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Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Description
Headings
Ejemplo

Tube Side
Fluid name

Outside Tube

Natural Gas

Remarks

Application Options
Acol+ program calculation mode

Design with fixed outside flow

Tube side application


Outside tube application

Gas, no phase change


Humid Air

Simulation calculation

Outlet temperatures on both sides (method 1)

Page 1

Time: 10:52:00 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Process Data
Tube Side
In

Out

Fluid name

Natural Gas

Mass flow rate (total)


Temperature
Vapor mass fraction

lb/h
F

300

23844

Operating pressure (absolute)

psi

1334

Heat exchanged

BTU/h

Allowable pressure drop


Fouling resistance

psi
ft h F/BTU

10
0,001

In
Air/Gas mass flow rate
Required face velocity
Required bundle pressure drop

lb/h
ft/s
inHO

Air/Gas dry bulb design temperatures


Minimum ambient temperature

F
F

Operating pressure specification


Altitude above sea level
Inlet pressure (gauge)
Inlet pressure (absolute)

m
psi
psi

Allowable pressure drop

inHO

120

Outside Tube
Out

100

125
50

Altitude and Gauge pressure


400
0

Inlet humidity parameter


Humidity ratio
Relative humidity (%)

0,8
Relative humidity (%)
75

Fouling
Constant resistance

Fouling option
BTU/(ft h F)
Fouling thermal conductivity
Include fouling effect in heat transfer and pressure drop calculation
Fouling fluid curve group
Liquid
ft h F/BTU

Fouling resistance by phase

Fouling resistance
Velocity
Temperature

ft h F/BTU
ft/s
F

Quality
Length

in

Vapor

2-phase

Page 2

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Time: 10:52:01 a.m.

Tubeside Databank
Physical property package
Tube side composition specification

B-JAC Databank
Mole flowrate or %

Vaporization curve calculation methods


Condensing curve calculation method
Calculation type

Ideal
Peng-Robinson
Integral

Pressures
psi
14,504
13,053

Aspen property method


Aspen free-water method
Aspen water solubility
Aspen flash option
Aspen Plus or Aspen Properties run file with file extension

Tube Side - Component


B-JAC Components

Compositions Component type

Methane

0,91

Program

Ethane

0,06

Program

Propane

0,02

Program

n-Butane

Program

n-Pentane

0,01

Program

n-Hexane

Program

Page 3

Heat Exchanger Design


File: Untitled.edr
Ejemplo

Acol+ 2006.5
Date: 30/05/2013

Tube Side - Stream Properties


Temperature

Enthalpy

Vapor
fraction

F
120

BTU/lb
0

136,36

8,7

152,73

17,5

169,09

26,4

185,45

35,4

201,82

44,5

218,18

53,8

234,55

63,2

250,91

72,7

267,27

82,3

283,64

92,1

300

102

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Time: 10:52:01 a.m.

Heat Exchanger Design


File: Untitled.edr
Ejemplo

Acol+ 2006.5
Date: 30/05/2013

Tube Side - Stream Properties


Temperature

Enthalpy

Vapor
fraction

F
120

BTU/lb
0

136,36

8,7

152,73

17,5

169,09

26,4

185,45

35,4

201,82

44,5

218,18

53,8

234,55

63,2

250,91

72,7

267,27

82,3

283,64

92,1

300

102

Page 5

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Tube Side - Liquid Properties


TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity
F
120
136,36
152,73
169,09
185,45
201,82
218,18
234,55
250,91
267,27
283,64
300

BTU/(lb F)

BTU/(ft h F)

cp

Liquid
density

Liquid surface
tension

lb/ft

lbf/ft

Page 6

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Tube Side - Liquid Properties


TemperatureLiquid specific
Liquid thermal Liquid
heat
cond.
viscosity
F
120
136,36
152,73
169,09
185,45
201,82
218,18
234,55
250,91
267,27
283,64
300

BTU/(lb F)

BTU/(ft h F)

cp

Liquid
density

Liquid surface
tension

lb/ft

lbf/ft

Page 7

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Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Tube Side - Vapor Properties


TemperatureVapor specificVapor thermal
Vapor
Vapor density
heat
cond.
viscosity

Vapor
weight

F
120

BTU/(lb F)
0,5265

BTU/(ft h F)
0,021

cp
0,0115

lb/ft
0,042

18,09

136,36

0,5333

0,021

0,0117

0,041

18,09

152,73

0,5403

0,022

0,012

0,04

18,09

169,09

0,5475

0,023

0,0123

0,039

18,09

185,45

0,5548

0,024

0,0125

0,038

18,09

201,82

0,5623

0,024

0,0128

0,037

18,09

218,18

0,5699

0,025

0,013

0,036

18,09

234,55

0,5776

0,026

0,0133

0,035

18,09

250,91

0,5855

0,027

0,0136

0,034

18,09

267,27

0,5934

0,027

0,0138

0,034

18,09

283,64

0,6014

0,028

0,0141

0,033

18,09

300

0,6094

0,029

0,0143

0,032

18,09

Page 8

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Tube Side - Vapor Properties


TemperatureVapor specificVapor thermal
Vapor
Vapor density
heat
cond.
viscosity

Vapor
weight

F
120

BTU/(lb F)
0,5265

BTU/(ft h F)
0,021

cp
0,0115

lb/ft
0,038

18,09

136,36

0,5333

0,021

0,0117

0,037

18,09

152,73

0,5403

0,022

0,012

0,036

18,09

169,09

0,5475

0,023

0,0123

0,035

18,09

185,45

0,5548

0,024

0,0125

0,034

18,09

201,82

0,5623

0,024

0,0128

0,033

18,09

218,18

0,5699

0,025

0,013

0,032

18,09

234,55

0,5776

0,026

0,0133

0,032

18,09

250,91

0,5855

0,027

0,0136

0,031

18,09

267,27

0,5934

0,027

0,0138

0,03

18,09

283,64

0,6014

0,028

0,0141

0,03

18,09

300

0,6094

0,029

0,0143

0,029

18,09

Page 9

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Tube Side - 2-Phase liquid


Temperature

Liquid 2
heat

Liquid 2
cond.

Liquid 2
viscosity

Liquid 2
density

Liquid 2
tension

F
120

BTU/(lb F)

BTU/(ft h F)

cp

lb/ft

lbf/ft

136,36
152,73
169,09
185,45
201,82
218,18
234,55
250,91
267,27
283,64
300

Page 10

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Tube Side - 2-Phase liquid


Temperature

Liquid 2
heat

Liquid 2
cond.

Liquid 2
viscosity

Liquid 2
density

Liquid 2
tension

F
120

BTU/(lb F)

BTU/(ft h F)

cp

lb/ft

lbf/ft

136,36
152,73
169,09
185,45
201,82
218,18
234,55
250,91
267,27
283,64
300

Page 11

Time: 10:52:01 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 12

Time: 10:52:01 a.m.

Rating/Simulation
Bays per unit
Bundles per bay
Fans per bay
Number of sides fan draws air from
Fan configuration
Fan inlet type
Plenum depth
Louver type
Louver control
Louver opening angle
Steam coil

1
1
2
Forced
Conical

Exchanger frame type


Tube side to outside flow orientation
Angle of outside flow (0=up to 180=down)
Tube side flow direction
Ground clearance
Chimney height above bundle

Default (No louver)


None
No

Tubes
Number of tube types
Tube shape
Tube

1
Round
SS 316
1

Last row of tubes


Tube OD

in

Tube ID

in

0,87

Major axis OD

in

Minor axis OD

in

Tube wall thickness

in

0,065

1
G-finned

Fin type
Fin material
Fin frequency
Fin tip diameter

Aluminum
1060
13
#/in
1,6
in

Mean fin thickness

in

0,011

Fin root diameter

in

Fin root thickness

in

Serration width

in

Serration length

in

Serration fin method


Number of studs per crown
Stud width

in

Major axis fin OD

in

Minor axis fin OD

in

Heat transfer area scaler

Standard
Counter Current
0
Horizontal

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Time: 10:52:02 a.m.

