Professional Documents
Culture Documents
BY
A.DEVI PRASADH
MANUEL MARTIN
NANDAKUMAR
SYNOPSIS
Latex modified mortar and concrete provide a good workability, water
retention over conventional cement mortar & concrete .In contrast to
ordinary cement mortar and concrete which are apt to cause bleeding
and segregation, the resistance of latex modified mortar & concrete to
bleeding and segregation is excellent in spite of their larger flow ability
characteristics. Setting time of latex modified mortar & concrete is
delayed in some extent. In concrete the tensile & flexural strengths are
improved over a normal concrete but in compressive strength there is
no improvement.
The polymer-cement ratio has more pronounced effect on the strength
than the water cement ratio. When the sand-cement ratio increases, the
flexural and compressive strength of latex-modified mortars are
remarkably reduced, and the effect of the latex - cement ratio on the
strengths gradually becomes smaller.
In the present work concrete has been modified using latex as the
polymer .In addition steel fibres have been added to check combined
properties of concrete.
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INTRODUCTION
• Technical feasibility
• Durability of processed concrete
• Economic feasibility
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ADMIXTURES USED IN CONCRETE:
The reduction in w/c yields denser paste matrix and strengthen paste
aggregate bonding on the micro structural level. Mineral admixtures
such as silica fume, fly ash, slag, rice-husk, ash also provide benefits in
concrete.
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It is one of the well known facts that there will not be perfect bond
between the old concrete and the new one. Quite often new concrete or
mortar is required to be laid on old concrete surface. For example, for
providing an overlay on existing pavement, in providing a screed over
the roof for waterproofing or repair work etc... The bonding
characteristics can be greatly improved by providing a bond between
the old concrete and the new concrete surface or mixing the bonding
agent with the new concrete or mortar. The use of bonding agent
distinctly improves the adhesion of new concrete or mortar to old
surface. The mixing of bonding agents with concrete or mortar
improves the workability also at lower water cement ratio and thereby
reduces the shrinkage characteristic. It also helps in water retention in
concrete to redcap the risk of early drying. It further improves the water
proofing quality of treated surface.
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ROLE OF FIBRES:
When the loads imposed on concrete approach that for failure cracks
will propagate, sometimes rapidly; fibres in concrete provide a means
of arresting the crack growth. Reinforcing steel bars in concrete have
the same beneficial effect because they act as long continuous fibres.
Short discontinuous fibres have the advantage, however, of being
uniformly mixed and dispersed throughout the concrete.
Fibres are added to a concrete mix which normally contains cement,
water and fine coarse aggregate. Among the more common fibres used
steel, glass, asbestos and polypropylene.
ENVIRONMENTAL FACTORS:
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LITERATURE REVIEW:
MATERIALS USED:
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MIXTURE PROPERTIES:
WORKABILITY:
Generally , latex-modified mortar and concrete provide a good
workability over unmodified cement mortar and concrete .This is
mainly interpreted in terms of improved consistency due to the ball
bearing action of polymer particles and entrained air and the dispersing
effect of surfactants in the latexes .This tendency is more significant at
smaller sand-aggregate ratios at large unit cement content.
WATER RETENTION:
Latex-modified mortar and concrete have a markedly improve water
retention over unmodified cement mortar and concrete. The water
retention is dependant on the polymer-cement ratio.
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SETTING BEHAVIOUR:
In general the setting of latex-modified mortar and concrete is delayed
to some extent in the comparison with unmodified cement mortar and
concrete, and this trend is dependant ion the polymer type and cement
ratio. The slower setting does not cause inconvenience in practical
applications. Natural rubber modified mortar (NR) causes the most
delay in setting. Usually, the reasons for the setting delay are the
surfactants such as alklylbenzene, sulfonates and caseinates contained
in the latexes inhibit the hydration of cement. Rheological studies on
polyvinyl acetate - modified concrete is that the hydration of cement is
inhibited by the adsorption of the surfactants on the binder surface.
