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CONTENTS 1. Main data 2. Structure and performance 3. Main assembly data 4. Heating and fastening bolts 5. Conditions and technical specifications 6. Start-up, operation and maintenance of turbine 7. Mark, package, storage and transport
8.
1. Main data 1.1 Model 1.2 Type 1.3 Governing mode 1.4 Rated power 1.5 Speed 1.6 Working grid frequency 1.7 Rated working conditions Initial pressure Initial temperature Exhaust pressure Cooling water temperature Feeding water temperature 1.9 Rotary direction 1.10 Critical speed of rotor 1.11 Number of stage 1.12 Total length of turbine 1.13 Extraction number 1.14 Heater quantity 1.15 Max. lifting weight When installing When overhaul 56 tcondenser 26 t (the upper casing with diaphragms) 8.83 MPa 535 0.0087MPa 30 219.3 119t/h Clockwise (viewing from turbine to generator) 1796r/min 19 stages 8.6mm 6after stage 5,8,10,13,15,17 2 HP heaters+1 deaerator +3 LP heaters N30-8.83/535 High pressure, single casing, impulse and condensing turbine Nozzle governing 30000kW 3000r/min 50HZ
4. Heating and tightening of bolts 4.1 To obtain lasting and reliable sealing performance, the method of heating and tightening bolts shall be adopted so that the nuts of high pressure part and main stop valve can be screwed tightly. The nuts and bolts shall be numbered; and the nut and bolt matching each other shall have the same number. Bolts of front casing M1204 M684 M564 20 pieces 14 pieces 16 pieces Bolts of intermediate casing Bolts of main stop valve
4.2 Explanation for electric heating type bolt heater Electric heating type bolt heater shall be adopted to heat and tighten bolts. When using, the heater shall be inserted into the heating hole in center of bolt. The length of resistance tube shall suit with the working length of bolt (tension part) and only the polish section of bolt shall be heated and extended. Then the temperature of thread part of two ends of bolt shall be lower so as to avoid threads occlusion tightly. The electric source, connection and operation of heater shall be supplied by manufacture of heater, and it is required to record the current, voltage, actual value and change law of the heater, and then summarize experience for comparison and reference in later usage. 4.3 Heating and tightening of bolt The requirement of heating and tightening bolt is to make the bolt obtain a preloaded tension which can ensure sealing performance of interface between casing and main stop valve after unit operates for a period and loosening of bolts occurs. The data about heating and tightening of bolt shall refer to table
Data of cold tightening of nut People screwing wrench 2 2 Wrench length m 1 1 Moment of cold tightening (Nm) 1100980 600500
M56
Data of heating and tightening bolt Heating temp. 268 184 120 Rotating angle of nut 73.9 44.5 17.9 Rotating Outer arc length diameter of nut mm of nut mm 110 38.8 15 170 100 85
ExplanationThe rotating angle and arc length of nut shown in table are value of calculation in theory. Considering casing distortion after operation and thickness reduced of internal sealing paint of flange when heating and tightening, the tightening force of bolt shall be increased when heating and tightening actually. The extra rotating arc length corresponding to the tightening force shall be decided by power plant according to actual condition, it shall not exceed 20% of the theory calculation value in the table. 4.3.4 Install bolt heaters of which the number is predetermined. Heat bolt according to operation procedure of heater and check end clearance of nut by feeler after heating for predetermined time. After the bolt extends to rated value, one people shall screw the nut tightly to the preloaded arc length value with one meter long wrench without sleeve, at that time the start line on nut shall coincide with the finish line on flange. Data of heating and tightening of bolt refer to table 3. If the nut could not be screwed tightly to rated arc length, it shows that the extension length of bolt is not enough. Then go on heating the bolt and screw the nut. The wrench shall not be screwed forcedly with sleeve to avoid extra distortion stress acting on bolt.
