Professional Documents
Culture Documents
1971: Classification of "Descartes", 50,000m3 LNG Carrier, Technigaz type Classification of "Hassi R'Mel", 40,000m3 LNG Carrier of Gaz Transport type.
1972: BV chairmanship of the IACS Group on Unified Regulations for Liquefied Gas Tankers, which has been the basis for the IMO Gas Codes. Classification of the first membrane LNG Carrier of the 125,000 m3 size, Technigaz type "Ben Franklin".
1995: Classification of the first membrane LNG carrier built in Korea Hanjin Pyeong Taek
2006: Classification of the worlds first DFDE LNG carriers Classification of the worlds first CS1 containment system
Propeller Club Geneva 25.04.2013
2007: Classification of the first LNG carrier with MAN DFDE propulsion LNG STS transfer in the GoM 2007- 2010: BV involvement in the IGC code revision 2008-2009: Classification of the worlds first multipurpose gas carrier Coral Methane (capacity 7,500m3) built to transport LNG/LPG & LEG 2012 : Delivery of a 15,000m3 LNG/LPG & LEG carrier for Anthony Veder from Meyer Werft The first LNG Carrier with dual fuel engines and direct propulsion
(approx.20%).
BV active with all technologies of LNG containment:
Membrane GTT (Mark III, NO96, CS-1), and Korean KC-1, Moss, IHI SPB, Wadan & Aker LNG ADBT system, type C tanks.
Active with the major shipbuilders worldwide, including:
DSME, SAMSUNG, HYUNDAI, HANJIN, STX, MITSUBISHI, UNIVERSAL, KAWASAKI, STX EUROPE, AKER, NAVANTIA, HUDONG, NACKS, DALIAN, JIANGNAN, SWS, RONGSHENG, MARIC.
BV is active on LNG FPSO and FSRU projects. BV has classed the first LNG RV (8 ships) BV is presently working on 12 projects for container
LNG RV Excellence
Propeller Club Geneva 25.04.2013
Present Situation
World-wide the merchant fleet consists of abt. 120.000 vessels (>100 GT) >99% are equipped with diesel engines and burn Intermediate Fuel Oil (IFO), Marine Diesel Oil (MDO) and Gasoil (MGO) abt. 400 LNG tankers are burning natural gas in steamplants or dual fuel engines abt. 30 other vessels are using gas as fuel sailing ships are only used for training and cruises Fuels used presently in shipping IFO MDO + MGO Natural Gas abt. 80% abt. 20% < 1%
abt. 4000 mio t abt. 3000 mio t (oil equivalent) abt. 4000 mio t (oil equivalent)
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Total Consumption: IFO DO / GO Total: abt. 187 mio t abt. 43 mio t abt. 230 mio t
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Middle East
38.4
37.8
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LNG Imports
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LNG Terminals
abt. 100 large LNG Import and Export Terminals under operation more than 100 LNG Import and Export Terminals planned or under construction only a few are laid out to handle small volumes
Terminals in Europe able to handle small volumes: Norway: Stavanger for vessels, trucks, containers Belgium: Zeebrgge for vessels, trucks, containers Sweden: Nynshamn for vessels, trucks, containers Spain: Barcelona, Cartagena, Huelva for trucks, containers
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Specific requirements are to be developed for enclosed and semi-enclosed bunkering stations (in particular for ventilation, gas detection). Devices are to be fitted on the manifold to prevent hose break in case of unexpected extreme ship movement or emergency (such as break-away couplings with quick-closing shut-off valves).