Bundle
Number of tubes per bundle
Tube rows deep
Tube passes
Tube layout type
Tube rows per pass
Maximum number tubes per row per pass
Bundle type

Program will design tube layout based on input above

Staggered-even rows to right

Transverse pitch
Longitudinal pitch

in
in

Tube layout angle


Tube length
Effective tube length

Degrees
ft
ft

2,3622
2,6
45
0

Headers
Box
U-bends in alternate passes

Header type
U-bend configuration
Fan diameter
Depth of other header

in
in

Nozzles

Actual ID

in

Quantity
Multiple nozzle spacing

Nozzle flange rating


Nozzle flange type

Inlet

Outlet

3,068

3,068

in

900 ANSI
Weld neck

Page 13

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Fans
Fan configuration
Fan inlet type
Fan drive type
Fan pitch control

Forced
Conical
V-belt
Adjustable

Fan diameter
Fan speed (rpm)

ft

Fan drive efficiency %


Fan static efficiency %

95
65

Characteristic fan diameter


Characteristic fan speed (rpm)
Volumetric
rate

Static
pressure

ft/min

inHO

ft

Static

Materials
Tube
Header
Plugs
Gasket

SS 316
Carbon Steel

1
Aluminum
1060

Fin material
Fin thermal conductivity
Fin material density

Tube thermal conductivity


Tube material density
Header density

BTU/(ft h F)
lb/ft

BTU/(ft h F)
lb/ft
lb/ft

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Time: 10:52:02 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Specifications
ASME Code Sec VIII Div 1
ASME
ANSI - American

Design Code
Material standard
Dimensional standard

Design pressure
Design temperature
Vacuum design pressure
Test pressure
Corrosion allowance

psi
F
psi
psi
in

1500
400

Increment
1

Minimum
6
36
36
3
1
1
1
2

Design Constraints
Tube length
Bay width
Bundle width
Tube rows deep
Tube passes per bundle
Bays per unit
Bundles per bay
Fans per bay

ft
in
in

Tube side fluid velocity


Outside fluid face velocity
Tube side RhoV2
Fan power maximum

ft/s
ft/s
lb/(ft s)
hp

Maximum
15
192
96
8
16

40
40
672

Thermal Analysis Options


Tube Side
Vapor heat transfer coefficient
2-phase heat transfer coefficient
Liquid heat transfer coefficient

BTU/(h ft F)
BTU/(h ft F)
BTU/(h ft F)

Calculation steps per tube

12

Number main iterations


Detailed calculation accuracy %
Main iteration accuracy %

300
4
0,2

Outside Tube

Page 15

Time: 10:52:02 a.m.

Heat Exchanger Design


File: Untitled.edr
Ejemplo

Acol+ 2006.5
Date: 30/05/2013

Time: 10:52:02 a.m.

Tubeside Enhancements
Enhancement type

Starts at pass

Heat transfer coefficient factor


Frictional pressure gradient factor

Twisted tape thickness


180 Degree twist pitch

Reynolds number
Heat transfer j factor
Frictional f factor
Enhancement

Tube Side Enhancement


Reynolds number
Colburn factor
Friction factor

Outside Enhancement
Format of input data
Perf. DBase selection
Pt. 1 Flow parameter
Pt. 1 Ho parameter
Pt. 1 PD parameter
Pt. 2 Flow parameter
Pt. 2 Ho parameter
Pt. 2 PD parameter
Ho curve Coefficient
Ho curve Exponent
PD curve Coefficient
PD curve Exponent
Ho scaling factor

OutSideFlowDistribution
1

OutSideTempDistribution
1
F

Page 16

Stops at pass
in
in

Heat Exchanger Design


File: Untitled.edr
Ejemplo

Acol+ 2006.5
Date: 30/05/2013

Page 17

Time: 10:52:02 a.m.

Warnings and Messages


Description
3051

For a u-bend exchanger, the number of tubes in consecutive passes must be equal. Acol will
continue the calculations with no u-bends.

8824

P54: Physical Properties data for Stream 1 have been supplied at 14,504 psi. The expected
value for the exchanger is 1330,5 psi. Pressure extrapolation will be used, but may be a cause
of significant inaccuracy.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 18

Time: 10:52:02 a.m.

Optimization Path
Per bundle

Per Unit

Tube

Rows

Tube

Bundle Bays

No.

Deep

ft

ft

Dollar(US)

hp

60

15

2488

4222,1

0,59 *

1,21

1,51

9,1

0,91

14514

33,5

16068

125

29,58

75

15

3042,2

4458,6

0,68 *

0,78

0,97

11,213

1,12

20543

21,6

10371

125

24,21

112

15

4543

4848,1

0,94 *

0,88

1,1

9,52

0,95

26229

24,4

11720

125

21,61

120

15

4867,6

5030,4

0,97 *

0,82

1,02

8,43

0,84

28149

22,7

10876

125

20,18

124

15

5029,8

5124,4

0,98 *

0,76

0,95

7,978

0,8

29081

21,1

10147

125

19,53

128

15

5192,1

4985,4

1,04

0,72

0,9

10,349

1,03

30280

20

9601

125

18,92

132

15

5354,3

5070,6

1,06

0,68

0,85

9,826

0,98

31227

18,8

9024

125

18,35

132

14

4966,4

4957,9

0,77

0,96

9,398

0,94

30289

21,3

10240

125

19,78

132

13

4578,4

4838,9

0,95 *

0,88

1,11

8,971

0,9

29052

24,5

11766

125

21,45

10

132

14

4966,4

4957,9

0,77

0,96

9,398

0,94

30289

21,3

10240

125

19,78

Length Pass

Area
Actual

ft

Pressure Drop

Required Area ratio Outside

Dp ratio
Outside

inHO

Tube

Total
Dp ratio
side

psi

Price

Power

X-side
Operating
Outlet
Face velocity
cost
temperaure
Dollar(US)
F
ft/s

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Recap of Designs
A
64

Tubes per bundle

B
132

30

14

Tube passes

Bundles in parallel

Bays in parallel

Tube rows deep


Tube length

ft

Area, required

ft

5282,9

4957,9

Area, actual

ft

5292

4966,4

Area ratio (Actual/Reqd.)


