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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
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RENR4362-03
January 2012

950G Series II and 962G Series II


Wheel Loader
Electrical System
950G:
BAA1-UP
AYB1-UP
AYD1-UP
AYL1-UP
AXR1-UP
AYS1-UP
AXX1-UP

962G:
BAB1-UP
BAC1-UP
BAD1-UP
AYE1-UP
AYG1-UP
AXS1-UP
AXY1-UP

Volume 1 of 2: Chassis Wiring


Volume 2 of 2: Cab Wiring
2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - CHASSIS WIRING
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

G-18, K-18

Sensor - Oil Pressure

A-17

Alternator

H-15

Sensor - Output Speed ( Leading)

G-10

18

Arc Suppressor

E-17

Sensor - Output Speed (Trailing)

G-10

18

Batteries

L-18

Sensor - Transmission Lube Oil Temperature

E-10

Breaker - ADEM III Control

B-11

Sensor - Transmission Oil Temperature

H-10

18

Breaker - Alternator

B-11

Sensor - Turbo Inlet Pressure

E-11

14

Breaker - Hood Actuator

C-11

Sensor - Turbo Outlet Pressure

E-17

14

Breaker - Main

B-10

Solenoid - A/C Clutch

E-17

Breaker - Running Lamp

C-11

Solenoid - Aux. Lift Prop

J-1

19

Breaker - Unswitched Bus

B-11

Solenoid - Aux. Lower Prop

K-1

19

Contol - Product Link

A-7

Solenoid - Axle Oil Cooler Clutch

I-14

16

Control - ADEM III

A-14

Solenoid - Dump Prop

K-1

19

Control - Hood Raise/Lower

B-9

Solenoid - Grapple

K-2

20

Heater - Air Inlet

E-17

23

Solenoid - Injection Actuation Pressure

D-17

23

Motor - Front Washer

A-5

11

Solenoid - Lift Prop

J-1

19

Motor - Fuel Priming Pump

D-14

Solenoid - Lower Prop

J-1

19

Motor - Hood Actuator

A-17

Solenoid - On/Off Pilot

J-1

19

Motor - Rear Washer

A-5

11

Solenoid - Rackback Prop

K-2

19

Motor - Secondary Steering

K-11

Solenoid - Ride Control On

J-1, J-3

19

Motor - Starter

G-14

10

Solenoid - Variable Speed Fan

A-17

15

Relay - Air Inlet Heater

E-16

22

Solenoids - Cylinder Head

C-18

22

Relay - Backup Alarm

K-18

12

Solenoids - Quick Coupler

I-3

19

Relay - Main

A-11

Solenoids - Transmission Clutch

G-11

18

Relay - Secondary Steering

L-11

Switch - A/C Pressure

F-18

Relay - Secondary Steering Intermediate

L-11

Switch - Axle Oil Cooler Temperature

I-14

29

Relay - Start

A-11

Switch - Bucket Tilt Position

L-3

30

Sender - Coolant Temperature

B-16

Switch - Disconnect

B-18

25

Sender - Engine Oil Temperature

D-17

23

Switch - Fork Position

D-1

30

Sender - Fuel Level

K- 7

13

Switch - Front Axle Oil Temperature

I-2

26

Sender - Intake Manifold Air Temperature

B-16

14

Switch - Fuel Priming Pump

D-14

Sender - Torque Converter Temperature

F-10

Switch - Ground Level Shutdown

A-17

27

Sensor - Atmospheric Pressure

Alarm - Backup

E-17

14

Switch - Hood Actuator

A-17

27

Sensor - Bucket Tilt Position

L-3

21

Switch - Hydraulic Filter Bypass

A-5

24

Sensor - Cam Speed Timing

B-16

15

Switch - Hydraulic Oil Level

A-5

17

Sensor - Crank Speed Timing

A-17

16

Switch - Lift Position

L-3

28

Sensor - Fuel Pressure

B-16

Switch - Park Brake Pressure

L-7

24

Sensor - Hydraulic Temperature

A-5

17

Switch - Primary Steering Pressure

K-10

Sensor - Injection Actuation Pressure

D-17

23

Switch - Rear Axle Oil Temperature

I-14

29

Sensor - Input Speed

H-10

18

Switch - Secondary Steering Pressure

K-10

Switch - Transmission Filter Bypass

E-5

24

Sensor - Lift Cylinder Head End Pressure

I-2

19

Sensor - Lift Position

L-3

20

COMPONENT LOCATION
Volume 2 of 2 - CAB WIRING
Component

Schematic
Location

Machine
Location

E-15

Sensor - Left Hand Brake Pedal

F-7

G-1

44

Alarm - Action

Component

Schematic
Location

Machine
Location

H-1

44

Alarm - Implement Audible Alert

D-16

Sensor - Lift Lever Position

Breaker - HVAC Blower Motor

A-15

Sensor - Throttle Position

Breaker - Seat

A-15

Sensor - Tilt Lever Position

F-7

H-8

Compressor - Seat

F-10

37

Solenoid - Lift Lever Lift Detent

Control - Caterpillar Monitoring System

C-9

Solenoid - Lift Lever Lower Detent

H-8

Control - Dimmer

C-16

Solenoid - Rackback Detent

H-8

Control - Implement Control System

A-12

38

Switch - A/C Selector

D-8

Control - Machine Security System

E-16

Switch - Auto/Manual Gear Select

D-6

Control - Payload Control System

B-10

39

Switch - Autodig Kickout Set

D-4

Control - Transmission Control System

J-18

40

Switch - Autodig Mode Select

D-5

Converter - Voltage (10A)

E-15

Switch - Autodig Operation Mode Select

D-4

Converter - Voltage (20A)

F-16

Switch - Autodig Trigger

G-7

Filter - Machine Security System Antenna

E-16

Switch - Beacon

J-3

Flasher - 24V

D-16

Switch - Blower Fan Speed

D-8

Fuses

A-16

Switch - Cat Mon Sys Mode Select

C-8

Fuse - Thermal Cut Out

K-16

41

Switch - Dimmer

H-1

Ground - Dash

K-5

Switch - Fine Modulation

F-9

Ground - Cab 1

C-12

Switch - Forward Horn

H-3

Ground - Cab 2

C-12

Switch - Forward Horn 2

G-7

Ground - Upper Cab

A-2

42

Switch - Front Intermittent Wiper/Washer

D-7

Ground - Cab 4

L-18

43

Switch - Hazard Lamp

J-3

Ground - Engine End Frame

L-18

43

Switch - HVAC Temperature Select

D-7

Guage - Quad

I-1

Switch - Implement Function Select

F-8

Indicator - Center Dash

K-1

Switch - Implement Lockout

F-9

Indicator - Left Hand Panel

K-1

Switch - Key Start

F-3

Indicator - Right Hand Panel

J-1

Switch - Lift Tilt Kickout Set

D-2

Joystick - Implement Control

I-8

Switch - Neutralizer Override

C-4

Keypad - WLPCS

B-10

39

Switch - Quick Coupler

D-3

Motor - Blend Door Actuator

L-16

41

Switch - Rear Wiper/Washer

D-6

Motor - Blower

L-16

41

Switch - Ride Control

C-4

Motor - Front Wiper

I-1

Switch - Running Lamp

K-3

Motor - Rear Wiper

K-15

Switch - Secondary Steering Test

C-3

Relay - Forward Cab Floodlamp

C-16

Switch - Stop Lamp

H-1

44

Relay - Forward Horn

C-16

Switch - Transmission Shifter Assembly

H-2

Relay - Rear Floodlamp

C-16

Switch - Turn Signal

H-2

Resistor

K-16

41

Switch - Variable Shift Control

D-5

Resistor 1

L-15

41

Tach/Speedometer

J-1

Resistor 2

L-15

41

Thermostat

K-16

41

Sensor - 3rd Lever Position

F-8

Machine locations are repeated for components located close together.


A = Operator Compartment - Dash Console
B = Operator Compartment - Overhead Console
C = Operator Compartment - Relay / Fuse Panel
D = Operator Compartment - Implement Pod

CONNECTOR LOCATION
Volume 1 of 2 - CHASSIS WIRING
Schematic
Location

Machine
Location

B-18

CONN 2

H-17

12

CONN 3

F-16

C-16

22

B-16

CONN 6

I-13

CONN 7

I-13

CONN 8

I-13

CONN 9

D-14

CONN 10

I-11

CONN 11

L-10

CONN 12

F-3, I-4, B-2

35

CONN 13

A-8

32

CONN 14

A-9

CONN 15

A-6

31

CONN 16

D-6

32

CONN 17

E-6

32

CONN 18

F-6

32

CONN 19

G-6

32

CONN 20

G-6
D-4, E-4,G-5,
K-5

32

Connector Number
CONN 1

Aux. Start Receptacle

CONN 4
CONN 5

CONN 21

Timing / Calibration Probe

33

CONN 22
CONN 23

H-3, L-4

34

D-3, H-3, L-4

34

CONN 24

C-2, F-3, J-4

19

CONN 25

C-2, F-3, I-4

19

CONN 26

B-2, F-3, I-4


C-1, E-2, L-2,
E-3
C-1, E-2, E-3,
L-2
C-1, E-2, E-3,
L-2
C-1, D-2, D-3,
L-2

35

CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32

B-1, D-3, E-2,


K-2
B-1, D-2, D-3,
K-2

34
34
34
20
20
20

CONN 33

B-1, G-3, K-2

20

CONN 34

G-2, H-2

34

CONN 35

F-2, G-2

20

CONN 36

G-1

34

G-2
34
C-1, E-3
34
CONN 38
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONN 37

CONNECTOR LOCATION
Volume 2 of 2 - CAB WIRING
Connector Number

Schematic
Location

Machine
Location

32
C-18
CONN 16
32
E-18
CONN 17
32
F-18
CONN 18
32
F-18
CONN 19
CONN 20
G-18
32
C
F-15
CONN 39
C
F-15
CONN 40
C
E-15
CONN 41 Service Mode Plug
41
L-14
CONN 42
D
G-10
CONN 43
D
G-10
CONN 44
B
B-9
CONN 45 Customer Data Connection
B
B-8
CONN 46
H-3
A
CONN 47
A
H-3
CONN 48
A
F-3
CONN 49
A
F-3
CONN 50 Service Tool Connector
A
H-1
CONN 51
A
H-1
CONN 52
A
H-3
CONN 53
The connectors shown in this chart are for harness to harness connectors.

CID / MID / FMI


Volume 1 of 2 - CHASSIS WIRING

Component Identifiers (CID)


Module Identifier (MID)
ADEM III ECM
(MID No. 036)
CID

Component

0001

Fuel Injector Solenoid #1

0002

Fuel Injector Solenoid #2

Event Codes For ADEM III ECM


Event Code

Condition

E015

High Engine Coolant Temperature Derate

Fuel Injector Solenoid #3

E017

High Engine Coolant Temperature Warning

Fuel Injector Solenoid #4

E025

High Inlet Air Temperature Derate

0005

Fuel Injector Solenoid #5

E027

High Inlet Air Temperature Warning

0006

Fuel Injector Solenoid #6

E039

Low Engine Oil Pressure Derate

0041

ECM 8V DC Supply

E053

Low Fuel Pressure Warning

0042

Injector Actuation Control Valve

E096

High Fuel Pressure

0091

Throttle Sensor

E100

Low Engine Oil Pressure Warning

0094

Fuel Pressure Sensor

E190

Engine Overspeed Warning

0100

Oil Pressure Sensor

E272

Inlet Air Restriction Warning

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical Power Supply

0172

Inlet Air Temperature Sensor

0175

Engine Oil Temperature Sender

0190

Engine Speed Sensor

Data valid but above normal operational range.

0248

Cat Data Link

Data valid but below normal operational range.

0253

Personality Module mismatch

Data erratic, intermittent, or incorrect.

0254

Electronic Control Module

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

0003
0004

0261

Engine Speed Sensor

0262

5 Volt Sensor Supply

0267

Engine Shutdown Switch

0268

Check Programmable Parameters

0273

Turbo Outlet Pressure Sensor

0274

Atmospheric Pressure Sensor

0291

Engine Cooling Fan Solenoid

0296

Transmission ECM

0342

Camshaft Position Sensor

0562

Caterpillar Monitoring System

0617

Air Inlet Heater Relay

1582

Trans Lube Oil Temperature Sensor

1589

Turbo Inlet Air Pressure Sensor

Product Link ECM


(MID No. 122)
CID

Component

0168

Electrical Power Supply

0254

Electronic Control Module (Product Link)

0269

Sensor Power Supply

1251
Alternator R-Terminal Signal
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CID / MID / FMI


Page 1 of 2
Component Identifiers (CID)
Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)
CID
0096
0100
0110
0177
0248
0263
0271
0324
0427
0428
0600
0819
0821
0826
0830

Component
Fuel Level Sender
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Temp Sensor (Front Axle Oil)
Temp Sensor (Rear Axle Oil)
Hydraulic Oil Temperature Sensor
Display Data Link
Display Power Supply
Temp Sensor (Torque Converter Oil)
Brake Oil Temperature Sensor

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Payload Electronic Control Module
Lift Linkage Position Sensor
Head End Lift Cylinder Pressure Sensor
Rod End Lift Cylinder Pressure Sensor
Internal Backup Battery
Keypad Data Link

Transmission Control
(MID No. 081)
CID
0041
0070
0149
0168
0177
0190
0270
0363
0367
0368
0444
0562
0585
0621
0622
0623
0631
0632
0633
0634
0635
0636
0638
0668
0672
0673
0793
0794
0795
1327
1521

Component
+8 Volts Sensor Supply
Parking Brake Switch
Ride Control Solenoid 2
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
Cat Monitor System Harness Code
Ride Control Solenoid 1
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Cat Monitoring System
Tranmission Output Speed Sensor 1
Downshift Switch
Upshift Switch
Directional Switch
Transmission Clutch 1 Solenoid
Transmission Clutch 2 Solenoid
Transmission Clutch 3 Solenoid
Transmission Clutch 4 Solenoid
Transmission Clutch 5 Solenoid
Transmission Clutch 6 Solenoid
Starter Solenoid
Transmission Shift Lever
Torque Converter Output Speed Sensor
Speed Sensor (Transmission Output 2)
Pressure Switch (Primary Steering)
Pressure Switch (Secondary Steering)
Secondary Steering Intermediate Relay
Position Sensor (Left Brake Pedal)
Part-Throttle Autoshift Selector Switch

Electronic Implement Control


(MID No. 082)
CID
0168
0248
0270
0296
0350
0352
0353
0354
0355
0356
0357
0358
0359
0360
0361
0365
0487
0489
0490
0491
0492
0596
0687

Component
Electrical System Voltage
CAT Data Link
Harness Code
Power Train ECM
Lift Linkage Position Sensor
Lift Lever Position Sensor
Tilt Lever Position Sensor
Raise Solenoid
Lower Solenoid
Dump Solenoid
Rackback Solenoid
Pilot Pressure Solenoid
Raise Detent Electromagnet
Lower Detent Electromagnet
Rackback Detent Electromagnet
Kickout Set Switch
3rd Lever Position Sensor
Implement Function Select Switch
Implement Lockout Switch
3rd Function Forward Solenoid
3rd Function Rearward Solenoid
Implement Control
Options Code Incorrect

Theft Deterrent Module


(MID No. 124)
CID
0168
0248
0817
1391
1392

Component
Voltage Above Normal
Cat Data Link Error
Real Time Clock Not Running
MSS Output Driver #1
MSS Output Driver #2

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Page 2 of 2

Related Electrical Service Manuals


Title

Form Number

Caterpillar Monitoring System

SENR1394

Electronic Implement Control System

RENR2148

Machine Security System

RENR2462

Payload Control System

SENR6614

Transmission Control System

RENR2105

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - CHASSIS WIRING
Related Electrical Service Manuals
Title
Alternator:

Form Number
185-5294

SENR4130

177-9953
Electric Starting Motor:

207-1556

Consist:

Delco 50MT

SENR3581

Consist:

Nippondenso R7.5

SENR4975

ADEM III Control:

SENR9617

Product Link Control:

SEBU7351

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

275 to 1750 kPa


114-5333
A/C (High / Low) Pressure
(39.9 to 253.8 psi)
138 28kPa
89 20kPa
117-7773
Transmission Filter Bypass Pressure
(20 4 psi)
(12.9 2.9 psi)
65 3.0C
58C Min
155-8998
Axle Oil Cooler Temperature
(149 37.4F)
(136.4F Min)
Front Axle Oil Temperature
125 3.0C
117C MIN
155-8999
Rear Axle Oil Temperature
(257 37.4F)
(242.6F MIN)
8270 kPa MAX
6890 345 kPa
174-4312
Park Brake Pressure
(1200 psi MAX)
(1000 50 psi)
Primary Steering Pressure
1200 kPa MAX
700 100 kPa
3E-6450
Secondary Steering Pressure
(174.0 psi MAX)
(102 14.5 psi)
110.3 - 137.9 kPa
86.2 - 103.4 kPa
7X-8549
Hydraulic Filter Bypass Pressure
(16 - 20 psi)
(12.5 - 15)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with
decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

Contact Position
Normally Open
Normally Closed
Normally Open
Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B Normally Open
A-C Normally Closed
Normally Open

Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

122-5053
128-7911

Solenoid:
Solenoids:

130-9811

Senders:

138-2924

Solenoid:

147-5399
148-2350
152-5409
152-6761
152-8340

Solenoids:
Solenoid:
Solenoid:
Solenoid:
Solenoids:

157-8857

Sender:

163-0872
191-6587

Solenoid:
Sender:

At room temperature unless otherwise noted.

Injection Actuation Pressure


Cylinder Head 1 - 6
Coolant Temperature
Intake Manifold Air Temperature
Torque Converter Temperature
Dump Prop
Lower Prop
Aux Lower Prop
Rackback Prop
Lift Prop
Aux Lift Prop
Transmission Clutch
Variable Speed Fan
Axle Oil Cooler Clutch
On / Off Pilot
Ride Control
Fuel Level
A/C Clutch
Engine Oil Temperature

Resistance (Ohms)
10.1
1.06 0.05
1000

7.75 1.0

8.15 0.6
5.0 0.3
9.4 5.0
32.6 1.6
32.6 1.6
Empty: 95 3.0
Full: 1.75 1.75
17.6 0.6
100

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - CAB WIRING

Monitoring System Service Modes


Service Mode

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Charging System Display

Monitoring System Operator Modes


Operator Mode

Number

Service Meter

Tachometer

Engine Oil Pressure

Odometer - Machine Travel Distance

Scrolling (Diagnostic)

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

188-0955

Solenoid:

3E-9366

Solenoid:

Lift Lever Lower Detent


Lift Lever Lift Detent
Rack Back Detent
Side Dump Detent

9G-1950

Resistor:

Blower Motor Speed

At room temperature unless otherwise noted.

Resistance (Ohms)
137.0 6.7
137.0 6.7
Overall: 2.0 0.1
Tap: 1.0 .05

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

18

17

16

15

14

13

12

11

10

NORTH AND SOUTH AMERICAN FRONT FRAME

(5) 12V BATTERY 2


115-2422

85

2
4

CBL-GG1 BK-00

CBL-AA1 RD-00

727-CV2 GN-18
727-CV10 GN-18

JAPAN MAIN CHASSIS

604-AW23 OR-18
200-AW18 BK-18
617-AW9 BR-18

A
B
C

AW-C7
1552269

605-AW5 YL-18

1
2

T
G

LH REAR FLOODLAMP 2
AW-C4
176-0780
1552269

608-AW21 GN-14
200-AW19 BK-14

1
2

(12) BACKUP ALARM RELAY


AW-C1
4Y-6135
4Y6136
30
175-AW11 RD-16
86 31
321-AW14 BR-18
2
975-AW12 WH-18
85 5
612-AW28 GY-18
87
87a
(2) BACKUP ALARM 1
AW-C2 AW-C3
123-6449
3E3364 1552269
BK-18
BK-18

612-AW26 GY-18
612-AW27 GY-18

975-AW13 WH-18
321-AW15 BR-18

1
2

RH REAR FLOODLAMP 2
AW-C5
176-0780
1552269

1
2

AW-C9
1552269

606-AW6 GY-18

AW-C10
3E3364

612-AW27 GY-18

JAPAN MAIN CHASSIS

STARTER GND
LEFT HAND FRAME

CONN 6
AP-C2
1552269
BK-18
BK-18

1
2

AP-C1
3E3364
200-AP1 BK-18
G454-AP2 PK-18

CA-C4
3E3364
1
2

1
2

BK-18
BK-18

1
2

CA-C1
1552272
1
2
3
4

CA-C3
1552269
G486-CA3 GN-18
201-CA4 BK-18

CJ-C22
3E3376
G454-CJ125 PK-18
200-CJ106 BK-18
G486-CJ85 GN-18
201-CJ74 BK-18

ENGINE

CJ-C33
1552267

304-CH35 WH-8
X918-CH19 PU-18

604-CJ114 OR-18
200-CJ56 BK-18
617-CJ59 BR-18

A
B
C

CJ-C32
1552269

BK-18
BK-18

604-CJ68 OR-18

1
2

AR-C2
AR-C1
1552269
3E3364
123-AR1 WH-18
G454-AR2 PK-18

CJ-C24
3E3364
1
2

1
2

CJ-C23
1552269
123-CJ104 WH-18
G454-CJ125 PK-18

109-CH39 RD-4
110-CH25 RD-10
200-CH37 BK-18
201-CH29 BK-18
229-CH41 BK-10

CONN 8

608-CJ67 GN-14
614-CJ60 PU-18
614-CJ70 PU-18

605-CJ55 YL-18
200-CJ54 BK-18

1
2

200-CJ63
200-CJ56
200-CJ54
200-CJ44
200-CJ50
200-CJ48
200-CJ43
321-CJ94
605-CJ55
606-CJ49
617-CJ59
975-CJ51

CR-C1
3E3364

614-CR1 PU-18
200-CR2 BK-18

CONN 2

1
2

LICENSE PLATE LAMP HARNESS GERMAN ROADING

CJ-C29
CU-C1 3E3364
3E3364
1
614-CU1 PU-18
2
200-CU2 BK-18

1
2

CONN 2

CJ-C25
1552269

CJ-C37
3E3364

BK-18
BK-18

109-CJ87 RD-4
101-CJ88 RD-4

ALT

110-CJ89 RD-10
229-CJ90 BK-10

403-CH43 GN-18

200-CH45 BK-4

(18) CLUTCH 2 FWD


147-5399

CJ-C30
1552269

CBL-CC1 RD-00
CBL-AA1 RD-00
(10) STARTER
207-1556
(168-8125 MED DUTY JAPAN)

AT-C6
3E3364

304-CH35 WH-8

MTR BAT

101-CH40 RD-4
101-CH44 RD-4

MOTOR

CBL-JJ1 BK-00
200-CH45 BK-4

WH-18
WH-18

(18) INPUT SPEED SENSOR


193-2550
BK-18
WH-18

AT-C2
3E3364
975-AT25 WH-18
754-AT8 BU-18

975-AT21 WH-18
752-AT4 YL-18

900-AT13 PU-18
975-AT23 WH-18

AT-C7
3E3364

901-AT14 WH-18
975-AT26 WH-18

709-AT2 OR-18
962-AT1 OR-18
K977-AT16 PK-18

AT-C13
1552269

BK-18
WH-18

BK-18
WH-18

(18) CLUTCH 6 1ST


147-5399

AT-C1
1552269

RIGHT SIDE ENGINE

CONN 3

AH-C1
1552269

513-AH2 OR-18
521-AH1 YL-18

AH-C2
1552269

AH-C3
1552269
GN-18
GN-18

CH-C7
1552269

513-AH4 OR-18
522-AH6 WH-18

1
2

443-CH28 YL-18
201-CH29 BK-18

521-CH5 YL-18
522-CH24 WH-18

1
2

1
2

513-AH3 OR-18
522-AH5 WH-18

1
2

(4) ARC SUPPRESSOR


189-3158
(3) AC CLUTCH SOL
163-0872

AH-C4 CH-C9
3E3364 3E3364

522-AH7 WH-18

2 3
1

1
2

BK-18
BK-18

R971-CH17 YL-18
J843-CH26 PU-18
F713-CH3 OR-18
J843-CH27 PU-18
J844-CH1 GY-18

NG-C2
1552269
C987-NG46 RD-18
G850-NG3 BU-18

1
2

CH-C5
1552269
1
2

SIGNAL
GROUND
(8) TORQ CONV TEMP SENDER
130-9811

CH-C13
1552269
1
2

SIGNAL
GROUND
(7) XSMN LUBE OIL TEMP SENSOR
130-9811

(22) AIR INLET HEATER RELAY


209-5582

BRAKE HARNESS

E
CBL-FF1 OR-4
(14) ATMOSPHERIC PRESS SENSOR NG-C11
194-6722
3E3370
OR-18
A
+5V
(23) AIR INLET HEATER GROUND
YL-18
B
C
GN-18
SIGNAL
189-8769

STRAP AS.