STRENGTH:
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When the sand-cement ratio increases, the flexural and compressive
strengths of latex-modified mortars are remarkably reduced, and the
effect of the polymer-cement ratio on the strengths gradually becomes
smaller.
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The polymer-cement ratio is raised, the modulus of elasticity in tension
decreases, and the elongation increase and is 2 to 3 times grater than
that on unmodified concrete. This is explained by considering that the
polymer films formed in the concrete effectively halt propagating
micro cracks through their high tensile strength and elongation. The
modulus of elasticity tends o decrease with the rise in the polymer-
cement ratio.
The drying shrinkage increases with additional dry curing period , and
becomes nearly constant at a dry curing period of 28 days regardless to
polymer type and polymer cement ratio generally , the 28th day drying
shrinkage tends to decrease with increasing polymer cement ratio
PVAC , NR and Chloroprene rubber(CR) modified mortars have a large
shrinkage compared to that of unmodified mortars evaporation of the
large amount of water absorbed in polymer phase due to the low water
resistance of the polyvinyl acetate itself.
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The mix proportions also influence the adhesion, namely, the strength
of the mortar substrates in 1:2 mix substrates through rather than
through the interface. However it appears that the adhesion than the
flexural strength
IMPACT RESISTANCE:
Latex-modified mortars or concrete has an excellent impact resistance
in compression with conventional mortars and concrete this is because
of polymer they have high impact resistance. The impact resistance
generally increase with rising polymer-cement ratio. The data of the
impact resistance vary markedly between the testing methods .the
impact resistance of the latex-modified mortars with elastomers is
superior to the mortars with thermo plastic resins. The impact
resistance SBR –modified mortars with polymer cement ratio of 20% is
about 10 times greater than that of the unmodified mortars.
CHEMICAL RESISTANCE:
PROPERTIES OF FIBRES:
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PHYSICAL AND MECHANICAL PROPERTIES OF SELECTED
FIBRES
COMPOSITE PROPERTIES:
Fibres can improve the toughness, the flexural strength, or and are
chosen on the basis of their availability, cost and fibre properties.
Fibres also generally reduce creep strain, which is defined as the time-
dependant deformation of concrete under a constant stress. For
instance, steel-fibre-reinforced concrete can have tensile creep values
50 to 60 percent of those for normal concrete. Compressive creep
values, however, may be only 10 to 20 % of those for normal
concrete.
Shrinkage of concrete, which is caused by the withdrawal of water
from concrete during drying, is lessened by fibres. Shrinkage of glass-
fibre-reinforced concrete is decreased by up to 35% with the addition
of 1.5% y volume of fibres.
Other properties of concrete, such as compressive strength and
modulus of elasticity, are not included in the tables since they are
affected to a much lesser degree by the presence of fibres.
Innovations in engineering design, which often establish the need for
few building materials, have made fibre-reinforced cements very
popular. The possibility of increased tensile strength and impact
resistance offers potential reactions in the weight and thickness of
building components and should also cut down resulting from shipping
and handling.
Although ASTM C440-74a describes the use of asbestos-cement and
related products, there are, at this, no general ASTM standards for
fibre-reinforced cement, cement, mortar and concrete. Until these
standards become available, it will be necessary to rely on the
experience and judgment of both the designer and the fibre
manufacturer.
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EXPERIMENTAL INVESTIGATIONS
INTRODUCTION
The aim of this experimental work is to compare the strength of
conventional concrete with concrete with steel fibres and also to
compare the first crack load, ultimate load, and crack pattern and
deflection response of plain concrete beam and with latex-modified
fibre reinforced concrete beam. Test for finding out the compressive
strength, tensile strength, flexural strength, impact strength was
conducted. In order to find out the compressive strength, concrete
cubes having a size of 150x150x150mm were cast and tested using
UTM. For finding out the spilt tensile strength concrete cylinders
having 150 mm diameter and 300 mm height were cast and tested with
UTM with the diameter horizontal. In order to find out the flexural
strength concrete prism having size 100x100x750mm were casted and
tested in UTM
CEMENT:
The type of cement used was ordinary Portland cement and its specific
gravity is 3.15. The cement was confirming to IS 269-1976
FINE AGGREGATE:
Locally available sand without debris was used, tests were conducted
as per IS2386 (PART I).