Pressure drop, outside

inHO

0,7

0,77

Xflow outlet temperature

125

125

Pressure drop, tube side

psi

6,551

9,398

0,66

0,94

Total price

Dollar(US)

24313

30289

Operating cost

Dollar(US)

9328

10240

Dp ratio tubeside

Page 19

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Air-Cooled Heat Exchanger Specification Sheet


1 Ejemplo
2
3
4
5
6 Size & Type
Type
Number of Bays
15,9685
6,996
Forced
1
ft
Bare tube area / bundle
7 Surf/Unit-Finned Tube
442,4 ft
11,23
Area ratio
4966,4
ft
MTD, Eff
8 Heat exchanged
72,94
2432374
BTU/h
F
Clean
9 Transfer Rate-Finned
6,73 Bare, Service
75,5
90,13
BTU/(h ft F)
10
PERFORMANCE DATA - TUBE SIDE
In/Out
11 Fluid Circulated
Natural Gas
12 Total Fluid Entering
Density, Liq
23844
lb/h
lb/ft
In/Out
13
Density, Vap
2,959 3,85
lb/ft
14 Temperature
Specific Heat, Liq
300 119,99
BTU/(lb F)
F
Specific Heat, Vap BTU/(lb F)
15 Liquid
0 0
0,6094 0,5265
lb/h
Therm. Cond, Liq
16 Vapor
23844 23844
BTU/(ft h F)
lb/h
17 Noncondensable lb/h
Therm. Cond, Vap BTU/(ft h F)
0 0
0,029 0,021
18 Steam
Freeze Point
lb/h
F
19 Water
Bubble / Dew point F
20 Molecular wt, Vap
Latent heat
18,08 18,08
BTU/lb
21 Molecular wt, NC
Inlet pressure (abs) psi
1334
22 Viscosity, Liq
Pres Drop, Allow/Calc
10
9,398
cp
23 Viscosity, Vap
0,0143 0,0115
Fouling resistance ft h F/BTU
0,001
24
PERFORMANCE DATA - AIR SIDE
Altitude
25 Air Quantity, Total
393136 lb/h
1312,336
ft
Temperature In
26 Air Quantity/Fan
49447,5
100
ft/min
F
Temperature Out
27 Static Pressure
0,77
125,01
inHO
F
Mass velocity
28 Face Velocity
Design Ambient
19,78 ft/s
4718,4 lb/h/ft
50
F
29
DESIGN-MATERIALS-CONSTRUCTION
30 Design pressure 1500,001 psi
Code
Test Pressure
Design temperature
400
F
31
TUBE BUNDLE
Header
Tube
32 Size
Material
Type Box
15,9685
SS 316
ft
33 Number/bay
Specifications
Material
1
Carbon Steel
34 Tube Rows
Min Thk. 0,065 in
OD
Passes
4
7
1
35 Arrangement
No./Bun
Plug Mat.
132 Lng
14 ft
par
36 Bundles
24,4
Degrees
Pitch 2,3622 2,6
Gasket Mat.
1
37 Bays
par
Corr. Allow.
1
FIN
in
38 Bundle frame
Type
Inlet nozzle ( 1 )
G-finned
3,068 in
39
Material
Outlet nozzle ( 1 )
Aluminum 1060
3,068 in
MISCELLANEOUS
40 Struct. Mount.
OD
Tks
Special Nozzles
0,011 in
1,6
41 Surf.Prep
No.
Rating
13 #/in Design Temp
F
42 Louvers
Code
TI
PI
Stamp
43 Vibration Switches
Specs
Chem Cleaning
44
MECHANICAL EQUIPMENT
45 Fan,Mfr., Model
Speed Reducer, Type
Driver, Type V-belt
46 No./Bay
Mfr.
Mfr.&Model
2 RPM
47 Dia.
Blade(s)
No./Bay
No./Bay
5 ft
Angle
48 Pitch
Rating
RPM
hp
Hub
49 Blade(s)
Enclosure
Ratio
50 hp/Fan 10,7 hp
Min. Amb
Support
V/Phase/Hz
51 Control Action on Air FailureLouvers
None
52 Degree Control of Outlet Process Temperature
Steam Coil
53 Recirculation
No
54 Plot Area
Drawing No.
Wt.Bundle
Wt. Unit
13744,8 lb
13744,8
ft
55 Notes:
56
57
58

Heat Exchanger Design


File: Untitled.edr
Ejemplo

Acol+ 2006.5
Date: 30/05/2013

Page 21

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Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 22

Time: 10:52:02 a.m.

Thermal Details - General


Design with fixed outside flow

Outside

Total mass flow rate

lb/h

Vapor mass

lb/h

Liquid mass

lb/h

Temperature
Dew / bubble point temperatures

Humidity ratio
Operating pressure

psi

inHO

Film coefficients
Fouling resistance

Total heat exchanged


Overall bare coeff. (dirty/clean)

0,03

0,03

100

125,01

300

119,99

1334

1324,602

0,03

0,03

387,87

387,87
161,92

236,53

0,001

0,0011

BTU/h
75,5

ft/s

36,68

38,32

psi

0,8

0,77

16,43
10

24,51
9,398

2432374

Bay per unit

Tube OD

in

90,13

Bundles/bay

Tube tks

0,065

in

72,94

Tubes/bundle

14

ft

Rows deep

Fin OD

1,6

in

Tube passes

Fin tks

0,011

in

Fans/bay

Fin frequency

13

#/in

Effective MTD

Effective surface (bare tube)

ft

442,4

Effective surface (total)

ft

4966,4

Area ratio: actual/required

23844

ft h F/BTU
inHO

BTU/(h ft F)

23844

BTU/(h ft F)

Velocity (highest)
Pressure drop (allow/calc.)

23844

393136
380375
380375

Vapor mass quality


F

Tube Side

Overall Coefficient/Resistance Summary

132

Tube Length

Clean

Dirty

Max Dirty

Area required (total)

ft

4153,3

4957,9

4966,4

Area required (bare tube)

ft

370

441,7

442,4

1,2

1.0

Area ratio: actual/required


Overall coefficient

BTU/(h ft F)

90,13

75,5

75,37

Overall resistance

ft h F/BTU

0,0111

0,0132

0,0133

Outside fouling

ft h F/BTU

0.0

0,001

0,001

0.0

0,0011

0,0012

Tube side fouling


Resistance Distribution

BTU/(h ft F)

Outside film

161,92

ft h F/BTU
0,0062

Outside fouling

999,95

0,001

Tube wall

1446,51

0,0007

Tube side fouling

869,96

0,0011

Tube side film (bare)

236,53

0,0042

6,23

46,63

46,55

7,55

7,62

5,22

5,21

55,66
38,11

8,68

8,76

31,92

31,87

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 23

Time: 10:52:03 a.m.

Thermal Details - Coefficients


BTU/(h ft F)

Film Coefficients

Outside

Overall film coefficients

Tube Side

161,92

236,53

161,92

260,3

Multiple phase coefficients


Vapor sensible
Two Phase
Liquid sensible
Heat Transfer Parameters

In

Vapor

Prandtl numbers

In

Out

In

0,72

0,72

0,73

0,71

16198,06

15689,25

366321,5

887085,6

5510,76

5337,66

Liquid
Vapor (Diameter)

Reynolds numbers

Liquid (Diameter)
Reynolds numbers

Vapor(Hydraulic)
Liquid(Hydraulic)

Outside

Heat Load Summary

Vapor only
2-phase

Tube Side

BTU/h

% total

BTU/h

2432663

100

2432374

2432374

100

Liquid only
Total

100

2432720

% total
100

Extreme Tube Wall Surface Temperatures


-

Tube Side
Fouling ID

Outside

Bundle

Tube

Tube ID

Base Tube OD

Tube
pass

Row

Tube Mean
Max
group
temperature

Min

Max

Min

Max

Min

Max

Fin Tip
Min

Fin Tip Fouling


Max

Min

F
191,16

F
230,8

F
183,69

F
216,74

F
175,61

F
208,29

F
170,75

F
198,25

F
164,99

F
186,02

F
157,96

190,05

230,69

181,74

216,61

173,46

208,14

168,49

198,09

162,58

185,84

155,38

170,27

194,41

170,88

183,81

163,16

177,44

158,52

169,88

153,02

160,66

146,3

152,39

170

152,52

162,37

147,12

157,78

143,86

152,34

140,01

145,7

135,3

137,21

150,9

137,24

145

133,05

141,45

130,54

137,25

127,55

132,12

123,92

128,14

137,73

128,41

133,49

125,39

130,95

123,58

127,93

121,43

124,24

118,8

119,91

127,52

120

124,22

117,61

122,24

116,17

119,89

114,47

117,02

112,39

114,17

119,72

114,13

117,36

112,44

115,94

111,43

114,25

110,22

112,2

108,76

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Thermal Details - Pressure Drop


Tube Side Pressure Distribution

psi

%dp

Inlet nozzle

0,637

6,68

Inlet header

0,008

0,08

Through tubes

8,485

88,97

Across passes

0,167

1,75

Other header

0,007

0,08

Outlet nozzle

0,233

2,44

Pressure drop (allow/calc.)

