DC drives

Contents

ABB DC drives Product overview ..................................................................................................... DCS 400 / DCS 500 ........................................................................................... Flexible DC drive solutions for modernization .................................................... DCS 400 data .......................................................................................................... DCS 500 data ..........................................................................................................

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DC drives

ABB DC drives
Product overview
DCS 400
Power range 20...1000 A DC 10...580 kW (13...670 HP) 400...500 V, 50/60 Hz in one module Max. 20 A internal Factory built-in IGBT eld-exciter with internal wiring and fusing Up to 200% IP 00 Via high-speed analogue connection DCS 400 Easy Drive Cabinet

ABB DC drives
Product overview (continued)
DCS 500
25-5200A DC (up to 20.000A parallel) 10...5000 kW / 18000 kW (13...6700 HP / 23000 HP) 400...1190 V, 50/60 Hz (different modules) Up to 16 A internal 1-phase Up to 50 A external 1-phase 25...520 A external 3-phase Up to 200% IP 00 12-pulse serial, parallel and hard parallel Via high-speed analogue connection DCS 500 Easy Drive Cabinet DCA 500 Enclosed Converter Cabinet with wide range of options DCE 500 panel solution Comissioning tool CMT via bre-optical cable Programming tool GAD via bre-optical cable Wide range of options: analogue and digital I/O-enhancements various eld exciters Multiple adjustable and user-dened protection functions Full range of eld bus adapters available AMC-Communication board for AC 800 M Autotuning for armature and eld current controller

ABB offers exible DC drive solutions for all aspects of modernization

AC-supply 3-phase Field supply

Overload capability Protection degree of the modules High power applications Master - follower applications Available as enclosed version

Tools

Comissioning tool DriveWindow Light via standard RS232-cable No options except eld bus adapter

Options

I.

DCR 500 rebuild kit

Protection of drive and motor

Multiple default protection functions

Replaces only control electronics and fring unit Keep worthy and long-life components, like SCR, chokes, contactors or switches, cables, busbars and cabinets For all kind of power stacks, up to 4 thyristors parallel Available as classic rebuild kit for all purposes or as tailor made rebuild kit

Serial communication

Full range of eld bus adapters available

Tailor made rebuild kits Designed to meet your expectations in drive modernization projects: available for ASEA Tyrak drives, BBC Veritron/Verithyr, BBC PAD and many more All auxiliary components pre-installed Pre-engineered for fast installation Very short power down time

Commissioning

Commissioning wizard for PC tool and panel and autotuning for all controllers Very easy and fast commissioning 8 pre-dened application macros available designed for Ease of Use

Flexibility

Fully programmable by means of graphical programming language (GAD tool) Highly exible for complex and demanding applications Analogue Tacho, Pulse Encoder, EMF All complex, demanding applications, e.g. mining (mine hoists, conveyors) metals (rolling mills, coilers) paper (winder, unwinder) cement (kiln drive) crane (hoist, gantry, trolley) test rigs ski lifts oil rigs non-motoric, e.g. magnets, battery charging, electrolysis

II.

DCE 500 panel solution

Typical applications

Small machinery and OEM business e.g. plastic machinery (extruders, mixers...) food processing (centrifuges, decanter) pump and fan control

III.

DCA 500 enclosed converter cabinets

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22...9800 / 19600 A DC Supply voltage from 230 to 1190 V Line-Ups and stand-alone cabinets Flexible and modular hardware structure Wide range of options Integrated automation system available 6- and 12-pulse conguration up to 18 MW / 23,000 HP /103
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DC drives

Speed feedback, built-in

Analogue tacho, pulse encoder, EMF

25...450 A DC DCS module PLUS all necessary auxiliary components pre-installed on a mounting plate Wide range of options to adapt to customers needs Reduces power-down-time in rebuilding projects to a minumum

ABB DC drives
DCS 400 data
Power spectrum of DCS 400 converters
Overload capability: 150% DCS 401 non-regenerative converters (2-Q) Converter type Continuous armature current IDC [A] 20 45 65 90 125 180 230 315 405 500 610 740 900 Field current IF [A] 0.1...4 0.1...6 Module frame size A1

ABB DC drives
DCS 500 data
Technical ata of DCS 400 converters
Converter ratings Rated supply voltage: Rated frequency: Dyn. frequency range: DC current: Field output voltage: Operating conditions Ambient temperature: Storage temperature: Relative humidity: Degree of protection: I/O- connections 8 digital inputs 5 digital outputs 2 analogue inputs1) 2 analogue outputs1) 1 tachogenerator input1) 1 encoder input 10 V ref. voltage Multiple eldbus adapters available 230 to 500 V AC 10%, 3-ph 50 Hz or 60 Hz 50 Hz: 5 Hz; 60 Hz: 5 Hz 20...1000 A DC 50...440 V +5 to +40C (-40...104F) -40 to +55C (-40...130F) 5 to 95%, no condensation IP 00