4.4.1 Clean around the nut, screw away the plug on the nut, then
clean and blow the heating hole. 4.4.2 Install heaters of which the number is predetermined, heat bolt according to data of table 3 and operation procedure of heater. When the bolt extends to the predetermined value, only one people can screw the bolt out easily. The predetermined extension value shall include extra heating value (see explanation of table 3). When disassembling nut, the bolt shall be heated when the temperature of casing flange drops to about 100. 4.4.3 Heating bolt shall be stopped immediately under the following condition: 4.4.3 When the time heating bolt is more than normal time, inspect the nut by feeler and the end face of nut shall not contact the flange, but the nut could not be screwed. 4.4.3.2 The nut is loosened and screwed for more than one circle, then stop heating whether the nut can be screwed smoothly or not. 4.4.4 If the nut could not be screwed out smoothly (item 4.4.3 of the above), it is forbidden to screw the nut forcedly with long sleeve to avoid damage of threads. Here the nut and bolt shall be cooled for 1-3 hours, then use two or three 6# or 7# flame welding torch to heat around the lower surface of nut uniformly. When the temperature is about 400, try to screw the nut. If the nut still could not be screwed, go on heating to achieve the following temperature according to material of nut
At that time the metal is wine in color. If the nut still could not be screwed, it shows that the threads are held by each other seriously. Then the nut shall be disassembled with long sleeve or by hammering forcedly, or at last by damage method. 4.4.5 After the nut is disassembled, it is necessary to check if the number of nut is the same with the bolt. If there is a washer under the nut, the washer shall be marked the same number with the bolt. 5. Assurance condition and technical specification 5.1 Assurance condition
0.3 5.1.1 Initial steam conditionPressure 8.83 + 0.2 MPa
5 Temperature 535 + 10
30
5.1.3 The main body and auxiliaries of turbine shall be in good state, the accumulated operating time of turbine shall not be more than 6500 hours since the first startup. 5.1.4 The steel tubes of condenser are clean, and sealing performance of condenser is good. When air ejector is stopped under rated condition, the drop speed of vacuum in condenser shall not be more than 266 Pa/min. 5.2 When the condition deviates as the following, the turbine shall be allowed to operate under rated power for a long period: 5.2.1 The initial steam pressure and temperature changes at the
6.2.1.2 When the pressure of initial steam is high to 9.8MPa or the temperature is high to 545, the operating time shall be not more than 0.5h every time, the accumulative total time in whole year shall be less than 20h. 6.2.1.3 When the pressure and temperature of steam exceed the above value and can not be lowered, it shall be treated as emergency stop. 6.2.2 Load limiting criterion When the load is decreased because the initial parameters drop or exhaust vacuum drops or other reasons, the pressure of monitoring section shall be controlled not to exceed 10 of allowance.
Exhaust temperature of rear casing With load Without load Axial displacement Relative expansion Bearing vibration Exhaust vacuum less than 65 less than 120 not more than 1.2mm within the range from +3 to -1 not more than 0.03mm higher than -0.087MPa
Under the condition similar to the first start after installation or overhaul, if the pressure measured after velocity-compounded stage is 10% higher than the normal, cleaning shall be done. Or decrease load according to the limited pressure value of monitoring section, then clean the turbine while slide condition shutdown. 6.2.4 Main tests during operation 6.2.4.1 Oil ejecting test of emergency governor, testing once every 2-4 weeks the best; 6.2.4.2 Action test of main stop valveOnce a day
Item Rate of temperature rise of steam before main stop valve main stop valve (/min) (/min) Rate of temperature drop of steam before Rate of temperature rise of outer wall of main stop valve (/min) Rate of temperature rise of outer wall of main steam pipe Rate of (/min) rise of steam temperature
chamber outer wall of regulating valve (/min) Rate of temperature rise of inner wall of casing flange (/min) Rate of temperature rise of outer wall of casing flange (/min) Temperature difference between the inner and outer wall of casing flange () Temperature Temperature difference difference between between () the the
4.65
4 3 Temperature rise120 Temperature drop80 3550 3550 Temperature rise80 Temperature drop40
center of casing flange and bolts () upper and lower casing and outer wall of casing ()
8. Criterion for turbine using oil 8.1 The oil adopted in governing and lubricating system shall be in accordance with the quality target 32 or 46 in national standard GB/T11120-1989 L-TSA turbine oil, the details see the following table: No. Item Viscosity grade Movement viscosity 40 mm /s Viscosity index, not less than Pour point no higher than Flash point(open) than Density20 kg/m3 no lower
2
Quality target 32 28.8 35.2 90 7 180 Report 46 41.4 50.6 90 7 180 Report Report None None 15 450% 100% 450% Report
Testing method GB265 GB1995 GB3535 GB3536 GB1884 GB1885 GB264 GB4945 GB511 GB260 GB7305
2 3 4 5 6 7 8 9 10
Acid valuemg KOH/g, not more than Neutralization valuemg KOH/g Report not more than Machine impurity None Moisture None Destroy emulsification(40373) 15 ml54, min not more than At 24 not more 450% than Bubbling test At 93 not more 100% ml/ml than At 24 again not 450% more than a. Total oxide % Report
11
SY2669
12
GB8119
14
GB5096
15
SY2693
5 Ash, not more than 6 Machine impurity, not more than Asphalt content, not more than
6 7 8
None 125 60