10

9,398

Tube Side Pass To Pass Pressure Losses


Pass No.

Entering tubes

Through tubes

Exiting tubes

Pass 1

psi
0,135

psi
0,294

psi
-0,014

Across pass
connections
psi
0,003

Pass 2

0,517

1,084

-0,055

0,054

Pass 3

0,438

0,924

-0,047

0,005

Pass 4

0,422

0,893

-0,046

0,05

Pass 5

0,462

0,977

-0,051

0,006

Pass 6

0,453

0,959

-0,05

0,049

Pass 7

0,395

0,841

-0,044

Outside Pressure Distribution

ft/s

inHO

%dp

Pressure Gain
Fan

41,97

-0,77

84,66

Plenum

18,12

-0,14

15,34

Pressure Loss
Ground clearance
Fan guard

41,97

Fan inlet

41,97

0,1

11,51

Fan support

41,97

Plenum penalty

18,12

0,09

10,13

36,69

0,71

77,75
0

Steam coil
Bundle
Louvres

4,09

Exit

4,09

0,03

0,01

0,64

Buoyancy
Acceleration

Page 24

Time: 10:52:03 a.m.

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 25

Time: 10:52:03 a.m.

Mechanical Details - Bundle


Unit
Bays in parallel per unit

A or V frame

Bundles in parallel per bay

Tube inclination

Tube side flow orientation

Fans per bay


Bay width

ft

6,996

Outside stream flow direction

None
Horizontal
Counter Current
Degrees

0
5

Bundle width

ft

6,496

Fan diameter

ft

Unit length

ft

15,9685

Plenum depth

ft

Unit width

ft

6,996

Ground clearance

ft

7,5

Unit height

ft

0,8667

Distance from bundle to exchanger exit

ft

Bundle
Tubes per bundle

132

Tube rows per bundle


Tubes per row per bundle

Staggered-even rows to right

33

Tube transverse pitch

in

Tube row longitudinal pitch

in

2,6

Degrees

24,4

Total tube length

ft

14

Effective tube length

Layout angle
Area ratio finned to bare

ft

12,8021

Tubesheet(s) thickness

in

7,375

Tube support width

in

External enhancement

Internal enhancement

Number of tube supports

Tube row arrangement

Tube passes per bundle

Number of tube types

Total surface effectiveness

2,3622

11,23
0,94

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 26

Time: 10:52:03 a.m.

Mechanical Details - Fan


Fan
Forced

Air quantity (Act / Std)

ft/min

49447,5

44629,7

Total number of fans

Face velocity (Act/Std)

ft/s

19,78

17,89

Fans per bay

Temperature (Act/Std)

100

69,98

ft

Pressure (Act/Std)

psi

14,009

14,692

ft

90,9

lb/ft

0,066

0,073

Draft type

Fan diameter
Bundle face area

43,18

Fan coverage %
Number of blades
Fan blade pitch
Fan hub diameter

ft

Vendor for actual fan

Density (Act/Std)
Design temperature (summer/winter)

100

50

Brake power (summer/winter)

hp

9,7

10,7

Total brake power (winter)

hp

95

Fan efficiency %

65

Fan Noise Level


Fan rotational speed

21,3

Fan drive efficiency %

Low Performance
RPM

1177,56

High Performance
717,42

Sound power level (per fan)

dB

111,03

99

Sound power level (per unit)

dB

114,04

102,01

Sound pressure level (1 m from fan)

dB

103,77

91,74

Sound pressure level (0.3 m from bundle)

dB

98,57

86,54

Actual

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 27

Time: 10:52:04 a.m.

Mechanical Details - Tubes


1

Tube Type
OD

in

ID

in

0,87

in

0,065

in

0,594

Wall thickness
Flow area
Fin Type

Type
in

Fin height

in

0,3

Bundle Hyd. Diameter

in

0,3402

Minimum flow area

in

6470,871

Mean fin thickness

in

0,011

Conductivity
Density

Aluminum 1060

Tip diameter

Fin root diameter

G-finned

Material

Fin frequency

1,6

13

#/in

in

133,166

BTU/(ft h F)

172,8

lb/ft

Surface effectiveness

0,94

Mechanical Details - Nozzles and Headers


Nozzle

Inlet

Number (per circuit)

Outlet

Inside diameter

in

3,068

3,068

Outside diameter

in

3,8554

3,8554

Orientation
Homogenous velocity
Rhov2

Degrees
ft/s

90

-90

43,6

33,51

5625

4323

Flange diameter

in

7,2019

7,2019

Flange thickness

in

0,9843

0,9843

Inlet

Other

lb/(ft s)

Header

Carbon Steel

Material
Type

Carbon Steel

Box

Box

Depth

in

11,811

11,811

Thickness, short wall

in

6,0625

6,0625

Thickness, long wall

in

7,9375

7,9375

Cover thickness

in

4,6875

4,6875

Tubesheet thickness

in

3,6875

3,6875

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 28

Time: 10:52:04 a.m.

Mechanical Details - Weights and Volumes


Weights

lb

Volumes

ft

Inlet header

5157,4

Inlet header

10,535

Other header

5157,4

Other header

10,535

Inlet nozzle(s)

37

Inlet nozzle(s)

0,076

Oulet nozzle(s)

37

Outlet nozzle(s)

0,076

Tubes and fins

1570,9

Tube(s)

7,629

Frame support

1785,2
Bundle

28,85

Unit

28,85

Bundle (Dry)
Bundle (Filled with water)
Unit weight (Dry)
Unit (Filled with water)

13744,8
14913
13744,8
14913

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Time: 10:52:04 a.m.

Mechanical Details - Setting Plan

Inlet
& Outlet
Nozzles

35,5

15,6

15,6
Tube length 168

156

87

295,1

60
fan dia (Typ)

107,6

87,6

82
8

87,6

156,5

Bundle slope = 0 deg

71

Page 29

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 30

Time: 10:52:04 a.m.

Mechanical Details Tube Layout

X-Flow Direction

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 31

Time: 10:52:04 a.m.

Mechanical Details - Cost Analysis


Cost data

Dollar(US)

Labor cost

11150

Weights

lb

Inlet header

5157,4
5157,4

Tube material cost

8438

Other header

Total material cost

17568

Inlet nozzle(s)

Equipment cost

30289

Oulet nozzle(s)

37

Tubes and fins

1570,9

Power cost per KWhr


Operating period

Hours

0,06

Frame support

8000

Bundle (Dry)

Operating cost

10240

Operating and equipment cost

40529

Bundle (Filled with water)


Unit weight (Dry)
Unit (Filled with water)

37

1785,2
13744,8
14913
13744,8
14913

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 32

Time: 10:52:04 a.m.