Power spectrum of DCS 500 converters

DCS 501 non-regenerative converters (2-Q)
Continuous armature 400 current IDC [A] 25 50 75 100 125 180 225 245 315 405 470 610 740 900 900 1200 1500 2000 1900 2050 2500 3000 2050 2600 3300 4000 4800 5200 At supply voltage [V AC] 500 600 690 790 1000 Frame size

Technical data of DCS 500 converters

Converter ratings Rated supply voltage: Rated frequency: Dyn. frequency range: DC current range: Operating conditions Ambient temperature: Storage temperature: Relative humidity: Degree of protection: 230 to 1000 V AC 10%, 3-ph 50 Hz or 60 Hz 50 Hz: 5 Hz; 60 Hz: 5 Hz 25...5200 A DC 0 to +40C (32...104F) -40 to +55C (-40...130F) 5 to 95%, no condensation IP 00
Module frame size C1 (25...75 A) C1 (100...140A) C2 C2b A5 A6 A7

C1 C2 C2b A7 A6 A5

DCS401.0020 DCS401.0045 DCS401.0065 DCS401.0090 DCS401.0125 DCS401.0180 DCS401.0230 DCS401.0315 DCS401.0405 DCS401.0500 DCS401.0610 DCS401.0740 DCS401.0900

0.3...16 0.3...16 0.3...20

A2 A3 A4

Dimensions mm H 420 469 505 652 1050 1750 1750 D 195 228 361 384 410 410 570 W 273 273 273 273 510 460 760 H 16.54 18.46 19.88 25.66 41.34 68.90 68.90 Inches D 7.67 8.97 14.21 15.11 16.14 16.14 22.44 W 10.75 10.75 10.75 10.75 20.07 18.11 29.92 kg 8 12 29 42 110 180 315

DCS 402 regenerative converters (4-Q) Converter type Continuous armature current IDC [A] 25 50 75 100 140 200 260 350 450 550 680 820 1000
Dimensions mm H 310 310 400 580 D 200 270 310 345 W 270 270 270 270 H 12.50 15.75 15.75 23.00 Inches D 8.00 10.50 12.50 13.75 W 10.75 10.75 10.75 10.75

Field current IF [A] 0.1...4 0.1...6

Module frame size A1

1) accuracy 0.05%, resolution 12 bit incl. sign

Field supply Up to 16 A incorporated in the drive module (not for A6 and A7-converters) 25...520 A external I/O- connections

Protection Speed feedback error Overtemperature Overload Overspeed Zero speed Armature overcurrent Armature ripple Armature overvoltage Minimum eld current Field overcurrent Motor stalled Mains over- and undervoltage Auxiliary undervoltage Incorrect mains phase sequence

DCS402.0025 DCS402.0050 DCS402.0075 DCS402.0100 DCS402.0140 DCS402.0200 DCS402.0260 DCS402.0350 DCS402.0450 DCS402.0550 DCS402.0680 DCS402.0820 DCS402.1000

Protection Speed feedback loss Overtemperature Overload Overspeed Armature overcurrent Armature overvoltage Armature current ripple Minimum eld current Maximum eld current Motor stalled

0.3...16 0.3...16 0.3...20

A2 A3 A4

DCS 502 regenerative converters (4-Q)

Continuous armature 400 current IDC [A] 25 50 75 100 110 140 200 250 270 350 450 520 680 820 1000 900 1200 1500 2000 1900 2050 2500 3000 2050 2600 3300 4000 4800 5200 At supply Voltage [V AC] 500 C2b A7 A6 A5 600 690 790 1000 Frame size

C1 C2

Module frame size A1 A2 A3 A4

Tools
DriveWindow Light PC-based commissioning tool for: Online start-up Diagnosis Maintenance Troubleshooting Serial communication Probus CS 31 ModBus CANopen DeviceNet DCS 400 panel Removable control and display panel with plain text display in multiple languages for: Reference and feedback display Drive control Parameter programming Fault detection Lockable operation

8 digital inputs 8 digital outputs 4 analogue inputs 3 analogue outputs 1 tachogenerator input 1 encoder input 10 V ref. voltage Multiple fieldbus adapters available

Tools
CDP 312 Panel Removable control and display panel with plain text display for: Reference and feedback display Drive control Parameter programming Fault detection Parameter upload and download Lockable operation CMT PC-based commissioning tool for: Online start-up Diagnosis Maintenance Troubleshooting Programming GAD PC-based application tool for: Drawing Creating software functions Documentation Serial Communication Probus CS 31 ModBus CANopen DeviceNet

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DC drives