+5V
GROUND
SIGNAL
(14) TURBO INLET PRESSURE SENSOR
194-6722

101-CH44 RD-4

A
B
C

SECONDARY STEERING
(14) TURBO OUTLET PRESS SENSOR
194-6723
OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

NG-C12
3E3370

G828-NG29 WH-18
G829-NG33 GN-18
R746-NG17 PK-18

A
B
C

(23) ENGINE OIL TEMP SENDER


NG-C18
191-6587
1779641
BK-18
BK-18

MOTOR

F411-NG45 GY-18
G833-NG44 PK-18

1
2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
GROUND CIRCUIT
STARTING AID CIRCUIT
MONITORING CIRCUIT
ENGINE CONTROL CIRCUIT

109-CH39 RD-4
403-CH43 GN-18
522-CH24 WH-18
521-CH5 YL-18
AX-C1
3E3364

CH-C16
3E3364
1
2

1
2

CH-C3
1552269
326-CH23 RD-18
200-CH37 BK-18

CONN 9

FUEL PRIMING SYSTEM

NG-C13
3E3370

G828-NG31 WH-18
G829-NG32 GN-18
G849-NG9 BR-18

OR-18
A
+V
YL-18
B
GROUND
GN-18
C
SIGNAL
(23) INJECTION ACTUATION PRESS SENS
194-6726
NG-C3
1552269

2
1

WIRE GROUP COLOR DESCRIPTIONS

AX-C2
1552269
A893-AX3 OR-18
326-AX2 RD-18

(8) FUEL PRIMING PUMP


162-2211
(8) FUEL PRIMING PUMP SW
165-5970
AX-C3
1552267
MOM
RD-18 B
200-AX1 BK-18
BK-18 C
WH-18 A
A893-AX3 OR-18

(23) INJECTION ACTUATION PRESS SOL


122-5053

(22) CYL HEAD (22) CYL HEAD (22) CYL HEAD


SOL 4
SOL 3
SOL 5
128-7991
128-7991
128-7991

CX-C2
1539693

CX-C3
1539693

CX-C4
1539693

ENGINE DISCONNECT
AND REAR MACHINE

101-AF4 RD-14

403-CH42 GN-18
403-CH46 GN-18
H795-CH22 PK-18
H795-CH11 PK-18
H795-CH2 PK-18
450-CH18 YL-18
150-CH6 OR-18
945-CH8 BR-18
G850-CH14 BU-18
944-CH7 OR-18
G479-CH15 WH-18
430-CH13 BU-18
A307-CH9 GY-18
A982-CH10 BR-18
R974-CH12 OR-18

101-AF3 RD-14
101-AF2 RD-12

522-CH24 WH-18
326-CH23 RD-18
521-CH5 YL-18

403-CH43 GN-18

J843-CH26 PU-18
J843-CH27 PU-18
F713-CH3 OR-18
443-CH28 YL-18
J843-CH38 PU-18

201-CH29 BK-18
R971-CH17 YL-18
J844-CH1 GY-18

X918-CH19 PU-18

110-CH25 RD-10
H795-CH22 PK-18

X919-CH16 WH-18

17

16

101-AF1 RD-14
150-CH6 OR-18

TRANS ORB
218-4935

BK-18
BK-18

177-KK1 RD-8
CJ-C2
1552269

1
2

80A

177-CN1 RD-4

109-CJ87 RD-4

(4) ALTERNATOR BREAKER


9S-4693

229-CH30 BK-14
229-CH31 BK-14
229-CH32 BK-14
229-CH41 BK-10

976-CJ91 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E416-CJ92 PU-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
G485-CJ35 BU-18
G486-CJ85 GN-18
H713-CJ37 PK-18
H714-CJ38 OR-18
727-CJ40 GN-18

1
2

170-CH49 RD-18
104-CH50 YL-18
A274-CH48 BK-18
403-CH42 GN-18
944-CH4 OR-18
945-CH47 BR-18

177-CN1 RD-4
CJ-C18
1552269
308-CJ99 YL-18
308-CJ86 YL-18
200-CJ98 BK-18

CH-C17
3E3382
1
2
3
4
5
6

MC-C1
1552273
1
2
3
4
5
6

ET-C1
1552269
308-ET1 YL-18
200-ET2 BK-18

199-CJ17 RD-18
306-CJ93 GN-18
308-CJ86 YL-18
P976-CJ10 BR-18
P931-CJ124 GN-18
136-CJ53 GN-18
321-CJ94 BR-18
604-CJ68 OR-18
605-CJ57 YL-18
606-CJ58 GY-18
608-CJ67 GN-14
614-CJ60 PU-18
617-CJ61 BR-18
975-CJ62 WH-18
F766-CJ47 WH-18
762-CJ36 YL-18
761-CJ121 GY-18
964-CJ113 BU-18
426-CJ65 BR-18

201-CJ42 BK-18

306-CJ93 GN-18
975-CJ79 WH-18

945-CH8 BR-18

150-CH6 OR-18
944-CH7 OR-18
A307-CH9 GY-18
A982-CH10 BR-18
H795-CH11 PK-18
R974-CH12 OR-18
430-CH13 BU-18
G479-CH15 WH-18
443-CH28 YL-18
G850-CH14 BU-18
104-CH50 YL-18
170-CH49 RD-18
A274-CH48 BK-18
945-CH47 BR-18
944-CH4 OR-18

170-MC1 RD-18
A274-MC3 BK-18

170-MC1 RD-18
104-MC2 YL-18
A274-MC3 BK-18
403-MC4 GN-18
944-MC5 OR-18
945-MC6 BR-18

403-MC4 GN-18
104-MC2 YL-18

TWISTED WIRES
TWISTED WIRES

MAIN RELAY 2
159-9108

304-CJ75 WH-8

JAPAN

MC-C2
7X6222

(4) START RELAY


125-1302

14

13

12

11

AK-C2
1552269
975-AK3 WH-18
976-AK2 OR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CONN 31

AG-C15
3E3364
1
2

AG-C29
1552267

RH FRONT TURN LAMP


3E-6466

RD-18
BK-18

AG-C30
3E3370

N-C3
3E3364
619-N5 GN-14
200-N3 BK-14

1
2

N-C2
3E3364
606-N1 GY-14
200-N2 BK-14

CONN 32

A
B
C

GN-16
BK-16
PU-16
YL-16
GY-16

CONN 29

RH HI LO TURN LAMP
105-4850

N-C1
1552273
611-N6
200-N4
619-N5
614-N7
606-N1

CONN 31
611-N6 PU-14
614-N7 PU-14

5
4
2
6
3
1

PU-14
BK-14
GN-14
PU-14
GY-14

GN-16
BK-16
PU-16
YL-16
GY-16

1
2

NORTH AMERICAN LIGHTING (ROADING)

(20) GRAPPLE SOLENOID


170-9061

AG-C19 G-C2
G-C1
3E3364 3E3364
1552269
1
200-G1 BK-16
2
P931-G2 GN-18

1
2

BK-18
BK-18

AE-C1
1552269

H716-AE15 WH-18
E921-AE10 PK-18

(19) AUX LOWER PROP SOL


138-2924

AE-C2
1552269

AE-C11
3E3364
AE-C3
1552269

H716-AE14 WH-18
E922-AE11 GN-18

H717-AE7 BR-18
H716-AE18 WH-18

H716-AE13 WH-18
E920-AE9 BR-18

E919-AE8 YL-18
H716-AE16 WH-18

H714-AE5 OR-18
H716-AE12 WH-18

H713-AE4 PK-18
H716-AE17 WH-18

AE-C7
1552269
AE-C10
3E3364

AE-C6
1552269

AE-C5
1552269

AE-C4
1552269

975-AK3 WH-18
976-AK2 OR-18

(19) RIDE CONTROL SOLENOID


152-8340
1
2

975-AE2 WH-18
976-AE3 OR-18

AE-C13
1552269

1
2
3
4

1
2
3
4
5
6

200-EA2 BK-18

EA-C2
1552269
P976-EA4 BR-18
200-EA6 BK-18

1
2

EA-C3
1552269
P976-EA3 BR-18
200-EA5 BK-18

1
2

P976-EA1 BR-18

+24V
GROUND
SIGNAL

OR-18
BK-18
WH-18

A
B
C

(19) LIFT CYL HEAD END PRESS SENSOR


124-4672

TRANS ORB-(QC)
218-4935

I
GN-14
GN-14

(19) QUICK COUPLER SOLENOID


180-9068

CP-C1
1552269
G485-CP1 BU-18
201-CP2 BK-18

1
2

ER-C2
3E3367

138-ER1 GN-18
251-ER2 BK-18
C529-ER3 GY-18

C529-ER3 GY-18

EA-C1
1552273

1
2
3
4
5
6

BK-18
BK-18

USED ON E/H MACHINES

ER-C1
1552272
138-ER1 GN-18
251-ER2 BK-18

CONN 25

CONN 12

987-AG54 WH-18
P976-AG61 BR-18

AG-C22
1552272
1
2
3
4

(19) RIDE CONTROL SOL


152-8340

AE-C16
3E3364
1
2

USED ON PILOT MACHINES EQUIPPED WITH RIDE CONTROL


AG-C23
3E3376

(19) AUX LIFT PROP SOL


138-2924

(19) ON OFF PILOT SOL


152-6761

CONN 24

138-AG2 GN-18
251-AG31 BK-18
E416-AG56 PU-18
C529-AG12 GY-18

(19) LOWER PROP SOL


138-2924

(19) LIFT PROP SOL


138-2924

BK-18
BK-18

CP-C2
1552269
G485-CP1 BU-18
201-CP2 BK-18

CONN 26

(26) FRONT AXLE OIL TEMP SW


155-8999
BK-18
BK-18

1
2

114-EC44 RD-18
138-EC2 GN-18
106-EC3 WH-18
F766-EC4 WH-18
201-EC5 BK-18
G485-EC6 BU-18
200-EC7 BK-14
200-EC8 BK-14
251-EC9 BK-18
953-EC10 GY-18
322-EC59 GY-18
779-EC12 WH-18
C529-EC13 GY-18
H718-EC14 GY-18
P976-EC15 BR-18
N939-EC16 GN-18

F766-EC4 WH-18

F766-EC17 WH-18
F766-EC41 WH-18

251-EC9 BK-18

251-EC42 BK-18
251-EC43 BK-18

106-EC3 WH-18

106-EC47 WH-18
106-EC46 WH-18

200-EC7 BK-14

200-EC48 BK-18
200-EC49 BK-18
200-EC61 BK-14

200-EC8 BK-14

200-EC50 BK-18
200-EC60 BK-14
200-EC51 BK-18

606-EC20 GY-18
611-EC21 PU-14

CONN 21

426-CJ65 BR-18
201-CJ96 BK-18

CONN 17
CONNECTS TO C-C1
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOC (H18)

A
B
C

1
2
3
4
5
6

CONN 22
EC-C9
1552272

1
2
3
4

AV-C1
1552273
606-AV1 GY-18
200-AV2 BK-14

AV-C2
1552269

AV-C3
3E3364

AV-C4
1552269

619-AV3 GN-14

1
2

200-AV5 BK-14

CONN 34

EC-C12
1552273

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

1
2
3
4
5
6

1
2
3
4
5
6

L-C1
3E3382
605-L6
200-L5
617-L4
611-L3
606-L2
619-L1

611-L3
200-L5
619-L1
617-L4
605-L6

CONN 35 EC-C13
3E3382

606-EC53 GY-18
200-EC60 BK-14
614-EC22 PU-18
611-EC55 PU-14

EC-C14
1552269

H713-EC29 PK-18
H716-EC31 WH-14
H717-EC32 BR-18
975-EC39 WH-18
976-EC40 OR-18
E919-EC34 YL-18
E920-EC35 BR-18
E921-EC37 PK-18
E922-EC38 GN-18
H714-EC30 OR-18

EC-C16
3E5179

CONN 33

617-U1
606-U2
605-U3
200-U4

EC-C17
1552252

1
2
3
4
5
6
7
8
9
10
11
12

EC-C18
3E3376

PU-14
BK-14
GN-14
BR-18
YL-14

L-C4
1552272
617-L11 BR-18
606-L2 GY-18
605-L12 YL-14
200-L10 BK-14

GN-16
BK-16
PU-16
YL-16
GY-16

U-C1
3E3376

L-C3
3E3376

1
2
3
4

1
2
3
4

U-C2
6C7157

BR-18
GY-18
YL-14
BK-14

R-C1
1155776
54
58R
58L
31

617-U1
606-U2
605-U3
200-U4

BR-18
GY-18
YL-14
BK-14

617-R5 BR-18
617-R6 BR-18
606-R2 GY-18
605-R3 YL-14
200-R7 BK-14
200-R8 BK-14

617-R1 BR-18
200-R4 BK-14

CONN 37

TO BUCKET POSITION LAMPS


TERMINATE AND CONNECT WIRES
AS APPROPRIATE

CONN 24
CONN 35
M-C1
3E3379

1
2
3
4
5
6

EC-C19
1552272
1
2
3
4

EC-C20
3E3382

5
4
2
6
3
1

CONN 36

EC-C15
3E3364
1
2

611-L3
200-L9
619-L1
617-L7
605-L8

PU-14
BK-14
GN-14
BR-18
YL-18

606-L2 GY-18

1
2
3
4
5
6

619-EC56 GN-14

LH HI LO TURN LAMP COSA


105-4849

L-C2
3E3379

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

CONN 25

606-M5
200-M4
614-M3
611-M2

RH HI LO TURN LAMP COSA


105-4850

M-C2
3E3379

GY-18
BK-14
PU-18
PU-14

611-M2
200-M4
619-M1
614-M3
606-M5

619-M1 GN-14

5
4
2
6
3
1

PU-14
BK-14
GN-14
PU-18
GY-18

GN-16
BK-16
PU-16
YL-16
GY-16

EC-C21
1552273
1
2
3
4
5
6

EC-C22
3E3364
1
2

EUROPEAN LIGHTING (ROADING)

CONN 12
CONN 26

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CJ-C15
1552269
1
2

BK-18
BK-18

(24) XMSN FILTER BYPASS SWITCH


117-7773

EG-C10
1552267
611-EG12 PU-14
617-EG19 BR-18

EG-C11
9X0141
114-EG9 RD-18

200-EG7 BK-14
200-EG3 BK-14
322-EG4 GY-18

605-EG15
606-EG16
611-EG17
614-EG18
617-EG19

YL-18
GY-18
PU-14
PU-18
BR-18

114-EG9 RD-18

114-EG11 RD-18
114-EG21 RD-18

322-EG4 GY-18

322-EG5 GY-18
322-EG6 GY-18

611-EG17 PU-14

611-EG10 PU-14
611-EG12 PU-14

619-EG20 GN-14

619-EG13 GN-14
619-EG14 GN-14

200-EG3 BK-14

200-EG1 BK-14
200-EG8 BK-14
200-EG2 BK-14

200-EG7 BK-14
605-EG15 YL-18
606-EG16 GY-18
614-EG18 PU-18
617-EG19 BR-18

EG-C2
1552269
619-EG13 GN-14
200-EG8 BK-14
605-EG15 YL-18
200-EG1 BK-14

EG-C9
3E3370
A
B
C

1
2

EG-C3
1552269
1
2

CONN 27
CONN 27

A
B
C

CONN 29
CONN 28

1
2

CONN 38

EG-C6
1552269
322-EG6 GY-18
114-EG11 RD-18

1
2

EG-C7
1552269
322-EG5 GY-18
114-EG21 RD-18

1
2

THE JAPAN FRONT FRAME HARNESS IS THE SAME AS


THE NORTH AND SOUTH AMERICAN FRONT FRAME HARNESS
EXCEPT FOR THE DIFFERENCES IN THE LIGHTING PACKAGES
AND THE FORWARD HORN THAT ARE SHOWN HERE.
TWO LIGHTING PACKAGES ARE AVAILABLE TO JAPAN: JAPAN
STANDARD AND JAPAN ROADING. EITHER PACKAGE WILL
CONNECT TO EG-C1, EG-C2, EG-C3, EG-C4,
EG-C5 AND EG-C10

619-EG14 GN-14
200-EG7 BK-14

611-EG10 PU-14
614-EG18 PU-18

1
2

EG-C1
1552267

1
2

605-A8 YL-14
200-A5 BK-14

1
2

H-C3
3E3364
605-H2 YL-14
200-H4 BK-14

1
2

H-C1
3E3364
619-H5 GN-14
200-H8 BK-14

A-C2
4Y4217

619-A2 GN-14
611-A3 PU-14
200-A4 BK-14
200-A5 BK-14

LH HI LOW BEAM HEADLAMP 1


4Y-4580

200-A6 BK-14

605-A8 YL-14
617-A1 BR-14

GY-18
PU-18

T
C

LH TURN CLEARANCE LAMP 1


4Y-3580

GY-18
PU-18

T
C

RH TURN CLEARANCE LAMP 1


4Y-3263

200-A7 BK-14

CONN 31

CONN 30
1
2

A-C1
3E3364
619-A2 GN-14
200-A4 BK-14

A-C3
3E3364

FORWARD HORN
4Y-7882

EG-C8
3E3364

EG-C4
1552269

CONN 29

CONN 28

AU-C1
3E3364
322-AU2 GY-18
114-AU1 RD-18

EG-C5
1552269
606-EG16 GY-18
200-EG2 BK-14

619-EG20 GN-14

A-C4
3E3370
611-A3 PU-14
617-A1 BR-14

CONN 31

A
B
C

CONN 30

H-C4
3E3370
611-H3 PU-14
617-H1 BR-14

605-H2 YL-14
617-H1 BR-14
200-H8 BK-14
200-H4 BK-14

200-H6 BK-14
H-C2
4Y4217

619-H5 GN-14
611-H3 PU-14

CONN 32

RH HI LOW BEAM HEADLAMP 1


4Y-4580

200-H7 BK-14

JAPAN LIGHTING (ROADING)

EG-C12
3E3370
A
B
C

CONN 32

IT62GII FRONT FRAME


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2

1
2

P-C3
3E3364

EUROPEAN LIGHTING (STANDARD)

1
2

605-EC19
200-EC61
617-EC23
611-EC54
606-EC52
619-EC57

P976-EC15 BR-18
200-EC48 BK-18
779-EC12 WH-18
987-EC24 WH-18

1
2

200-P5 BK-18

200-AV4 BK-18

CONN 23

CONN 34

200-EC51 BK-18
P931-EC25 GN-18

605-P4 YL-18

619-P1 GN-14

CONN 34

EC-C7
3E3370

EC-C8
3E3376

P-C2
1552269

JAPAN FRONT FRAME

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 16
TWISTED WIRES

CONNECTS TO C-C35
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOC (E18)

200-CJ109 BK-18
201-CJ80 BK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ105 BR-18
K933-CJ84 GN-18

CJ-C10
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

AN-C3
1552252
200-AN1 BK-18
201-AN2 BK-18
442-AN3 GY-18
496-AN4 WH-18
506-AN5 PU-18
507-AN6 WH-18
E455-AN11 BR-16
K933-AN12 GN-18

507-AN6 WH-18
200-AN1 BK-18

K933-AN12 GN-18
442-AN3 GY-18

CONN 15
(7) PRODUCT LINK ECM
153-2325

496-AN4 WH-18
201-AN2 BK-18

1
2

MOTOR

(11) REAR WASHER PUMP


7T-8890

AN-C5
7T5957
200-AN10 BK-18

1
2

MOTOR

A
B
C

(17) HYD TEMP SENSOR


118-7226
OR-18
+V
BK-18
GROUND
WH-18
SIGNAL

AN-C1
1552267
201-AN7 BK-18

(17) HYD OIL LEVEL SW


123-2993

AN-C2
1552269
201-AN8 BK-18

1
2

BK-18
BK-18

(24) HYD FILTER BYPASS SW


7X-8549

E455-AN11 BR-16

(11) FRONT WASHER PUMP


7T-8890

AN-C4
7T5957
200-AN9 BK-18

606-AL17 GY-18

AL-C1
9X0141

CONN 21

ALTERNATOR R TERM INPUT


KEYSWITCH INPUT

EC-C5
3E3370

P-C4
1552269
619-P1 GN-14
200-P2 BK-14

EC-C10
1552269

322-EC59 GY-18
114-EC44 RD-18

619-EC57 GN-14
619-EC56 GN-14

114-EC44 RD-18
138-EC2 GN-18
201-EC5 BK-18
322-EC59 GY-18
605-EC19 YL-18
614-EC22 PU-18
617-EC23 BR-18
761-EC36 GY-18
762-EC33 YL-18
779-EC12 WH-18
953-EC10 GY-18
964-EC26 BU-18
975-EC39 WH-18
976-EC40 OR-18
987-EC24 WH-18
C529-EC13 GY-18
C530-EC18 BU-18
E416-EC27 PU-18
E919-EC34 YL-18
E920-EC35 BR-18
E921-EC37 PK-18
E922-EC38 GN-18
G485-EC6 BU-18
H713-EC29 PK-18
H714-EC30 OR-18
H716-EC31 WH-14
H717-EC32 BR-18
H718-EC14 GY-18
N939-EC16 GN-18
P931-EC25 GN-18
P976-EC15 BR-18

