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CYCLO COOL
CYCLO COOL cutting fluids and cleaners help you achieve higher productivity and lower cost to be competitive in todays market. Our high-performance cutting fluids bundled with our applications experience and tooling product line delivers a Total Process Improvement solution giving the competitive edge you are looking for. From coolants to lubricants, forming fluids to process cleaners and corrosion inhibitors, our fluid line supports all your metalworking needs. Our fluid packages come in all shapes and sizes, so you only get what you need and thats good for your bottom line. Many of our products are transparent, containing chemical lubricants and are ideal for light- to heavy-duty operations. They are also able to handle many applications and plant environments and while they are perfect for individual machines, they work just as well in central system applications thanks to their wide ranging operating capabilities.
Customers can count on our complete line of CYCLO COOL cutting fluids and cleaners for all their machining needs, including , Synthetic and semi-synthetic cutting fluids for a wide range of applications , Soluble oil cutting fluids for enhanced machining and grinding performance , Tooling specialty products including water-soluble tapping paste and liquid , A full line of production cleaners, corrosion inhibitors and parts for your equipment With our range of fluids, your machining operations will improve productivity and your bottom line!
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CYCLO COOL specialty fluids are designed with superior technology and are formulated for high heat, difficult machining applications. This line of products contain a patented blend of lubricants that bridges the gap between conventional water solubles and straight oils. This technologically advanced product is proven to outperform conventional soluble oils and can replace straight oils. CYCLO COOL specialty fluid products offer many metalworking process advantages including reduced cycle time, longer wheel life, decreased machine horsepower and improved part finish. CYCLO COOL 5000 is an innovative, new cutting fluid featuring a hybrid blend of patented and synthetic lubricants. This unique blend of lubricants provides synergistic performance on difficult-to-machine-ferrous and non-ferrous alloys without corrosion or stain. CYCLO COOL 5000 is uniquely formulated to be used on hard, brittle metals that ordinary fluids have difficulties with, such as inconel, titanium, stainless steel, aerospace alloys and hardened steels. This cutting fluid is an exceptional product for milling, drilling and tapping these materials, as well as for operations on aerospace and aluminum alloys.
Case History Titanium 5553 , High Performance Ti-Profiler HSK 125A With the Combination of CYCLO COOL and CYCLO CUT Technology Machined 5553 titanium over 7.0 hours One tool with six regrinds remaining , Three MEGA 5 XT High Torque, 5 Axis Machining Centers 10 hour tool life on HSS Steel Cobalt Tools Cutting fluid pressure range from 300 - 400 to 1500 psi pressure pumps The operations include plunge cutting, roughing, drilling, reaming and finish cutting.
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Synthetic
Semi-Synthetic
Soluble Oil
Cyclo-Cool 5000
CYCLO COOL Cutting Fluids Product CYCLO COOL 5000 CYCLO COOL 5100FE CYCLO COOL 4100
Material Exotics, Inconel, Stainless Steel and Titanium Heat Treated Steel Heat Treated Steel
Operations Milling, Turning, Drilling, Cut and Form Tapping Broaching, Grinding, Deep Hole Drilling and Tapping Gun Drilling, Deep Hole Drilling and Form Tapping
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- 0% to 10% Excellent Foam Control - 10%to 30% Moderate Foam Control - Greater than 30% Inadequate Foam Control
CYCLO COOL Low Foaming High Pressure Fluid CYCLO COOL low foaming (LF) high pressure fluids provide superior foam control through the combination of product design, raw material selection and innovative antifoam technology. These fluids are the result of years of experience that have identified creative methods to prevent, control and reduce foam, even when fluids are used in high pressure delivery systems. Benefits of High Pressure Fluid Technology , Increased chip removal rate , Increased heat removal rate from the cut zone , Deeper penetration in the cut zone
CYCLO GREEN CYCLO GREEN MQL is designed for use in misting applications or other Minimal Quantity Lubrication (MQL) applications. It is recommended for machining operations on most ferrous metals and some aluminum alloys where minimal / low fluid applications are required. CYCLO GREEN MQL is environmentally friendly and economical. The product formula is derived from natural, renewable resources and does not contain mineral oil. Also, the minimal quantity lubricators apply fluid directly to the parts, which minimizes the quantity of fluid used. This in turn, eliminates recharge and disposal costs associated with recirculating fluid systems.
