MEK 20

Spare parts list

Valid for serial no. 726--xxx--xxxx, 410--xxx--xxxx, 502--xxx--xxxx

Ordering number
0457 235 880 MEK 20, without water connection
0457 235 881 MEK 20W, with water connection

Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.

0457 363 990

-- 1 --

Edition 050115

MEK 20

C = component designation in the circuit diagram

Item

Qty

Ordering no.

101

0156 388 001

Handle

102

0457 135 001

Handle

103

0457 120 001

Handle

104

0366 561 001

Hinge

105

0457 351 001

Bottom plate

106

0469 474 003

Brake hub

107

0457 353 001

Intermediate plate

108

0457 082 001

Panel plate

109

0457 338 001

Washer

110

0457 263 001

Profile

111a

0456 975 001

Cover left

111b

0456 974 001

Cover right

112

0457 325 880

Protection frame

113

0469 223 001

Slide bar

114

0367 902 001

Locking device

115

10

0194 019 003

Spacer

116

117

118

119

12

cmek0se2a

Denomination

Notes

Screw

M6 x 30

0153 043 002

Bushing

Insulated

0192 559 028

Washer

25/6.4 x 1.5 mm

Nut

M6

-- 2 --

Edition 050115

MEK 20

cmek0se2a

-- 3 --

Edition 050115

MEK 20
C = component designation in the circuit diagram
Item

Qty
MEK
20

Qty
MEK
20W

Ordering no.

201

0160 609 881

Welding current terminal

202

0192 915 013

Capacitor

0.1 mF, 250V

203

0469 832 880

Rail

With insulation

204

0457 121 001

Sign plate

205

0147 866 001

Toggle switch

206
--

1
23

1
23

0368 544 005

0323 945 003

Sleeve socket
Sleeve

207

0455 516 001

Cap

208

--

0365 803 008

Quick connector

Red, female

209

--

0365 803 009

Quick connector

Blue, female

210

0455 172 001

Glass

211

0455 174 001

Gasket

212

0486 212 880

Circuit board

With display

AP02

213

0191 870 616

Potentiometer

10 k

RP01, RP02,
RP03, RP04

214

0321 475 887

Knob

215

0317 942 001

Planetary gear

216

0366 212 001

Arrow

217

0321 475 889

Knob

218

0457 478 001

Sign plate

219

0318 419 002

Support bracket

cmek0se2a

Denomination

Notes

C
XP02
C01

SA01, SA02
23--pole

-- 4 --

XS13

Edition 050115

MEK 20

cmek0se2a

-- 5 --

Edition 050115

MEK 20
Valid for ser. no. 726--xxx--xxxx

C = component designation in the circuit diagram

Item

Qty

Ordering no.

Designation

Notes

300a

0469 833 880

Pressure arm, left

Contains items 301, 302, 303, 304 and 305, one of

each.

300b

0469 833 881

Pressure arm, right

Items 301, 302, 303, 304 and 305, one of each.

The same as 300a, only fitted differently.

301

0455 053 880

Geared adapter (W)

302

0369 728 001

Pressure roller (W)

0466 262 001

Pressure roller (W) (A)

Knurled

303

Locking washer

Included in item 300a and 300b

304

Holder

Included in item 300a and 300b

305

Shaft

Included in item 300a and 300b

306

0455 070 001

Sleeve

307

0455 050 001

Spring

308a

0455 077 001

Drive unit

With tachometer

308b

0332 351 012

Drive shaft with pinion

Included in item 308a

309
310

1
1

0215 701 007

0191 496 114

Locking washer
Key

Included in item 308a

Included in item 308a

311

0455 049 001

Inlet nozzle (W)

312

0455 072 001

Adapter nozzle (W)

0456 615 001

Adapter nozzle (W)

(A)

313

0215 702 706

Locking washer

314

0455 071 001

Shaft

315

0367 528 001

Pin bolt

316

0368 749 880

Pressure transducer

317

Screw

M6x40

318
319

1
1

Washer
Insulating tube

12/6.4x1.5

320

Nut

M6

321

0469 837 880

Outlet nozzle (W)

0455 048 001

M01, G01

For aluminium

0469 837 881

Outlet nozzle (W) (A)

For aluminium

322

0481 004 880

Printed circuit board

Current relay

323

0455 079 001

Plate

324

0455 047 001

Front flange

325

0455 044 001

Current junction

326

0368 750 001

Insulating sleeve

327

0469 964 882

Cable set

328
329

1
1

0455 045 001

Insulating sleeve
Screw

M8x25

330

Washer

16/8.4x1.5

331

Spring washer

16/8.2x0.9

332

Nut

M8

333

Screw

M4x12

334

Washer

16/5x1

335

0455 052 001

Drive gear (W)

336a

0458 721 001

Nut

Valid from ser.no.726--114--xxxx

336b

0455 075 001

Screw

Valid before ser.no.726--114--xxxx

When ordering: items 336a and 338a are delivered.