1
2
3
4
5
6

JAPAN FRONT FRAME

506-AN5 PU-18

FRONT FRAME

EC-C4
1552267

611-EC54 PU-14
611-EC55 PU-14

619-EC28 GN-14

CONN 34
P-C1
3E3382
605-P4 YL-18
200-P3 BK-14

EUROPEAN FRONT FRAME

+ BATTERY
GROUND

CAT DATA LINK +


CAT DATA LINK -

EC-C3
3E3370
A
B
C

A
B
C

762-EC33 YL-18
F766-EC17 WH-18
964-EC26 BU-18
200-EC50 BK-18

606-EC52 GY-18
606-EC53 GY-18

EC-C2
1552267

EC-C6
1552267

106-EC46 WH-18
953-EC10 GY-18
H718-EC14 GY-18

G485-EC6 BU-18
201-EC5 BK-18

PRODUCT LINK ATTACHMENT

10

AK-C1
1552252
1
2
3
4
5
6
7
8
9
10
11
12

THE COSA FRONT FRAME HARNESS IS THE SAME AS


THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
DIFFERENCES IN THE LIGHTING PACKAGES AND THE
SINGLE FORWARD HORN THAT ARE SHOWN HERE.
TWO LIGHTING PACKAGES ARE AVAILABLE TO COSA: COSA
STANDARD AND COSA ROADING. EITHER PACKAGE WILL
CONNECT TO CONNECTORS EC-C12 AND EC-C13

CONNECTS TO C-C3
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOC (I18)

POWER DISTRIBUTION PANEL

15

AG-C14
1552269

H716-AE13 WH-18
H716-AE17 WH-18
H716-AE15 WH-18
H716-AE16 WH-18
H713-AE4 PK-18
H717-AE7 BR-18
E919-AE8 YL-18
E922-AE11 GN-18
E921-AE10 PK-18
H714-AE5 OR-18
E920-AE9 BR-18
975-AE2 WH-18
976-AE3 OR-18

CONN 24

CH-C1
1835784

403-CH46 GN-18
521-CH5 YL-18
522-CH24 WH-18

944-MC5 OR-18
945-MC6 BR-18

1
2

H716-AE21 WH-14

CONN 18

GPS ANTENNA
VHF ANTENNA

CH-C18
1552273

CONN 14

CJ-C3
3E3364
308-CJ103 YL-18
200-CJ107 BK-18

112-CJ110 PU-4
(4) MAIN RELAY
167-0138

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

416-CJ39 OR-18
102-CJ100 RD-14

CONN 13

1
2

5
4
2
6
3
1

PU-14
BK-14
GN-14
BR-14
YL-14

CONN 30

RH FRONT FLOOD
176-0780

1
2

H716-AE18 WH-18
H716-AE14 WH-18
H716-AE12 WH-18

H716-AE6 WH-14

H713-AE4 PK-18
H716-AE6 WH-14
H717-AE7 BR-18
975-AE2 WH-18
976-AE3 OR-18
E919-AE8 YL-18
E920-AE9 BR-18
E921-AE10 PK-18
E922-AE11 GN-18
H714-AE5 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

138-EC2 GN-18
251-EC43 BK-18
E416-EC27 PU-18
C529-EC13 GY-18

VHF GPS ANTENNA


207-6797

174-CJ97 RD-12
306-CJ93 GN-18
308-CJ86 YL-18
975-CJ79 WH-18

AG-C20 AE-C12
1552252 1552252

1
2
3
4
5
6
7
8
9
10
11
12

N939-EC16 GN-18

CJ-C6
9X0141

453-CJ27 PK-18
123-CJ104 WH-18
201-CJ42 BK-18
417-CJ52 GY-18
447-CJ102 PK-18
H716-CJ45 WH-14
H717-CJ46 BR-18
N939-CJ83 GN-18

150-CH6 OR-18
521-CH5 YL-18
430-CH13 BU-18
522-CH24 WH-18
A307-CH9 GY-18
403-CH46 GN-18
450-CH18 YL-18
326-CH23 RD-18
944-CH7 OR-18
945-CH8 BR-18
A982-CH10 BR-18
G479-CH15 WH-18
G850-CH14 BU-18
H795-CH11 PK-18
R974-CH12 OR-18
443-CH28 YL-18

T-C2
3E3364
619-T5 GN-14
200-T6 BK-14

611-T1
200-T7
619-T5
617-T2
605-T3

(19) RACKBACK PROP SOL (19) DUMP PROP SOL


138-2924
138-2924

C530-EC18 BU-18
605-EC19 YL-18
606-EC20 GY-18
611-EC21 PU-14
614-EC22 PU-18
617-EC23 BR-18
987-EC24 WH-18
P931-EC25 GN-18
964-EC26 BU-18
E416-EC27 PU-18
619-EC28 GN-14
H713-EC29 PK-18
H714-EC30 OR-18
H716-EC31 WH-14
H717-EC32 BR-18
762-EC33 YL-18
E919-EC34 YL-18
E920-EC35 BR-18
761-EC36 GY-18
E921-EC37 PK-18
E922-EC38 GN-18
975-EC39 WH-18
976-EC40 OR-18

102-CJ100 RD-14
112-CJ110 PU-4

110-CJ89 RD-10
102-CJ100 RD-14
109-CJ87 RD-4
174-CJ97 RD-12
200-CJ98 BK-18
308-CJ86 YL-18
975-CJ79 WH-18
306-CJ93 GN-18
200-CJ107 BK-18
112-CJ110 PU-4

(4) MAIN BREAKER


9S-4693
BUSS BAR 7V-9275

KEY ON +24 VOLTS

- BATTERY
THROTTLE PEDAL POSITION

- BATTERY

- BATTERY

VARIABLE SPD FAN CONTROL+ BATTERY


+ BATTERY

+ BATTERY

VARIABLE SPD FAN CONTROL+

(4) ADEM ENGINE CONTROL BREAKER


6T-3643
101-CJ88 RD-4

RIGHT SIDE ENGINE

H718-CJ19 GY-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
251-CJ23 BK-18
953-CJ24 GY-18
322-CJ25 GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

397-CJ30 OR-14
398-CJ18 BU-14
A300-CJ14 GN-18
A301-CJ16 WH-18

175-CJ95 RD-14
304-CJ75 WH-8
101-CJ88 RD-4

110-CJ89 RD-10

80A

STRAP AS

229-CH32 BK-14
A307-CH9 GY-18

229-CH31 BK-14

229-CH30 BK-14

H747-CH21 BR-18
110-CH34 RD-14
110-CH33 RD-14

110-CH36 RD-14

H746-CH20 YL-18

X918-CH19 PU-18

450-CH18 YL-18

430-CH13 BU-18
G850-CH14 BU-18
G479-CH15 WH-18

R974-CH12 OR-18
X919-CH16 WH-18

R971-CH17 YL-18

F713-CH3 OR-18

944-CH7 OR-18
945-CH8 BR-18

J844-CH1 GY-18
J843-CH38 PU-18
A982-CH10 BR-18
H795-CH2 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

TACH OUTPUT

CRANKSHAFT RPM
CRANKSHAFT RPM

403-CH43 GN-18
521-CH5 YL-18
522-CH24 WH-18
326-CH23 RD-18
109-CH39 RD-4
200-CH37 BK-18

H747-CH21 BR-18
H746-CH20 YL-18

L985-NG40 YL-18
L985-NG39 YL-18
L985-NG47 YL-18

L983-NG36 WH-18
L983-NG35 WH-18
L983-NG19 WH-18

G854-NG27 PK-18
G855-NG28 PU-18

E966-NG25 YL-18
E965-NG26 BU-18

G826-NG53 BR-18
G826-NG18 BR-18

L984-NG38 OR-18
L984-NG37 OR-18
L984-NG20 OR-18

G826-NG56 BR-18
A705-NG23 BU-18
A706-NG24 GY-18

G833-NG42 PK-18
G833-NG43 PK-18
G833-NG44 PK-18
G833-NG5 PK-18
E964-NG21 WH-18
E963-NG22 BK-18

G829-NG32 GN-18
G829-NG34 GN-18
G829-NG33 GN-18
G829-NG2 GN-18
L983-NG19 WH-18
L984-NG20 OR-18
L985-NG47 YL-18

G828-NG1 WH-18

G827-NG48 BU-18
G827-NG54 BU-18
995-NG10 BU-18

F411-NG45 GY-18
G853-NG12 BU-18
A701-NG13 GY-18
A702-NG14 PU-18
A703-NG15 BR-18
A704-NG16 GN-18
R746-NG17 PK-18
G826-NG56 BR-18
G827-NG57 BU-18

G827-NG57 BU-18

C987-NG46 RD-18
F411-NG45 GY-18
G849-NG9 BR-18
G854-NG27 PK-18
G855-NG28 PU-18
G850-NG3 BU-18
G849-NG9 BR-18

G856-NG6 WH-18
G857-NG7 YL-18
C990-NG8 YL-18

G833-NG5 PK-18

C991-NG51 PK-18

(4) UNSWITCHED BUSS BREAKER (CAB)


6T-3644

1
2

496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ105 BR-18
G764-CJ15 PK-18
K933-CJ84 GN-18
484-CJ41 YL-18

326-CH23 RD-18
450-CH18 YL-18

101-CJ88 RD-4
109-CJ87 RD-4
110-CJ89 RD-10
200-CJ107 BK-18
200-CJ108 BK-14
200-CJ98 BK-18
304-CJ75 WH-8

397-CJ30 OR-14
200-CJ108 BK-14
A301-CJ16 WH-18
A300-CJ14 GN-18
398-CJ18 BU-14
175-CJ95 RD-14

174-CJ97 RD-12

20A

ECM MOUNT
BOLT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

432-CJ8 PK-18
442-CJ9 GY-18

617-CJ61 BR-18

CONNECTS TO C-C2
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOC (G18)

CJ-C4
9X7147

419-CJ7 YL-18

606-CJ58 GY-18

CONN 19
1
2
3
4
5
6
7

728-CJ26 BU-18
307-CJ127 OR-18
962-CJ6 OR-18

605-CJ57 YL-18

CONN 20

CONNECTS TO C-C26
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOC (H-16)

CJ-C11
8N1533

CJ-C16
1552273
OR-14
1
397-CJ30 OR-14
MOTOR LOWER
GN-18
2
A300-CJ14 GN-18
LOWER HOOD
3
BK-14
200-CJ108 BK-14
GROUND
4
BU-14
398-CJ18 BU-14
MOTOR RAISE
5
RD-14
175-CJ95 RD-14
+28V
6
WH-18
A301-CJ16 WH-18
RAISE HOOD
(4) HOOD RAISE/LOWER MOTOR CONTROL
149-2612

175-CJ95 RD-14

20A

CH-C2
1607689
J1

OR-18
OR-18
GN-18
YL-18

174-CJ97 RD-12

975-CJ62 WH-18

201-CJ71 BK-18
201-CJ80 BK-18
201-CJ82 BK-18
201-CJ78 BK-18
201-CJ73 BK-18
201-CJ74 BK-18
201-CJ96 BK-18

1
2

CONN 30

AG-C16
1552269

CONN 33

N939-AG51 GN-18

AG-C7
3E3382

CONN 21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

611-CJ2 PU-14
987-CJ123 WH-18
619-CJ3 GN-14

403-CH42 GN-18
104-CH50 YL-18
170-CH49 RD-18
944-CH4 OR-18
945-CH47 BR-18
A274-CH48 BK-18

(4) HOOD ACTUATOR BREAKER


9H-1958

BK-18
BK-18

(6) ADEM III ENGINE ECM


179-9848

TOOL BOX

18

995-NG10 BU-18
C990-NG8 YL-18
A701-NG13 GY-18
A702-NG14 PU-18
A703-NG15 BR-18
A704-NG16 GN-18
A705-NG23 BU-18
A706-NG24 GY-18
R746-NG17 PK-18
R747-NG4 GY-18
G853-NG12 BU-18
C991-NG51 PK-18

(15) VARIABLE SPEED FAN SOL


148-2350

GROUND LEVEL SHUTDOWN SW (N/0)

BK-18
RD-18
WH-18

H746-CH20 YL-18
H747-CH21 BR-18

AIR FILTER RESTRICTED LED INDICATOR


AIR INLET HEATER LED INDICATOR
SERVICE INTERVAL LED INDICATOR

1
2
3
4

1
2

TRANS LUBE OIL TEMPERATURE

(27) GROUND LEVEL SHUTDOWN SW


158-6634

CJ-C5
1552272

START AID OPERATOR SWITCH


GROUND LEVEL SHUTDOWN SW (N/C)

CH-C14
1552269

TURBO INLET PRESSURE

1
3

CAT DATA LINK +


CAT DATA LINK -

INJECTION ACTUATION SOL +


INJECTION ACTUATION SOL -

BK-18
RD-18
WH-18

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

A
B
C

G826-NG18 BR-18
G827-NG48 BU-18
C990-NG8 YL-18

CAMSHAFT RPM
CAMSHAFT RPM

(27) HOOD ACTUATOR SW


146-0240

CJ-C21
1552267

INJECTOR 1&2 COMMON


INJECTOR 3&4 COMMON
INJECTOR 5&6 COMMON

BK

OIL TEMPERATURE
INTAKE AIR TEMP
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
TURBO OUTLET PRESSURE
PRESS SENSOR SUPPLY +5V
PRESS SENSOR RETURN -

(16) CRANK SPEED TIMING SENSOR


109-7195
NG-C15
(8) OIL PRESSURE SENSOR
3E3370
194-6725
OR-18
A
+5V
YL-18
B
GROUND
GN-18
C
SIGNAL

E965-NG26 BU-18
E966-NG25 YL-18

CAB

15A

SENSOR +5V
SENSOR/SENDER COMMON
THROTTLE SENSOR/LED IND +8V
THROTTLE SENSOR/SWITCH RETURN

X918-CJ5 PU-18
H795-CJ4 PK-18
X919-CJ1 WH-18

MOTOR

CJ-C20
1297163

A
B

COOLANT TEMPERATURE

A301-CJ16 WH-18
199-CJ17 RD-18
A300-CJ14 GN-18

BK-18
BK-18

NG-C1
1607690
J2

INJECTION ACTUATION PRESSURE

NG-C5
1112416

(2) HOOD ACTUATOR MOTOR


161-4002

RD

TDC SERV PROBE


TDC SERV PROBE
OIL PRESSURE

398-CJ18 BU-14

CJ-C17
1297164

FUEL PRESSURE

397-CJ30 OR-14

ANALOG TEMPERATURE SENDER COMMON

TOOL BOX

R747-NG4 GY-18

CABLES JR1 AND JR2 ARE NOT


SERVICED SEPERATELY

G850-NG3 BU-18

JR-C1
1932189

ATMOSPHERIC PRESSURE

CONN 1

AIH RELAY +24 VOLTS 2AMP

AUXILLARY START RECEPTACLE

C987-NG46 RD-18

CBL-JR1 RD-00

G828-NG1 WH-18
G829-NG2 GN-18

NG-C6
1552269
1
995-NG10 BU-18
SIGNAL
2
G833-NG42 PK-18
GROUND
(8) COOLANT TEMP SENDER
130-9811
NG-C4
1003320
A
E963-NG22 BK-18
SIGNAL
B
E964-NG21 WH-18
GROUND
(15) CAM SPEED TIMING SENSOR
109-7194

AIH RELAY -

RIGHT FRAME GROUND


RIGHT FRAME GROUND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CBL-JR2 BK-00

(25) DISCONNECT SW
7N-0718

1
G853-NG12 BU-18
SIGNAL
2
G833-NG43 PK-18
GROUND
(14) INTAKE MAN AIR TEMP SENDER
130-9811

PRESS SENSOR SUPPLY +5V


PRESS SENSOR RETURN -

G856-NG6 WH-18
G857-NG7 YL-18

NG-C7
1552269

CBL-HH1 BK-00

CBL-GG1 BK-00

1
2

E963-NG22 BK-18
E964-NG21 WH-18

TIMING CAL
PROBE

NG-C10
1552269

G856-NG6 WH-18
G857-NG7 YL-18

CONN 5

NG-C14
3E3364

G826-NG53 BR-18
G827-NG54 BU-18
C991-NG51 PK-18

E966-NG25 YL-18
E965-NG26 BU-18

(8) FUEL PRESSURE SENSOR NG-C17


3E3370
194-6725
OR-18
A
+V
YL-18
B
GROUND
GN-18
C
SIGNAL

G828-NG30 WH-18
G828-NG29 WH-18
G828-NG31 WH-18

ENGINE INJECTOR HARNESS

XMSN
SENSORS

E416-AG56 PU-18
619-AG17 GN-14
H713-AG18 PK-18
H714-AG19 OR-18
H716-AG20 WH-14
H717-AG21 BR-18
762-AG22 YL-18
E919-AG23 YL-18
E920-AG24 BR-18
761-AG25 GY-18
E921-AG26 PK-18
E922-AG27 GN-18
975-AG28 WH-18
976-AG29 OR-18

EC-C1
9X0141

102-CJ100 RD-14

15A

ENGINE
DISCONNECT

RH FRONT CAB FLOODLAMP 3


176-0780

617-CJ59 BR-18
617-CJ72 BR-18

(4) RUNNING LAMP BREAKER


3T-2662
ALTERNATOR
A/C COMPRESSOR
FUEL PRIMING

1
2

962-CJ6 OR-18

POWER DISTRIBUTION PANEL

A701-NG13 GY-18
A702-NG14 PU-18
A703-NG15 BR-18
A704-NG16 GN-18
A705-NG23 BU-18
A706-NG24 GY-18
L985-NG40 YL-18
L985-NG39 YL-18
L984-NG38 OR-18
L984-NG37 OR-18
L983-NG36 WH-18
L983-NG35 WH-18

110-CH36 RD-14
110-CH34 RD-14
110-CH33 RD-14
229-CH41 BK-10

A706-CX606 GY-16
L985-CX702 YL-16

A705-CX605 BU-16
L985-CX608 YL-16

A704-CX604 GN-16
L984-CX402 OR-16

A703-CX603 BR-16
L984-CX610 OR-16

A702-CX602 PU-16
L983-CX202 WH-16

A701-CX601 GY-16
L983-CX612 WH-16

NG-C9
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

AC-C2
1552269
615-AC3 YL-14
200-AC4 BK-14

962-CJ64 OR-18
962-CJ81 OR-18
605-CJ55 YL-18
605-CJ66 YL-18
606-CJ49 GY-18
606-CJ69 GY-18

CONN 4

CX-C6
1552252

LH FRONT CAB FLOODLAMP 3


176-0780

975-CJ51 WH-18
975-CJ79 WH-18
975-CJ77 WH-18
975-CJ76 WH-18

ENGINE ECM

A701-CX601 GY-16
A702-CX602 PU-16
A703-CX603 BR-16
A704-CX604 GN-16
A705-CX605 BU-16
A706-CX606 GY-16
L985-CX702 YL-16
L985-CX608 YL-16
L984-CX402 OR-16
L984-CX610 OR-16
L983-CX202 WH-16
L983-CX612 WH-16

1
2

308-CJ86 YL-18

TWISTED WIRES

AC-C1
1552269
615-AC1 YL-14
200-AC2 BK-14

GY-18
YL-18
OR-18
OR-18
GN-18
WH-18
GN-18
BU-18
PK-18

102-CJ100 RD-14
112-CJ110 PU-4
174-CJ97 RD-12
306-CJ93 GN-18
308-CJ86 YL-18
975-CJ79 WH-18

CX-C7
1539693

HEUI
CONNECTOR

619-AG46 GN-14
619-AG45 GN-14
322-AG11 GY-18
114-AG1 RD-18
138-AG2 GN-18
201-AG5 BK-18
605-AG15 YL-18
P976-AG61 BR-18
614-AG58 PU-18
617-AG59 BR-18
761-AG25 GY-18
762-AG22 YL-18
953-AG10 GY-18
975-AG28 WH-18
976-AG29 OR-18
987-AG54 WH-18
C529-AG12 GY-18
C530-AG14 BU-18
E416-AG56 PU-18
E919-AG23 YL-18
E920-AG24 BR-18
E921-AG26 PK-18
E922-AG27 GN-18
G485-AG6 BU-18
H713-AG18 PK-18
H714-AG19 OR-18
H716-AG20 WH-14
H717-AG21 BR-18
H718-AG13 GY-18
N939-AG51 GN-18
P931-AG53 GN-18

CAB LIGHT HARNESS (ATTACHMENT)

496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
199-CJ17 RD-18
123-CJ104 WH-18
611-CJ2 PU-14
619-CJ3 GN-14
727-CJ40 GN-18
P976-CJ10 BR-18
C529-CJ28 GY-18

(22) CYL HEAD


SOL 6
128-7991

CX-C5
1539693

619-AG17 GN-14

T-C4
3E3364
605-T3 YL-14
200-T4 BK-14

CONN 32
AG-C11
1552269
200-AG52 BK-18
P931-AG53 GN-18

AG-C2
3E5179

H713-AG18 PK-18
H716-AG20 WH-14
H717-AG21 BR-18
975-AG28 WH-18
976-AG29 OR-18
E919-AG23 YL-18
E920-AG24 BR-18
E921-AG26 PK-18
E922-AG27 GN-18
H714-AG19 OR-18

CONN 28

1
2

LH FORWARD HORN
174-7875

1
2

606-AG16 GY-18
200-AG37 BK-18

106-EC47 WH-18
251-EC42 BK-18
C530-EC18 BU-18

608-CJ67 GN-14
322-CJ25 GY-18
E455-CJ105 BR-18
432-CJ8 PK-18
442-CJ9 GY-18

199-CJ17 RD-18
617-CJ59 BR-18
605-CJ55 YL-18
614-CJ60 PU-18
321-CJ94 BR-18
606-CJ49 GY-18
604-CJ68 OR-18
975-CJ51 WH-18
201-CJ73 BK-18
608-CJ67 GN-14
123-CJ104 WH-18
G486-CJ85 GN-18
201-CJ74 BK-18

