(274) 1050%200937%
25%200920% 9%
11% 4%5% 2009
7%9%

30 15

310


20095.5610

( )

()

Xiong Wei Gao Guozheng

,,,471012

SINO-GLOBAL ENERGY
2010,15(z1)

(4)
1. 2003
2. 2003
3.; 1999(02)
4.. 1999(2)

(10)
1. . []-2005,21(7)
2. ....CHE Jun-tie.CAI Xiao-jun.WANG Li.WANG Jian-jun []2001,23(1)
3. .ZHANG Xiu-feng []-2005(6)
4. .. []-2002,23(1)
5. . []-2004
6. ..Zhong Hua.Jin Wanjin []-2007,37(12)
7. .Wu Mingbo []-2010,31(2)
8. . []-2003,27(4)
9. .CHEN Lvyun 95N[]-2010(4)
10. ....Du Bohua.Liu Jianjun.Jiang Zhijun.Cao Huimin
[]-2010,38(1)

http://d.g.wanfangdata.com.cn/Periodical_zwny2010z1008.aspx