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___________________________
Spring Air Systems Inc., Oakville, Ontario
Phone (905) 338-2999, Fax (905) 338-0179, info@springairsystems.com www.springairsystems.com
2 The introduction of unheated air into the canopy minimizes the NET EXHAUST (NEX) from the kitchen, reducing the requirements for heated makeup air. The NEX is the difference between the TOTAL EXHAUST (TEX) and the TOTAL SUPPLY (TSU). A properly balanced Compensating Hood will exhaust the absolute minimum necessary to properly ventilate the cooking appliances.
Benefits
A Spring Air Systems Inc. Compensating Hood supply and exhaust systems provides numerous benefits to the owners of a commercial restaurant. 1. More comfortable kitchen environment. 2. Lower annual heating cost with little or no capital cost increase. 3. Lower annual air conditioning costs and possible reduced capital cost for air conditioning equipment.
Typical Water Wash Application Figure 3 The type H and C ventilators require a water wash control panel. Consult the Ventilator Engineering Manual for the proper water wash control panel. The water wash control panel is supplied to provide operation of the exhaust fan, supply unit (Spring Air SFA series), time wash cycle, fire suppression system.
Description
Single row box canopy, dry grease extractor with fusible link dead weight fire damper Single row box canopy, filter hood with fusible link dead weight fire damper Single row box canopy, filter hood with no fire damper Single row box-shelf canopy, dry grease extractor with fusible link dead weight fire damper Single row box-shelf canopy, filter hood with fusible link dead weight fire damper Single row box-shelf canopy, filter hood with no fire damper Double row box canopy, dry grease extractor with fusible link dead weight fire damper Double row box canopy, filter hood with fusible link dead weight fire damper Double row box canopy, filter hood with no fire damper
Chart No. 1a
Chart No. 1b
EFR l/s/m
465 545 622 930 1090 385 465 545 930 1090 385 465 545 622 930 1090
Chart No. 2
Chart No. 3 The NET EXHAUST (NEX) is determined by adding the NET EXHAUST VOLUME (NEV) CFM (l/s) for each individual cooking appliance. The NET EXHAUST VOLUME (NEV) for individual appliances varies depending on the amount of smoke, particulate, and grease generated, the surface temperature and whether the appliance is gas or electric. Gas appliances require higher NEV because of the high flue gas temperatures. Chart No. 3 includes typical NEV values for most cooking applications. Consult the factory if an appliance is not listed.
8 It is important to know the dimensions of each appliance. The NET EXHAUST VOLUME (NEV) decreases and increases proportionally to the length of some appliances. These appliances are indicated in Chart No. 3 with length dimensions. For lengths other than indicated prorate the value in the chart. Once the cooking line up has been established, the NET EXHAUST (NEX) is calculated by adding each individual NEV valve. NEX = (NEV of appliance No. 1 + NEV of appliance No. 2 + NEV of appliance No. 3 +....) The TOTAL SUPPLY (TSU) is determined by subtracting the NEX calculated above from the TOTAL EXHAUST (TEX) calculated earlier.
Supply Volume
CFM l/s
350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1250 1200
165 189 212 236 260 283 307 330 354 378 401 425 448 472 796 519 543 590 560
1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150
613 637 661 684 708 731 755 779 802 826 849 873 897 920 944 968 991 1015
1. The static pressure at the supply duct collar is 0.45 W.C. (0.11kpa) for all supply duct collars. 2. All ventilators and hoods over 80 (2440 mm) require two supply duct collars. The static pressure at the supply duct collar is 0.45 W.C. ( 0.11kpa). Chart No. 4 For a double row island arrangement calculate, the NEX for both sides of the cooking line up. Determine the TOTAL SUPPLY (TSU) for each side by subtracting the NEX for each side from one-half of the TOTAL EXHAUST (TEX). Refer to the example for a more detailed description. Using Chart No. 4 select the supply duct collar size based on the TSU. Using Chart No. 5 select the exhaust duct collar sized based on the TEX.
WARNING
This method is an excellent guide to assist in calculating the TOTAL EXHAUST (TEX) and the TOTAL SUPPLY (TSU) volumes, but consideration must be made for the conditions within the 8 ______________________________________________________________________ Spring Air Systems Compensating Engineering Manual
9 kitchen. i.e. location of the hood to doors, windows, and pass through which might create a draft. Consult the factory when unusual site conditions exist. As described earlier the supply air is discharged directly into the ventilator or hood canopy. The supply air (fresh air) is unheated and should not exceed 70% of total exhaust air without consulting factory. In addition caution is advised when the outside winter design for the location is below -5F as the fresh air may requiring tempering to prevent possible frost or condensation. Again consult factory before proceeding.