CONN 29

619-AG45 GN-14
200-AG38 BK-14

USED ON PILOT MACHINES

RH FRONT CAB FLOODLAMP 2


176-0780

K933-CJ84 GN-18
614-CJ60 PU-18
P931-CJ124 GN-18
F766-CJ47 WH-18
447-CJ102 PK-18
G764-CJ15 PK-18
453-CJ27 PK-18
419-CJ7 YL-18
728-CJ26 BU-18
C530-CJ29 BU-18
426-CJ65 BR-18
114-CJ21 RD-18
174-CJ97 RD-12
136-CJ53 GN-18
138-CJ22 GN-18
964-CJ113 BU-18
112-CJ110 PU-4
762-CJ36 YL-18
251-CJ23 BK-18
953-CJ24 GY-18

200-CJ126 BK-18
614-CJ70 PU-18
200-CJ120 BK-18
200-CJ108 BK-14
200-CJ128 BK-14

PAYLOAD CONTROL CIRCUIT


TRANSMISSION CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT

G854-NG27 PK-18
G855-NG28 PU-18

1
2

(22) CYL HEAD (22) CYL HEAD


SOL 2
SOL 1
128-7991
128-7991

417-CJ52
484-CJ41
416-CJ39
962-CJ81
136-CJ53
975-CJ76
727-CJ40
728-CJ26
453-CJ27

G828-NG30 WH-18
G829-NG34 GN-18
R747-NG4 GY-18

AIR INLET HEATER GND


ENGINE GROUND

1
2

416-CJ39 OR-18
484-CJ41 YL-18
417-CJ52 GY-18
N939-CJ83 GN-18
976-CJ91 OR-18
E416-CJ92 PU-18
G486-CJ85 GN-18
306-CJ93 GN-18
321-CJ94 BR-18
307-CJ127 OR-18
604-CJ68 OR-18
E919-CJ31 YL-18
H716-CJ45 WH-14
E920-CJ32 BR-18
H717-CJ46 BR-18
E921-CJ33 PK-18
G485-CJ35 BU-18
761-CJ121 GY-18
H718-CJ19 GY-18
H714-CJ38 OR-18
E922-CJ34 GN-18
H713-CJ37 PK-18
106-CJ20 WH-18
102-CJ100 RD-14
987-CJ123 WH-18

419-CJ7 YL-18
201-CJ82 BK-18
962-CJ64 OR-18
432-CJ8 PK-18
447-CJ102 PK-18
201-CJ71 BK-18
G764-CJ15 PK-18

CH-C15
3E3370
OR-18
YL-18
GN-18

Y-C5
1552269
615-Y11 YL-14
200-Y12 BK-14

112-CJ110 PU-4

200-CJ128 BK-14
200-CJ108 BK-14
200-CJ120 BK-18
614-CJ70 PU-18

+V
SIGNAL
GROUND

RD-18
BU-18
BK-18

200-EC49 BK-18
F766-EC41 WH-18
761-EC36 GY-18

900-AT13 PU-18
901-AT14 WH-18
975-AT15 WH-18
K977-AT16 PK-18

TRANSMISSION

A
B
C

LH FRONT FLOOD
176-0780

1
2

(30) BUCKET/TILT POSITION SWITCH


176-5459

RH FRONT CAB FLOODLAMP


176-0780

E907-AT10 GY-18
E906-AT6 OR-18

FRONT FRAME AND


HYDRAULIC TANK

BK-18
BK-18

1
2

E907-AT10 GY-18
E909-AT11 WH-18
755-AT12 OR-18

K933-CJ84 GN-18
307-CJ127 OR-18
E416-CJ92 PU-18
976-CJ91 OR-18
N939-CJ83 GN-18
P931-CJ124 GN-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ78 BK-18
201-CJ80 BK-18
251-CJ23 BK-18
953-CJ24 GY-18
442-CJ9 GY-18
322-CJ25 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
201-CJ96 BK-18
617-CJ72 BR-18
619-CJ3 GN-14
762-CJ36 YL-18
P976-CJ10 BR-18
964-CJ113 BU-18
975-CJ77 WH-18
426-CJ65 BR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
761-CJ121 GY-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
F766-CJ47 WH-18
E455-CJ105 BR-18
987-CJ123 WH-18

+V
GROUND
SIGNAL
POSITION SENSOR

LH TURN SIGNAL
3E-6466

RD-18
BK-18

LH HI LO TURN LAMP
105-4849

T-C1
1552273

EUROPEAN FRONT FRAME

Y-C4
1552269
615-Y9 YL-14
200-Y10 BK-14

962-AT1
709-AT2
751-AT3
752-AT4

(3) AC PRESS SW
114-5333

200-AG8 BK-14

C530-AG14 BU-18
605-AG15 YL-18
606-AG33 GY-18
611-AG57 PU-14
614-AG58 PU-18
617-AG59 BR-18
987-AG54 WH-18
P931-AG53 GN-18

AT-C10
7X6222

E901-AT9 GN-18
E900-AT5 WH-18

200-AG48 BK-18
200-AG42 BK-18
200-AG38 BK-14
200-AG37 BK-18
200-AG41 BK-18
200-AG39 BK-18
200-AG40 BK-14
200-AG52 BK-18

200-AG7 BK-14

CAB LIGHT HARNESS (STANDARD)

TWISTED WIRES

A/C PRESSURE SWITCH IS NORMALLY OPEN


BEFORE REFRIGERANT CHARGE

106-AG3 WH-18

AG-C13
3E3364
G485-AG6 BU-18
201-AG5 BK-18

E906-AT6 OR-18
E908-AT7 BR-18
754-AT8 BU-18
E901-AT9 GN-18

1
2

200-CJ111 BK-14
200-CJ109 BK-18
200-CJ112 BK-14

C529-AG12 GY-18
H718-AG13 GY-18
P976-AG61 BR-18
N939-AG51 GN-18

106-AG35 WH-18
106-AG34 WH-18

TWO LIGHTING PACKAGES ARE AVAILABLE TO NACD: NACD


STANDARD AND NACD ROADING. EITHER PACKAGE WILL
CONNECT TO CONNECTORS AG-C4 AG-C5, AG-C14, AG-C16
AG-C27 AND AG-C29

E900-AT5 WH-18

AT-C9
1552269
(18) OUTPUT SPEED SNSR (LEADING)
193-2550

C529-CJ28 GY-18
H718-CJ19 GY-18
P976-CJ10 BR-18
N939-CJ83 GN-18
307-CJ127 OR-18
C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
987-CJ123 WH-18
P931-CJ124 GN-18
964-CJ113 BU-18
E416-CJ92 PU-18
619-CJ3 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
762-CJ36 YL-18
E919-CJ31 YL-18
E920-CJ32 BR-18
761-CJ121 GY-18
E921-CJ33 PK-18
E922-CJ34 GN-18
975-CJ77 WH-18
976-CJ91 OR-18
K933-CJ84 GN-18
E455-CJ105 BR-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
201-CJ80 BK-18
200-CJ109 BK-18
426-CJ65 BR-18
201-CJ96 BK-18

AG-C1
9X0141
114-AG1 RD-18
138-AG2 GN-18
106-AG3 WH-18
F766-AG50 WH-18
201-AG5 BK-18
G485-AG6 BU-18
200-AG7 BK-14
200-AG8 BK-14
251-AG9 BK-18
953-AG10 GY-18
322-AG11 GY-18

LH FRONT CAB FLOODLAMP 2


176-0780

1
2

975-AT15 WH-18

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

251-AG30 BK-18
251-AG31 BK-18

200-AG48 BK-18

E908-AT7 BR-18
E909-AT11 WH-18

(18) OUTPUT SPEED SENSOR (TRAILING)


193-2550

STARTER GROUND
LEFT HAND ENGINE

LEFT SIDE ENGINE

CX-C1
1539693

Y-C6
1552269
608-Y3 GN-14
200-Y4 BK-14

200-AC2 BK-14
200-AC4 BK-14

1
2

975-AT21 WH-18
975-AT22 WH-18
975-AT23 WH-18
975-AT24 WH-18
975-AT25 WH-18
975-AT26 WH-18
751-AT3 GN-18
752-AT4 YL-18
754-AT8 BU-18
755-AT12 OR-18
900-AT13 PU-18
901-AT14 WH-18

AT-C8
3E3364

(18) CLUTCH 4 3RD (18) CLUTCH 5 2ND


147-5399
147-5399

CBL-RR1 BK-00

(18) CLUTCH 3 4TH


147-5399

AT-C4
3E3364

975-AT24 WH-18
751-AT3 GN-18
755-AT12 OR-18
975-AT22 WH-18

321-CJ94 BR-18
975-CJ51 WH-18

(18) XSMN OIL TEMP SENSOR AT-C14


1552267
118-7226
OR-18
A
+V
BK-18
B
GROUND
C
WH-18
SIGNAL

CJ-C1
9X1343

F766-AG36 WH-18
F766-AG4 WH-18

251-AG9 BK-18

NORTH AND SOUTH AMERICAN FRONT FRAME

615-Y7 YL-14
615-Y11 YL-14

TWISTED WIRES

608-CJ116 GN-14
200-CJ43 BK-14

1
2

606-AG16 GY-18
606-AG32 GY-18
611-AG60 PU-14
611-AG55 PU-14

F766-AG50 WH-18

615-Y9 YL-14
615-Y5 YL-14

RH REAR CAB FLOODLAMP


176-0780

(18) CLUTCH 1 REV


147-5399

200-CJ108 BK-14
200-CJ120 BK-18
200-CJ128 BK-14

114-CJ21 RD-18
138-CJ22 GN-18
106-CJ20 WH-18
F766-CJ47 WH-18
201-CJ78 BK-18
G485-CJ35 BU-18
200-CJ111 BK-14
200-CJ112 BK-14
251-CJ23 BK-18
953-CJ24 GY-18
322-CJ25 GY-18

LH FRONT CAB FLOODLAMP


176-0780

1
2

Y-C3
1552269
615-Y7 YL-14
200-Y8 BK-14

200-Y2 BK-14
200-Y4 BK-14
200-Y8 BK-14
200-Y6 BK-14
200-Y12 BK-14
200-Y10 BK-14

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECT TO TERMINALS
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH/CCS
186-0623
LOC (L1)

1
2

AT-C5
3E3364
1
2

(2) BACKUP ALARM


123-6449

LH REAR CAB FLOODLAMP


176-0780

109-CH39 RD-4

604-CJ115 OR-18
200-CJ44 BK-18
614-CJ119 PU-18

A
B
C

RH REAR FLOODLAMP
172-9973

1
2

Y-C2
1552269
615-Y5 YL-14
200-Y6 BK-14

608-Y1 GN-14
608-Y3 GN-14

606-CJ49 GY-18
200-CJ48 BK-18

CJ-C8
1552267

RD-18
BK-18
WH-18

109-CH39 RD-4
(3) ALTERNATOR
185-5294 65A
(177-9953 80A JAPAN)

1
2

S
G
T

201-CJ73 BK-18
200-CJ120 BK-18
H795-CJ4 PK-18

1
2

RH STOP TAIL PARK LAMP


135-0426

101-CJ88 RD-4
109-CJ87 RD-4
200-CJ120 BK-18
110-CJ89 RD-10
201-CJ73 BK-18
304-CJ75 WH-8

BEACON
128-6983

RD
BK

P976-CJ10 BR-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ96 BK-18
201-CJ80 BK-18
201-CJ78 BK-18
251-CJ23 BK-18
307-CJ127 OR-18
322-CJ25 GY-18
426-CJ65 BR-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ3 GN-14
761-CJ121 GY-18
762-CJ36 YL-18
953-CJ24 GY-18
964-CJ113 BU-18
975-CJ77 WH-18
976-CJ91 OR-18
987-CJ123 WH-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E416-CJ92 PU-18
E455-CJ105 BR-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
F766-CJ47 WH-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
K933-CJ84 GN-18
N939-CJ83 GN-18
P931-CJ124 GN-18

BEACON ATTACHMENT HARNESS


Y-C1
1552269
608-Y1 GN-14
200-Y2 BK-14

615-AC1 YL-14
615-AC3 YL-14

CJ-C26
1552269
1
2

BK-18
BK-18

X919-CJ1 WH-18

1
2

RH REAR TURN LAMP


CJ-C27
162-2073
3E3364

X918-CJ5 PU-18

1
2

200-J2 BK-14

LEFT SIDE ENGINE

199-CJ17 RD-18
397-CJ30 OR-14
398-CJ18 BU-14
A300-CJ14 GN-18
A301-CJ16 WH-18
H795-CJ4 PK-18
X918-CJ5 PU-18
X919-CJ1 WH-18
CBL-GG1 BK-00
CBL-JR1 RD-00

CJ-C28
1552269
614-CJ118 PU-18
200-CJ50 BK-18

229-CJ90 BK-10
X918-CJ5 PU-18

J-C1
1552269
603-J1 PK-14
200-J2 BK-14

603-J1 PK-14

ONE STUD FOR EACH CIRCUIT


200,615,608(ATTACH),603(ATTACH)

WH-18
WH-18

LICENSE PLATE LAMP 1


125-4439

304-CJ75 WH-8

AG-C3
1552269
322-AG11 GY-18
114-AG1 RD-18

606-AG32 GY-18
200-AG37 BK-18
200-AG52 BK-18
200-AG38 BK-14
200-AG40 BK-14
200-AG39 BK-18
114-AG1 RD-18
322-AG11 GY-18
605-AG15 YL-18
606-AG16 GY-18
619-AG45 GN-14
619-AG46 GN-14
P931-AG53 GN-18
614-AG58 PU-18
617-AG59 BR-18
611-AG55 PU-14
611-AG60 PU-14

PK-18
BK-18

397-CJ30 OR-14
A301-CJ16 WH-18
A300-CJ14 GN-18
398-CJ18 BU-14
200-CJ107 BK-18
200-CJ98 BK-18
110-CJ89 RD-10
109-CJ87 RD-4
304-CJ75 WH-8
101-CJ88 RD-4

CONN 10

1
2

LICENSE PLATE LAMP 2


125-4439
614-CU6 PU-18
200-CU5 BK-18

110-CH25 RD-10
229-CH41 BK-10

BK-14
BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
BR-18
YL-18
GY-18
BR-18
WH-18

WH-18
WH-18

LICENSE PLATE LAMP 3


125-4439

109-CH39 RD-4
101-CH40 RD-4

H795-CH22 PK-18
X918-CH19 PU-18
X919-CH16 WH-18

614-CJ119 PU-18
614-CJ118 PU-18
LICENSE PLATE LAMP HARNESS ITALIAN ROADING

201-CH29 BK-18
200-CH37 BK-18
H795-CH22 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

WH-18
WH-18

RD-18
BK-18

604-CJ115 OR-18
604-CJ114 OR-18
608-CJ116 GN-14
608-CJ117 GN-14

X919-CH16 WH-18

WH-18
WH-18

LH REAR TURN LAMP


CJ-C31
162-2073
3E3364

(16) AXLE OIL COOLER CLUTCH


152-5409

1
2

RD-18
BK-18
WH-18

1
2

CAB

200-CJ108 BK-14
200-CJ126 BK-18
321-CJ94 BR-18
614-CJ70 PU-18
200-CJ120 BK-18
201-CJ74 BK-18
123-CJ104 WH-18
201-CJ73 BK-18
608-CJ67 GN-14
199-CJ17 RD-18
606-CJ49 GY-18
605-CJ55 YL-18
617-CJ59 BR-18
604-CJ68 OR-18
614-CJ60 PU-18
G486-CJ85 GN-18
975-CJ51 WH-18
200-CJ128 BK-14

619-AG46 GN-14
200-AG40 BK-14

611-AG60 PU-14
614-AG58 PU-18

606-AG33 GY-18

H795-CJ4 PK-18
X919-CJ1 WH-18

200-AJ3 BK-18

1
2

AG-C4
1552269

(13) FUEL LEVEL SENDER


157-8857

CJ-C14
1552269

447-CJ102 PK-18
201-CJ71 BK-18

BK-16
RD-16
BU-16

3
4

AJ-C1
3E3370
F766-AJ1 WH-18
762-AJ2 YL-18
200-AJ3 BK-18

CONN 23

HYDRAULIC TANK

304-CH35 WH-8

CJ-C7
8N1517

AM-C2
1552267
OR-18
A
106-AM1 WH-18
BK-18
B
953-AM3 GY-18
C
BU-18
H718-AM2 GY-18
(21) BUCKET/TILT
169-0417
USED ON E/H MACHINES

605-AG15 YL-18
200-AG39 BK-18

SHOWN WITH
BRAKE OFF

A
B
C

MACHINE

CH-C4
8N1518

101-CH40 RD-4

LH STOP TAIL PARK LAMP


135-0426

(9) SECONDARY STEERING PRESS SW


3E-6450

200-CJ128 BK-14
201-CJ74 BK-18
123-CJ104 WH-18
200-CJ98 BK-18
200-CJ107 BK-18
975-CJ51 WH-18
608-CJ67 GN-14
397-CJ30 OR-14
200-CJ126 BK-18
199-CJ17 RD-18
A301-CJ16 WH-18
398-CJ18 BU-14
A300-CJ14 GN-18
605-CJ55 YL-18
G486-CJ85 GN-18
606-CJ49 GY-18
617-CJ59 BR-18
604-CJ68 OR-18
614-CJ70 PU-18
321-CJ94 BR-18
614-CJ60 PU-18
X919-CJ1 WH-18
229-CJ90 BK-10
X918-CJ5 PU-18
H795-CJ4 PK-18

(29) REAR AXLE OIL TEMP SWITCH


155-8999

608-CJ117 GN-14
200-CJ63 BK-14

1
2

201-CJ82 BK-18
432-CJ8 PK-18

BK-16
RD-16
BU-16

A
B
C

AG-C25 AM-C1
3E3370 3E3370
A
106-AM1 WH-18
B
953-AM3 GY-18
C
H718-AM2 GY-18

3
4

200-AG41 BK-18

CONN 21

CONN 7

BU-16

CJ-C36
1552267

CAB

(9) PRIMARY STEERING PRESS SW


3E-6450

A
B
C

A
B
C

AG-C10
3E3370

AG-C24 AG-C26
AJ-C2
3E3376 1552272 1552272
1
1
762-AJ2 YL-18
762-AG22 YL-18
2
F766-AG36 WH-18 2
F766-AJ1 WH-18

(24) PARK BRAKE PRESS SW


174-4312
BK-16
SHOWN WITH
RD-16
BRAKE ON

611-AG57 PU-14

200-CJ106 BK-18

CA-C2
1552269
200-CA1 BK-18
G454-CA2 PK-18

A
B
C

SECONDARY STEERING ATTACHMENT

200-CJ128 BK-14
200-CJ126 BK-18
200-CJ98 BK-18
200-CJ107 BK-18
229-CJ90 BK-10

(29) AXLE OIL COOLER TEMP SWITCH


155-8998

LH REAR FLOODLAMP
172-9973
CJ-C34
1552269

BK-18
BK-18
BK-18
BK-14
BK-18
BK-14
BK-18

FRAME GND
LEFT HAND FRAME

S
G
T

200-CJ54
200-CJ44
200-CJ56
200-CJ43
200-CJ48
200-CJ63
200-CJ50

CBL-JJ1 BK-00

1
2

B
G

BK-18
BK-18
BK-18
BK-14
BK-14
BK-18
BK-18

SECONDARY STEERING GROUND


LEFT HAND FRAME

1
2

BACKUP

T
G

604-AW22 OR-18
200-AW16 BK-18
614-AW25 PU-18

200-CJ48
200-CJ50
200-CJ54
200-CJ63
200-CJ43
200-CJ56
200-CJ44

CV-C5
1552267
962-CV12 OR-18
416-CV11 OR-18
453-CV8 PK-18

WH-18
WH-18

TURN

A
B
C

200-CJ56 BK-18
200-CJ43 BK-14
200-CJ44 BK-18
200-CJ50 BK-18

S
G
T

200-CJ107 BK-18
200-CJ54 BK-18
200-CJ48 BK-18
200-CJ126 BK-18

STOP/TAIL

AW-C13
1552267

200-CJ128 BK-14
200-CJ106 BK-18
200-CJ63 BK-14
200-CJ98 BK-18

614-AW24 PU-18

YL-18

RH REAR COMBINATION LAMP


144-6837

229-CJ90 BK-10

LICENSE PLATE LAMP


5A-3808

THE JAPAN MAIN CHASSIS HARNESS IS THE SAME AS


THE NORTH AND SOUTH AMERICAN AND EUROPEAN
MAIN CHASSIS HARNESS EXCEPT FOR THE ADDITION OF THE
LEFT AND RIGHT BACKUP LIGHTS AND THE BACKUP ALARM RELAY
AND ASSOCIATED WIRING THAT IS SHOWN HERE

608-AW20 GN-14
200-AW17 BK-14

1
2

PUMP GP (177-2921)
CBL-PP1 BK-00

X918-CJ5 PU-18
X919-CJ1 WH-18
199-CJ17 RD-18
A301-CJ16 WH-18
321-CJ94 BR-18
A300-CJ14 GN-18
398-CJ18 BU-14
605-CJ55 YL-18
606-CJ49 GY-18
397-CJ30 OR-14
617-CJ59 BR-18
608-CJ67 GN-14
604-CJ68 OR-18
614-CJ70 PU-18
614-CJ60 PU-18
975-CJ51 WH-18
H795-CJ4 PK-18

200-AW1 BK-14
200-AW2 BK-14
321-AW3 BR-18
604-AW4 OR-18
605-AW5 YL-18
606-AW6 GY-18
608-AW7 GN-14
614-AW8 PU-18
617-AW9 BR-18
975-AW10 WH-18
175-AW11 RD-16

CBL-JJ1 BK-00

975-AW12 WH-18
975-AW13 WH-18
975-AW10 WH-18
321-AW14 BR-18
321-AW15 BR-18
321-AW3 BR-18
200-AW16 BK-18
200-AW17 BK-14
200-AW2 BK-14
200-AW18 BK-18
200-AW19 BK-14
200-AW1 BK-14
608-AW20 GN-14
608-AW21 GN-14
608-AW7 GN-14
604-AW22 OR-18
604-AW23 OR-18
604-AW4 OR-18
614-AW24 PU-18
614-AW25 PU-18
614-AW8 PU-18
605-AW5 YL-18
606-AW6 GY-18
617-AW9 BR-18
175-AW11 RD-16

CJ-C9
1552267

962-CJ64 OR-18
419-CJ7 YL-18
G764-CJ15 PK-18

CV-C4
1552267
962-CV15 OR-18
417-CV14 GY-18
484-CV13 YL-18

A
B
C

CONN 22

CBL-NN1 RD-00

MOTOR

AG-C12
1552267
106-AG35 WH-18
251-AG30 BK-18
C530-AG14 BU-18
AG-C18
1552267
106-AG34 WH-18
953-AG10 GY-18
H718-AG13 GY-18

