Professional Documents
Culture Documents
ROUTING TOOLS
FOR MACHINING
PLASTICS
ISO 9001 Certified
Acrylics SOLID CARBIDE FINISHER
Series 52-600 SC Double Edge Upcut ............... 3
Series 57-600 SC Double Edge Downcut ........... 3
Series 60-200 SC Three Edge Finisher ................. 3
Series 60-470 SC Three Edge Finisher ................. 3
Series 62-700 SC Single Edge Downcut ............. 4
Series 62-800 SC Single Edge Downcut ............. 4
Series 63-700 SC Single Edge Upcut ................. 4
Series 63-800 SC Single Edge Upcut ................. 4
Hard Plastics
Series 12-00 HSS Double Edge Straight ............ 5
Series 48-600 CT Straight.................................. 5
Series 56-000 SC Double Edge Straight .............. 5
Soft Plastics SOLID CARBIDE SPIRAL
Series 10-00 HSS Single Edge O Flute ............... 6
Series 11-00 HSS Single Edge O Flute ............... 6
Series 56-600 SC Double Edge O Flute .............. 6
Series 61-000 SC Single Edge O Flute................. 7
Series 63-750 SC Single Edge Upcut ................. 7
Series 63-850 SC Single Edge Upcut ................. 7
Series 52-200 SC Double Edge Upcut ............... 8
Series 62-750 SC Single Edge Downcut ............. 8
Series 62-850 SC Single Edge Downcut ............. 8
Series 66-300 SC Bottom Surfacing ................... 8
Foam
Series 12-00 HSS Double Edge Straight ............ 9 SOLID CARBIDE STRAIGHT
Series 40-550 HSS Upcut Spiral ......................... 9
Series 48-000 CT Double Edge Straight ............. 9
Composites
Series 48-000 CT Single Edge Straight .............. 10
Series 48-000 CT Double Edge Straight ............ 10
Series 52-000 SC Double Edge Upcut .............. 11
Series 57-000 SC Double Edge Downcut ......... 11
Series 62-000 SC Single Edge Downcut ........... 11
Series 63-000 SC Single Edge Upcut................. 11
Series 58-000/55-000 Multi Edge Upcut ............. 12
Series 59-000/54-000 Multi Edge Downcut ........ 12 SPIRAL "O" FLUTE
Series 67-000 SC Burrs ................................... 12
Series 67-300 SC Double Edge Spirals .............. 12
Series 56-000 SC Double Edge Straight Flute .... 13
Specialty Tools
Series 16-50 SC Veining ............................... 13
Series 27-00 SC Single Edge Flush Trim ........... 13
Series 27-50 SC Double Edge Flush Trim ......... 13
Series 28-20 SC Spiral Trim ............................ 14
Series 28-50 CT Flush Trim.............................. 14
Series 37-50 V-Bottom ................................. 14
Series 38-50 Round Bottom .......................... 14
Series 66-000 SC Edge Rounding..................... 15
Series 66-200 SC Rout & Chamfer ................... 15 DOUBLE EDGE FINISHER
Series 66-300 SC Bottom Surfacing ................. 15
Series 70-100 CT Arbor Saws .......................... 16
Series 70-200 SC Flush Saws............................ 16
Series 70-300 CT Flush Saws ........................... 16
Five Axis Tools ............................................... 17
Series 33-30 Tool Extenders ........................... 17
Series 33-40 Wrenches ................................ 17
Series 33-50 Collets ..................................... 17
Series 52-200B SC Ball Nose ............................. 17
Series 52-200BL SC Extra Long Ball Nose ............. 17
Air Rout Tools ............................................... 18
Left Rotation Tools ......................................... 18
Series 70-500 Plastic Drills ............................... 19
Series 90-000 Spoilboard Cutters .................... 19 HIGH SPEED STEEL STRAIGHT
Accessories
Series 33-00 Fiber Bushings ........................... 19
Series 34-00 Steel Bushings ........................... 19
Series 33-10 Collet Brushes ........................... 20
Series 33-21 Rust Free and T-9 ....................... 20
Series 33-60 Taper Wipes .............................. 20
Series 34-50 Collet Plugs .............................. 20
Important Information
Plastic Routing Tool Chart .................................. 1
Van Niser Articles .............................................. 2
Feed and Speed Chart .............. Inside Back Cover
General Guidelines ................... Inside Back Cover
Numerical Table of Contents ...... Inside Back Cover
All specifications subject to change without notice.
