1.

When carrying out magnetic particle inspection on plated parts that have been ground why should some form of direct current be used? To inspect the thickness of the non magnetic plating To detect subsurface faults within the body of the plated material To detect grinding cracks in the parent material below the plating To detect cracks on the plated surface 2. Non-relevant indications which may occur when inspecting ferromagnetic parts which have been stressed beyond the yield point may be due to the presence of? Bend cracks Luder lines Work hardening Non metallic inclusions 3. Magnetic writing indications produced where an electromagnetic yoke leg has been placed can give indications on further processing called? False Non relevant true Relevant true Both False and Non relevant true could be correct 4. Stress corrosion cracking which occurs predominantly in a direction perpendicular to the tensile stress whilst also in a corrosive atmosphere have which of the following characteristics? Transgranular Intergranular Ductile fracture Either transgranular or intergranular 5. As the depth of a detectable flaw increases below the surface the powder pattern will become which of the following? Clear and narrow Diffuse and wider Clear and wider Diffuse and narrow 6. In an attempt to depth a crack found with magnetic particle inspection which other method of NDT could be used? Liquid penetrant Leak testing Grinding to clear Ultrasonics

7. A large turbine gear shaft is in the preliminary stages of machining, when periodic inpsection reveals a rather gross crack. Which of the following would be the best way to proceed? Grind a notch across the crack to size the depth and determine if the entire crack can be removed within dimensional tolerances Carry on and machine the part hoping that the crack will clear Fully gring out the crack to determine the depth all along the length to make sure it can be removed within dimensional tolerances Scrap the part as any discontinuity will cause a stress concentration even if it was eventually removed within tolerance 8. Which of the following faults would not be detected on a sand casting which has been machined after the initial casting process? Shrinkage crack Fatigue crack Blow hole Cold shut Unfused chaplet 9. Non metallic inclusions can also be found with magnetic particle inspection as well as cracks. This is due to a change in what property of the inclusion in relation to the parent materials? Conductivity Flux leakage Hysteresis Permeability 10. A fault on the surface of a rolled bar is present due to blowholes elongating along the length of the bar. How would this fault be termed? Underfill Seam Roke Crack 11. The following is a description for the formation of magnetic particle indications when testing a weldment with HWDC to give the dry powder mobility. 'A very weak and not clearly defined indiction'. Which of the following would produce such indications? Subsurface crack Surface breaking porosity Subsurface porosity Surface breaking crack 12. Metallurgical changes of the like which appear close to the centre of a cold chisel due to heat treatment may give rise to what type of indication? False False - non relevant

True True - non relevant Both False - non relevant and True non - relevant are correct 13. On completion of a butt weld after cooling the entire weld and HAZ is inspected with MPI revealing no faults. On subsequent inspection 48 hours later again with MPI prior to service conditions a linear indication is found within the HAZ running in the same direction as the weld bead. Which of the following is the most likely name for this fault? Hot crack Fatigue crack Cold crack The fault could be any of the above 14. The following is a description of a fault which occurred in four positions at 90 degrees to each other towrads one end of a cast steel tube on the outer periphery made by sand casting. The individual indications range in size but seem to indicate a linear circular fault which in once case is a complete circle. Which of the following best describes the fault? Cold shut Hot tear Unfused chaplet Porosity Both Cold shut and unfused chaplet Both Hot teat and porosity 15. Which of the following techniques would be considered to be the most sensitive for detection of surface breaking faults on materials with high retentivity if the length of time taken to cary out the inspection is of no consequence? Continuous - wet Residual - wet Continuous - dry Residual - dry 16. When magnetic particles from a wet magnetic ink become stranded in drainage lines such as the toe of a weld when the carrier fluid drains away, what type of indication can build up? False indication True - non relevant indication True - relevant indication Crack - line indictaion 17. When using circulare magnetisation to check bar material an overall pattern of circular bands is observed with a bristling of the particles. What is this phenomena called? Fuzzing Gaussing

Furring Under magnetisation 18. When using prods with HWDC to inspect a single V plate butt weld two slightly subsurface parallel lines were obsereved quite weak and poorly defined running in the direction of the weld. What is the most likely cause for these indications? Lack of root penetration Undercut Slag indications Cooling cracks 19. A very fine indication was observed on an inservice inspection of a rotating shaft in a pump at a sharp change in section and was originally considered to be non relevant. On subsequent inspection 6 months later it was observed that the indication had grown by nearly 25%. What is the most likely cause for this indication? Grinding crack Fatigue crack Stringer Inclusion propagation 20. Which of the following could give rise to true non-relevant magnetic particle indications? Areas of cold work Heavy rough machining Brazed joints Both areas of cold work and brazed joints All of them