Calculation Details - Tube Side - Interval Analysis


Pass
No.

Row
No.

Distance Pressure Vapor flow

Liquid
flow

Vapor
Fraction

Stream
temp

Metal
temp.

TS Film coef. TS Fouling

Heat flux

Heat load

in
0

psi
1333,819

lb/h
723

lb/h
0

F
300

F
216,74

BTU/(h ft F) ft h F/BTU
176,76
0,0011

BTU/(h ft)
0

BTU/h
0

12,8021

25,6042

1333,782

723

292,38

212,39

175,51

0,0011

11932,1

3333

1333,759

723

285,1

208,21

174,31

0,0011

11404,4

3185

38,4063

1333,735

723

278,07

204,21

173,16

0,0011

10897,2

3044

1
1

51,2083

1333,713

723

271,33

200,4

172,06

0,0011

10410,5

2908

64,0104

1333,69

723

264,86

196,75

171

0,0011

9944,2

2777

76,8125

1333,668

723

258,64

193,28

169,99

0,0011

9496

2652

89,6146

1333,645

723

252,69

189,98

169,01

0,0011

9069,1

2533

102,4167 1333,623

723

246,96

186,81

168,08

0,0011

8658,6

2418

115,2187 1333,601

723

241,46

183,8

167,19

0,0011

8264,1

2308

128,0208

1333,58

723

236,22

180,97

166,33

0,0011

7885,6

2202

140,8229 1333,558

723

231,18

178,24

165,51

0,0011

7524,7

2102

153,625

1333,525

723

226,34

175,61

164,73

0,0011

7181,2

2006

1333,819

723

300

216,61

176,76

0,0011

12,8021

1333,782

723

292,37

212,19

175,51

0,0011

11952,6

3338

25,6042

1333,759

723

285,06

207,86

174,31

0,0011

11441,2

3196

38,4063

1333,735

723

277,99

203,68

173,15

0,0011

10952,8

3059

51,2083

1333,713

723

271,21

199,72

172,04

0,0011

10484,1

2928

64,0104

1333,69

723

264,68

195,91

170,97

0,0011

10031,6

2802

76,8125

1333,668

723

258,39

192,25

169,94

0,0011

9599,7

2681

89,6146

1333,645

723

252,36

188,77

168,96

0,0011

9185

2565

102,4167 1333,623

723

246,54

185,4

168,01

0,0011

8789,3

2455

115,2187 1333,602

723

240,95

182,2

167,1

0,0011

8409,3

2349

128,0208

1333,58

723

235,6

179,15

166,23

0,0011

8044,5

2247

140,8229 1333,559

723

230,44

176,21

165,39

0,0011

7692,8

2149

153,625

1333,525

723

225,48

173,46

164,59

0,0011

7358,6

2055

153,625

1333,019

1490

225,89

183,81

292,77

140,8229 1332,887

1490

222,93

181,86

291,92

0,0011

9082,3

2537

128,0208 1332,803

1490

220,04

179,94

291,08

0,0011

8844,2

2470

115,2187 1332,719

1490

217,21

178,06

290,27

0,0011

8621,1

2408

102,4167 1332,636

1490

214,43

176,21

289,47

0,0011

8397,5

2345

89,6146

1332,553

1490

211,72

174,42

288,7

0,0011

8179,9

2285

76,8125

1332,47

1490

209,09

172,68

287,94

0,0011

7964,1

2224

64,0104

1332,388

1490

206,52

170,99

287,21

0,0011

7762,9

2168

51,2083

1332,306

1490

204,01

169,35

286,49

0,0011

7558,9

2111

38,4063

1332,224

1490

201,57

167,74

285,79

0,0011

7360,7

2056

25,6042

1332,143

1490

199,17

166,17

285,1

0,0011

7170,7

2003

12,8021

1332,061

1490

196,82

164,64

284,44

0,0011

6980,8

1950

1331,935

1490

194,54

163,16

283,79

0,0011

6796,3

1898

1331,499

1403

194,54

162,37

270,44

0,0011

12,8021

1331,387

1403

192,21

160,9

269,81

0,0011

6534,3

1825

25,6042

1331,315

1403

189,95

159,45

269,19

0,0011

6349,7

1773

38,4063

1331,244

1403

187,75

158,04

268,59

0,0011

6170,4

1723

51,2083

1331,173

1403

185,61

156,69

268,01

0,0011

6000,6

1676

64,0104

1331,102

1403

183,51

155,36

267,45

0,0011

5830,8

1629

76,8125

1331,032

1403

181,46

154,06

266,9

0,0011

5668,8

1583

89,6146

1330,962

1403

179,47

152,82

266,36

0,0011

5507,5

1538

102,4167 1330,892

1403

177,54

151,6

265,84

0,0011

5346,8

1493

115,2187 1330,822

1403

175,66

150,42

265,34

0,0011

5199,1

1452

128,0208 1330,752

1403

173,84

149,29

264,85

0,0011

5047,5

1410

140,8229 1330,683

1403

172,06

148,19

264,37

0,0011

4904,5

1370

153,625

1403

170,34

147,12

263,9

0,0011

4761,5

1330

1330,575

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 33

Time: 10:52:04 a.m.