Onsrud Cutter
Plastic Routing Tool Chart Recommendations
Use the following charts as a guideline to select the appropriate tool series for Machining Plastics.
SOLID CARBIDE
Tool Series Acrylic Acrylic ABS Nylon PVC PVC Phenolic Poly- Poly- Poly- HDPE UHMW Fiberglass Foam
Cast Extruded Expanded Carbonate Ethlene Propylene
52/57-000 Pg 11 Pg 11
52-200 Pg 8 Pg 8 Pg 8 Pg 8
52/57-600 Pg 2 Pg 2 Pg 2 Pg 2 Pg 2 Pg 2 Pg 2
54/59-000 Pg 12 Pg 12
55/58-000 Pg 12 Pg 12
56-000 Pg 13 Pg 13 Pg 13
56-000 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5
56-600 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6
60-200/470 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3
61-000 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7
62/63-000 Pg 11 Pg 11
62/63-700 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4
62/63-750 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8
62/63-800 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4
62/63-850 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8
66-300 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15
67-000 Pg 12
67-300 Pg 12 Pg 12
CARBIDE TIPPED
Tool Series Acrylic Acrylic ABS Nylon PVC PVC Phenolic Poly- Poly- Poly- HDPE UHMW Fiberglass Foam
Cast Extruded Expanded Carbonate Ethlene Propylene
10-00 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6
11-00 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6
12-00 Pg 5-9 Pg 5-9 Pg 5-9
40-550 Pg 9
Onsrud
Cutter
1
VAN NISER ARTICLE LIST
Log on to plasticrouting.com
for the latest in plastic routing
developments and technology.
It's the best source on the net
for all your plastic routing needs,
including in-depth and incisive
articles from Van Niser.
2
ACRYLICS
3
ACRYLICS
SERIES 48-600
These carbide For fast feed rates through
tipped tools are harder more rigid plastics.
designed specifically
for cutting harder,
more rigid plastics. PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
Single edge for Single Edge Double Edge
faster feed rates. 48-601 3
⁄16 1
⁄2 1
⁄4 2 48-650 3
⁄16 1
⁄2 1
⁄4 2
Double edge for 48-603 1
⁄4 3
⁄4 1
⁄4 21⁄8 48-652 1
⁄4 3
⁄4 1
⁄4 21⁄8
1 3 1
smoother finish. 48-678* ⁄4 ⁄4 ⁄4 31⁄4 48-679* 1
⁄4 3
⁄4 1
⁄4 31⁄4
1 1
48-605 ⁄4 1 ⁄4 23⁄8 48-654 1
⁄4 1 1
⁄4 23⁄8
Usage: 48-607 3
⁄8 1 3
⁄8 21⁄2 48-656 3
⁄8 1 3
⁄8 21⁄2
Fiberglass, 48-635* 3
⁄8 1 3
⁄8 31⁄2 48-636* 3
⁄8 1 3
⁄8 31⁄2
1
Phenolic, Nylon 48-609 ⁄2 11⁄4 1
⁄2 23⁄4 48-658 1
⁄2 11⁄4 1
⁄2 23⁄4
CED TOLERANCE ± .005 EXCEPT AS NOTED
*THESE TOOLS ARE DESIGNED AND TOLERANCED FOR AIR ROUTERS WITH BEARINGS. CED +.000 - .006
5
SOFT PLASTICS
SOLID CARBIDE
DOUBLE EDGE
O FLUTE STRAIGHT
SERIES 56-600
These tools are
designed with free
cutting O flute
geometry along
with a double
flute design for PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
smooth finish in soft 56-610 1⁄8 5
⁄16 1
⁄4 2 56-626 1⁄4 1 1
⁄4 31⁄4
flexible plastics. 56-612 1⁄8 1
⁄2 1
⁄4 2 56-628 1⁄4 11⁄4 1
⁄4 4
1 5 1
56-614 ⁄8 ⁄8 ⁄4 4 56-638 3⁄8 7
⁄8 3
⁄8 21⁄2
Usage:
56-616 3⁄16 3
⁄8 1
⁄4 2 56-639 3⁄8 1 3
⁄8 4
Polycarbonate, ABS, 56-618 3⁄16 5
⁄8 1
⁄4 2 56-650 1⁄2 1 1
⁄2 3
HIPS, PET, PE, 56-620 3⁄16 1 1
⁄4 4 56-652 1⁄2 1 1
⁄2 4
Polystyrene, For smooth 56-624 1
⁄4 3
⁄8 1
⁄4 21⁄2 56-654 1 3
⁄2 1 ⁄4 1
⁄2 4
Polypropylene, PVC, finish in soft 56-625 1⁄4 1 1
⁄4 21⁄2 56-655 1⁄2 21⁄8 1
⁄2 6
56-625L 1⁄4 1 1
⁄4 21⁄2
Acetal, Acrylic, flexible plastics.