337

2
2

0369 557 001

0369 557 002

Feed roller (W) (A)

Feed roller (W) (A)

(V)For 0.6 -- 0.8 mm Fe, Ss and cored wire

(V)For 0.8 -- 1.0 mm Fe, Ss and cored wire

0369 557 003

Feed roller (W)

(V)For 1.0 -- 1.2 mm Fe, Ss and cored wire

0369 557 007

Feed roller (W) (A)

(V)For 1.2 -- 1.6 mm Fe, Ss and cored wire

0369 557 010

Feed roller (W) (A)

(V)For 1.2 mm x 2 Fe, Ss and cored wire

0369 557 013

Feed roller (W) (A)

(V)For 1.4 --1.6 mm Fe, Ss and cored wire

0369 557 004

Feed roller (W) (A)

(K)(V) For 1.0 -- 1.2 / 1.4 -- 1.6 mm cored wire

0369 557 006

Feed roller (W) (A)

(U) For 1.0 -- 1.2 mm Al wire

0369 557 008

Feed roller (W) (A)

(U) For 1.6 mm Al wire

cmek0se2a

-- 6 --

Edition 050115

MEK 20

Item

Qty

Ordering no.

0369 557 011

Feed roller (W) (A)

Designation

(U) For 0,8 -- 0,9 mm Al wire

Notes

338a

0458 722 001

Shaft

Valid from ser.no.726--114--xxxx

338b

0455 068 001

Shaft

Valid before ser.no.726--114--xxxx

When ordering: items 336a and 338a are delivered.

339

Screw

M6x16

340
341

4
1

0153 043 002

0455 046 001

Insulating washer
Gear housing

342

0469 838 001

Protection plate

(W) = wear part (A) = accessory (K) = knurled rollers (V) = V--groove (U) = U--groove

Valid for ser. no. 726--xxx--xxxx

cmek0se2a

-- 7 --

Edition 050115

MEK 20

Valid from ser. no. 309--xxx--xxxx

C = component designation in the circuit diagram

(W) = wear part (V) = V--groove

Item

Qty

HH1
HH2
HH3
HH4
HH5
HH6
HH7
HH8
HH9
HH10
HH11
HH12
HH13
HH14
HH15
HH16
HH17
HH18
HH19
HH20
HH21
HH22
HH23
HH24
HH25
HH26
HH27
HH28
HH29
HH30
HH31
HH32
HH33
HH34
HH35
HH36
HH37
HH38
HH39
HH40
HH41

1
1
1
1
1
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
4
1
3
1
1
1
2
4
4
2
3
1
1
1
1
1
1
1
1
2

Ordering no.

Denomination

Notes

0459 000 882

Wire feed mechanism

Includes items HH1 - HH21 and HH23 - HH41

Type MEM 30

0455 077 001

0332 351 012
0191 496 114
0215 701 007
0455 046 003

Drive unit
Shaft (with pinion)
Key
Locking washer
Gear housing
Screw
Washer
Insulating tube
Nut
Capacitor
Flat pin
Screw
Insulating sleeve
Current connection
Screw
Washer
Belleville washer
Nut
Cable set
Front flange with PC--board
Outlet nozzle (W)
Insulating washer
Cover
Screw
Drive gear (W)
Washer
Screw
Axle feed roll
Gear adapter (W)
Feed/pressure roller (W)
Locking nut
Screw for nozzle
Pin bolt
Inlet nozzle (W)
Pressure device
Intermediate nozzle (W)
Pressure arm
Locking washer
Torsion spring
Shaft
Shaft

With tachometer
Included in item HH1
Included in item HH1
Included in item HH1

0455 048 001

0467 911 880

0455 045 001

0455 044 001

0459 224 880

0458 918 880
0469 837 880
0153 043 002
0469 838 001
0459 440 001

0459 441 880

0459 052 003
0458 689 001
0455 049 001
0455 072 002

0458 999 001

13M1

M6x40
12/6.4x1.5
M6
0.1 F 250V with cable lugs
6.3x0.8 M6
M6x12

13C5

M8x25
16/8.4x1.5
16/8.2x0.9
M6
Includes sleeves and insulating sleeves.
Current relay
2mm for 0.6--1.6mm Fe, Ss and cored wire

M6x12
Replacing 0455 052 001
16/5x1
M4x12
See item HH102
Replacing 0455 053 880
(V) For 1.0 & 1.2mm Fe, Ss, Al and cored wire
See item HH102
See item HH101
3mm for 0.6--1.6mm Fe, Ss, Al and cored wire
See item HH101
For Fe, Ss and cored wire
See item HH100
See item HH100
See item HH100
See item HH100

For more wear parts see page 12.