153,625

1330,195

1403

170,34

145

263,9

140,8229 1330,087

1403

168,51

143,85

263,41

0,0011

5048

1410

128,0208 1330,018

1403

166,72

142,71

262,94

0,0011

4908

1371

115,2187

1329,95

1403

164,97

141,61

262,47

0,0011

4767,6

1332

102,4167 1329,881

1403

163,27

140,55

262,02

0,0011

4635,5

1295

89,6146

1329,813

1403

161,62

139,51

261,58

0,0011

4503,2

1258

76,8125

1329,745

1403

160,02

138,5

261,15

0,0011

4378,8

1223

64,0104

1329,677

1403

158,46

137,53

260,74

0,0011

4254,1

1188

51,2083

1329,609

1403

156,95

136,58

260,33

0,0011

4132,9

1154

38,4063

1329,542

1403

155,48

135,66

259,94

0,0011

4015,4

1121

25,6042

1329,474

1403

154,05

134,77

259,56

0,0011

3905,4

1091

12,8021

1329,407

1403

152,66

133,91

259,18

0,0011

3794,5

1060

1329,302

1403

151,29

133,05

258,83

0,0011

3686,1

1030

1328,835

1490

151,29

133,49

271,61

0,0011

12,8021

1328,718

1490

150,03

132,7

271,26

0,0011

3625,5

1013

25,6042

1328,643

1490

148,79

131,92

270,92

0,0011

3530,4

986

38,4063

1328,568

1490

147,6

131,18

270,59

0,0011

3433,8

959

51,2083

1328,493

1490

146,43

130,46

270,26

0,0011

3335,7

932

64,0104

1328,418

1490

145,3

129,75

269,95

0,0011

3244,5

906

76,8125

1328,344

1490

144,2

129,07

269,65

0,0011

3155,9

881

89,6146

1328,27

1490

143,13

128,41

269,35

0,0011

3061,4

855

102,4167 1328,195

1490

142,09

127,77

269,06

0,0011

2977,9

832

115,2187 1328,121

1490

141,08

127,16

268,78

0,0011

2892,6

808

128,0208 1328,047

1490

140,1

126,56

268,51

0,0011

2813,8

786

140,8229 1327,973

1490

139,14

125,97

268,24

0,0011

2733

763

153,625

1327,858

1490

138,21

125,39

267,98

0,0011

2658,6

743

153,625

1327,45

1490

138,21

124,22

267,98

140,8229 1327,335

1490

137,23

123,6

267,71

0,0011

2823,7

789

128,0208 1327,262

1490

136,27

122,99

267,44

0,0011

2746,9

767

115,2187 1327,188

1490

135,32

122,38

267,19

0,0011

2675,8

747

102,4167 1327,115

1490

134,4

121,79

266,93

0,0011

2606,3

728

89,6146

1327,042

1490

133,5

121,22

266,69

0,0011

2538,7

709

76,8125

1326,969

1490

132,63

120,66

266,45

0,0011

2468,9

690

64,0104

1326,896

1490

131,78

120,11

266,22

0,0011

2405,1

672

51,2083

1326,823

1490

130,95

119,59

265,99

0,0011

2343,2

654

38,4063

1326,75

1490

130,14

119,07

265,77

0,0011

2278,9

636

25,6042

1326,678

1490

129,36

118,57

265,56

0,0011

2220,4

620

12,8021

1326,605

1490

128,59

118,08

265,35

0,0011

2163,6

604

1326,492

1490

127,85

117,61

265,15

0,0011

2104,3

588

1326,098

1403

127,85

117,36

252,67

0,0011

12,8021

1325,998

1403

127,09

116,89

252,47

0,0011

2020,1

564

25,6042

1325,933

1403

126,35

116,42

252,28

0,0011

1966,2

549

38,4063

1325,869

1403

125,63

115,97

252,09

0,0011

1909,8

533

51,2083

1325,805

1403

124,93

115,54

251,91

0,0011

1859,2

519

64,0104

1325,741

1403

124,26

115,11

251,73

0,0011

1805,8

504

76,8125

1325,677

1403

123,59

114,7

251,56

0,0011

1758,3

491

89,6146

1325,613

1403

122,95

114,29

251,39

0,0011

1712

478

102,4167 1325,549

1403

122,33

113,9

251,23

0,0011

1663

464

115,2187 1325,485

1403

121,72

113,52

251,07

0,0011

1615,4

451

128,0208 1325,421

1403

121,13

113,15

250,91

0,0011

1573,3

439

140,8229 1325,357

1403

120,55

112,79

250,76

0,0011

1528,4

427

153,625

1403

119,99

112,44

250,61

0,0011

1488,8

416

1325,258

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 34

Time: 10:52:04 a.m.

Calculation Details - Tube Side - Properties


Temperature
Pressure
Vapor fraction
Liquid density
Liquid specific heat
Liquid thermal cond.
Liquid viscosity
Surface tension
Laten heat
Vapor density
Vapor specific heat
Vapor thermal cond.
Vapor viscosity

F 300
psi 1334
1
lb/ft 2,959
BTU/(lb F) 0,6094

284,69

269,18

253,48

237,57

221,44

205,11

188,55

171,76

1333,146 1332,291 1331,437 1330,582 1329,728 1328,874 1328,019 1327,165

154,74
1326,31

137,49

119,99

1325,456 1324,602

3,018

3,08

3,146

3,216

3,29

3,368

3,452

3,542

3,637

3,74

3,85

0,6019

0,5265

0,5943

0,5867

0,5791

0,5715

0,5638

0,5563

0,5487

0,5412

0,5338

BTU/(ft h F) 0,029
cp 0,0143

0,028

0,028

0,027

0,026

0,025

0,025

0,024

0,023

0,022

0,021

0,021

0,0141

0,0138

0,0136

0,0134

0,0131

0,0128

0,0126

0,0123

0,012

0,0118

0,0115

lbf/ft 0,25428

0,25428

0,25216

0,24967

0,24682

0,24356

0,23993

0,23586

0,23138

0,22647

0,2211

0,21528

BTU/lb
lb/ft 2,959
BTU/(lb F) 0,6094
BTU/(ft h F) 0,029

3,018

3,08

3,146

3,216

3,29

3,368

3,452

3,542

3,637

3,74

3,85

0,6019

0,5943

0,5867

0,5791

0,5715

0,5638

0,5563

0,5487

0,5412

0,5338

0,5265

0,028

0,028

0,027

0,026

0,025

0,025

0,024

0,023

0,022

0,021

0,021

cp 0,0143

0,0141

0,0138

0,0136

0,0134

0,0131

0,0128

0,0126

0,0123

0,012

0,0118

0,0115

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Time: 10:52:05 a.m.

Calculation Details - Tube Side - Pressure Change


Pressure Change
Pass No. Row No. Distance

Friction Momentum Gravity

Flow Pattern Data


Total

Page 35

Flow
pattern

Regime

in
12,7953

psi
-0,024

psi
0

psi
0

psi
-0,024

HF

SNGVAP

25,5906

-0,023

-0,023

HF

SNGVAP

38,4252

-0,023

-0,023

HF

SNGVAP

51,2205

-0,023

-0,023

HF

SNGVAP

64,0157

-0,023

-0,023

HF

SNGVAP

76,811

-0,022

-0,022

HF

SNGVAP

89,6063

-0,022

-0,022

HF

SNGVAP

102,4016

-0,022

-0,022

HF

SNGVAP

115,2362

-0,022

-0,022

HF

SNGVAP

128,0315

-0,022

-0,022

HF

SNGVAP

140,8268

-0,022

-0,022

HF

SNGVAP

153,622

-0,021

-0,021

HF

SNGVAP

12,7953

-0,024

-0,024

HF

SNGVAP

25,5906

-0,023

-0,023

HF

SNGVAP

38,4252

-0,023

-0,023

HF

SNGVAP

51,2205

-0,023

-0,023

HF

SNGVAP

64,0157

-0,023

-0,023

HF

SNGVAP

76,811

-0,022

-0,022

HF

SNGVAP

89,6063

-0,022

-0,022

HF

SNGVAP

102,4016

-0,022

-0,022

HF

SNGVAP

115,2362

-0,022

-0,022

HF

SNGVAP

128,0315

-0,022

-0,022

HF

SNGVAP

140,8268

-0,021

-0,021

HF

SNGVAP

153,622

-0,021

-0,021

HF

SNGVAP

140,8268

-0,084

-0,084

HF

SNGVAP

128,0315

-0,084

-0,084

HF

SNGVAP

115,2362

-0,084

-0,084

HF

SNGVAP

102,4016

-0,083

-0,083

HF

SNGVAP

89,6063

-0,083

-0,083

HF

SNGVAP

76,811

-0,083

-0,083

HF

SNGVAP

64,0157

-0,082

-0,082

HF

SNGVAP

51,2205

-0,082

-0,082

HF

SNGVAP

38,4252

-0,082

-0,082

HF

SNGVAP

25,5906

-0,081

-0,081

HF

SNGVAP

12,7953

-0,081

-0,081

HF

SNGVAP

-0,081

-0,081

HF

SNGVAP

12,7953

-0,072

-0,072

HF

SNGVAP

25,5906

-0,071

-0,071

HF

SNGVAP

38,4252

-0,071

-0,071

HF

SNGVAP

51,2205

-0,071

-0,071

HF

SNGVAP

64,0157

-0,071

-0,071

HF

SNGVAP

76,811

-0,07

-0,07

HF

SNGVAP

89,6063

-0,07

-0,07

HF

SNGVAP

102,4016

-0,07

-0,07

HF

SNGVAP

115,2362

-0,07

-0,07

HF

SNGVAP

128,0315

-0,07

-0,07

HF

SNGVAP

140,8268

-0,069

-0,069

HF

SNGVAP

153,622

-0,069

-0,069

HF

SNGVAP

140,8268

-0,069

-0,069

HF

SNGVAP

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 36

Time: 10:52:05 a.m.