HDPE, UHMW L = Left Rotation Tool CED TOLERANCE + .000 -.004
6
SOFT PLASTICS
SOLID CARBIDE
SINGLE EDGE
UPCUT O FLUTE
SERIES 63-850
These single edge METRIC
spiral O flute tools PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
provide a smooth 63-852 2 8 2 50 63-876 4 30 4 64
finish in plastics with 63-854 2 8 6 64 63-878 5 16 5 64
upward chip 63-856 2.5 8 2.5 50 63-880 5 16 6 64
removal. 63-858 2.5 8 6 64 63-882 5 30 5 64
63-860 3 8 3 50 63-884 6 8 6 64
Usage: 63-862 3 8 6 64 63-886 6 12 6 64
HDPE, HIPS, UHMW, 63-864 3 12 3 64 63-888 6 20 6 64
ABS, Polycarbonate, 63-866 3 12 6 64 63-890 6 30 6 76
PE, Polystyrene, For fast cutting 63-868 4 8 4 64 63-892 6 38 6 76
63-870 4 12 4 64 63-894 8 25 8 64
Polypropylene, spiral O flute 63-872 4 20 4 64 63-896 8 38 8 76
Acetal, Acrylic, PET geometry. 63-874 4 20 6 64 63-898 10 30 10 76
CED TOLERANCE + .000 -.004
7
SOFT PLASTICS
SOLID CARBIDE
SINGLE EDGE DOWNCUT SOLID CARBIDE DOUBLE
SPIRAL O FLUTE EDGE BOTTOM SURFACE
SERIES 62-750 SERIES 66-300
9
COMPOSITES
CARBIDE TIPPED
SINGLE EDGE
STRAIGHT
SERIES 48-000
These carbide PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
tipped tools are 48-003 3⁄16 1
⁄2 1
⁄4 2 48-055 3⁄8 1 1
⁄2 21⁄2
designed for 48-001 7⁄32 5
⁄8 1
⁄4 2 48-155* 3⁄8 11⁄4 3
⁄8 3
48-030 1⁄4 3
⁄4 1
⁄2 21⁄2 48-056 3⁄8 11⁄4 1
⁄2 23⁄4
general usage
48-005 1⁄4 7
⁄8 1
⁄4 23⁄8 48-061 1⁄2 1 1
⁄2 21⁄2
where faster feed 48-031 1⁄4 1 1
⁄2 21⁄2 48-065 1⁄2 11⁄4 1
⁄2 23⁄4
rates, freer cutting 48-007 1
⁄4 1 1
⁄4 23⁄8 48-069 1 1
⁄2 1 ⁄2 1
⁄2 3
action and long 48-079* 1⁄4 1 1
⁄4 31⁄4 48-084 1⁄2 11⁄2 1
⁄2 4
tool life are essential. 48-073 9⁄32 3
⁄4 1
⁄4 21⁄8 48-070 1⁄2 2 1
⁄2 4
48-022 5⁄16 1 5
⁄16 21⁄2 48-075 1⁄2 2 1
⁄2 5
Usage: 5
48-153 ⁄16 1 1
⁄2 21⁄4 48-071 1 1
⁄2 2 ⁄4 1
⁄2 41⁄4
Foam, Fiberglass, For fast feed 48-034** 3⁄8 1 3
⁄8 21⁄2
Phenolic rates with freer CED TOLERANCE ± .005 EXEPT AS NOTED
CARBIDE TIPPED
DOUBLE EDGE STRAIGHT
SERIES 48-000
The carbide tipped
tools are designed
for general usage
where superior
balance and
vibration free
cutting provides
a smoother
finish along with
long tool life. For general
Usage: usage and
Foam, Fiberglass, balance.