Specific gravity of fine aggregate is 2.64
COARSE AGGREGATE:
WATER:
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CONCRETE MIX PROPOTION:
STEEL FIBRES:
The corrugated steel fibres were used with aspect ratio 60 (36/0.6)
Length of the fibre 36 mm
Thickness of fibre 0.6mm
The tensile strength of fibre is in the range of 1-3 Gpa
THE MIX:
Latex added is 5% of weight of cement
Steel 1.5% of volume of concrete
The materials were weighed carefully using the balance for the ordinary
concrete fine aggregate and cement were weighed and mixed thoroughly, the
coarse aggregate was then added and mixed with above. Steel fibres were
then added following latex and water are added and mixed thoroughly to get
a good mix.
Before mixing the concrete the mould and other materials were kept ready.
The fresh concrete was filled in the mould. Care should be taken to see that
the concrete was compacted perfectly. The compaction was carried out
manually and the top surface was leveled and finished. All the moulds were
demoulded 24 hrs after casting, cured in water for another 27 days. They
were tested on 28th day as per IS 456-1978.
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TESTING OF SPECIMENS
The test was conducted as per IS 516-1959. the cube of standard size
150x150x150mm were uses to find the compressive strength of concrete
specimens were placed on the bearing surface of UTM, of capacity 1000
tonnes without eccentricity and a uniform of loading of 140 kg per cm^2 per
minute was applied till the failure of the cube at failure, the failure of the
maximum load was noted and the compressive strength was calculated.
Cube compressive strength (σcc) in Mpa = Pf/Ab
Where Pf= failure load (N)
Ab = bearing area of the cube (mm²).
This test was conducted as per IS 5816-1970. The cylinders of standard size
150mm diameter and 300 mm height was placed on the UTM, with the
diameter horizontal at the top and bottom two strips of wood where placed
to avoid the crushing of concrete specimen at the points where the bearing
surface of the compression testing machine and the cylinder specimen
meets. The maximum load was noted down.
The spilt tensile strength (Tsp) = 2P/пdl (Mpa)
Where P is maximum load (N)
d = measured diameter of specimen (mm)
l = measured length of specimen (mm)
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DISCUSSIONS AND COMPARSION OF TEST RESULTS
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COMPARSION OF SPLIT TENSILE STRENGTH
0 0 3.00
0 5 3.35
1.5 5 3.50
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CONCRETE DESIGN MIX
INTRODUCTION:
Concrete Mix Design is a process by which we determine the relative
proportion of the various materials of concrete with an aim to achieve a
certain minimum strength and durability, as economically as possible.
Basically two factors are involved in concrete design mix. We have to
achieve a certain minimum strength, and we have to do it as
economically as possible. Two kinds of costs are involved in the
making of concrete; namely cost of materials and cost of labor. The
labor cost, which comprises of formwork, batching, mixing,
transporting and curing is nearly the same for good concrete as well
bad concrete. Among the material costs in conventional concrete, the
cost of cement, which binds the aggregate together, is far higher than
the costs of the other ingredients. Therefore the mix design aims at
selecting as little cement as possible, consistent with the requirement of
strength and durability.
The ingredients of concrete can be broadly classified into (1) aggregate
and (2) paste. The paste lubricates the concrete and is responsible for
its workability. The lubricating effect of the paste is directly
proportional to the dilution of the paste. But more dilute the paste, less
strong it will be. It is be noted that the strength of concrete is limited by
the strength of the paste, because the mineral aggregate, with rare
exceptions are for stronger than the paste, because compound. Also the
permeability of concrete is determined by the quality and continuity of
the paste, since little water flows through the aggregate either under
capillarity. Further, the predominant contribution to drying shrinkage of
concrete is that of paste.
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DETERMINATION OF SPECIFIC GRAVITY FOR FINE
AGGREGATE:
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