CYCLO COOL Low Foaming High Pressure Fluid Product Severity Material Operations CYCLO COOL 3900LF Moderate Heavy Ferrous and Non-Ferrous Excellent with hard to machine steel and aluminum CYCLO COOL 3800LF Moderate Heavy Ferrous and Non-Ferrous Designed to machine aerospace exotic metals CYCLO COOL 2000LF Moderate Ferrous and Non-Ferrous Excellent job shop cutting fluid CYCLO COOL 1700LF Moderate Ferrous and Non-Ferrous Designed to machine aerospace exotic metals
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CYCLO COOL Synthetics CYCLO COOL synthetic cutting fluids improve both machining and grinding applications without using mineral oil. Through pioneering research and development, as well as extensive testing, CYCLO COOL synthetics are designed to provide durable, clean and excellent corrosion control and low foaming properties. These qualities translate to significant advantages in machine performance and product quality. Features & Benefits of CYCLO COOL Synthetics , Excellent for central systems and individual machines , Durable and clean , Low residues , Excellent corrosion control , Used for surface and crank grinding, drilling and tapping , Rejects 99.9 % tramp oil, for easy removal
CYCLO COOL 920, 910 and 900 cutting fluids are recommended for light to severe machining and grinding operations on non-ferrous or ferrous metals. These particular synthetic fluids contain unique formulas with a near neutral pH designed for the machining of aerospace non-ferrous materials.
CYCLO COOL Synthetic Ferrous Cutting Fluids Product Severity CYCLO COOL 1000FE Heavy CYCLO COOL 800FE/FE Plus Moderate CYCLO COOL 700FE Light CYCLO COOL Synthetic Non-Ferrous Cutting Fluids Product Severity CYCLO COOL 1100 Heavy CYCLO COOL 920 Heavy CYCLO COOL 910 Moderate CYCLO COOL 900 Light CYCLO COOL Synthetic Ferrous Carbide Grinding Fluids Product Severity CYCLO COOL 885C Moderate CYCLO COOL 880C Moderate
Material Various Steel and Cast Iron Most Steels and Cast Iron Mostly Cast Iron, excellent
Operations Grinding, Milling, Drilling and Tapping Machining and Grinding Steel Light Machining and Grinding
Material Heat Treated Steels, Inconel, Titanium, Aluminum and Some Aluminum Designed to Machine Automotive and Aerospace Series Aluminum and Exotics Designed to Machine Automotive and Aerospace Series Aluminum and Exotics Designed to Machine Automotive and Aerospace Series Aluminum and Exotics
CYCLO COOL Semi-Synthetics CYCLO COOL semi-synthetics include a broad range of general machining and grinding fluids which are recommended for general purpose and medium- to heavy-duty operations. These cutting fluids are recommended for ferrous and many non-ferrous metals. CYCLO COOL semi-synthetic fluids commonly contain a low to moderate amount of mineral oil and are semi-transparent when mixed with water. These products are especially useful in applications that require long fluid life and cleanliness. CYCLO COOL Soluble Oils CYCLO COOL soluble oils are designed for heavy-duty machining and grinding on both ferrous and non-ferrous metals. CYCLO COOL soluble oils offer long fluid life, corrosion protection, high lubricity, low foaming characteristics and excellent rancidity control. CYCLO COOL fluids are always machine friendly and engineered to save money on storage, handling, mixing, charging, makeup and maintenance costs. Many CYCLO COOL fluids contain extreme pressure additives providing for enhanced machining and grinding performance capabilities in the most difficult applications.