Phenolic
PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
48-008+ 1
⁄8 5
⁄16 1
⁄4 2 48-183 1
⁄2 21⁄2 1
⁄2 41⁄2
3 1 1 17
48-000 ⁄16 ⁄2 ⁄4 2 48-083 ⁄32 11⁄4 1
⁄2 23⁄4
7 5 1 9 1
48-002 ⁄32 ⁄8 ⁄4 2 48-182 ⁄16 1 ⁄4 23⁄8
1 5 1
48-004 ⁄4 ⁄8 ⁄4 21⁄8 48-082 9
⁄16 11⁄4 1
⁄2 23⁄4
1 1
48-006 ⁄4 7
/8 ⁄4 23⁄8 48-015 5
⁄8 1 1
⁄4 21⁄4
1 1
48-018 ⁄4 7
/8 ⁄2 21⁄2 48-086 5
⁄8 11⁄4 1
⁄2 23⁄4
1 1
48-106 ⁄4 1 ⁄4 23⁄8 48-187 11
⁄16 1 1
⁄4 23⁄8
1 1
48-179* ⁄4 1 ⁄4 31⁄4 48-087 11
⁄16 11⁄4 1
⁄2 23⁄4
5 3 3
48-011 ⁄16 ⁄4 ⁄8 21⁄2 48-016 3
⁄4 1 1
⁄4 21⁄4
5 3 1
48-017 ⁄16 ⁄4 ⁄2 21⁄4 48-088 3
⁄4 11⁄4 1
⁄2 3
5 1
48-010 ⁄16 1 ⁄4 21⁄2 48-089 3
⁄4 11⁄2 1
⁄2 3
5 5
48-122 ⁄16 1 ⁄16 21⁄2 48-215 3
⁄4 2 3
⁄4 4
3 3 1
48-012 ⁄8 ⁄4 ⁄4 21⁄4 48-189 25
⁄32 11⁄4 1
⁄2 23⁄4
3 3 1
48-154 ⁄8 ⁄4 ⁄2 21⁄2 48-090 13
⁄16 11⁄4 1
⁄2 23⁄4
3 1
48-013 ⁄8 1 ⁄4 23⁄8 48-096 7
⁄8 11⁄4 1
⁄2 23⁄4
3 3
48-036** ⁄8 1 ⁄8 21⁄2 48-115 15
⁄16 11⁄4 1
⁄2 23⁄4
3 1
48-057 ⁄8 1 ⁄2 21⁄2 48-100 1 11⁄4 1
⁄2 23⁄4
3
48-058* ⁄8 11⁄4 3
⁄8 3 48-250 1 2 3
⁄4 4
3
48-158 ⁄8 11⁄4 1
⁄2 23⁄4 48-120 11⁄8 11⁄4 1
⁄2 23⁄4
7
48-059 ⁄16 11⁄4 1
⁄2 23⁄4 48-150 11⁄4 11⁄4 1
⁄2 23⁄4
1 3 1
48-014 ⁄2 ⁄4 ⁄4 21⁄8 48-156 13⁄8 11⁄4 1
⁄2 23⁄4
1 1
48-072 ⁄2 1 ⁄2 21⁄2 48-160 11⁄2 11⁄4 1
⁄2 23⁄4
1 1
48-114 ⁄2 1 ⁄4 21⁄4 48-170 15⁄8 11⁄4 1
⁄2 23⁄4
1
48-044 ⁄2 11⁄4 3
⁄8 23⁄4 48-180 13⁄4 11⁄4 1
⁄2 23⁄4
1
48-076 ⁄2 11⁄4 1
⁄2 23⁄4 48-200 2 11⁄4 1
⁄2 23⁄4
1
48-080 ⁄2 11⁄2 1
⁄2 3 CED TOLERANCE ± .005 EXEPT AS NOTED
1 1
48-081 ⁄2 2 ⁄2 4 * CED +.000-.006 THESE TOOLS ARE DESIGNED AND TOLERANCED
1
48-181 ⁄2 21⁄4 1
⁄2 1
4 ⁄4 FOR AIR ROUTERS WITH GUIDE BUSHING.