SPARE PARTS SETS
Item

Ordering no.

HH100

0459 227 880

Pressure arm set

Includes items HH37, HH38, HH39 and HH40

HH101

0459 228 880

Pressure device set

Includes items HH33, HH35 and one screw M3x12.

HH102

0458 722 880

Axle and nut

Includes items HH28 and HH31.

bm29shh1

Denomination

Notes

-- 8 --

Edition 050115

MEK 20
Valid from ser. no. 309--xxx--xxxx

bm29shh1

-- 9 --

Edition 050115

MEK 20

C = component designation in the circuit diagram

Item

Qty
MEK
20

Qty
MEK
20W

401

0192 562 106 Cage nut

M6

402a

--

0365 803 011

Female, red

402b

--

0365 803 012 Quick connector

Female, blue

403

--

0190 315 106 Hose

L=2x480mm, D=16/9.5mm, reinforced PVC.

To be ordered per metre.

404

10

0193 761 002 Hose clip

405

0194 029 101 Valve

406

0192 713 001 Hose nipple

D3/16 R1,8

407

0456 496 001 Hose

L=200+280+320mm, D=9/5mm, reinforced

PVC. To be ordered per metre

408

0193 054 002 Solenoid valve

409
--

1
--

1
--

0367 149 001 Quick connector

0365 803 002 Quick connector

Male, for gas

Female, for gas

410

0193 260 076 Connector

17--pole

XS01

0193 260 150 Connector

2--pole

XS02, XS06

0193 260 154 Connector

6--pole

XS03

0193 260 160 Connector

12--pole

XS04

0193 260 157 Connector

9--pole

XS05

0193 260 062 Connector

3--pole

XS07, XS08,
XS09, XS10

0193 669 005 Connector

5--pole

XS11

411

0487 166 880 Circuit board

Replacing 0486 205 882 and 0486 205 886

AP01

412

0192 927 101 Spacer

413

0467 911 884

0.1 mF, 250V

C03

414

0194 019 005 Spacer

415

1
14

1
14

0368 543 005 Pin socket

0323 945 004 Pin

23--pole

XP01

Ordering no.

Denomination

Notes

Quick connector

YV01

Capacitor

Connection sets for the connection between the power source and the feed unit
Connection sets for 400 A power sources

Connection sets for 500 A power sources

Length
metre

Ordering no.
without water

Ordering no.
without water

Length
metre

Ordering no.
without water

Ordering no.
without water

1.7

0469 836 880

0469 836 885

1.7

0469 836 890

0469 836 895

0469 836 881

0469 836 886

0469 836 891

0469 836 896

16

0469 836 882

0469 836 887

16

0469 836 892

0469 836 897

25

0469 836 883

0469 836 888

25

0469 836 893

0469 836 898

35

0469 836 884

0469 836 889

35

0469 836 894

0469 836 899

cmek0se2b

-- 10 --

Edition 050115

MEK 20

cmek0se2b

-- 11 --

Edition 050115

MEK 20
Wear components

Item A
Feed and pressure rollers

Ordering no.
0459 052 001
0459 052 003
0459 052 013
0458 825 001
0458 825 002
0458 825 003
0458 824 001

Wire dimensions
0.6 & 0.8 mm
0.9/1.0 & 1.2 mm
1.4 & 1.6 mm
0.9/1.0 & 1.2 mm
1.2 & 1.4 mm
1.6 & 2.0 mm
0.8 & 0.9/1.0 mm

Wire type
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Cored
Cored
Cored

Al

Groove type
V
V
V
V--knurled
V--knurled
V--knurled
U

Roller markings
0.6 S2 & 0.8 S2
1.0 S2 & 1.2 S2
1.4 S2 & 1.6 S2
1.0 R2 & 1.2 R2
1.2 R2 & 1.4 R2
1.6 R2 & 2.0 R2
0.8 A2 & 1.0 A2

0458 824 003 1.2 & 1.6 mm

Al
U
1.2 A2 & 1.6 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.

Item B

Item C

Item D

Gear adapter

Inlet nozzle

Drive gear

Ordering no.

Ordering no.

Ordering no.

0459 441 880

0455 049 880

0459 440 001

Item E
Intermediate nozzles
Ordering no. Wire type
0455 072 002 Fe, Ss & cored
0456 615 001 Al

Item F
Outlet nozzles
Ordering no. Dimensions

Wire type

0469 837 880 2.0 mm steel for 0.6--1.6 mm wire

Fe, Ss & cored

0469 837 881 2.0 mm plastic for 0.8--1.6 mm wire Al

bm25w11a

-- 12 --

Edition 050115

MEK 20

bm25w11a

-- 13 --

Edition 050115