10
SFA-OV Figure 7
11
Typical Compensating Hood Schematic with electric heating Figure 8 The kitchen and dining room must be balanced to provide a proper system. The schematic shows a typical 100% exhaust, with 70% fresh air supply to the hood unheated and 10% directly to the kitchen through some type of heating unit. This heat can be supplied by a electric duct heater as shown above or gas, steam or hot water. If the kitchen has an air conditioning unit the 10% could be supplied as fresh through the A/C economizer. The remaining 20% required to balance the restaurant must be supplied through the dining room air conditioning unit(s) economizer or through some other makeup air unit. (Such as a Spring Air Systems SFA-IGO Unit)
SFA-OH Figure 9
12
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For example... Given a total exhaust air of 4000 CFM exhausted from the compensating hoods, and suppose 80% of the exhaust air is to be supplied into the kitchen as fresh air. Therefore, the total supply air is 4000 CFM x 0.8 equal to 3200 CFM. If the calculated unheated supply air supplied is 2500 CFM, then the heated supplied air required is 3200 CFM - 2500 CFM equal to 700 CFM. The SFA-IGOS unit would be selected to provide 3200 CFM total supply with 2500 CFM unheated supply to the compensating hoods and 700 CFM heated supply to diffusers in the kitchen area. See Figure 8 for typical layout schematic of this system. The remaining supply air should be introduced into the building through the dining room air conditioning and/or heating unit.
Heating Capacity:
The total heating required is equal to the following: Heating Output (BTU/hr) = Heated Supply Volume (CFM) x 1.09 x (TI - TO) Capacity Use the chart below to select burner capacity for the application. Note the calculated capacity above is the output required. The heaters are specified by the input values. SFA-IGOS BURNER ENGINEERING DATA
HEATER SIZE BTU/HR INPUT OUTPUT (1) 80,000 100 100,000 (2) 120,000 150 150,000 (3) 200 200,000 160,000 250 250,000 187,000 300 300,000 225,000 350 350,000 262,500 400 400,000 300,000 Not available with power vent. 112,500 BTU/hr with power vent. 150,000 BTU/hr with power vent. All units require the following clearances: Front: 48 Bottom: 0 Sides: 24 Rear: 6 GAS PIPE CONNECTION (IN) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 NATURAL GAS FLOW (SCFH) 100 150 200 250 300 350 400
Chart No. 6
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Heating Capacity:
The total heating required is equal to the following: Heating Capacity (BTU/hr) = Supply Volume (CFM) x 1.09 x (TI - TO) Where: TI = TO = Supply discharge temperature Winter design temperature for required (F) the area (F)
Use the Chart No. 6 above for selection of burner required. SFA-IGO BURNER ENGINEERING DATA
HEATER SIZE BTU/HR INPUT OUTPUT (1) 80,000 100 100,000 (2) 120,000 150 150,000 (3) 200 200,000 160,000 250 250,000 187,000 300 300,000 225,000 350 350,000 262,500 400 400,000 300,000 Not available with power vent. 112,500 BTU/hr with power vent. 150,000 BTU/hr with power vent. All units require the following clearances: Front: 48 Bottom: 0 Sides: 24 Rear: 6 GAS PIPE CONNECTION (IN) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 NATURAL GAS FLOW (SCFH) 100 150 200 250 300 350 400
Chart No. 7
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16
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ES-1: ES-2:
One Exhaust Fan/One Supply Fan Operation Two Exhaust Fan/Two Supply Fan Operation
The SPRING AIR SYSTEMS motor control panels ES-1 and ES-2 contain electrical components to start and stop the exhaust and supply fan(s) and interlock with the surface fire suppression system. The control panel includes a panel mounted disconnect switch, high voltage fuses, control transformers, control fuses, motor starter(s) and overloads, control relays, on/off fan switch(es), pilot lights and optional on/off switch for the hood lights. To start the exhaust fan, rotate the fan selector switch to the ON position. The green EXH ON pilot and the exhaust fan will activate. To start the supply fan, rotate the fan selector switch to the ON position. The green SUP ON pilot and the supply fan will activate. ES-1 Electrical Schematic Figure 16 In the event of a fire on the cooking surface the control between terminals 19 and 20 will open de-energizing relay R6, shutting off the exhaust and supply fan(s). See figures 8 and 9 for electrical schematics. The ES-1 and ES-2 panels are designed to be mounted on the kitchen wall. The ES panels can be supplied for up to four (4) individual exhaust fans.
Specification
Refer to individual specification sheets for the model and type of compensating hood selected. See Chart No. 1 for a list of the various alternatives available. Refer to the individual specification sheets for SFA models and Compensating hood controllers available.
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