CBL-NN1 RD-00

(9) SECONDARY STEERING


MOTOR
183-6967

612-AW26 GY-18

1
2

B
G

CBL-CC1 RD-00

BACKUP

200-CJ126 BK-18
453-CJ27 PK-18
416-CJ39 OR-18
484-CJ41 YL-18
417-CJ52 GY-18
962-CJ81 OR-18

200-CV7 BK-18
200-CV6 BK-18

CBL-MM1 RD-00

AW-C11
3E3364

CBL-GG1 BK-00
CBL-JR1 RD-00

TURN

CAB

CONN 11

1
2

(4) SECONDARY STEERING


RELAY
183-6970

727-CJ40 GN-18
975-CJ76 WH-18
728-CJ26 BU-18

2
3
4
5
6
7
8
9
10
11
12

2
3
4
5
6
7
8
9
10
11
12

200-CV6 BK-18
453-CV8 PK-18
416-CV11 OR-18
484-CV13 YL-18
417-CV14 GY-18
962-CV16 OR-18

962-CV12 OR-18
962-CV15 OR-18

CV-C1
1552269
727-CV10 GN-18
200-CV7 BK-18
ARC SUPPRESSOR 1
106-8704

727-CV1 GN-18

S
G
T

CBL-AA1 RD-00

STOP/TAIL

AW-C12
1552267

200-CJ98 BK-18
200-CJ106 BK-18
200-CJ43 BK-14
200-CJ63 BK-14
200-CJ56 BK-18
200-CJ107 BK-18
200-CJ48 BK-18
200-CJ126 BK-18
200-CJ50 BK-18
200-CJ54 BK-18
200-CJ44 BK-18
229-CJ90 BK-10
200-CJ128 BK-14

LH REAR COMBINATION LAMP


144-6838

727-CV2 GN-18
975-CV4 WH-18
728-CV5 BU-18

CONN 28

1
2

87
87a

AG-C6
3E3364

T-C3
3E3370
611-T1 PU-14
617-T2 BR-14

A
B
C

1
2

CBL-MM1 RD-00

AG-C5
1552269

CONN 27

CONN 27

1
2

CBL-MM1 RD-00
CBL-CC1 RD-00

AG-C28
3E3370
A
B
C

1
2

(5) 12V BATTERY 1


115-2422

NEG

136-CJ53 GN-18

A
B
C

AG-C27
1552267

611-AG55 PU-14
617-AG59 BR-18
606-AG32 GY-18

(28) LIFT POSITION SWITCH


3E-7844
BK-18
GROUND
RD-18
USED ON PILOT MACHINES AND PILOT MACHINES WITH PCS
+ BATTERY
PK/WH-18
SOLENOID
(20) LIFT POSITION SENSOR
169-0417
OR-18
+24V
BK-18
USED ON PILOT MACHINES WITH PCS AND E/H MACHINES
GROUND
WH-18
SIGNAL

AG-C9
3E3370

1
2

POS

136-CV3 GN-18
728-CV5 BU-18
975-CV4 WH-18
727-CV9 GN-18

CV-C2 CJ-C13 CJ-C12


3E5179 3E5179 1552252
1
1
136-CV3 GN-18

AG-C8
1552267
200-AG42 BK-18
F766-AG4 WH-18
761-AG25 GY-18

1
2

CBL-EE1 RD-00

NEG

IF THE MACHINE IS EQUIPPED WITH EITHER


A SECONDARY STEERING SYSTEM OR AN
AUXILLARY START RECEPTACLE, CABLE AA1
WILL BE REPLACED BY CABLE WW1 AND THE
JUNCTION BLOCK WILL BE ADDED

CBL-JR1 RD-00

(9) SEC STEER INTERMEDIATE RELAY


CV-C3
3E-5239
9X1054
30
86 15

1
2

POS

BLOCK AS
8C-6358

BK-18
BK-18

CBL-WW1 RD-00

CBL-WW1 RD-00

114-AL1 RD-18
138-AL2 GN-18
106-AL3 WH-18
F766-AL4 WH-18
201-AL5 BK-18
G485-AL6 BU-18
200-AL7 BK-14
200-AL8 BK-14
251-AL9 BK-18

611-AL43 PU-14

322-AL10 GY-18

200-AL7 BK-14

F766-AL4 WH-18
251-AL9 BK-18

C529-AL12 GY-18
N939-AL14 GN-18
C530-AL15 BU-18
605-AL16 YL-18
606-AL17 GY-18
611-AL43 PU-14
614-AL44 PU-18
617-AL45 BR-18
987-AL18 WH-18
P931-AL19 GN-18
964-AL20 BU-18
E416-AL21 PU-18
619-AL22 GN-14

200-AL8 BK-14

AL-C18 K-C2
3E3376 1552272
1
762-AL23 YL-18
762-K1 YL-18
2
F766-AL27 WH-18
F766-K7 WH-18
3
964-AL20 BU-18
964-K9 BU-18
4
200-AL37 BK-18
200-K6 BK-18

606-AL32 GY-18
606-AL31 GY-18
611-AL46 PU-14
611-AL47 PU-14
F766-AL28 WH-18
F766-AL27 WH-18
251-AL30 BK-18
251-AL29 BK-18

CONN 23
606-AL32 GY-18
200-AL34 BK-18
200-AL39 BK-14
200-AL36 BK-18
200-AL40 BK-18
106-AL3 WH-18
200-AL38 BK-18
251-AL29 BK-18
114-AL1 RD-18
605-AL16 YL-18
322-AL10 GY-18
606-AL31 GY-18
611-AL47 PU-14
611-AL46 PU-14
614-AL44 PU-18
617-AL45 BR-18
619-AL13 GN-14
P931-AL19 GN-18
761-AL24 GY-18
C530-AL15 BU-18
F766-AL28 WH-18
200-AL35 BK-14
619-AL11 GN-14
138-AL2 GN-18
200-AL33 BK-18
201-AL5 BK-18
251-AL30 BK-18
975-AL25 WH-18
976-AL26 OR-18
987-AL18 WH-18
C529-AL12 GY-18
E416-AL21 PU-18
G485-AL6 BU-18
N939-AL14 GN-18

200-AL33 BK-18
200-AL34 BK-18
200-AL35 BK-14
200-AL36 BK-18
200-AL37 BK-18
200-AL38 BK-18
200-AL39 BK-14
200-AL40 BK-18

619-AL11 GN-14
619-AL22 GN-14
619-AL13 GN-14
114-AL1 RD-18
322-AL10 GY-18
106-AL3 WH-18
138-AL2 GN-18
201-AL5 BK-18
605-AL16 YL-18
614-AL44 PU-18
617-AL45 BR-18
761-AL24 GY-18
762-AL23 YL-18
964-AL20 BU-18
975-AL25 WH-18
976-AL26 OR-18
987-AL18 WH-18
C529-AL12 GY-18
C530-AL15 BU-18
E416-AL21 PU-18
G485-AL6 BU-18
N939-AL14 GN-18
P931-AL19 GN-18

762-AL23 YL-18
761-AL24 GY-18
975-AL25 WH-18
976-AL26 OR-18

PART NUMBER

CHG

LOC

A
G
H
J
K
L
M
N
P
R
N
U
Y
AC
AE
AG
AH
AJ
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CA
CH
CH
CJ
CR
CP
CU
CV
CX
EA
EC
EG
EL
EN
EP
ER
ET
NG
MC

228-2873
166-3534
228-2873
119-8984
218-3791
141-3886
141-3885
215-1882
210-1959
115-5777
215-1883
6C-7158
194-4205
197-4840
147-2765
241-7879
211-0255
191-2914
147-2763
217-2997
183-3896
209-8699
157-7317
193-1602
190-3785
213-7866
210-1958
213-6469
209-8441
200-0837
216-4955
215-3750
209-8697
115-0817
200-0835
154-8498
190-5101
153-8920
241-7881
211-3426
213-2019
213-2424
213-2424
225-6706
136-1877
160-5599
195-7336
201-6787

00
00
00
01
01
01
01
00
00
00
00
00
01
01
00
00
00
01
01
00
02
00
01
01
00
00
00
00
01
01
01
02
00
04
01
02
02
02
00
00
00
00
00
00
02
00
00
00

G-2
K-1
G-2
E-5
D-2
E-2
E-2
L-1
F-2
F-2
L-1
F-1
D-5
C-5
I-3
J-4
F-17
L-2
K-2
C-4
L-2
A-6
I-14
I-15
H-9
E-3
F-2
K-17
D-14
I-13
C-7
C-7
B-6
I-18
H-2
I-18
L-10
C-17
I-3
F-3
H-3
H-2
H-2
K-7
H-3
A-10
A-15
A-8

(JAPAN ROADING) LH FRONT CHASSIS LIGHTS


GRAPPLE (ATCH)
(JAPAN ROADING) RH FRONT CHASSIS LIGHTS
BEACON (ATCH)
BUCKET/FORK KICKOUT
(EUROPEAN ROADING) LH FRONT CHASSIS LIGHTS
(EUROPEAN ROADING) RH FRONT CHASSIS LIGHTS
(NORTH AND SOUTH AMERICAN ROADING) RH FRONT CHASSIS LIGHTS
(EUROPEAN) LH FRONT CHASSIS LIGHTS
(EUROPEAN) BUCKET MARKER LIGHTS
(NORTH AND SOUTH AMERICAN ROADING) LH FRONT CHASSIS LIGHTS
(EUROPEAN) BUCKET MARKER LIGHTS
CAB FLOOD LAMPS (ATCH)
CAB FLOOD LAMPS (STD)
EH IMPLEMENT MANIFOLD
FRONT CHASSIS
AIR CONDITIONING COMPRESSOR
BUCKET TILT POSITION PROXIMITY SWITCH
RIDE CONTROL (ATCH)
IT FRONT CHASSIS
TILT POSITION SENSOR
HYDRAULIC TANK
AXLE OIL COOLER TEMP SWITCH
AXLE OIL COOLER CLUTCH
TRANSMISSION
(JAPAN) FORWARD HORN
(EUROPEAN) RH FRONT CHASSIS LIGHTS
(JAPAN) MAIN CHASSIS
FUEL PRIMING PUMP
REAR AXLE OIL TEMPERATURE MONITORING
ENGINE APPLICATION
(JAPAN MED DUTY STARTER) ENGINE APPLICATION
(NORTH AND SOUTH AMERICAN) MAIN CHASSIS
(EUROPEAN) LICENSE PLATE LAMP (GERMAN ROADING)
FRONT AXLE TEMP MONITORING
(EUROPEAN) LICENSE PLATE LAMPS (ITALIAN ROADING)
SECONDARY STEERING
FUEL INJECTOR
QUICK COUPLER
(EUROPEAN) FRONT CHASSIS
(JAPAN) FRONT CHASSIS
(JAPAN) LH FRONT CHASSIS LIGHTS
(JAPAN) RH FRONT CHASSIS LIGHTS
QUICK COUPLER (ATCH)
PCS LIFT CYLINDER PRESS SENSOR (ATCH)
(JAPAN) MAIN RELAY
ENGINE
PRODUCT LINK (ATCH)

AL-C2
3E5179

N939-AL14 GN-18
138-AL2 GN-18
251-AL30 BK-18
E416-AL21 PU-18
C529-AL12 GY-18

NOTE

00
00
00
00
00
01
00
00
01
00
00
02
00
00
00
01
00

G-14
G-14
B-11
G-14
A-11
L-18
E-17
L-18
B-18
G-14
G-14
A-11
L-16
L-11
L-11
G-14
L-18

BATTERY TO STARTER
BATTERY TO STARTER
BREAKER
JUNCTION BLOCK TO STARTER (ATCH)
MAIN RELAY TO MAIN BREAKER
BATTERY+ TO BATTERYAIR INLET HEATER ELEMENT TO RELAY
BATTERY- TO DISCONNECT SWITCH
DISCONNECT SWITCH TO FRAME GROUND
STARTER TO FRAME GROUND
(JAPAN) STARTER TO FRAME GROUND (ATCH STARTER)
MAIN RELAY TO START RELAY
JUNCTION BLOCK TO SECONDARY STEERING RELAY (ATCH)
SECONDARY STEERING RELAY TO MOTOR (ATCH)
SECONDARY STEERING TO FRAME GROUND
STARTER TO ENGINE GROUND
BATTERY TO JUNCTION BLOCK (ATCH)

5V-3889
127-5068
190-5103
202-2024
190-5102
116-0080
179-9355
200-2349
112-4428
212-3684
216-3067
201-3399
201-7290
183-6971
128-8527
8Y-9603
200-2350

AL-C9
3E3376

G485-AL6 BU-18
201-AL5 BK-18

+V
SIGNAL
GROUND

(30) FORK POSITION SWITCH


176-5459
RD-18
PK/BK-18
BK-18

+ BATTERY
SOLENOID
GROUND

CONN 24

AL-C13
3E3364
1
2

AL-C8
1552267
200-AL34 BK-18
F766-AL28 WH-18
761-AL24 GY-18

A
B
C

AL-C12
1552267
106-AL3 WH-18
251-AL29 BK-18
C530-AL15 BU-18

A
B
C

AL-C25
1552267
611-AL46 PU-14
617-AL45 BR-18
606-AL32 GY-18

A
B
C

AL-C10
3E3370

AL-C26
3E3370

AL-C5
1552269
605-AL16 YL-18
200-AL38 BK-18

1
2

AL-C4
1552269
619-AL13 GN-14
200-AL39 BK-14

1
2

AL-C3
1552269
322-AL10 GY-18
114-AL1 RD-18

1
2

CONN 25

AL-C14
1552269
606-AL31 GY-18
200-AL36 BK-18

CONN 12
THE IT62GII FRONT FRAME HARNESS IS THE SAME AS
THE NORTH AND SOUTH AMERICAN FRONT FRAME HARNESS
EXCEPT FOR THE ADDITION OF THE FORK POSITION
SWITCH AND THE REMOVAL OF THE EH WIRES

CONN 26

AL-C23
1552267
611-AL47 PU-14
614-AL44 PU-18
AL-C11
1552269
200-AL40 BK-18
P931-AL19 GN-18

CONN 27
AL-C6
3E3364

AL-C16
1552269
619-AL11 GN-14
200-AL35 BK-14

AL-C21
1552273
1
2
3
4
5
6

987-AL18 WH-18

RD-18
BU-18
BK-18

AL-C22
1552272
1
2
3
4

200-AL33 BK-18

BUCKET POSITION SWITCH


176-5459

AL-C20
1552252

1
2
3
4
5
6
7
8
9
10
11
12

975-AL25 WH-18
976-AL26 OR-18

CONN 28
CONN 29

CONN 38

1
2

CONN 30

AL-C15
3E3364

CONN 31

1
2

AL-C24
3E3370
A
B
C

CONN 32
AL-C19
3E3364

1
2

CONN 33

IT62GII FRONT FRAME

SYMBOL

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

CABLE/WIRE ASSEMBLIES
AA1
AA1
AF1
CC1
CN1
EE1
FF1
GG1
HH1
JJ1
JJ1
KK1
MM1
NN1
PP1
RR1
WW1

K-C3
3E3370
A
F766-K8 WH-18
B
964-K9 BU-18
C
200-K5 BK-18

AL-C7
3E3382

IDENT

K-C1
3E3370
A
F766-K2 WH-18
B
762-K1 YL-18
C
200-K4 BK-18

762-K1 YL-18
964-K9 BU-18
F766-K7 WH-18
F766-K2 WH-18
F766-K8 WH-18
200-K6 BK-18
200-K5 BK-18
200-K4 BK-18

H#

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS DIAGRAM IS FOR THE:

950GII/962GII/IT62GII
WHEEL LOADER CHASSIS AND ENGINE
186-4147 CHG O3
WITH ELECTRO-HYDRAULIC AND PILOT IMPLEMENT CONTROL
CCS AND HMU STEERING AND
ELECTRONIC ENGINE CONTROL
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

FOR CAB SCHEMATIC SEE:


ELECTRO-HYDRAULIC 186-0623
PILOT IMPLEMENT
186-0696
1

18

17

16

15

14

13

12

11

10

GND STRAP
8X-5802
(43) CAB GROUND 4

102-C69 RD-14
135-C8 BU-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
603-C299 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18
A982-C130 BR-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
G850-C29 BU-18
H795-C222 PK-18
R974-C132 OR-18
118-C275 GY-18
A541-C327 PU-18
945-C17 BR-18
944-C28 OR-18
663-C297 GY-18
662-C295 YL-18
661-C296 GN-18
647-C290 GN-18
646-C293 OR-18
633-C328 BU-18
538-C331 BR-18
518-C329 OR-18
147-C73 RD-18
130-C5 RD-18
115-C280 PK-18
164-C264 WH-18
105-C259 RD-18
141-C285 PK-18
131-C265 BR-18
139-C277 RD-18
125-C339 RD-18
F846-C337 PU-18
G836-C336 WH-18
951-C288 PK-18
133-C428 OR-18
133-C427 OR-18
132-C177 RD-18
200-C228 BK-14
201-C420 BK-18
201-C419 BK-18
537-C445 GN-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T902-C334 PK-18
T901-C335 YL-18

E907-C246 GY-18

321-C249 BR-18
450-C263 YL-18

IMPLEMENT POD (JOYSTICK)

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

G480-C316 GN-18

146-G1 GY-18
953-G2 GY-18
H722-G3 OR-18
200-G17 BK-18
T860-T5 PK-18
T861-G6 GY-18
320-G18 OR-18

CONN 37
H721-G13 GN-18
H722-G3 OR-18

200-G4 BK-18

H723-G10 PK-18

10A

26

121-C282 RD-12

24
22

10A

10A

115-C280 PK-18
115-C283 PK-18
115-C103 PK-18
118-C274 GY-18
118-C275 GY-18
118-C258 GY-14
146-C150 GY-18
146-C133 GY-18
146-C276 GY-18
146-C170 GY-18
106-C18 WH-18
104-C30 YL-18
104-C74 YL-18
141-C285 PK-18

150-C126 OR-18

20A

10A

123-C95 WH-18
168-C68 GN-18
168-C21 GN-18
126-C284 PK-18

20

10A

10A

10A

MSS/PRODUCT LINK

10

PAYLOAD CONTROL SYSTEM


10A

10A

199-C72 RD-18

25

147-C73 RD-18

23

170-C86 RD-18

21

132-C177 RD-18

TRANSMISSION ECM
10A

FLASHER/FLOOD RELAYS
15A

10A

10A

SECONDARY STEERING

10A

15A

AXLE OIL COOLERS


10A

QUICK COUPLER/AUTODIG AUDIBLE


2
10A
NEUTRALIZER OVERRIDE SW
SWITCHED BUS

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

138-C43 GN-18
138-C20 GN-18
138-C37 GN-18
113-C262 OR-18
113-C245 OR-18

19
17

13

133-C427 OR-18
133-C428 OR-18

131-C266 BR-18
131-C265 BR-18

127-C267 OR-14
136-C310 GN-18
136-C75 GN-18

7
5

10A

200-C209 BK-14
200-C210 BK-18
201-C101 BK-18
251-C146 BK-18
A273-C35 BK-18
A274-C304 BK-18

C-C7
1010205
J1

129-C71 BU-18

112-C1 PU-4
15A

108-C271 BU-14

(C) SEAT BREAKER (ATCH)


6T-3643
112-C270 PU-14

CHASSIS,
XMSN ECM,
HVAC UNIT
AND UPPER CAB

TWISTED WIRES

SPARE

112-C269 PU-14

15A

124-C239 GN-14

(C) HVAC BLOWER MOTOR BREAKER


6T-3643

17

16

15

MOM

13

C-C83
1552273
537-C444 GN-18
539-C429 BU-18
540-C430 WH-18
605-C91 YL-18
606-C89 GY-18
A541-C327 PU-18

146-E21 GY-18
953-E17 GY-18
H710-E1 PK-18
A
B
C
RD-18
BK-18
YL-18

146-E19 GY-18
953-E15 GY-18
H711-E2 GN-18
A
B
C

E-C5
3E3369

E-C9
1698669

RD-18
BK-18
YL-18

146-E20 GY-18
953-E16 GY-18
G942-E9 OR-18
A
B
C

E-C10
1698669

1 LOCK B

C-C85
1552252
962-C31 OR-18
320-C319 OR-18

H795-C222 PK-18
R974-C132 OR-18
T902-C334 PK-18
T901-C335 YL-18

G750-C196
G755-C186
G768-C187
G760-C191
G761-C193

BU-18
GY-18
GN-18
WH-18
YL-18

G762-C194 BR-18
G763-C185 PU-18

YL
GY/BK
GY

C-C97
7T5957

501-C257 GN-18

C-C69
3T3158

PANEL LAMP 6
7N-5876

C-C71
3T3158

C-C10
1552273

L
GND

GN-16

4
1
2
6
3
5

200-C416 BK-18
118-C275 GY-18
500-C252 BR-18
502-C253 OR-18

1
2

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

PANEL LAMP 7
7N-5876
C-C70
3T3158

663-C433 GY-18
200-C406 BK-18
663-C432 GY-18
200-C410 BK-18

+ BATTERY (MEM)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +
ATTACHEMENT RADIO
173-6530

RD

AY-C1
3E3381

1
2
3
4
5
6

537-AY1 GN-18
539-AY2 BU-18
540-AY3 WH-18
605-AY4 YL-18
606-AY5 GY-18
A541-AY6 PU-18

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

G750-CR3
G755-CR4
G768-CR5
G760-CR6
G761-CR7

605-AY4 YL-18

MOTOR

BK-16
GY-16
BR-16
OR-16

B+

W-C1
3E3370

6
5

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

1
2
3
4
5
6
7
8

CONN 53

G762-CR8 BR-18
G763-CR9 PU-18

C-C74
1552267
610-C333 OR-14
619-C40 GN-14
611-C423 PU-14

(A) FORWARD HORN SW


2T-3360

CA-C2
CA-C1
3E3387
1698673
G763-CA1 PU-18
962-CA2 OR-18
G750-CA3 BU-18
G755-CA4 GY-18
G768-CA5 GN-18
G760-CA6 WH-18
G761-CA7 YL-18
G762-CA8 BR-18

(A) DIMMER SW
NOTE:FOR JAPAN ROADING
2H-1855

CONN 51

4 1

1
2
3
4
5
6
7
8

610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

A
B
C

A541-AY6 PU-18
537-AY1 GN-18

CR-C3
1698673
G763-CR9 PU-18
962-CR1 OR-18
G750-CR3 BU-18
G755-CR4 GY-18
G768-CR5 GN-18
G760-CR6 WH-18
G761-CR7 YL-18
G762-CR8 BR-18