Features & Benefits of CYCLO COOL Semi-Synthetics & Soluble Oils , Very clean and durable , Low residue and cleans easily , Excellent within individual , Long sump life machines and central systems , Superior low foam control , Excellent biological control , Operator and machine friendly
Semi-Synthetics Product Severity Material CYCLO COOL 2000/CA/LF Moderate to Heavy Various Steels, Aluminum, Cast Iron *CYCLO COOL 1900/CA Moderate Various Steels, Aluminum, Cast Iron CYCLO COOL 1800/1600 Light to Moderate Various Steels, Aluminum, Cast Iron Soluble Oils Product CYCLO COOL 4000 CYCLO COOL 3900X/LF/CA CYCLO COOL 3800CF
Operations Reaming, Grinding, Milling, Turning, Drilling, Cut and Form Tapping Grinding, Milling, Turning, Drilling and Cut Tapping Grinding, Milling, Turning, and Drilling
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Material Ferrous and Non-Ferrous Ferrous and Non-Ferrous Ferrous and Non-Ferrous
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CYCLO ARMOR CYCLO ARMOR offers both water- and oil-based products technologically created to protect metal surfaces from oxidation during storage and transportation. The water-based products provide a light film, and typically offer corrosion control lasting from several days to several weeks. Oil-based products provide a heavier film and offer longer corrosion protection lasting from months to years Features & Benefits of CYCLO ARMOR Corrosion Inhibitors , Can be applied to wet or dry parts , Used in spray and dip applications , Soft oily protective film , Water displacing properties , Galvanic / Electrolytic corrosion control properties
Solvent Based Product CYCLO ARMOR 3000 CYCLO ARMOR 2000 CYCLO ARMOR 1000 Water Based Product CYCLO ARMOR R7000 CYCLO ARMOR R6200
Corrosion Protection 12 Months Outdoor and Offshore Shipping Salt Spray Approved 12 Months Indoor Protection Used for Warehousing and Shipping 6 Months Indoor Protection
Corrosion Protection Material Indoor and Shipping at 20% Concentration Ferrous 3 Months Indoor Protection Short Term 2 5 %, Long Term 10 20 % Ferrous
CYCLO POWER CYCLO POWER Industrial Cleaners meet the tough requirements of the cleaning industry. MAG has developed specialized formulas and many products to meet the needs of the most difficult cleaning environments with the extensive CYCLO POWER product line. These specially designed fluids can be used in a wide variety of applications, including cleaning of parts, machines and floors, as well as other general purpose manufacturing and production cleaning. Features and Benefits Process Washers , Excellent in-process corrosion protection and foam control formulations , CYCLO POWER 220FE - Spot free rinse , Used in dip, parts, spray and high pressure washers , CYCLO POWER Heavy Duty Cleaners contain excellent in-process corrosion protection
Light to Moderate Process Washer Applications Product Severity CYCLO POWER 225 Light - Moderate CYCLO POWER 220FE Light - Moderate CYCLO POWER 210FE Light - Moderate Speciality and Heavy Duty Process Washer Applications Product Chemistry CYCLO POWER 350 HD Alkaline Based Cleaner CYCLO POWER 325FE HD Alkaline Based Cleaner CYCLO POWER 300 HD Alkaline Based Cleaner CYCLO POWER 200 GP HD Alkaline Based Cleaner
Application High Production Parts Washer High Production Parts Washer High Production Parts Washer
Material Ferrous and Non-Ferrous Ferrous Ferrous and Aluminum Ferrous and Non-Ferrous
Application High Detergency, Low Foaming Formulation High Detergency for Difficult Soils De-rusting, Etching for Paint Adhesion and Pickling Vibratory, Spray and Immersion Washes
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Machine Cleaners CYCLO Power Machine Cleaners are recommended for cleaning individual machine and central system reservoirs, metalworking fluid lines, premix tanks, machines and parts. It improves rancidity control by removing biofilms, dirt, grit, chip-deposits, insoluble soaps and oils from central systems in hard water areas. The cleaners do not redeposit soil in machines or central systems (the breeding ground for bacteria) and contains corrosion inhibiting ingredients to protect machines and parts (cast iron and steel) from rusting during cleaning. CYCLO POWER MC 30 can also be used for general-purpose floor cleaning at 1:100 (1%) to 1:25 (4%) along with power washers, steam cleaners and automated floor scrubbers. CYCLO POWER MC 50 can be used to rejuvenate used fluid mix at concentration of .5% concentration. CYCLO Power MC 50 contains special raw materials that raise pH and helps eliminate bacteria and mold