Control panel Communications, alarms, ESD Vapor return LNG HFO/MDO, lub.oil and sludge manifolds with separate spill tray
Air lock
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Containerized LNG:
- No bunkering transfer of LNG - Handling of IMDG containers is standard practice in container ports - Uses existing multi-modal infrastructure
LNG incidents have occured during LNG cargo handling - LNG bunkering: special permission in port
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1. GENERAL DATA: TYPE OF PRODUCT: 40 ISO tank ct; LNG fuel tank for ships GROSS CAPACITIES: 100% filling = 40 460 l; 82% filling = 33 200 l MAX. GROSS WEIGHT: 30 800 kg DESIGN CODES:ADR / IMDG / RID / IMO / IGC code & MSC.285 / BV rules NR529 2. INTERNAL PRESSURE VESSEL: MATERIAL: Stainless steel DESIGN PRESSURES: MAWP: 152,3 psi / 10,5 bar FILLING PRESSURE: 0.0 0.3 bar (g) 3. EXTERNAL PRESSURE VESSEL: MATERIAL: Stainless steel DESIGN PRESSURES: MAWP: 116 psi / 8.0 bar 4. INSULATION: TYPE OF INSULATION: Vacuum with multi-layer insulation reflection foil 5. EQUIPMENT: MATERIAL: Stainless steel TYPE OF CONNECTIONS: Dry quick coupling with dry emergency release
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BV specific rules:
Rule note NR 481, Design and installation of dual fuel engines using low pressure gas Rule Note NR 529, Safety of gas-fuelled engines installation on ships. BV Guidance Notes for LNG ship to ship transfer
IMO codes:
IGC code for reference Interim Guidelines on safety for natural gas-fuelled engine installations in ships, adopted on 01/06/2009 by Resolution MSC.285(86). International code for the safety of gas fuelled ships (IGF Code) in preparation on the basis of the Interim guidelines (expected to come along with SOLAS 2014). It will address natural gas and other gases (butane, propane, hydrogen) and energy conversion systems (e.g. fuel cells).
Industry guidelines
SIGTTO guidelines for ship to ship LNG transfer
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Gas piping arrangement Double wall piping arrangement on the engine versus single wall piping :double piping is easier to implement, it avoids to consider machinery space as an hazardous space
Safety of the crankcase Presence of gas in normal operations. Issue to be clarified with engine makers.
Operation of dual fuel engines at low loads Inability of dual fuel engines to run at low load (< 15% of the nominal load) with gas is to be taken into account.
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Four stroke dual fuel engines Injection of gas in inlet air on each cylinder at low pressure (around 7 bars) Combustion induced by pilot fuel injected close to top dead center of cylinder course. Pilot fuel may be injected by additional injector or by injector for classic liquid fuel Compression unit required in order to compress boil-off gas or forced evaporated gas to engine room
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Major modifications are: Double-walled gas piping Pilot fuel injection system Larger bore new piston & liner Modified rocker arm casings Slight power reduction Same speeds and cylinder numbers available as for original diesel engine Retrofit possible
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Four stroke dual fuel engines as shown previously Two stroke engines : two solutions
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Low pressure (around 7 bars) : WARTSILA is developing such an engine. Compression unit for gas has a similar design than what can be found for 4 stroke dual fuel engines
High pressure (around 300 bars) : MAN Diesel and Turbo is close to industrialize such engines (first tests with Class Societies took place in November in Korea) as an option available for the family of electronically controlled 2 stroke engines Retrofit is possible on already installed electronically controlled engines. Compression unit for fuel gas needs to be designed to raise pressure of fuel gas up to 300 bars and piping system up to engines accordingly.
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Protection of LNG tanks from external damage (collision / grounding): Minimum distance between gas storage tank and ship side / ship bottom is under discussion within the IMO CG Group. Proposed requirement: - the lesser of B/5 and 11.5 m from ship side - the lesser of B/15 and 2 m from ship bottom - at least 0.76 m from shell plating would be applicable to both cargo ships and passenger ships. Formulae based on tank volume have also been proposed on the scope of IGC revision V 1,000m3 1,000 m3 < V 5,000 m3 5,000 m3 < V 30,000 m3 V > 30,000 m3 d = 0,80 m d = 0,75+ V x 0,20/4,000 d = 0,8 + V/25,000 d=2m
Tanks may be located closer to the hull if it is demonstrated that the ship structure outside the tank is able to absorb a sufficient amount of energy.