BU-18
GY-18
GN-18
WH-18
YL-18

539-AY2 BU-18
540-AY3 WH-18

320-CR2 OR-18

CR-C1
3E5179
962-CR1 OR-18
320-CR2 OR-18

(A) TURN SIGNAL SW


134-9569

606-AY5 GY-18

(A) XMSN SHIFTER SW AS


151-7007
NEUTRAL SW
G763-PU-18
202-BK-18
GROUND
G750-BU-18
FORWARD SW
G755-GY-18
REVERSE SW
G768-GN-18
UPSHIFT (NC)
G760-WH-18
UPSHIFT (NO)
G761-YL-18
DOWNSHIFT (NC)
G762-BR-18
DOWNSHIFT (NO)

A
B
C

C-C75
1552267
164-C264 WH-18
962-C421 OR-18
G746-C13 WH-18

X-C1
3E3370
200-X1 BK-14

(44) LH BRAKE PEDAL SENSOR


214-4863
RD-18
+V
BK-18
GROUND
YL-18
SIGNAL

A
B
C

CONN 52

COMMAND CONTROL STEERING WHEEL

614-C232 PU-18
200-C417 BK-18
200-C402 BK-18
R974-C132 OR-18

C-C76 T-C1
3E3364 1698668
1
130-C5 RD-18
130-T2 RD-18 (44)STOP LAMP SW
2
604-C78 OR-18
604-T1 OR-18 105-6117
LH BRAKE PEDAL (178-3186)
A982-C130 BR-18
H795-C131 PK-18
A307-C129 GY-18

C-C77
1552267

RD-18
A
+V
BK-18
B
GROUND
C
YL-18
SIGNAL
(44) THROTTLE POSITION SENSOR
204-7949

MOM

C-C87
3E7996
NOT USED ON
950GII/962GII/IT62GII

F846-C337 PU-18
G836-C336 WH-18
951-C288 PK-18

E-C7
1698669

308-C87 YL-18
326-C287 RD-18
307-C3 OR-18
105-C259 RD-18

2
C

614-C65 PU-18
614-C93 PU-18
200-C324 BK-18
200-C199 BK-18
953-C322 GY-18
953-C24 GY-18
614-C323 PU-18
614-C65 PU-18
200-C199 BK-18

T902-C334 PK-18
T901-C335 YL-18

+V
GROUND
SIGNAL

+V
GROUND
SIGNAL

RD-18
BK-18
YL-18
A
1

C-C37
3E7996
953-C325 GY-18
200-C320 BK-18

+V
GROUND
SIGNAL

G943-C159 BU-18
G944-C160 YL-18

614-C96 PU-18
200-C311 BK-18

T869-C168 WH-18
T870-C167 BR-18

C-C84
3E3382

CONN 48

H795-C222 PK-18
H795-C131 PK-18

147-C73
200-C404
944-C28
945-C17

(D) LIFT LEVER POS SENSOR


214-4862

(D) TILT LEVER POS SENSOR


214-4862

RD-18
BK-18
OR-18
BR-18

C-C88
1552267

TWISTED WIRES

RD-18

MACHINE SECURITY SYSTEM LED


165-5655

RED

GN-18
BK-18

C-C90
1552272

GREEN

R
YL-16
PU-16
OR-16
BR-16

1
2
3
4

C-C91
1552269

C
S
B

(A) KEY START SW


110-7887

OFF
ON
ST

C-C92
3E3364
1
2

C-C96
1552273

A-C1
9W1951

A-C2
3E3381
1
2
3
4
5
6

135-C8 BU-18
135-C202 BU-18
200-C407 BK-18
C-C72
7T5957

C-C38
3E7996
614-C323 PU-18
200-C324 BK-18
IMPLEMENT POD

C-C89
3E3370
A
B
C

(D) 3RD LEVER POS SENSOR


214-4862

147-A1 RD-18
200-A2 BK-18
944-A3 OR-18
945-A4 BR-18

CONN 49

1
2

CONN 50

A
B
C
D
E
F
G
H
J

SERVICE
TOOL CONNECTOR
CAP PART NUMBER
8C-6354

135-C202 BU-18
DASH

A272-C233 BK-18

124-C375 GN-14
124-C375 GN-14
124-C239 GN-14
614-C370 PU-18
614-C369 PU-18
200-C390 BK-18
200-C389 BK-18

TWISTED
WIRES

DASH

FUEL LEVEL SENSOR


HYD TEMP SENSOR
ACTION LAMP
CAT DATA LINK MODULE LOAD
OPERATOR SW INPUT
FRONT AXLE OIL TEMP SW
BRK OIL PRESS
REAR AXLE OIL TEMP SW
SERVICE
+8V SENSOR SUPPLY
MODULE CLOCK
TORQUE CONV OUTLET TEMP
HYD OIL LEVEL
ALTERNATOR
XMSN FILTER BYPASS SW
CLEAR
CLUSTER +V
MODULE DATA

UPPER
CAB

HYD FILTER BYPASS SW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

447-C64 PK-18
442-C7 GY-18
411-C243 PK-18
945-C137 BR-18
C414-C244 BU-18
E735-C347 PU-18
G485-C55 BU-18
432-C6 PK-18
G486-C56 GN-18
290-C16 BK-18
K933-C14 GN-18
E708-C247 PK-18
443-C104 YL-18
496-C9 WH-18
403-C248 GN-18
426-C85 BR-18
291-C100 BK-18
E707-C250 GN-18
C413-C251 YL-18

RX IN
GROUND

GROUND
+24V SUPPLY
KEYPAD DATA

PANEL LAMP 5
7N-5876
N-C5
3T3158

A
B
C

C530-N9 BU-18
C529-N8 GY-18
251-N6 BK-18
944-N1 OR-18
945-N2 BR-18
E416-N7 PU-18
138-N5 GN-18

N-C3
3E5136
138-N11 GN-18 E
D
818-N12 BR-18
A
C
B

819-N13 GY-18
250-N14 BK-18

521-C124 YL-18

A/C

PU-18
PU-18
BK-18
BK-18

CUSTOMER
DATA
CONNECTION

A
B
C

RD-14
BK-14
BR-14

C-C43
3E7996

(B) BLOWER FAN SPEED SW


219-9523
A
HIGH 1

B
2

515-C235 GY-14

MED 4

516-C241 GN-14

517-C240 BU-14

LOW

C-C52
1552264
118-C354 GY-18
118-C353 GY-18
200-C344 BK-18
502-C253 OR-18
501-C257 GN-18
500-C252 BR-18
506-C10 PU-18

1
2
3
4
5
6
7
8

RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH

C-C53
1552264
118-C355 GY-18
118-C352 GY-18
200-C343 BK-18
505-C254 BU-18
504-C255 YL-18
503-C256 BR-18
507-C11 WH-18

C-C54
1552273
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18

H
1
2
3
4
5
6
7
8

RD-16
RD-16

1
2
3
4
5
6

BK-16
BK-16
BK-16
BK-16
BK-16
BK-16

(B) FRONT INTER WIPER WASHER SW


110-7886

WH-16
YL-16
BU-16
BR-16

B B

2
3
4
5
6

C-C55
1552273
953-C395 GY-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18

P W

962-C300 OR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

C-C56
3E3382
1
2
3
4
5
6

BK-18
PK-18
BU-18
GN-18
BR-18

COM
S1
S2
S3
S4

1
2
3
4
5
6

BK-16
BK-16
BK-16
BK-16

2
3
4

C-C49
3E7996

(B) AUTODIG OPERATION MODE SW


219-9539
POWER

614-C365 PU-18
MID
ECONOMY

AUTO 2

200-C385 BK-18
953-C395 GY-18
953-C394 GY-18

B
2

953-C393 GY-18

3
6

MOM

614-C367 PU-18
614-C366 PU-18
200-C387 BK-18
200-C386 BK-18
E735-C45 PU-18

A
B

201-C139 BK-18

2
MOM

C-C50
3E7996

C-C59
3E7996

614-C365 PU-18
614-C366 PU-18
200-C385 BK-18
200-C386 BK-18

N-C4
C-C41 C-C40
3E5179
3E5179 1552252
1
1
138-C43 GN-18
138-N5 GN-18
2
2
200-C345 BK-18
200-N4 BK-18
3
3
251-C346 BK-18
251-N6 BK-18
4
4
138-N11 GN-18
138-C37 GN-18
5
5
C529-C59 GY-18
C529-N8 GY-18
6
6
C530-C61 BU-18
C530-N9 BU-18
7
7
614-C371 PU-18
614-N3 PU-18
8
8
944-C144 OR-18
944-N1 OR-18
9
9
945-C136 BR-18
945-N2 BR-18
10
10
E416-N7 PU-18
E416-C36 PU-18
11
12

(B) AUTODIG KICKOUT SET SW


219-9540
614-C362 PU-18
A
614-C363 PU-18
200-C382 BK-18
B
200-C383 BK-18
1
3 MOM

C-C61
3E7996

(B) RIDE CONTROL SW


219-9531

NOT USED

614-C360 PU-18
614-C359 PU-18
200-C380 BK-18

A
B

C-C63
3E7996

168-C68 GN-18
200-C379 BK-18

B
2

ON

3
OFF 4
6
AUTO

C-C60
3E7996

200-C377 BK-18

MOM

C-C67
3E7996

SYMBOL

1
5

6
MOM

C-C64
3E7996

11
12

TWISTED
WIRES

(39) PCS KEYPAD


149-3253
614-N3 PU-18
200-N4 BK-18

DESCRIPTION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

A
B
2

3
MOM

C-C62
3E7996

C-C65
3E7996

3
C

NOT AVAILABLE ON
980GII
(B) SEC STR TEST SW
219-9528

A
B

A
B MOM 1
LOCK
2
3
C MOM

(B) LIFT TILT KICKOUT SET SW


219-9524
614-C357 PU-18
A
614-C356 PU-18
200-C377 BK-18
B MOM 1
200-C376 BK-18
2

953-C391 GY-18

200-C383 BK-18
614-C363 PU-18
(B) NEUTRALIZER OVERRIDE SW
219-9530

CONN 46

NOT AVAILABLE ON
980GII
(B) QUICK COUPLER SW
219-9541

614-C364 PU-18
200-C384 BK-18

AUTO 3

(B) VARIABLE SHIFT CONTROL SW


185-6335

C-C57
1552273

(A) AUTO MANUAL GEAR SELECT SW


201-7952
MANUAL
AUTO 4

(B) AUTODIG DIG MODE SW


106-0107

(B) EMS MODE SELECT SW


220-8358

251-N15 BK-18
188-N16 WH-18
E955-N10 OR-18

188-N16 WH-18
251-N15 BK-18
E955-N10 OR-18

C-C51
1552267
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

(B) HVAC TEMP SELECT POTENT


127-4540

AUTO 1-4

C-C8
3E6287
J2

STRAP AS.

614-C368
614-C367
200-C388
200-C387

CONN 45

(39) PCS ECM


N-C2
165-4077
1698669
+V DISPLAY
GROUND
DATA

614-C369 PU-18
614-C368 PU-18
200-C389 BK-18
200-C388 BK-18
567-C373 WH-14
567-C374 WH-14

944-C143 OR-18
945-C137 BR-18
113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C14 GN-18

E455-C12 BR-18

N-C1
7X6222

TX OUT

201-C348 BK-18
E735-C347 PU-18

20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

567-C372 WH-14
567-C373 WH-14

410-C242 WH-18
944-C143 OR-18

(A) EMS III ECM


154-7443

LIFT POS SENS


LIFT PRESS SENS
GROUND
CAT DATA LINK +
CAT DATA LINK ROD END PRES SNSR
+24V (IN)

HEAT 1

B
2

200-C383
614-C363
200-C382
614-C362

+ BATTERY
GROUND
ACTION ALARM
CAT DATA LINK +

C-C42
8T9834
113-C245 OR-18
201-C348 BK-18

(B) REAR WIPER WASHER SW


112-6174

H708-C157 OR-18
H709-C158 BU-18

614-C371 PU-18
614-C370 PU-18
200-C390 BK-18

200-C385 BK-18
614-C365 PU-18
953-C395 GY-18

113-C245 OR-18
118-C258 GY-14
122-C279 RD-18
124-C239 GN-14
126-C284 PK-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
168-C68 GN-18
200-C344 BK-18
200-C342 BK-18
200-C343 BK-18
200-C345 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
944-C143 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
E735-C45 PU-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18

PANEL B
(A) AC SELECTOR SW
219-9521

H708-C157 OR-18
H709-C158 BU-18

BK-18
BK-18
BK-18
BK-18

H723-C226 PK-18
H722-C301 OR-18
H721-C225 GN-18
108-C271 BU-14
122-C278 RD-18
146-C276 GY-18
200-C204 BK-14
200-C309 BK-18
200-C311 BK-18
118-C275 GY-18
105-C259 RD-18
115-C280 PK-18
125-C339 RD-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
133-C428 OR-18
132-C177 RD-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
164-C264 WH-18
200-C228 BK-14
201-C419 BK-18
201-C420 BK-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C28 OR-18
945-C17 BR-18
951-C288 PK-18
A541-C327 PU-18
F846-C337 PU-18
G836-C336 WH-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T901-C335 YL-18
T902-C334 PK-18

953-C395 GY-18

200-C344 BK-18

200-C343 BK-18
200-C228 BK-14
200-C342 BK-18
200-C311 BK-18
H723-C226 PK-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T867-C169 BU-18
T868-C46 YL-18
H721-C225 GN-18
H722-C301 OR-18

12

ANTENA

WH
BK

CONN 47

H#

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

HARNESS ASSEMBLIES
IDENT
PART NUMBER
A
197-4845
C
228-1584
E
185-2172
F
192-2823
G
236-2526
N
188-1421
T
146-1892
W
121-8039
AY
154-4563
CA
152-6432
CR
118-2943
EH
223-3913
EJ
187-5409

CHG
00
00
03
00
00
02
01
01
01
04
04
00
01

LOC NOTE
F-3
SERVICE TOOL
G-18
MAIN CAB
G-9
IMPLEMENT POD
L-15
HVAC
I-9
IMPLEMENT POD (JOYSTICK ATTACHMENT)
B-9
PAYLOAD CONTROL SYSTEM (ATTACHMENT)
H-1
LH PEDAL STOP LAMP SWITCH
H-1
DIMMER SWITCH (JAPAN ATTACHMENT)
H-3
TURN SIGNAL SWITCH (ATTACHMENT)
H-3
COMAND CONTROL STEERING
H-3
HORN SWITCH/COMAND CONTROL STEERING
E-16
MACHINE SECURITY SYSTEM (ATTACHMENT)
F-16
20 AMP VOLTAGE CONVERTER (ATTACHMENT)

WIRE ASSEMBLIES
X
121-8038

02

F-2

DIMMER SWITCH JUMPER

THIS DIAGRAM IS FOR THE:

950GII/962GII/966GII/972GII/980GII
WHEEL LOADER CAB
186-0623 CHG 03
WITH ELECTRO-HYDRAULIC CONTROLLED IMPLEMENTS
COMAND CONTROL STEERING AND
ELECTRONIC ENGINE CONTROL

PANEL B

ECM MOUNT BOLT

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
511-C306 BR-18
512-C223 GN-18

+
-

RH REAR SPEAKER
168-8772

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB
IMPLEMENT ECM AND
CAB GROUND

122-C279 RD-18
200-C206 BK-18

11

10

DASHED FONT INDICATES AN ATTACHMENT COMPONENT


OR HARNESS
COMPONENTS IN THE FOLLOWING SYSTEMS
ARE NOT OFFERED WITH OROPS CABS:
HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

200-C206 BK-18
200-C208 BK-18
200-C230 BK-12

FOR CHASSIS/ENGINE DIAGRAMS SEE:


950GII/962GII/IT62GII
186-4147
966GII/972GII
180-7893
980GII
186-4149

RH DOME LAMP
3E-6389

C-C18
1552267
A
C
B

RD-16
WH-16
BK-16

(42) UPPER CAB GROUND

200-C208 BK-18
200-C230 BK-12

(38) IMPLEMENT ECM


172-9391

14

1
2
3
4
5
6

LEFT SPKR LEFT SPKR +


GROUND

WH/BK

(A) QUAD GAGE


166-6928
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

C-C15
1552273

E707-C441 GN-18
201-C420 BK-18
E708-C442 PK-18
C413-C437 YL-18
C414-C439 BU-18

200-C447 BK-18
C-C82
3E3388
1
2
3
4
5
6
7
8

(A) FRONT WIPER MOTOR


189-8622

(D) AUTODIG TRIGGER SW


175-2209

2
4

E735-C347 PU-18

201-C139 BK-18

IMPLEMENT
POD

C-C68
3T3158

661-C296 GN-18
200-C411 BK-18
662-C295 YL-18
200-C412 BK-18

STEERING GROUP

DASH

FUSE PANEL/ELECTRICAL INSTALLATION

18

251-C346 BK-18

(C) CAB GROUND 2


200-C219 BK-18
200-C204 BK-14
200-C220 BK-18
200-C309 BK-18
200-C215 BK-18
200-C345 BK-18

134-C268 YL-14

REAR CAB/MACHINE FLOODLAMPS


3
10A
START AID

200-C210 BK-18
200-C209 BK-14
201-C101 BK-18
251-C146 BK-18
A273-C35 BK-18
A274-C304 BK-18

251-C146 BK-18
201-C101 BK-18
201-C102 BK-18
201-C224 BK-18

(C) CAB GROUND 1

164-C107 WH-18
164-C264 WH-18
164-C70 WH-18

15

LH/RH DASH INDICATOR PNL


11
10A

FRONT CAB FLOODLAMPS

ENGINE ECM ADEMIII

C-C30
1886253

27

EMS

10A

BEACON

114-C42 RD-18
114-C41 RD-18

CENTER DASH INDICATOR PNL

IMPLEMENT ECM/LEVER SENSORS


14
10A
TILT/LIFT POSITION SENSORS
12
10A

PRODUCT LINK

10A

VOLTAGE CONVERT0RS/24V RADIO


18
10A
FRONT/REAR WIPER/WASH
16
10A

ECAP

LH TAIL/CLEARANCE LAMPS
VOLTAGE CONVERTER MEMORY
SPARE

TWISTED WIRES

10A

HOOD ACTUATOR

STOP LAMPS

29

HORN

VOLTAGE CONVERTOR MEMORY


28
10A

139-C277 RD-18

135-C8 BU-18
135-C272 BU-18

KEY START SW/MSS

10A

1
3

WH-18
BR-18
BK-18

511-C306 BR-18

975-C108 WH-18
975-C135 WH-18

DOME LAMPS

E-C1
3E3369
A
B
C

512-C223 GN-18

130-C76 RD-18
130-C5 RD-18

30

C-C79
3E7996

C-C80
3E7996

C-C81
1552264

(A) TACH SPEEDOMETER


192-7049
1
OR-18
+V DISPLAY
2
BK-18
GROUND
3
GN-18
THE 980GII USES
CLOCK
4
WH-18
SPEEDO TACHOMETER
DATA
5
YL-18
PART NUMBER 190-3730
LOAD
6
BU-18
HARNESS CODE
PANEL LAMP 3
PANEL LAMP 4
7N-5876
7N-5876

C-C14
1552273

E707-C440 GN-18
201-C419 BK-18
E708-C443 PK-18
C413-C436 YL-18
C414-C438 BU-18

126-C284 PK-18
136-C310 GN-18
168-C68 GN-18
200-C342 BK-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C351 OR-18
E701-C229 PK-18
E702-C231 OR-18
G766-C189 GN-18
G767-C190 WH-18
H708-C157 OR-18
H709-C158 BU-18
P910-C38 BR-18
P976-C77 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18

104-C74 YL-18
121-C282 RD-12
115-C103 PK-18
115-C283 PK-18
120-C281 RD-18
168-C21 GN-18
104-C30 YL-18
106-C18 WH-18
115-C280 PK-18
118-C275 GY-18
118-C274 GY-18
118-C258 GY-14
122-C279 RD-18
122-C278 RD-18
123-C95 WH-18
126-C284 PK-18
130-C5 RD-18
130-C76 RD-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
146-C150 GY-18
146-C133 GY-18
146-C170 GY-18
150-C126 OR-18
168-C68 GN-18

A272-C233 BK-18

200-C211
200-C212
200-C213
200-C214

135-C122 BU-18
135-C202 BU-18
200-C405 BK-18
200-C341 BK-18

T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18
953-C395 GY-18
962-C300 OR-18

120-C281 RD-18

10A

105-C261 RD-18
105-C259 RD-18

A274-C304 BK-18
A273-C35 BK-18
A275-C216 BK-18

200-C312 BK-12
200-C209 BK-14
200-C210 BK-18

141-C285 PK-18

118-C355 GY-18
118-C352 GY-18
200-C343 BK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
507-C11 WH-18
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18

962-C113 OR-18
962-C114 OR-18
962-C31 OR-18
962-C421 OR-18
962-C350 OR-18
962-C351 OR-18

10A

31

201-C420 BK-18
201-C419 BK-18

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C279 RD-18
122-C278 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
132-C177 RD-18
133-C428 OR-18
136-C310 GN-18
138-C43 GN-18
138-C37 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
200-C213 BK-18
200-C212 BK-18
200-C211 BK-18
200-C214 BK-18
200-C220 BK-18
200-C312 BK-12
200-C219 BK-18
200-C215 BK-18
201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C144 OR-18
944-C28 OR-18
945-C17 BR-18
945-C136 BR-18
945-C137 BR-18
951-C288 PK-18
A275-C216 BK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T901-C335 YL-18
T902-C334 PK-18

518-C329 OR-18

614-C332 PU-18
(A) BEACON SW
219-9522
2
603-C299 PK-18
3
614-C332 PU-18
C
614-C232 PU-18
200-C417 BK-18
D

509-C340 WH-18
508-C302 PU-18
200-C341 BK-18
115-C280 PK-18
125-C339 RD-18
135-C122 BU-18
512-C223 GN-18
511-C306 BR-18

(D) FORWARD HORN SW 2


170-1821

118-C354 GY-18
118-C353 GY-18
200-C344 BK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
506-C10 PU-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

122-C278 RD-18
122-C279 RD-18

32

146-C150 GY-18
146-C133 GY-18
146-C170 GY-18
944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

102-C69 RD-14
537-C445 GN-18
537-C444 GN-18

135-C202 BU-18
200-C417 BK-18
614-C232 PU-18

538-C446 BR-18
539-C429 BU-18
540-C430 WH-18
610-C333 OR-14
H795-C131 PK-18
102-C69 RD-14
105-C259 RD-18
115-C280 PK-18
131-C265 BR-18
125-C339 RD-18
135-C8 BU-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
200-C405 BK-18
200-C404 BK-18
200-C402 BK-18
200-C407 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
508-C302 PU-18
509-C340 WH-18
511-C306 BR-18
512-C223 GN-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
603-C299 PK-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
617-C83 BR-18
646-C293 OR-18
647-C290 GN-18
944-C28 OR-18
945-C17 BR-18
951-C288 PK-18
962-C31 OR-18
A541-C327 PU-18
G836-C336 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
F846-C337 PU-18

