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Agenda
Axens P2 Services: Your Partner for Major Projects Asia-Pacific Market Highlights Case Study: Refinery and Petrochemical Integration
Objectives and Definitions
Project Execution
Conclusions
2
P2 Consulting Services
Energy Efficiency GHG Mitigation
Commercial Excellence Cost Estimation, Financial Analysis & Risk Assessment Oil Loss Reduction Crude Opportunity Added Value Activities Linear Programming Services CO2 Credit Identification And Valorization Risk Study & Environmental Impact Assessment Feedstock & Product Market Analysis
Project stage
(Grassroots & running plants) Hydrographic Study Pre-feasibility Study and Marine Facility Design Feasibility Study Petroleum Terminal Study
Conceptual Engineering Study Integrated Process Solution
3
Start-up
time
Project Scope
PROJECT PROGRESS
Pre-feasibility
Feasibility
Conceptual Basic
Feed
EPC CONTRACTOR
Axens P2 BU
Axens PL BU
Agenda
Axens P2 Services: Your Partner for Major Projects Asia-Pacific Market Highlights Case Study: Refinery and Petrochemical Integration
Objectives and Definitions
Project Execution
Conclusions
5
Mbdoe
3.0 2.5 2.0 1.5 1.0 0.5 0.0
Other* = Kerosene ( Jet Kerosene), Refinery Gas, Petroleum Coke, NGL, Lubricants, Bitumen, Paraffin Wax, Refinery Losses,
World
Ethylene Propylene
000 MT
Asia
+ 56 %
Ethylene
+ 55 %
18000
14000
140000
+ 54 %
100000
10000
Propylene
6000
+ 154 %
60000
2000
2004
2009
2014
2019
2004
2009
2014
2019
Growth in Asian ethylene demand is equal to the very high worldwide demand growth Growth in Asian propylene demand is significantly larger than global demand growth
7
Agenda
Axens P2 Services: Your Partner for Major Projects Asia-Pacific Market Highlights Case Study: Refinery and Petrochemical Integration
Objectives and Definitions
Project Execution
Conclusions
8
Meet primary C2-C4 olefins demand Heavy, sour Middle East crude input
300 000 bbl/day Crude Distillation
Kick-off meeting
Project shall
Project accomplishment
capture demand growth for high value-added petrochemical specialties be flexible and fit into existing refining system meet future refined product demand and specifications
create opportunities for the development of a major industrial hub including new maritime infrastructures
10
5 Units
42
C5 =
Options ranked based on a preliminary cost estimate and financial analysis Development of different derivatives plant options with high-profile licensor partners in close collaboration with the client Optimization of refinery process configuration and steam cracker integration Initial decision: Feed a stream cracker with naphtha from a refinery
12
Medium
Heavy
2012-2025 Motor Fuels Demand & Future product specifications (Euro IV)
Best value for cracker feed, satisfy fast-growing gasoline demand and unprecedented crude-processing flexibility
14
Geographic localization
Harbor Infrastructure
Axens P2 Services: Your Partner for Major Projects Asia-Pacific Market Highlights Case Study: Refinery and Petrochemical Integration
Objectives and Definitions
Project Execution
Conclusions
16
Phase 1a
Conversion strategy screening
Phase 2
Petrochemical Intermediates & Value added products
Phase 3
Process specifications (Pre-basic design)
Phase 1b
Steam Cracker and Refinery integration Axens in-house tools and data
Optimal communication environment ensured by dispatch of client task force to Axens head office
17
1.5
Hyd. Cracking
0.5
No single correct strategy. Conversion type is closely related to the countrys future demand.
All options studied. Best two options were: Coker / MHC / DCC versus ARDS / RFCC Distillates / Olefins versus Gasoline / Olefins
18
Refining capacity
Domestic demand Export market
Bottom-of-the-barrel
Coker or Visbreaker Maxi Diesel scheme
Petchem plant
Ethylene production volume constraints
Feedstock
LPG, Naphtha, Distillates, HCK Unconverted Oil
19
Many different value added products can be produced (Hygiene, Automobile, Pharma, ) from precursors Configuration study based on clients petchem strategy, petrochemical licensor know-how, local economics, trading and future market
Process
Process Flow Diagrams Material & Utility balances Sized Equipment List Catalyst and Chemical Consumption Effluents, Waste and Environment Flare Loading
Off-sites
Tankage Buildings
Utilities
Fuel Gas Systems Power and Steam Generation Water Systems Plant Air
Infrastructure
Liquid Bulk handling Dry Bulk Export Container handling Jetty and Haul Road Gas Feeding Pipe
500 Documents
Conclusions
Project is currently in FEED phase Successful collaborative project for Axens and Client
(win win situation)