Floor Cleaners CYCLO POWER Floor Cleaners range from moderate duty pH neutral products designed for ceramic, terrazzo and vinyl floors to heavy duty liquid industrial cleaning compounds formulated for use in mechanical floor scrubbers, mop buckets and as general purpose. The CYCLO POWER floor cleaning products effectively remove grease, oil and shop dirt from concrete, wood block and terrazzo floors. Features and Benefits Machine Cleaners , Excellent for central system and individual machine use , Excellent at removing tenacious residues Floor Cleaners , Effective at removing grease, oil, and machine shop soil from concrete , Used as a GP cleaner for equipment and machines
Machine Cleaners Product CYCLO POWER MC 50 CYCLO POWER MC 40 CYCLO POWER MC 30 Floor Cleaners Product CYCLO POWER FC 79 CYCLO POWER FC 42 CYCLO POWER FC 35
Operation Removes Bio-Films and Semi-Hard Residues Removes Deposits and Residues Removes Deposits and Residues
Mix pH 10 8 11.6
CYCLO COOL Equipment Prolonging the life of the metalworking fluid and optimizing its performance are very dependent on the controls of the metalworking fluid system. This control includes maintenance of the mechanical components (filtration), maintaining recommended concentration and removal of tramp oil as well as the proper metalworking fluid recommendation. The problems that beset metalworking fluids in central system applications are the same as those in individual machines, only the magnitude is greater. CYCLO COOL equipment helps prolong fluid life by maintaining proper concentration and removal of extraneous tramp oils. Water Powered Proportioning Pump For Long Distance Mix Delivery , Durable and Accurate , Wall Mounted , Maximum Viscosity 500 SUS , 800 Lateral Max Delivery , 20 Vertical Max Delivery , 10-75 PSI, Fittings, NPT In and Out , One year warranty with prepump filter Standard Metalworking Fluid Proportioner , 14 Metering Tips , Maximum Viscosity 500 SUS , 48 Discharge Hose , 25 - 75 PSI
Bronze Metalworking Fluid Proportioner , Water Shut Off Valve , Solid Bronze Casting , Galvanized Steel Stand Pipe , 40 Discharge Hose , 25-75 PSI, Fittings and NPT 3/8 In and Out , Life Time Warranty CYCLO COOL Oil Skimmer Units - Belt Skimmer , Steel heavy-duty rigged construction , Range of belt length: 12 - 60 , Self tensioning belt on hanging and fixed lower pulley , Continues duty self cooled fan motor , Can be installed with an integrated timer
CYCLO COOL Equipment Mix Range % Proportioner Type GPM Low High Fitting and NPT Part No. Proportioner Pump 7.0 1.40 12.0 - PLMIXPP518-MAG Proportioner Pump 12.0 4.70 33.0 - PLMIXPP585-MAG Proportioner Pump 25.0 1.60 13.5 - PLMIXPP520V-MAG Bronze MWF Proportion 3.0 0.00 25.0 3/8 In and 1/2 Out PLMIXUO3725-MAG Bronze MWF Proportion 10.0 0.00 7.0 1/2 In and 3/4 Out PLMIX1027-MAG Bronze MWF Proportion 4.8 0.25 22.2 3/4 GHT and 1/2 NPT PLMIX05120-MAG CYCLO COOL Oil Skimmer Units Skimmer Type Belt Skimmer Belt Skimmer Disk Skimmer Disk Skimmer
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Regional Services
MAG is your single source for maintenance and productivity solutions designed to optimize plant operations. With our comprehensive product and service programs, manufacturers achieve maximum equipment availability and utilization reducing their price per piece. By providing an award-winning service and support program, our customers maintain the lowest possible total cost of ownership of capital equipment throughout the machines life cycle. Consider these benefits , Better understand and manage your factory life cycle costs , Increase your throughput efficiency and lower total cost of ownership , Reduce your maintenance costs , Prolong your machines life , Increase your opportunities to win contracts
Productivity Solutions To achieve optimal machining performance and gain a competitive edge over the competition you need MAGs Productivity Solutions products and services. Consider these benefits: , No Charge trial fluids , OEM tooling and fluid products guaranteed to optimize your machines performance , Increase your opportunities to win contracts , Reduce your number of suppliers for your manufacturing needs