+ Solid Carbide **CED ± .005 THESE TOOLS ARE DESIGNED AND TOLERANCED FOR
10 AIR ROUTERS WITH GUIDE BUSHING.
COMPOSITES
11
COMPOSITES
12
COMPOSITES SPECIALTY TOOLS
SOLID CARBIDE
SOLID CARBIDE DOUBLE EDGE
VEINING LAMINATE TRIM
SERIES 16-50 SERIES 27-50
13
SPECIALTY TOOLS
SOLID CARBIDE
EDGE ROUNDING
SERIES 66-000
PART # CED CEL SHK DIA OAL OPENING RADIUS SM CED TIP TO RAD PLASTIC SIZE
These solid carbide
Single Edge O
tools are designed 1 3 1
66-082 ⁄4 ⁄8 ⁄4 21⁄2 5
⁄32 1
⁄8 .195 1
⁄16 1
⁄8
for rounding the 66-083 1
⁄4 3
⁄8 1
⁄4 21⁄2 7
⁄32 3
⁄16 .180 1
⁄16 3
⁄16
edge of plastic 66-084 1
⁄4 3
⁄8 1
⁄4 21⁄2 9
⁄32 1
⁄4 .163 1
⁄16 1
⁄4
sheets or parts. Single Edge Spiral O
They come in 66-085 1
⁄4 3
⁄8 1
⁄4 21⁄2 5
⁄32 1
⁄8 .195 1
⁄16 1
⁄8
1 3 1
both single edge 66-086 ⁄4 ⁄8 ⁄4 21⁄2 7
⁄32 3
⁄16 .180 1
⁄16 3
⁄16
1 3 1
and double edge. 66-087 ⁄4 ⁄8 ⁄4 21⁄2 9
⁄32 1
⁄4 .163 1
⁄16 1
⁄4
Double Edge O
1 3 1
Usage: 66-092 ⁄4 ⁄8 ⁄4 21⁄2 5
⁄32 1
⁄8 .195 1
⁄16 1
⁄8
1 3 1
Decorative and 66-093 ⁄4 ⁄8 ⁄4 21⁄2 7
⁄32 3
⁄16 .180 1
⁄16 3
⁄16
1 3 1
66-094 ⁄4 ⁄8 ⁄4 21⁄2 9
⁄32 1
⁄4 .163 1
⁄16 1
⁄4
Specialty
Double Edge V
3 3 3
66-120 ⁄8 ⁄8 ⁄8 21⁄2 5
⁄32 1
⁄8 .320 1
⁄16 1
⁄8
3 3 3
66-121 ⁄8 ⁄8 ⁄8 21⁄2 7
⁄32 3
⁄16 .305 1
⁄16 3
⁄16
3 3 3
66-122 ⁄8 ⁄8 ⁄8 21⁄2 9
⁄32 1
⁄4 .288 1
⁄16 1
⁄4
3 1 3
66-123 ⁄8 ⁄2 ⁄8 21⁄2 13
⁄32 3
⁄8 .255 1
⁄16 3
⁄8
For 66-160 1
⁄2 3
⁄8 1
⁄2 3 5
⁄32 1
⁄8 .445 1
⁄16 1
⁄8
1 3 1 7 3 1 3
rounding 66-161 ⁄2 ⁄8 ⁄2 3 ⁄32 ⁄16 .430 ⁄16 ⁄16
1 3 1 9 1 1 1
66-162 ⁄2 ⁄8 ⁄2 3 ⁄32 ⁄4 .413 ⁄16 ⁄4
the edge 66-163 1
⁄2 5
⁄8 1
⁄2 3 17
⁄32 1
⁄2 .347 1
⁄16 1
⁄2
of plastic. CED TOLERANCE + .000 -.004
15
SPECIALTY TOOLS
SERIES 70-200
PART # CED COLLAR SHK DIA KERF OAL ROTATION
These small 9 3
70-202 1 ⁄16 ⁄8 .062 31⁄4 Right Hand
diameter solid 9 1
70-204 1 ⁄16 ⁄2 .062 4 Right Hand
carbide arbor 70-206 1 9
⁄16 3
⁄8 .062 31⁄4 Left Hand
mounted saws 70-208 1 9
⁄16 1
⁄2 .062 4 Left Hand
are designed 70-222 11⁄4 5
⁄8 3
⁄8 .062 31⁄4 Right Hand
for trimming and 70-224 11⁄4 5
⁄8 1
⁄2 .062 4 Right Hand
slotting plastics. 70-226 11⁄4 5
⁄8 3
⁄8 .062 31⁄4 Left Hand
70-228 11⁄4 5
⁄8 1
⁄2 .062 4 Left Hand
Saws are
70-232 11⁄2 3
⁄4 3
⁄8 .062 31⁄4 Right Hand
permanently 70-234 11⁄2 3
⁄4 1
⁄2 .062 4 Right Hand
attached to 70-236 11⁄2 3
⁄4 3
⁄8 .062 31⁄4 Left Hand
arbors and are 70-238 11⁄2 3
⁄4 1
⁄2 .062 4 Left Hand
not reversible.