128,0315

-0,069

-0,069

HF

115,2362

-0,069

-0,069

HF

SNGVAP
SNGVAP

102,4016

-0,068

-0,068

HF

SNGVAP

89,6063

-0,068

-0,068

HF

SNGVAP

76,811

-0,068

-0,068

HF

SNGVAP

64,0157

-0,068

-0,068

HF

SNGVAP

51,2205

-0,068

-0,068

HF

SNGVAP

38,4252

-0,068

-0,068

HF

SNGVAP

25,5906

-0,067

-0,067

HF

SNGVAP

12,7953

-0,067

-0,067

HF

SNGVAP

-0,067

-0,067

HF

SNGVAP

12,7953

-0,075

-0,075

HF

SNGVAP

25,5906

-0,075

-0,075

HF

SNGVAP

38,4252

-0,075

-0,075

HF

SNGVAP

51,2205

-0,075

-0,075

HF

SNGVAP

64,0157

-0,075

-0,075

HF

SNGVAP

76,811

-0,075

-0,075

HF

SNGVAP

89,6063

-0,074

-0,074

HF

SNGVAP

102,4016

-0,074

-0,074

HF

SNGVAP

115,2362

-0,074

-0,074

HF

SNGVAP

128,0315

-0,074

-0,074

HF

SNGVAP

140,8268

-0,074

-0,074

HF

SNGVAP

153,622

-0,074

-0,074

HF

SNGVAP

140,8268

-0,074

-0,074

HF

SNGVAP

128,0315

-0,074

-0,074

HF

SNGVAP

115,2362

-0,073

-0,073

HF

SNGVAP

102,4016

-0,073

-0,073

HF

SNGVAP

89,6063

-0,073

-0,073

HF

SNGVAP

76,811

-0,073

-0,073

HF

SNGVAP

64,0157

-0,073

-0,073

HF

SNGVAP

51,2205

-0,073

-0,073

HF

SNGVAP

38,4252

-0,073

-0,073

HF

SNGVAP

25,5906

-0,073

-0,073

HF

SNGVAP

12,7953

-0,073

-0,073

HF

SNGVAP

-0,072

-0,072

HF

SNGVAP

12,7953

-0,064

-0,064

HF

SNGVAP

25,5906

-0,064

-0,064

HF

SNGVAP

38,4252

-0,064

-0,064

HF

SNGVAP

51,2205

-0,064

-0,064

HF

SNGVAP

64,0157

-0,064

-0,064

HF

SNGVAP

76,811

-0,064

-0,064

HF

SNGVAP

89,6063

-0,064

-0,064

HF

SNGVAP

102,4016

-0,064

-0,064

HF

SNGVAP

115,2362

-0,064

-0,064

HF

SNGVAP

128,0315

-0,064

-0,064

HF

SNGVAP

140,8268

-0,064

-0,064

HF

SNGVAP

153,622

-0,064

-0,064

HF

SNGVAP

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 37

Time: 10:52:05 a.m.

Calculation Details - Outside - Interval Analysis


Pass
No.

Row
No.