538-C331 BR-18
538-C446 BR-18

ETHER INJECTION SW
219-9529

122-C279 RD-18
200-C230 BK-12
200-C208 BK-18

135-C399 BU-18

104-C74 YL-18
115-C283 PK-18
115-C103 PK-18
120-C281 RD-18
121-C282 RD-12
168-C21 GN-18

174-C2 RD-12
UNSWITCHED BUS

605-C91 YL-18
605-C90 YL-18

538-C446 BR-18
539-C429 BU-18
540-C430 WH-18
610-C333 OR-14
H795-C131 PK-18

MOM

515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
E735-C45 PU-18

975-C84 WH-18
975-C286 WH-18

662-C295 YL-18
633-C328 BU-18
661-C296 GN-18
663-C297 GY-18
951-C288 PK-18
A275-C216 BK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T866-C174 YL-18
T901-C335 YL-18
T902-C334 PK-18

YL-14
GN-18
BK-18
GN-14

BK-18
BK-18

113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
944-C143 OR-18
945-C137 BR-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C14 GN-18

962-C273 OR-18
962-C4 OR-18

1
2
3
4
5
6

C-C16
1552273
200-C214 BK-18
614-C92 PU-18
113-C262 OR-18
662-C295 YL-18
661-C296 GN-18
663-C297 GY-18

(D) IMPL LOCKOUT SW


219-9533

(D) IMPL FUNCTION SELECT SW


219-9525

124-C239 GN-14
201-C139 BK-18

320-C319 OR-18
320-C317 OR-18
320-C292 OR-18
605-C79 YL-18

C-C12
1552269
691-C326 GY-18
131-C266 BR-18

102-C69 RD-14
115-C280 PK-18
125-C339 RD-18
131-C265 BR-18
139-C277 RD-18
141-C285 PK-18
200-C405 BK-18
508-C302 PU-18
509-C340 WH-18
511-C306 BR-18
512-C223 GN-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
538-C446 BR-18
603-C299 PK-18
610-C333 OR-14
617-C83 BR-18
646-C293 OR-18
647-C290 GN-18
537-C444 GN-18

113-C245 OR-18
124-C239 GN-14
126-C284 PK-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
168-C68 GN-18
200-C343 BK-18
200-C345 BK-18
200-C342 BK-18
200-C344 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
944-C144 OR-18
944-C143 OR-18
945-C137 BR-18
945-C136 BR-18
953-C23 GY-18
962-C351 OR-18
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C413-C251 YL-18
C414-C244 BU-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18
E735-C45 PU-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18
H708-C157 OR-18
H709-C158 BU-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

606-C80 GY-18

614-C321 PU-18

201-C348 BK-18

GROUND
LIGHTS
+ BATTERY
SPEEDOMETER LAMP
TACHOMETER LAMP
GAGE LAMP
(C) DIMMER CONTROL
103-5526

1
2

(C) REAR FLOODLAMP RELAY


C-C29
3E-5239
9X1054
30
134-C268
86 15
647-C290
2
200-C220
85 4
608-C294
87
87a
(C) FORWARD HORN RELAY
C-C13
3E-5239
9X1054
30
322-C39 GY-18
86 15
114-C42 RD-18
2
320-C292 OR-18
85 4
200-C211
BK-18
87
(C) FORWARD CAB FLOODLAMP RELAY
87a
C-C5
3E-5239
9X1054
30
127-C267 OR-14
86 15
646-C293 OR-18
2
200-C212 BK-18
85 4
615-C291 YL-14
87
87a

H716-C97 WH-18
H716-C99 WH-18
H716-C217 WH-18
H716-C98 WH-18
C529-C60 GY-18
C529-C59 GY-18
614-C92 PU-18
614-C94 PU-18
614-C96 PU-18
615-C318 YL-18
615-C298 YL-14
615-C291 YL-14
C530-C62 BU-18
C530-C61 BU-18
403-C248 GN-18
403-C260 GN-18
606-C89 GY-18
606-C88 GY-18

200-C311 BK-18
614-C96 PU-18
614-C93 PU-18
953-C24 GY-18
E917-C152 WH-18
E918-C153 GN-18
G943-C159 BU-18
G944-C160 YL-18
T869-C168 WH-18
T870-C167 BR-18

1
2

633-C328 BU-18
(A) HAZARD LAMP SW
219-9536

GY-18
GY-18
GY-18
GY-18

C530-C49 BU-18
403-C123 GN-18

C-C86
3E3364

1
2

1
2
3
4
5
6
7
8
9
10
11
12

R974-C132 OR-18
200-C402 BK-18

118-C353
118-C354
118-C352
118-C355

TURN SIGNAL DIODE


189-3158

605-C90 YL-18

E-C11
1698668
E-C13
1698669

T861-E14 GY-18
T860-E13 PK-18
953-E18 GY-18

118-C258 GY-14

G850-C29 BU-18
104-C30 YL-18
170-C86 RD-18
A274-C304 BK-18
945-C400 BR-18
944-C401 OR-18

614-C82 PU-18

1
2
3
4

200-C312 BK-12
200-C212 BK-18
200-C213 BK-18
200-C215 BK-18
200-C219 BK-18
200-C211 BK-18
200-C220 BK-18
200-C214 BK-18
201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18
320-C292 OR-18
322-C39 GY-18
403-C260 GN-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
605-C90 YL-18
606-C88 GY-18
608-C294 GN-14
614-C92 PU-18
615-C291 YL-14
646-C293 OR-18
647-C290 GN-18

C-C34
1552272
606-C88 GY-18
538-C331 BR-18

320-E12 OR-18
200-E8 BK-18

138-C43 GN-18
138-C37 GN-18
200-C345 BK-18
251-C346 BK-18
944-C144 OR-18
945-C136 BR-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
614-C371 PU-18

443-C104 YL-18

C529-C48 GY-18

C-C58
3E3376

TURN SIGNAL DIODES


172-9200

E707-C440 GN-18
E707-C441 GN-18

C-C44
1552253

133-C427 OR-18
200-C414 BK-18

614-C93 PU-18

403-C248 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C350 OR-18
962-C351 OR-18
973-C195 BR-18
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18
200-C208 BK-18
200-C230 BK-12
122-C279 RD-18
138-C43 GN-18
138-C37 GN-18
136-C310 GN-18
945-C137 BR-18
945-C136 BR-18
944-C144 OR-18
944-C143 OR-18
113-C245 OR-18
118-C258 GY-14
124-C239 GN-14
126-C284 PK-18
168-C68 GN-18
200-C345 BK-18
200-C343 BK-18
200-C344 BK-18
200-C342 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
E735-C45 PU-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18

430-C313 BU-18
G479-C315 WH-18

H716-C66WH-14

CONN 44

C414-C438 BU-18
C414-C439 BU-18

E707-C250 GN-18

509-C340 WH-18
512-C223 GN-18
102-C69 RD-14
105-C259 RD-18
115-C280 PK-18
118-C275 GY-18
125-C339 RD-18
951-C288 PK-18
130-C5 RD-18
131-C265 BR-18
132-C177 RD-18
133-C427 OR-18
133-C428 OR-18
135-C8 BU-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
164-C264 WH-18
201-C419 BK-18
201-C420 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C302 PU-18
511-C306 BR-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
603-C299 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
G836-C336 WH-18
962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18
A541-C327 PU-18
A982-C130 BR-18
E701-C229 PK-18
E702-C231 OR-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
F846-C337 PU-18
G850-C29 BU-18
H795-C222 PK-18
R974-C132 OR-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T901-C335 YL-18
T902-C334 PK-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

1
2
3
4
5
6

C414-C244 BU-18

1
2
3
4
5
6
7
8

102-C431 RD-14
614-C330 PU-18

H711-E2 GN-18
953-E15 GY-18
146-E19 GY-18
G942-E9 OR-18
953-E16 GY-18
146-E20 GY-18

A272-C148 BK-18
A272-C149 BK-18
A272-C233 BK-18

150-C126 OR-18
944-C127 OR-18
945-C128 BR-18
A307-C129 GY-18
A982-C130 BR-18
H795-C222 PK-18
R974-C132 OR-18

146-E7 GY-18
200-E8 BK-18
953-E11 GY-18
320-E12 OR-18
T860-E13 PK-18
T861-E14 GY-18

A272-C148 BK-18
A272-C149 BK-18

FUSE PANEL/
ELECTRICAL
INSTALLATION

T862-C182 BU-18

TWISTED WIRES

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

H720-C181 BU-18
H722-C301 OR-18

CONNECTS TO CH-C1
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

403-C123 GN-18
521-C124 YL-18
522-C125 WH-18

953-C22 GY-18

945-C17 BR-18
945-C105 BR-18
945-C138 BR-18
945-C134 BR-18
945-C136 BR-18
945-C137 BR-18
945-C400 BR-18
945-C128 BR-18
944-C110 OR-18
944-C127 OR-18
944-C144 OR-18
944-C141 OR-18
944-C143 OR-18
944-C145 OR-18
944-C28 OR-18
944-C401 OR-18

AUTODIG OPERATOR MODE INDICATOR

CONN 16

326-C287 RD-18
450-C263 YL-18

953-C314 GY-18
953-C24 GY-18
953-C25 GY-18
953-C23 GY-18
953-C26 GY-18

C-C11
1965330
290-C16 BK-18
291-C100 BK-18
E735-C45 PU-18
201-C102 BK-18

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C278 RD-18
122-C279 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
132-C177 RD-18
133-C428 OR-18
133-C427 OR-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
200-C345 BK-18
200-C204 BK-14
200-C309 BK-18
200-C311 BK-18
200-C228 BK-14
200-C342 BK-18
200-C344 BK-18
200-C343 BK-18
201-C419 BK-18
201-C420 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C28 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
945-C17 BR-18
951-C288 PK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
H708-C157 OR-18
H709-C158 BU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18
T901-C335 YL-18
T902-C334 PK-18
H721-C225 GN-18
H722-C301 OR-18
H723-C226 PK-18

T866-C174 YL-18
C530-C62 BU-18

C-C35
1835785
130-C76 RD-18

200-E8 BK-18
H719-E5 OR-18
T860-E13 PK-18
T861-E14 GY-18
H710-E1 PK-18
H711-E2 GN-18
G942-E9 OR-18
320-E12 OR-18
H720-E6 BU-18
H715-E3 PU-18

C413-C436 YL-18
C413-C437 YL-18

C-C78
1552264

RACKBACK DETENT SOLENOID


JOYSTICK THIRD FUNCTION POSITION SENSOR

CONN 41

1
2
3
4

(C) IMPLEMENT AUDIBLE ALERT


T866-C174 YL-18
168-C21 GN-18
123-9694
C-C17 C-C28
3E3382 1552273
1
518-C329 OR-18
HAZ SW INPUT
2
537-C445 GN-18
OUT TO CHASSIS LIGHTS
3
691-C326 GY-18
KEY SW INPUT
4
A541-C327 PU-18
OUT TO DASH T/S IND
5
633-C328 BU-18
OUT TO DASH BUCKET IND
6
200-C213 BK-18
GROUND
(C) 24V FLASHER
217-8166

TWISTED WIRES

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C-C4
1552272
SERVICE
MODE
PLUG

EH-C4
1552269
T901-EH8 YL-18
T902-EH7 PK-18

1
2

1
2

104-C30 YL-18
106-C18 WH-18
112-C1 PU-4
114-C41 RD-18
118-C274 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C272 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C70 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C210 BK-18
200-C209 BK-14
201-C101 BK-18
251-C146 BK-18
320-C292 OR-18
322-C39 GY-18
403-C260 GN-18
605-C90 YL-18
606-C88 GY-18
608-C294 GN-14
614-C92 PU-18
615-C291 YL-14
944-C110 OR-18
944-C401 OR-18
944-C127 OR-18
945-C128 BR-18
945-C105 BR-18
945-C400 BR-18
A273-C35 BK-18
A274-C304 BK-18

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C278 RD-18
122-C279 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
132-C177 RD-18
133-C428 OR-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C144 OR-18
944-C28 OR-18
945-C136 BR-18
945-C17 BR-18
945-C137 BR-18
951-C288 PK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T901-C335 YL-18
T902-C334 PK-18

AUTODIG AUDIBLE INDICATOR


LIFT LINKAGE POSITION SENSOR

(C) ACTION ALARM


C-C9
3E-6328
1552269
1
BK-18
410-C242 WH-18
2
BK-18
201-C224 BK-18

(C) MACHINE SECURITY SYSTEM ECM


156-6155

EH-C3
1552269
T901-EH12 YL-18
T902-EH13 PK-18

RD-18
PK-18
BK-18
RD-18
BU-18
BK-18

T864-C180 BR-18

426-C85 BR-18

F846-EH10 PU-18
G836-EH9 WH-18

C-C22
1552273
120-C281
115-C283
200-C219
125-C339
135-C272
200-C215

H723-C226 PK-18
H721-C225 GN-18

R974-C132 OR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

1
2
3
4
5
6

AUTODIG AUTO INDICATOR

P910-C38 BR-18
P976-C77 BR-18

944-EH5 OR-18
945-EH4 BR-18

JOYSTICK LIFT POSITION SENSOR


JOYSTICK TILT POSTION SENSOR

K933-C14 GN-18
K977-C205 PK-18

IMPLEMENT
ECM

105-C259 RD-18
108-C271 BU-14
112-C1 PU-4
113-C245 OR-18
114-C41 RD-18
124-C239 GN-14
125-C339 RD-18
129-C71 BU-18
131-C265 BR-18
132-C177 RD-18
133-C428 OR-18
133-C427 OR-18
135-C272 BU-18
136-C75 GN-18
136-C310 GN-18
138-C43 GN-18
138-C20 GN-18
138-C37 GN-18
147-C73 RD-18
164-C70 WH-18
164-C264 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

12

T863-C179 PU-18
C529-C60 GY-18

321-C249 BR-18
604-C78 OR-18
605-C79 YL-18
606-C80 GY-18
608-C81 GN-14
614-C82 PU-18
617-C83 BR-18
975-C84 WH-18

LED SOURCING DRIVER


LED SOURCING DRIVER

12

AUTODIG RECORD INDICATOR


LIFT HEAD END PRESSURE SENSOR

136-C75 GN-18

TIRIS GROUND RETURN

951-EH11 PK-18
104-EH3 YL-18
403-EH2 GN-18

H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T867-C169 BU-18
T868-C46 YL-18
H721-C225 GN-18
H722-C301 OR-18
H723-C226 PK-18

779-C50 WH-18

H713-C57 PK-18
H714-C58 OR-18
H717-C67 BR-18
H718-C44 GY-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
H795-C222 PK-18

104-C30 YL-18
106-C18 WH-18
112-C1 PU-4
114-C41 RD-18
118-C274 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C272 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C70 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C210 BK-18
200-C209 BK-14
201-C101 BK-18
251-C146 BK-18
320-C292 OR-18
322-C39 GY-18
403-C260 GN-18
605-C90 YL-18
606-C88 GY-18
608-C294 GN-14
614-C92 PU-18
615-C291 YL-14
944-C401 OR-18
944-C110 OR-18
944-C127 OR-18
945-C105 BR-18
945-C400 BR-18
945-C128 BR-18
A273-C35 BK-18
A274-C304 BK-18

H716-E4 WH-18

E708-C443 PK-18
E708-C442 PK-18

C413-C251 YL-18

(D)

(D) LIFT LVR LIFT DETENT MAG


188-0955

146-E21 GY-18
320-E12 OR-18
200-E8 BK-18
T861-E14 GY-18
T860-E13 PK-18
953-E18 GY-18
H710-E1 PK-18
953-E17 GY-18

H716-E23 WH-18
H716-E24 WH-18
H716-E25 WH-18

T865-C178 GY-18
H718-C44 GY-18

129-C71 BU-18
199-C72 RD-18
306-C109 GN-18
308-C87 YL-18
P976-C77 BR-18

CAT DATA LINK +


CAT DATA LINK -

TWISTED WIRES
953-C26 GY-18
953-C25 GY-18
C529-C60 GY-18
C530-C62 BU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
H713-C57 PK-18
H714-C58 OR-18
H716-C98 WH-18
H716-C97 WH-18
H717-C67 BR-18
H718-C44 GY-18

146-E7 GY-18

OR-18

(D) FINE MODULATION SW


C-C36
219-9538 3E7996

SIDE DUMP DETENT SOLENOID (UNUSED)


TILT LINKAGE POSITION SENSOR

CONNECTS TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

416-C184 OR-18
102-C69 RD-14

G479-C315 WH-18
G480-C316 GN-18
G485-C55 BU-18
G486-C56 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G764-C117 PK-18
G766-C189 GN-18
G767-C190 WH-18
G768-C187 GN-18
G850-C29 BU-18

LED RETURN
KEYSWITCH INPUT
ALTERNATOR R TERM INPUT

K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

953-E11 GY-18

1 LOCK

EH-C2 C-C25 C-C27


3E5179 3E5179 1552252
1
1
951-EH11 PK-18
951-C288 PK-18
2
2
A275-C216 BK-18
A275-EH1 BK-18
3
3
403-C260 GN-18
403-EH2 GN-18
4
4
104-C74 YL-18
104-EH3 YL-18
5
5
945-C138 BR-18
945-EH4 BR-18
6
6
944-C145 OR-18
944-EH5 OR-18
7
7
105-C261 RD-18
105-EH6 RD-18
8
8
T902-C334 PK-18
T902-EH7 PK-18
9
9
T901-C335 YL-18
T901-EH8 YL-18
10
10
G836-C336 WH-18
G836-EH9 WH-18
11
F846-C337 PU-18
F846-EH10 PU-18 11

E920-C52 BR-18

CONN 17

453-C119 PK-18
123-C95 WH-18
201-C101 BK-18
417-C183 GY-18
447-C64 PK-18
H716-C66 WH-14
H717-C67 BR-18

TIRIS INTERFACE SIGNAL

EH-C1
1506766
105-EH6 RD-18

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

T858-C175 OR-18
T859-C176 PU-18

C-C1
9X1343
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

E416-C36 PU-18
E455-C12 BR-18
E900-C207 WH-18
E901-C203 GN-18
E906-C221 OR-18
E907-C246 GY-18
E908-C227 BR-18
E909-C218 WH-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18

+V
GROUND

H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18

953-E15 GY-18
953-E16 GY-18
953-E17 GY-18
953-E18 GY-18
146-E19 GY-18
146-E20 GY-18
146-E21 GY-18

CONN 40

AUTODIG KO POSITION SET SW (N/O)


AUTODIG KO POSITION SET SW (N/C)

727-C289 GN-18

A273-C35 BK-18
A274-C304 BK-18
A307-C129 GY-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
A982-C130 BR-18

ECM MOUNT BOLT

3RD FUNCTION LOWER PROPORTIONAL SOLENOID

C529-C48 GY-18
C530-C49 BU-18
E416-C36 PU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
G485-C55 BU-18
G486-C56 GN-18
H713-C57 PK-18
H714-C58 OR-18

977-C197 YL-18

PK-18
GN-18
PU-18
WH-18
OR-18
BU-18

TWISTED WIRES
A275-EH1 BK-18
A275-EH14 BK-18

STRAP AS.