CYCLO CUT Cutting Tools & Tooling Systems , Over 25,000 unique tool types , Tool Holders, Adaptors and Retention Knobs , Indexable Milling and Turning Inserts , Rotary Tooling , Back-Spotfacing and Chamfering Tools , Specialty Engineered Products , Wide range of CVD, PVD and Diamond coatings , Rough and Finish Boring Heads , Boring Bars and Blocks Maintenance Solutions Supporting the machine tool brands you know and trust more than 50 brands MAG serves your needs before, during and after installation of your equipment by providing the industrys broadest range of services: , Installation, relocation, rigging and training services , Factory optimization, cutting tools, cutting fluids and cleaners and application solutions , Service parts, field service and call center support , Preventive maintenance, machine certification, repair and exchange services , Rebuild, retrofit, remanufacture and retool services Software , Freedom eLog , Freedom eView , Omative Adaptive Control , Shop Pro / Cut Pro
Freedom eLog
Home Machine List Shop (Today) Reports AMT Categories + Alert Search Daily View + Event Search Pie Charts + Program Search Stacked Bar Tapestry Utilization Period Today This Week This Month + This Year
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Server 2.3.0
2010-02-05
2010 -02-05
- In Cycle - Process - Repair - Delay - Sched Down - Shutdown Utilization - Cycle - Equipment - Potential
2008 MAG
CYCLO COOL Soluble Oils Product CYCLO COOL 4100 CYCLO COOL 4000 CYCLO COOL 3900X CYCLO COOL 3900CA CYCLO COOL 3800CF
Semi-Synthetics Product Severity of Operation Ferrous Non-Ferrous Extreme Pressure Package Canada Approved CYCLO COOL 2000 Moderate Heavy Yes Yes Yes No CYCLO COOL 2000CA Moderate Heavy Yes Yes Yes Yes CYCLO COOL 1900 Moderate Heavy Yes Yes No No CYCLO COOL 1900CA Moderate Heavy Yes No No Yes CYCLO COOL 1850 Light Moderate Yes No No Yes CYCLO COOL 1800 Light Moderate Yes Yes No Yes CYCLO COOL 1600 Light Moderate Yes Yes No Yes Synthetics Product Severity of Operation Ferrous Non-Ferrous Extreme Pressure Package Canada Approved CYCLO COOL 1100 Moderate Heavy Yes Yes No Yes CYCLO COOL 1000FE Moderate Heavy Yes No No Yes CYCLO COOL 920 Heavy Yes Yes No Yes CYCLO COOL 910 Moderate Heavy Yes Yes No Yes CYCLO COOL 900 Moderate Yes Yes No Yes CYCLO COOL 890 Light Yes Yes No Yes CYCLO COOL 880C Light Moderate Yes Yes No Yes CYCLO COOL 800FE PLUS Moderate Heavy Yes No No Yes CYCLO COOL 800FE Moderate Heavy Yes No No Yes CYCLO COOL 700FE Light Moderate Yes No No Yes High Pressure Fluid Technology Product Severity of Operation CYCLO COOL 3900 LF Heavy CYCLO COOL 3800 LF Heavy CYCLO COOL 2000 LF Moderate CYCLO COOL 1700 LF Moderate Specialty Fluids Product CYCLO COOL 5100FE CYCLO COOL 5000 CYCLO GREEN MQL
Non-Ferrous No Yes No
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CYCLO POWER Cleaners Floor Cleaners Product CYCLO POWER FC 79 CYCLO POWER FC 42 CYCLO POWER FC 35 Process Washers Product CYCLO POWER 350HD CYCLO POWER 225 CYCLO POWER MA 210FE CYCLO POWER MA 220FE Machine Cleaners Product CYCLO POWER MC 50 CYCLO POWER MC 40 CYCLO POWER MC 30 CYCLO POWER GP 20
pH 10 8 11.6
CYCLO ARMOR Corrosion Inhibitors Solvent Based Product Corrosion Protection *CYCLO ARMOR 3000 Long Term Outdoor CYLCO ARMOR 2000 Long Term Indoor CYLCO ARMOR 1000 Long Term Indoor
Formulate for Indoor Protection *Specifically designed and salt spray tested for overseas shipping corrosion protection
Non Ferrous No No No
Water Based Product CYCLO ARMOR R7000 CYLCO ARMOR R6200 CYLCO ARMOR R9200 CYLCO ARMOR CA
Formulate for Indoor Protection * Deviations from standard on request
Corrosion Protection Long Term Indoor Short Term, in Process Short Term Long Term
www.mag-ias.com
www.mag-ias.com
MAG Maintenance Technologies 1780 Worldwide Blvd Hebron, KY 41048 USA tel +1 859 534 4600 toll free +1 800 934 0735 ext. 7 fax +1 859 534 4999 info-psus@mag-ias.com
MAG is your single source for maintenance and productivity solutions designed to optimize plant operations. Through comprehensive support and factory-direct expertise, manufacturers achieve maximum equipment availability and utilization reducing their cost per piece. By providing an awardwinning service and support program, our customers maintain the lowest possible total cost of ownership of capital equipment throughout the machines life cycle. MAG is a leading machine tool and systems company serving the durable-goods industry worldwide with complete manufacturing solutions. The company offers a comprehensive line of equipment and technologies including process development, automated assembly, turning, milling, automotive powertrain production, composites processing, maintenance, automation and controls, and core components. Key industrial markets served by these technologies include aerospace, automotive and truck, heavy equipment, oil and gas, rail, solar energy, wind turbine production and general machining.
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The machines shown are examples. Actual tools may vary based on selected options Brochure no. ADV 8016