Distance Pressure Liquid Vapor flow Temp In Temp Out Humidity


drop
removed
ratio

in
6,4173

inHO
0

lb/h
0

lb/h
993

19,2126

993

114,4

127,37

0,03

162,98

0,001

32

200,49

191,33

67,97

32,0079

993

114,56

126,94

0,03

162,97

0,001

32

196,84

188,09

67,79

44,8031

993

114,77

126,62

0,03

162,96

0,001

32

193,36

185

67,62

57,5984

993

114,93

126,24

0,03

162,96

0,001

32

190,03

182,04

67,45

70,3937

0,18

993

115,15

125,92

0,03

162,95

0,001

32

186,85

179,23

67,29

83,2283

993

115,36

125,65

0,03

162,95

0,001

32

183,84

176,56

67,14

96,0236

993

115,58

125,44

0,03

162,95

0,001

32

180,96

174,01

66,99

108,8189

993

115,79

125,17

0,03

162,95

0,001

32

178,21

171,58

66,85

121,6142

993

116,06

125,01

0,03

162,96

0,001

32

175,63

169,31

66,71

134,4094

993

116,33

124,9

0,03

162,96

0,001

32

173,15

167,11

66,58

147,2047

993

116,54

124,69

0,03

162,96

0,001

32

170,75

164,99

66,45

6,4173

993

113,92

127,53

0,03

162,95

0,001

32

204,09

194,49

68,14

19,2126

993

113,81

126,83

0,03

162,92

0,001

32

200,11

190,92

67,95

32,0079

993

113,65

126,08

0,03

162,88

0,001

32

196,27

187,46

67,77

44,8031

993

113,49

125,38

0,03

162,85

0,001

32

192,62

184,19

67,59

57,5984

993

113,43

124,85

0,03

162,82

0,001

32

189,12

181,06

67,42

70,3937

0,18

993

113,27

124,2

0,03

162,79

0,001

32

185,75

178,04

67,26

83,2283

993

113,22

123,67

0,03

162,76

0,001

32

182,55

175,17

67,1

96,0236

993

113,11

123,08

0,03

162,73

0,001

32

179,45

172,39

66,94

108,8189

993

113

122,54

0,03

162,71

0,001

32

176,51

169,75

66,79

121,6142

993

112,95

122,11

0,03

162,68

0,001

32

173,71

167,24

66,65

134,4094

993

112,9

121,63

0,03

162,66

0,001

32

171

164,82

66,51

147,2047

993

112,84

121,2

0,03

162,65

0,001

32

168,49

162,58

66,38

147,2047

993

106,2

116,54

0,03

162,16

0,001

32

175,66

168,3

80,43

134,4094

993

106,25

116,33

0,03

162,15

0,001

32

173,9

166,73

80,36

121,6142

993

106,25

116,06

0,03

162,14

0,001

32

172,17

165,18

80,3

108,8189

993

106,25

115,79

0,03

162,13

0,001

32

170,47

163,66

80,24

96,0236

993

106,25

115,58

0,03

162,12

0,001

32

168,83

162,2

80,17

83,2283

993

106,31

115,36

0,03

162,11

0,001

32

167,24

160,78

80,11

70,3937

0,18

993

106,31

115,15

0,03

162,11

0,001

32

165,68

159,39

80,05

57,5984

993

106,36

114,93

0,03

162,1

0,001

32

164,18

158,05

80

44,8031

993

106,41

114,77

0,03

162,09

0,001

32

162,71

156,75

79,94

32,0079

993

106,41

114,56

0,03

162,09

0,001

32

161,27

155,45

79,89

19,2126

993

106,47

114,4

0,03

162,08

0,001

32

159,87

154,21

79,83

6,4173

993

106,52

114,24

0,03

162,08

0,001

32

158,52

153,02

79,78

6,4173

993

106,47

113,92

0,03

162,06

0,001

32

156,44

151,15

78,63

19,2126

993

106,57

113,81

0,03

162,06

0,001

32

155,12

149,98

78,58

32,0079

993

106,63

113,65

0,03

162,06

0,001

32

153,83

148,83

78,53

44,8031

993

106,68

113,49

0,03

162,06

0,001

32

152,59

147,73

78,48

57,5984

993

106,79

113,43

0,03

162,05

0,001

32

151,38

146,65

78,43

70,3937

0,18

993

106,84

113,27

0,03

162,05

0,001

32

150,19

145,61

78,38

83,2283

993

106,95

113,22

0,03

162,05

0,001

32

149,06

144,6

78,33

96,0236

993

107,06

113,11

0,03

162,05

0,001

32

147,95

143,62

78,29

108,8189

993

107,11

113

0,03

162,05

0,001

32

146,87

142,66

78,24

121,6142

993

107,22

112,95

0,03

162,06

0,001

32

145,84

141,75

78,2

134,4094

993

107,32

112,9

0,03

162,06

0,001

32

144,84

140,87

78,16

147,2047

993

107,43

112,84

0,03

162,06

0,001

32

143,86

140,01

78,12

147,2047

993

101,7

107,43

0,03

161,57

0,001

32

140,4

136,31

77,96

134,4094

993

101,75

107,32

0,03

161,57

0,001

32

139,36

135,39

77,92

121,6142

993

101,8

107,22

0,03

161,57

0,001

32

138,36

134,5

77,88

108,8189

993

101,86

107,11

0,03

161,57

0,001

32

137,38

133,63

77,84

96,0236

993

101,91

107,06

0,03

161,57

0,001

32

136,44

132,79

77,8

83,2283

993

101,97

106,95

0,03

161,56

0,001

32

135,52

131,97

77,76

70,3937

0,17

993

102,02

106,84

0,03

161,56

0,001

32

134,63

131,18

77,73

57,5984

993

102,07

106,79

0,03

161,56

0,001

32

133,76

130,41

77,69

44,8031

993

102,13

106,68

0,03

161,56

0,001

32

132,92

129,67

77,65

32,0079

993

102,18

106,63

0,03

161,56

0,001

32

132,11

128,95

77,62

19,2126

993

102,23

106,57

0,03

161,56

0,001

32

131,32

128,25

77,59

6,4173

993

102,29

106,47

0,03

161,56

0,001

32

130,54

127,55

77,55

6,4173

993

102,39

106,52

0,03

161,56

0,001

32

130,22

127,28

78,64

F
114,24

F
127,79

0,03

OT Film
coef.

OT Fouling

BTU/(h ft ft h F/BTU
F)
162,99
0,001

Dew pt.

Fin root
temp.

F
32

F
204,31

Fin tip temp. OT Overall


coef.
F
194,73

BTU/(h ft F)
68,15

Heat Exchanger Design

Acol+ 2006.5

File: Untitled.edr
Ejemplo

Date: 30/05/2013

Page 38

Time: 10:52:05 a.m.

19,2126

993

102,45

106,47

0,03

161,56

0,001

32

129,51

126,66

32,0079

993

102,5

106,41

0,03

161,57

0,001

32

128,84

126,06

78,61
78,58

44,8031

993

102,61

106,41

0,03

161,57

0,001

32

128,19

125,49

78,55

57,5984

993

102,66

106,36

0,03

161,57

0,001

32

127,54

124,91

78,53

70,3937

0,17

993

102,72

106,31

0,03

161,57

0,001

32

126,92

124,37

78,5

83,2283

993

102,82

106,31

0,03

161,57

0,001

32

126,32

123,84

78,48

96,0236

993

102,88

106,25

0,03

161,58

0,001

32

125,74

123,33

78,45

108,8189

993

102,98

106,25

0,03

161,58

0,001

32

125,18

122,84

78,43

121,6142

993

103,04

106,25

0,03

161,58

0,001

32

124,64

122,36

78,41

134,4094

993

103,14

106,25

0,03

161,59

0,001

32

124,11

121,89

78,39

147,2047

993

103,2

106,2

0,03

161,59

0,001

32

123,58

121,43

78,36

147,2047

993

100

103,2

0,03

161,31

0,001

32

121,67

119,38

78,28

134,4094

993

100

103,14

0,03

161,31

0,001

32

121,11

118,88

78,25

121,6142

993

100

103,04

0,03

161,31

0,001

32

120,55

118,38

78,23

108,8189

993

100

102,98

0,03

161,3

0,001

32

120,01

117,9

78,21

96,0236

993

100

102,88

0,03

161,3

0,001

32

119,48

117,43

78,19

83,2283

993

100

102,82

0,03

161,3

0,001

32

118,97

116,97

78,16

70,3937

0,17

993

100

102,72

0,03

161,29

0,001

32

118,47

116,52

78,14

57,5984

993

100

102,66

0,03

161,29

0,001

32

117,99

116,09

78,12

44,8031

993

100

102,61

0,03

161,29

0,001

32

117,51

115,66

78,1

32,0079

993

100

102,5

0,03

161,28

0,001

32

117,05

115,25

78,08

19,2126

993

100

102,45

0,03

161,28

0,001

32

116,6

114,85

78,07

6,4173

993

100

102,39

0,03

161,28

0,001

32

116,17

114,47

78,05

6,4173

993

100

102,29

0,03

161,27

0,001

32

115,51

113,87

76,91

19,2126

993

100

102,23

0,03

161,27

0,001

32

115,08

113,49

76,89

32,0079

993

100

102,18

0,03

161,27

0,001

32

114,67

113,12

76,87

44,8031

993

100

102,13

0,03

161,27

0,001

32

114,27

112,76

76,86

57,5984

993

100

102,07

0,03

161,26

0,001

32

113,88

112,41

76,84

70,3937

0,17

993

100

102,02

0,03

161,26

0,001

32

113,5

112,07

76,82

83,2283

993

100

101,97

0,03

161,26

0,001

32

113,13

111,74

76,81

96,0236

993

100

101,91

0,03

161,26

0,001

32

112,77

111,42

76,79

108,8189

993

100

101,86

0,03

161,25

0,001

32

112,42

111,11

76,77

121,6142

993

100

101,8

0,03

161,25

0,001

32

112,08

110,8

76,76

134,4094

993

100

101,75

0,03

161,25

0,001

32

111,75

110,51

76,74

147,2047

993

100

101,7

0,03

161,25

0,001

32

111,43

110,22

76,73

Calculation Details - Outside - Properties


Temperature
Pressure

F 100
psi 14,012

102,27

104,55

106,82

109,09

111,37

113,64

115,91

118,19

120,46

122,73

125,01

14,012

14,012

14,012

14,012

14,012

14,012

14,012

14,012

14,012

14,012

14,012

Vapor fraction
Vapor density
Vapor specific heat
Vapor thermal cond.
Vapor viscosity
Liquid density
Liquid specific heat
Liquid thermal cond.
Liquid viscosity

lb/ft 0,066
BTU/(lb F) 0,2474
BTU/(ft h F) 0,015
cp 0,0186
lb/ft 62,089

0,066

0,066

0,065

0,065

0,065

0,065

0,064

0,064

0,064

0,064

0,063

0,2474

0,2474

0,2474

0,2474

0,2474

0,2475

0,2475

0,2475

0,2475

0,2475

0,2475

0,016

0,016

0,016

0,016

0,016

0,016

0,016

0,016

0,016

0,016

0,016

0,0187

0,0187

0,0188

0,0188

0,0189

0,0189

0,019

0,019

0,0191

0,0192

0,0192

62,089

62,089

62,089

62,089

62,089

62,089

62,089

62,089

62,089

62,089

62,089

BTU/(lb F) 0,9983
BTU/(ft h F) 0,358

0,9983

0,9983

0,9983

0,9983

0,9983

0,9983

0,9983

0,9983

0,9983

0,9983

0,9983

0,358

0,358

0,358

0,358

0,358

0,358

0,358

0,358

0,358

0,358

0,358

cp 0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

0,7521

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