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storage tanks
BOG re-condensation
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Project in progress: JIP with same type of ship but other engine concept
JIP: partners want to keep project confidential by now
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Start in June 2010 Use of an existing design Storage of LNG in containers on deck Use of dual fuel engine for main propulsion and auxiliaries Gas treatment unit containerized
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Proposed fuel supply system - LNG in tank containers place of stowage: Most aft container bay
Stowage on deck gives easy access and minimum interference with normal vessel operation Short pipes to engine room Combination with available vaporizing units in container dimensions possible With strengthening of structure stackload can be increased in order to stow 6 gas containers
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1.000-TEU-Feeder
vaporizer
buffering
New keel-layed vessels can be equipped with Dual Fuel Engines and switch to gas operation, while operating in SECAs Instead of installing voluminous LNG storage tanks on board of the vessel, LNG container tanks can be used and stored on deck
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Operational aspects
LNG container can be filled in existing terminals (i.e. Zeebrugge) and transported to the desired terminal LNG container can be handled by standard container bridges 3 LNG container stacks within B/5 Each container stack (6 or 7 containers) constitute one LNG storage tank Containers are connected by hose pipes to piping system of the vessel Containers will be disconnected before cargo operations start and connected after leaving from the terminal Access to container via lashing bridges
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Density [t/m]:
0,89
0,9
0,95
Fuel conditioning:
Heating
Heating
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(Results incl. 2 port days; 1 TC in reserve; average aux. power demand of 1MW)
38m3 at
63% MCR
3000
propulsion 2 tank containers are sufficient for auxiliaries 1 tank container reserve = 11 tank containers total for a trip Hamburg St.Petersburg - Hamburg
100% MCR
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120000
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Ventmast
LNG-Fuel Tank-Container
GHC
Gas-Handling-Container
For Vent-Mast: 6m or B/3 above working or weather deck 10 m from air Intakes, air outlets or opening to accommodation, service and control spaces or other gas safe spaces, exhaust outlet from machinery or from furnace Propeller Club Geneva 25.04.2013 installations
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70.99 m 15.30 m 1.50 m 250 t 52 cars or 12 trucks, 480 passengers 6 approx. 10 knots 2x 630 kW drive output 3x 300 kW LNG generator sets 2 MW Hybrid battery packs Bureau Veritas Yes
LNG semi-trailer concept: - An LNG semi-trailer is accommodated in a garage on deck - One LNG semi-trailer contains enough LNG for 3-4 days of ferry operation - They are swapped out at night - LNG is the only fuel on board
(source: www.lng-hybrid.com)
Propeller Club Geneva 25.04.2013
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(source: www.lng-hybrid.com)
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Cost Comparison IMO Tier III Technologies Case study RoPax Ferry (Source: MAN)
Overhead costs
300%
LNG System's
250%
Main Scrubber's
200%
SCR`s
150%
Baseline: Tier II
Dual Fuel Equipment
100%
2-stage TC
50%
Engines (without propulsion pack)
0% IMO Tier II IMO Tier III IMO Tier III LNG fuelled 1-stage 2-stage 2-stage vessel SCR - MGO SCR + Scrubber
DF engine & LNG system* highest first cost due to extra expenses for large LNG tanks & dual fuel equipment LNG tank size is main cost driver, which is mainly depending on voyage time (respectively intervals between refuelling)
* Total investment (incl. Installation costs, LNG tanks, all equipment) Hint: Optimal solution highly dependent on operating pattern of a ship
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LNG-Fuel-Tanks, the refitting of A-60 insulation if necessary, the location of Gas-Ventilation Heads, the location of the Gas-ValveUnits and Gas/LNG piping
ESD protected or gas-safe machinery space Routing of LNG/ Fuel Gas piping Capacity of Fire Fighting System Capacity of ventilation system if forced ventilation is required Deck load and expected accelerations in way of LNG fuel tanks Thermal load and insulation in case of fire around the fuel tanks/
arrangement
Propeller Club Geneva 25.04.2013
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the engine Type Approval Certificate and which were alternated or added in course of the refitting as for example:
Arrangement of foundation bolts and chocking resins Hull-side structure of engine foundation Schematic layout or other equivalent documents for starting air
system, fuel oil system, lubricating oil system and cooling water system
Schematic diagram of engine control and safety system Flexible couplings, reduction gear, shafting and propeller Shaft alignment details Torsional Vibration Analysis Energy Balance Calculation
Propeller Club Geneva 25.04.2013
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concerning LNG / Fuel-Gas System as listed in BV Rules NR 481 (June 2007), Sec 1 [Table 2] on the right side:
concerning LNG / Fuel-Gas System as listed in BV Rules NR 529 (May 2011), Sec 1 [Table 2] below:
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