CARBIDE TIPPED
SAW FLUSH MOUNT
SERIES 70-300
PART # CED TEETH RAKE SHK DIA KERF OAL GRIND ROTATION PLASTIC FEED
These carbide
70-300 2 10 0° 1
⁄2 .095 4 TCG RH Soft Slow
tipped saws are
70-302 2 10 0° 1
⁄2 .095 4 TCG LH Soft Slow
designed for flush 70-320 2 16 0° 1
⁄2 .095 4 TCG RH Soft Fast
trimming and 70-322 2 16 0° 1
⁄2 .095 4 TCG LH Soft Fast
slotting of both 70-340 2 10 -5° 1
⁄2 .095 4 TCG RH Hard Slow
hard and soft 70-342 2 10 -5° 1
⁄2 .095 4 TCG LH Hard Slow
plastics. Saws 70-360 2 16 -5° 1
⁄2 .095 4 TCG RH Hard Fast
70-362 2 16 -5° 1
⁄2 .095 4 TCG LH Hard Fast
are permanently
attached to
arbors and are
not reversible.
16
SPECIALTY TOOLS
5 AXIS/ROBOTIC TOOLS
SOLID CARBIDE SOLID CARBIDE
DOUBLE EDGE DOUBLE EDGE
UPCUT SPIRAL UPCUT EXTENDED
BALL NOSE LENGTH BALL NOSE
SERIES 52-200B SERIES 52-200BL
SOLID CARBIDE
SINGLE EDGE STRAIGHT
FOR SOFT PLASTICS
SERIES 61-000 LEFT HAND ROTATION TOOLS
These tools are
designed and
PART # CED CEL SHK DIA OAL SOLID CARBIDE DOUBLE
1 3 1
61-083 ⁄4 ⁄4 ⁄4 31⁄4 EDGE STRAIGHT FLUTE FOR
toleranced for air 61-084 1
⁄4 11⁄4 1
⁄4 4
routers. They have See Page 7 for Complete Series and Tolerances
ACRYLIC & HARD PLASTICS
a longer shank, SERIES 56-000/56-600
extended reach
and are ground to These tools are PART # CED CEL SHK DIA OAL
fit through the used in left rotation 56-062L 3
⁄16 5
⁄8 1
⁄4 2
guide bushing. spindles which turn 56-082L 1
⁄4 3
⁄4 1
⁄4 21⁄2
3 7 3
counter clock wise. 56-122L ⁄8 ⁄8 ⁄8 21⁄2
HIGH SPEED STEEL PLASTIC 56-162L 1
⁄2 1 1
⁄2 3
O FLUTE STRAIGHT FOR 56-625L 1
⁄4 1 1
⁄4 21⁄2
SOFT PLASTICS See Page 5 & 6 for Complete Series and Tolerances
SERIES 11-00
SOLID CARBIDE SINGLE
These tools are PART # CED CEL SHK DIA OAL EDGE STRAIGHT FLUTE FOR
designed and 11-75* 1
⁄8 5
⁄8 1
⁄4 31⁄4 SOFT PLASTICS
toleranced for air 11-77* 3
⁄16 3
⁄4 1
⁄4 31⁄4
routers. They have 11-71* 1
⁄4 3
⁄4 1
⁄4 31⁄4
SERIES 61-000
1 3 1
a longer shank, 11-72 ⁄4 ⁄4 ⁄4 31⁄4
1 3 1 These tools are used PART # CED CEL SHK DIA OAL
extended reach 11-76 ⁄4 ⁄4 ⁄4 33⁄4
11-78 1
⁄4 2 1
⁄4 31⁄4 in left rotation 61-042L 1
⁄8 1
⁄2 1
⁄4 2
and are ground to 3 3 spindles which turn 3 5 1
11-73* ⁄8 1 ⁄8 31⁄2 61-062L ⁄16 ⁄8 ⁄4 2
fit through the 11-74 3
⁄8 1 3
⁄8 31⁄2 counter clock wise. 61-082L 1
⁄4 3
⁄4 1
⁄4 21⁄2
guide bushing. * DENOTES SINGLE EDGE - ALL OTHERS ARE DOUBLE. 61-083L 1
⁄4 3
⁄4 1
⁄4 31⁄4
See Page 6 for Complete Series and Tolerances See Page 7 for Complete Series and Tolerances
18
SPECIALTY TOOLS
ACCESSORIES
COLLET
SPINDLE LIFE
TAPER WIPER PLUG
SERIES 33-60 SERIES 34-50
20
IMPORTANT INFORMATION
These feed rates are only guide- ROUTER BITS INCHES PER MINUTE Series 11-00 PAGE 6
lines. Actual speed & feed rates will TOOL SOFT HARD FIBROUS FOAM Series 12-00 PAGE 5, 9
depend on individual equipment SERIES PLASTIC PLASTIC REINFORCEMENTS Series 16-50 PAGE 13
and goals. Generally, the faster a bit 10-00 150 125 Series 27-00 PAGE 13
11-00 150 125 Series 27-50 PAGE 13