H716-C97 WH-18
H710-C171 PK-18
H711-C172 GN-18
G942-C173 OR-18

H718-C44 GY-18
106-C18 WH-18
114-C41 RD-18
138-C20 GN-18
251-C146 BK-18
953-C22 GY-18
322-C39 GY-18

C-C19 E-C3
3E3382 1552273
1
146-C276 GY-18
2
200-C309 BK-18
3
953-C314 GY-18
4
320-C317 OR-18
T860-C161 PK-18 5
T861-C162 GY-18 6

C-C23
1552269
108-C271 BU-14
200-C204 BK-14

EJ-C2
1779654
121-EJ1 RD-12
200-EJ8 BK-12
142-EJ3 BU-12

SOLENOID RETURN
LIFT LEVER POSITION SENSOR
TILT LEVER POSITION SENSOR
3RD LEVER POS SENSOR

496-C9 WH-18
506-C10 PU-18
507-C11 WH-18
E455-C12 BR-18
G764-C117 PK-18
K933-C14 GN-18
484-C140 YL-18

900-C147 PU-18
901-C121 WH-18
910-C15 YL-18
944-C110 OR-18
944-C127 OR-18
944-C401 OR-18
945-C400 BR-18
945-C128 BR-18
945-C105 BR-18
973-C195 BR-18

PANEL B
AND UPPER
CAB

1
2
3
4

C-C20 E-C2
3E5179 1698674
1
H710-E1
H710-C171 PK-18
2
H711-E2
H711-C172 GN-18
3
H715-E3
H715-C151 PU-18
4
H716-E4
H716-C99 WH-18
5
H719-E5
H719-C154 OR-18
6
H720-E6
H720-C181 BU-18
H721-C225 GN-18 7
H722-C301 OR-18 8
9
G942-E9
G942-C173 OR-18
H723-C226 PK-18 10
H716-C217 WH-18 11
T865-C178 GY-18 12

E708-C247 PK-18

1
2
3
4
5
6

430-C313 BU-18
G850-C29 BU-18
G479-C315 WH-18
T864-C180 BR-18
T862-C182 BU-18
T863-C179 PU-18
539-C429 BU-18

953-C322 GY-18

E917-C152 WH-18
E918-C153 GN-18
G942-C173 OR-18
G943-C159 BU-18
G944-C160 YL-18
H710-C171 PK-18
H711-C172 GN-18
H715-C151 PU-18
H719-C154 OR-18
H720-C181 BU-18
T860-C161 PK-18
T861-C162 GY-18
T865-C178 GY-18
T869-C168 WH-18
T870-C167 BR-18

432-C6 PK-18
442-C7 GY-18

E-C4
1698672
H715-E3 PU-18
H719-E5 OR-18
H720-E6 BU-18
H716-E24 WH-18
H716-E23 WH-18
H716-E25 WH-18

CONNECTIONS FOR COMMUNICATIONS RADIO

115-C103 PK-18

E919-C51 YL-18

962-C4 OR-18
419-C118 YL-18

+24V BATTERY IN
GROUND
+12V OUTPUT

614-C93 PU-18

146-C170 GY-18

728-C106 BU-18

1
2
3
4
5
6

+12V MEMORY OUT

1
2
3
4

142 BU IS A 12 VOLT CIRCUIT


121 RD IS A 24 VOLT CIRCUIT

C-C39
1552273

+24V SWITCHED IN

TWISTED WIRES

200-EJ8 BK-12
200-EJ9 BK-12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 18
CONNECTS TO CJ-C4
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C-C32
3E3382

1
2

+BATTERY

C-C3
9X7148

709-C34 OR-18
720-C234 PU-18
727-C289 GN-18
728-C106 BU-18
751-C115 GN-18
752-C111 YL-18
754-C142 BU-18
755-C120 OR-18
779-C50 WH-18

(C) 20A CONVERTER


184-3579

1
2

EJ-C1
1779641
121-EJ4 RD-12
200-EJ9 BK-12

EJ-C4
1779649

3RD FUNCTION LIFT PROPORTIONAL SOLENOID

174-C2 RD-12

121-C282 RD-12
200-C312 BK-12
200-C312 BK-12
121-C282 RD-12

C-C24
1779641

WH-18
GN-18
OR-18
BU-18
YL-18
OR-18
PK-18
GN-18
PU-18
BU-18
PK-18
GY-18
GY-18
WH-18
BR-18

H723-C226 PK-18
108-C271 BU-14
122-C278 RD-18
146-C276 GY-18
200-C309 BK-18
200-C204 BK-14
200-C311 BK-18
H721-C225 GN-18
H722-C301 OR-18
508-C302 PU-18
509-C340 WH-18

T870-C167 BR-18
T869-C168 WH-18
T867-C169 BU-18

619-C40 GN-14

603-C299 PK-18
604-C78 OR-18
608-C294 GN-14
608-C81 GN-14
611-C32 PU-14
617-C83 BR-18
619-C40 GN-14

C-C48
1779646

EJ-C5
1779654
142-EJ7 BU-12
121-EJ5 RD-12
200-EJ11 BK-12

1
2
3
4

FINE MODULATION SW(N/C)


FINE MODULATION SW(N/O)
UNUSED

611-C32 PU-14

CONN 39

EJ-C3
1779649

PK-18
BU-18
GN-18
BR-18

112-C1 PU-4

121-EJ1 RD-12
121-EJ4 RD-12

EJ-C6
1779654
142-EJ10 BU-12
121-EJ2 RD-12
200-EJ6 BK-12

T852-C163
T853-C164
T854-C165
T855-C166

C-C2
8N1532
1
2
3
4
5
6
7

142-EJ3 BU-12

S1
S2
S3
S4

900-C147 PU-18
901-C121 WH-18
975-C286 WH-18
K977-C205 PK-18

503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
522-C125 WH-18

FUSE PANEL/ELECTRICAL INSTALLATION

SW
SW
SW
SW

E907-C246 GY-18
E909-C218 WH-18
755-C120 OR-18

200-C230 BK-12
200-C208 BK-18
403-C248 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C351 OR-18
962-C350 OR-18
973-C195 BR-18
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18

E917-C152
E918-C153
G942-C173
G943-C159
G944-C160
H719-C154
H710-C171
H711-C172
H715-C151
H720-C181
T860-C161
T861-C162
T865-C178
T869-C168
T870-C167

MODE
MODE
MODE
MODE

CONN 19
CONNECTS TO CJ-C11
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

E906-C221 OR-18
E908-C227 BR-18
754-C142 BU-18
E901-C203 GN-18

PANEL B AND UPPER CAB

663-C432 GY-18
663-C433 GY-18

663-C297 GY-18

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
511-C306 BR-18
512-C223 GN-18
C413-C251 YL-18
C414-C244 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18

IMPLEMENT POD

CONN 43

DASH

DIG
DIG
DIG
DIG

CONNECTS TO AT-C10
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

E900-C207 WH-18

509-C340 WH-18
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14

(D) LIFT LVR LOWER DETENT MAG


188-0955

AUTODIG
AUTODIG
AUTODIG
AUTODIG

CONN 20

962-C273 OR-18
709-C34 OR-18
751-C115 GN-18
752-C111 YL-18

413-C33 BR-18
416-C184 OR-18
417-C183 GY-18
419-C118 YL-18
426-C85 BR-18
430-C313 BU-18
432-C6 PK-18
436-C47 BU-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
450-C263 YL-18
453-C119 PK-18
484-C140 YL-18
496-C9 WH-18

102-C69 RD-14
135-C8 BU-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
603-C299 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18
A982-C130 BR-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
G850-C29 BU-18
R974-C132 OR-18
H795-C222 PK-18

122-C278 RD-18
200-C208 BK-18
200-C230 BK-12
508-C302 PU-18

200-C230 BK-12
200-C208 BK-18
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14
508-C302 PU-18
509-C340 WH-18
122-C278 RD-18

122-C278 RD-18
508-C302 PU-18
509-C340 WH-18

320-C317 OR-18
614-C96 PU-18
953-C314 GY-18
953-C24 GY-18
H716-C99 WH-18
H716-C217 WH-18

IMPLEMENT POD

953-C26 GY-18
953-C25 GY-18
C529-C60 GY-18
C530-C62 BU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
H713-C57 PK-18
H714-C58 OR-18
H716-C97 WH-18
H716-C98 WH-18
H717-C67 BR-18
H718-C44 GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

200-C209 BK-14
200-C208 BK-18
200-C210 BK-18
200-C230 BK-12
201-C101 BK-18
251-C146 BK-18
306-C109 GN-18
307-C3 OR-18
308-C87 YL-18
321-C249 BR-18
322-C39 GY-18
326-C287 RD-18

320-C317 OR-18
953-C24 GY-18
953-C314 GY-18
614-C96 PU-18
H716-C99 WH-18
H716-C217 WH-18

146-C170 GY-18
146-C133 GY-18
146-C150 GY-18
944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

C-C26
9X0145

IMPLEMENT ECM AND CAB GROUND

146-C133 GY-18
A272-C148 BK-18
945-C134 BR-18
H714-C58 OR-18
A272-C149 BK-18
146-C150 GY-18
H716-C98 WH-18
H717-C67 BR-18
944-C141 OR-18
H713-C57 PK-18
E922-C54 GN-18
H715-C151 PU-18
E917-C152 WH-18
E918-C153 GN-18
953-C25 GY-18
953-C26 GY-18
E921-C53 PK-18
H719-C154 OR-18
T856-C155 WH-18
T857-C156 YL-18
H708-C157 OR-18
H709-C158 BU-18
G943-C159 BU-18
G944-C160 YL-18
T860-C161 PK-18
T861-C162 GY-18
T868-C46 YL-18

118-C274 GY-18
135-C399 BU-18
200-C210 BK-18
200-C208 BK-18
200-C230 BK-12
200-C209 BK-14
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
603-C299 PK-18
608-C294 GN-14
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

146-G11 GY-18
953-G12 GY-18
H721-G13 GN-18

IMPLEMENT POD (JOYSTICK)

522-C125 WH-18
608-C81 GN-14
615-C298 YL-14
102-C69 RD-14
104-C30 YL-18
106-C18 WH-18
112-C1 PU-4
114-C41 RD-18
118-C274 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C107 WH-18
164-C70 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

146-G8 GY-18
953-G9 GY-18
H723-G10 PK-18

320-G19 OR-18
200-G16 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

320-G18 OR-18
320-G19 OR-18

H721-G13 GN-18
H722-G3 OR-18
H723-G10 PK-18
T860-T5 PK-18
T861-G6 GY-18
146-G1 GY-18
146-G14 GY-18
146-G11 GY-18
146-G8 GY-18
953-G9 GY-18
953-G2 GY-18
953-G15 GY-18
953-G12 GY-18

146-G14 GY-18
200-G4 BK-18
953-G15 GY-18
320-G7 OR-18
T860-T5 PK-18
T861-G6 GY-18

CONN 38

+BATTERY
GROUND
CAT DATA LINK LOWER PROPORTIONAL SOLENOID
GROUND
+BATTERY
SOLENOID RETURN
PILOT SUPPLY ON/OFF SOLENOID
CAT DATA LINK +
LIFT PROPORTIONAL SOLENOID
DUMP PROPORTIONAL SOLENOID
LOWER KO DETENT SOLENOID
IMPLEMENT LOCKOUT SW (N/O)
IMPLEMENT LOCKOUT SW (N/C)
DIGITAL RETURN
DIGITAL RETURN
RACKBACK PROPORTIONAL SOLENOID
LIFT KO DETENT SOLENOID
AUTODIG OPERATION MODE SW S1
AUTODIG OPERATION MODE SW S2
KO SET SW LIFT
KO SET SW TILT
IMPLEMENT FUNCTION SEL SW (N/O)
IMPLEMENT FUNCTION SEL SW (N/C)
AUTODIG OPERATOR MODE SW (N/O)
AUTODIG OPERATOR MODE SW (N/C)
UNUSED

164-C70 WH-18
164-C107 WH-18
307-C3 OR-18
413-C33 BR-18
436-C47 BU-18
720-C234 PU-18
910-C15 YL-18
944-C110 OR-18
945-C105 BR-18
973-C195 BR-18
977-C197 YL-18
A273-C35 BK-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G761-C193 YL-18
G760-C191 WH-18
G762-C194 BR-18
G763-C185 PU-18
G766-C189 GN-18
G767-C190 WH-18
G768-C187 GN-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
P910-C38 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

306-C109 GN-18
321-C249 BR-18
416-C184 OR-18
417-C183 GY-18
419-C118 YL-18
450-C263 YL-18
453-C119 PK-18
484-C140 YL-18
709-C34 OR-18
728-C106 BU-18
751-C115 GN-18
752-C111 YL-18
754-C142 BU-18
755-C120 OR-18
900-C147 PU-18
901-C121 WH-18
962-C113 OR-18
962-C114 OR-18
975-C108 WH-18
975-C135 WH-18
976-C116 OR-18
E900-C207 WH-18
E901-C203 GN-18
E906-C221 OR-18
E907-C246 GY-18
E908-C227 BR-18
E909-C218 WH-18
G764-C117 PK-18
K977-C205 PK-18

320-G7 OR-18

E917-C152 WH-18
E918-C153 GN-18

200-G16 BK-18
200-G17 BK-18

611-C423 PU-14
611-C424 PU-18

131-C265 BR-18
102-C431 RD-14
139-C277 RD-18
646-C293 OR-18
617-C83 BR-18
610-C333 OR-14
647-C290 GN-18
614-C330 PU-18

953-C391 GY-18
953-C23 GY-18
614-C94 PU-18
200-C342 BK-18

C-C33
3E6287
J2

611-C32 PU-14

508-C302 PU-18
509-C340 WH-18
614-C93 PU-18

IMPLEMENT POD

BK-18
BK-18
BK-18
BK-18

614-C232 PU-18
200-C417 BK-18
135-C202 BU-18

200-C413
200-C414
200-C415
200-C416

953-C23 GY-18
614-C94 PU-18
200-C342 BK-18

436-C47 BU-18
E908-C227 BR-18

(C) REAR WIPER MOTOR


155-5789

(A) DASH GROUND

P976-C77 BR-18
779-C50 WH-18

E906-C221 OR-18

BK-18
GY-18
BR-18
BU-18

C-C93
1552273

411-C243 PK-18
538-C446 BR-18
611-C424 PU-18

P976-C77 BR-18
779-C50 WH-18

413-C33 BR-18
E909-C218 WH-18

200-C210
118-C274
503-C256
505-C254

200-C381 BK-18
614-C361 PU-18

E900-C207 WH-18

B+

504-C255 YL-18

4
1
2
6
3
5

BK-16
GY-16
BR-16
OR-16

132-C177 RD-18
200-C413 BK-18

168-C68 GN-18

K977-C205 PK-18

GN-16

T
P

200-C410 BK-18
200-C411 BK-18
200-C412 BK-18

953-C392 GY-18

E901-C203 GN-18

GND

H MOTOR

PAYLOAD CONTROL CIRCUIT


TRANSMISSION CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT

727-C289 GN-18
P910-C38 BR-18

417-C183 GY-18
416-C184 OR-18
709-C34 OR-18

C-C45
1552273

T867-C169 BU-18
T868-C46 YL-18

484-C140 YL-18
754-C142 BU-18
900-C147 PU-18

HVAC UNIT
L

200-C381 BK-18
614-C361 PU-18

164-C107 WH-18
164-C70 WH-18
307-C3 OR-18
413-C33 BR-18
436-C47 BU-18
720-C234 PU-18
910-C15 YL-18
944-C110 OR-18
945-C105 BR-18
973-C195 BR-18
977-C197 YL-18
A273-C35 BK-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G766-C189 GN-18
G767-C190 WH-18
G768-C187 GN-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
P910-C38 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

755-C120 OR-18
901-C121 WH-18
975-C135 WH-18
G746-C13 WH-18

200-C405 BK-18
200-C407 BK-18
200-C406 BK-18

T867-C169 BU-18
T868-C46 YL-18
962-C351 OR-18
962-C396 OR-18
136-C310 GN-18

FUEL LEVEL LOW INDICATOR


(40) TRANSMISSION ECM
172-9389

200-F11 BK-18

118-C275 GY-18
130-C5 RD-18
132-C177 RD-18
133-C427 OR-18
133-C428 OR-18
164-C264 WH-18
200-C411 BK-18
200-C412 BK-18
200-C406 BK-18
200-C414 BK-18
200-C410 BK-18
200-C413 BK-18
200-C416 BK-18
200-C415 BK-18
201-C420 BK-18
201-C419 BK-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
604-C78 OR-18
615-C318 YL-18
619-C40 GN-14
611-C423 PU-14
611-C424 PU-18
633-C328 BU-18
661-C296 GN-18
662-C295 YL-18
663-C433 GY-18
663-C432 GY-18
910-C15 YL-18
962-C421 OR-18
A307-C129 GY-18
A982-C130 BR-18
C413-C437 YL-18
C413-C436 YL-18
C414-C439 BU-18
C414-C438 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C441 GN-18
E707-C440 GN-18
E708-C443 PK-18
E708-C442 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G850-C29 BU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18

200-C402 BK-18
200-C404 BK-18

BK-18
PU-18
BK-18
PU-18

BACKUP ALARM (+24 VOLTS)


ENGINE SPEED (RPM) FROM ADEM

522-F9 WH-18

200-C228 BK-14

E702-C231 OR-18
615-C318 YL-18
910-C15 YL-18
E701-C229 PK-18
436-C47 BU-18
G480-C316 GN-18
413-C33 BR-18

720-C234 PU-18

XMSN OUTPUT SPD TRAIL -

G764-C117 PK-18
K977-C205 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

540-C430 WH-18

953-C393 GY-18
953-C392 GY-18

XMSN FILTER INDICATOR


XMSN INPUT SPEED +

E908-C227 BR-18
E909-C218 WH-18

ANTENNA 1
(AM/FM RADIO)
9U-2331

C-C73
1552252

133-C428 OR-18
200-C415 BK-18

126-C284 PK-18

XMSN OUTPUT SPD TRAIL +

522-F9 WH-18

TWISTED WIRES

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
GROUND CIRCUIT
STARTING AID CIRCUIT
MONITORING CIRCUIT
ENGINE CONTROL CIRCUIT

ANTENNA
(C.B. RADIO)
9U-2332

CABLE AS. 124-4883

DASH

WIRE GROUP COLOR DESCRIPTIONS

516-F6 GN-14
517-F5 BU-14
522-F9 WH-18
A524-F3 BR-18

517-F5 BU-14

E906-C221 OR-18
E907-C246 GY-18

CABLE AS. 124-4885

CABLE AS. 124-4884

200-C384 BK-18
614-C364 PU-18

FUEL PRESSURE INDICATOR


XMSN INPUT SPEED -

515-F19 GY-14

200-C208 BK-18
200-C230 BK-12
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14

LH DOME LAMP
3E-6389

RD-16
WH-16
BK-16

T859-C176 PU-18
T858-C175 OR-18

XMSN OUTPUT SPEED +

550-F14 GY-14

200-F8 BK-14
135-F1 BU-18
515-F7 GY-14

A
C
B

T859-C176 PU-18
T858-C175 OR-18

XMSN OIL TEMPERATURE

515-F18 GY-14

E900-C207 WH-18
E901-C203 GN-18

973-C195 BR-18
G750-C196 BU-18
977-C197 YL-18
H729-C63 WH-18
H728-C198 GN-18
720-C234 PU-18
H730-C201 PK-18
419-C118 YL-18
P910-C38 BR-18
453-C119 PK-18
X972-C188 GN-18
307-C3 OR-18

200-F10 BK-18
200-F16 BK-18
200-F11 BK-18
200-F15 BK-14
135-F13 BU-18
135-F12 BU-18
515-F18 GY-14
515-F19 GY-14

TWISTED WIRES

C-C6
1552267

122-C278 RD-18

135-C399 BU-18
A525-C238 GN-18
A524-C237 BR-18
A523-C236 PU-18
517-C240 BU-14
516-C241 GN-14
515-C235 GY-14
200-C209 BK-14
522-C125 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

T856-C155 WH-18
T857-C156 YL-18

XMSN OUTPUT SPEED -

200-F15 BK-14
515-F17 GY-14
516-F6 GN-14

C-C21
1552252

135-F1 BU-18
A525-F2 GN-18
A524-F3 BR-18
A523-F4 PU-18
517-F5 BU-14
516-F6 GN-14
515-F7 GY-14
200-F8 BK-14
522-F9 WH-18

A523-F4 PU-18

200-F10 BK-18

603-C299 PK-18
608-C294 GN-14
608-C81 GN-14

E701-C229 PK-18
G767-C190 WH-18
G766-C189 GN-18
E702-C231 OR-18
T856-C155 WH-18
T857-C156 YL-18

PRIMARY STEERING PRESS SWITCH (N/O)


SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR/INDICATOR SUPPLY +8 VOLTS

GN-18
BR-18
GN-18
WH-18
WH-18
BU-18
YL-18
BR-18
PK-18

TWISTED WIRES

615-C298 YL-14

CONN 42

A525-F2 GN-18

962-C397 OR-18
962-C396 OR-18

PRIMARY STEERING PRESS SWITCH (N/C)


CLUTCH 3 SOLENOID 4TH
CLUTCH 5 SOLENOID 2ND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

G768-C187
X974-C200
G766-C189
G767-C190
G760-C191
X973-C192
G761-C193
G762-C194
G764-C117

135-F13 BU-18

LH REAR SPEAKER
168-8772

+
-

962-C397 OR-18

CLUTCH 4 SOLENOID 3RD


CLUTCH 6 SOLENOID 1ST
SOLENOID/INDICATOR RETURN
LH PEDAL POSITION SENSOR

G763-C185 PU-18
G755-C186 GY-18
962-C113 OR-18
962-C114 OR-18
751-C115 GN-18

508-C302 PU-18
509-C340 WH-18

200-F16 BK-18
A524-F3 BR-18

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECTING TO TERMINALS
ON THE CHASSIS
AND ENGINE DIAGRAMS
FOR PART NUMBERS SEE THE
TITLE BLOCK

200-C230 BK-12

135-F12 BU-18

TWISTED WIRES

306-C109 GN-18
321-C249 BR-18
416-C184 OR-18
417-C183 GY-18
419-C118 YL-18
450-C263 YL-18
453-C119 PK-18
484-C140 YL-18
709-C34 OR-18
728-C106 BU-18
751-C115 GN-18
752-C111 YL-18
754-C142 BU-18
755-C120 OR-18
900-C147 PU-18
901-C121 WH-18
962-C114 OR-18
962-C113 OR-18
975-C108 WH-18
975-C135 WH-18

962-C300 OR-18

HVAC UNIT

164-C70 WH-18
A273-C27 BK-18
945-C105 BR-18
728-C106 BU-18
A273-C19 BK-18
164-C107 WH-18
975-C108 WH-18
306-C109 GN-18
944-C110 OR-18
910-C15 YL-18
752-C111 YL-18

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
C413-C251 YL-18
C414-C244 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18

AUTO/MANUAL SWITCH (MANUAL)


FORWARD SWITCH
AUTO/MAN SW (AUTO 4)
AUTO/MAN SW (AUTO 2)
AUTO/MAN SW (AUTO 3)
NEUTRALIZER OVERRIDE SWITCH
AUTO/MAN SW (AUTO 1-4)
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH
SECONDARY STEERING PRESS SWITCH (N/C)
VARIABLE SHIFT CONTROL (POWER)
KEY SWITCH POSITION (START)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

200-C230 BK-12
200-C208 BK-18
603-C299 PK-18
608-C294 GN-14
608-C81 GN-14
615-C298 YL-14

J1
C-C31
1010205

522-C125 WH-18
608-C81 GN-14
615-C298 YL-14

ECM MOUNT BOLT

BATTERY+
GROUND
CAT DATA LINK (CDL-)
SECONDARY STEERING INTERMEDIATE RELAY
GROUND
BATTERY+
SOLENOID AND INDICATOR RETURN
START RELAY COIL+
CAT DATA LINK (CDL+)
NEUTRALIZER DISABLE INDICATOR+
CLUTCH 2 SOLENOID (FORWARD)
RIDE CONTROL SOLENOID 2
NEUTRAL SWITCH
REVERSE SWITCH
SENSOR RETURN
SENSOR RETURN
CLUTCH 1 SOLENOID (REVERSE)
RIDE CONTROL SOLENOID 1
UPSHIFT SWITCH (N/C)
VARIABLE SHIFT CONTROL (ECONOMY)
RIDE CONTROL SWITCH (AUTO)
RIDE CONTROL SWITCH (ON)
UPSHIFT SWITCH (N/O)
VARIABLE SHIFT CONTROL (MID)
DOWNSHIFT SWITCH (N/C)
DOWNSHIFT SWITCH (N/O)
PARK BRAKE SWITCH (ON)

A273-C19 BK-18
A273-C27 BK-18
A273-C35 BK-18

STRAP AS.

118-C274 GY-18
135-C399 BU-18
200-C209 BK-14
200-C210 BK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
522-C125 WH-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

TO INSURE PROPER GROUND


REMOVE PAINT AND
CORROSION BEFORE
CONNECTING GROUND STRAP

118-C274 GY-18
135-C399 BU-18
200-C230 BK-12
200-C208 BK-18
200-C210 BK-18
200-C209 BK-14
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
603-C299 PK-18
608-C294 GN-14
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

(43) ENG END FRAME GND

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


(CHASSIS WIRING)
5

22

10

14

18

32

24

28

35

33

20

34

24

28

11

33

VIEW ALL CALLOUTS

19

25
23
12
4
13
2
15

27

16

16

23

22

29

31

11

17

14

34

26
20

30
19

4
25
12
2
13
5
15

27

10

29

32

31

18

17

35

26

21

21
30

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


(CAB WIRING)
VIEW ALL CALLOUTS

41

32

C
32

41

38

43

44

39

40
37

40

37

42

43

42

38

44

39