is fed, the longer the edges will last. 12-00 150 150 100
For maximum life, start at a “safe” 40-550 300 Series 28-20 PAGE 14
rate, then push feed rate until either 48-000 200 150 Series 28-50 PAGE 14
48-600 200 150 Series 33-00 PAGE 19
finish is undesirable, or tool is risking 52-000 150
Series 33-10 PAGE 20
breakage. Other factors that affect 52-200 200
52-600 275 250 Series 33-21 PAGE 20
feed rate are listed below.
56-000 250 150 Series 33-30 PAGE 17
56-600 300 275 Series 33-40 PAGE 17
1. Rigidity of Set Up - 57-000 150
Vibration is a major source of tool wear 57-600 300 275 Series 33-50 PAGE 17
and poor finish. Adjust feed rate to 60-200 350 300 250 Series 33-60 PAGE 20
minimize vibration. Often a faster rate 60-470 350 300 250 Series 34-00 PAGE 19
can improve finishes. 61-000 350 300
Series 34-50 PAGE 20
62-000 100
2. Router Environment - 62-700 200 Series 37-50 PAGE 14
Other variables that affect every routing 62-750 150 Series 38-50 PAGE 14
application are spindle horsepower, rigidity 62-800 200 Series 40-550 PAGE 9
and runout, collet condition, clamping 62-850 150
system and tool sharpness. Adjust feed 63-000 100 Series 48-000 PAGE 9, 10
(If depth is 2 times, reduce by 25%. If depth 70-100 2” 18,000 150 150 150 Series 57-600 PAGE 3
is 3 times, reduce by 50%.) 70-100 21⁄ 2” 16,000 150 150 150 Series 60-200 PAGE 3
6. Spindle Speed - 70-100 3” 14,000 150 150 150 Series 60-470 PAGE 3
Adjust feed rate chart on a linear basis 70-100 31⁄ 2” 12,000 150 150 150
Series 61-000 PAGE 7
relative to 18,000 spindle RPM (If spindle 70-100 4” 10,000 150 150 150
70-200 11⁄ 2” 14,000 150 150 150 Series 62-000 PAGE 11
is 20,000 RPM increase feed rate by
& Smaller Series 62-700 PAGE 4
approximately 10%. If spindle is 14,500 RPM
reduce feed rate by approximately 20%.) 70-300 2” 16,000 150 150 150 Series 62-750 PAGE 8
Find the fastest feed rate that will enable you to obtain satisfactory finish for best tool life. Series 62-850 PAGE 8
Solid Carbide Use for fibrous or abrasive plastics. Single Flute Use for faster feed rates in softer materials. Series 70-100 PAGE 16
Carbide Tipped Use for general plastic cutting Double Flute Use for better finish in harder materials. Series 70-200 PAGE 16
applications. Upcut Spiral ↑ Use for grooving or slotting, for upward chip Series 70-300 PAGE 16
High Speed Steel Use for optimum surface finish. evacuation and best finish on bottom side Series 70-500 PAGE 19
of piece part.
Series 90-000 PAGE 19
TOOL GEOMETRY Downcut Spiral ↓ Use for downward chip flow, better hold down
Five Axis Tools PAGE 17
Straight Flute Use for plastic hand feed applications. in fixture and best finish on top side of piece part.
Air Rout Tools PAGE 18
Spiral Flute Use for plastic automatic Up/Down Spiral Use for double laminated material and best
finish on top and bottom side of piece part.
Left Rotation Tools PAGE 18
feed applications.
CATALOG P-6
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