API 510 Daily Exam 8 (OPEN)

Note: 1. Answer the questions by referring attached WPS/PQR documents. 2. Tick only one alternative which you think is most appropriate.

1.

Choose correct statement from the following: a. b. c. d. The PQR shows root spacing of 1/8 and same shall be followed in production welding. PQR shows beval angle 37. It shall be followed in production welding without change. PQR does not show backing ring, hence production weld also can not be with backing ring None of above is correct statement.

2.

What condition below describes the results of the guided bend test? a. b. c. d. The three bend tests are acceptable and the fourth one is not acceptable The test result overall is acceptable The test result is not acceptable due to the linear indication The bend test result is indeterminable, carry out retest.

3.

The minimum qualified preheat temperature for the WPS is: a. b. c. d. 200 F 100 F 75 F None of above

4.

What welding process is qualified by this PQR? a. b. c. d. GTAW SMAW GMAW SAW

5.

What is the P number and the tensile strength of SA-106-C? a. b. P No. 1 and 70 ksi P No. 1 and 60 ksi

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c. d. 6.

P No. 3 and 70 ksi P No. 3 and 60 ksi

In accordance with the PQR, the WPS is qualified for what welding positions? a. b. c. d. Flat and horizontal Flat, vertical, overhead and horizontal Vertical and overhead All positions

7.

What is the F No. of an E 6010 electrode? a. b. c. d. F F F F no. 4 No. 3 No. 2 No. 1

8.

The welder who welded the test plate for PQR 101 is qualified to weld in what position? a. b. c. d. Flat Flat and horizontal Flat and vertical Flat, vertical and horizontal

9.

The bend test specimen used are side bend. They are: a. b. c. d. Not accepted since 2 face bend and 2 root bend must be used Accepted since as alternative to (a) 4 side bend may be used Accepted since only 2 bend tests are required where as 4 bend tests are performed Not accepted since all 3 types of bend tests (face, root, side) are required.

10.

As far as thickness ranges for Base Metal (B.M.) and weld metal (W.M.) as shown on WPS are concerned, your decision about the qualified range is: a. b. c. d. B.M. is okay and W.M. is not okay. Both B.M. and W.M. are okay. Both B.M. and W.M. are not okay. W.M. is okay and B.M. is not okay.

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11.

PWHT of PQR test coupon shows No PWHT. It means that the PWHT for ____________: a. b. c. d. WPS may be with PWHT WPS must be without PWHT WPS must be without PWHT WPS may be with or without PWHT as PWHT is nonessential variable

12.

In production welds, if groove design is changed to double V groove for the qualified base metal thickness, as per ASME Sec. IX will you: a. b. c. d. Accept the change since it is non-essential variable Will not accept since it is essential variable Accept only if okay by radiography Accept only if okay by both radiography and UT

13.

Based on the specimen areas provided in PQR, are the ultimate stress calculations correct (as rounded up to psi) for specimen T1 and T2: a. Calculation is okay for T1 alone. b. Calculation is okay for T2 alone. c. Calculations for both are okay. d. Calculations for both are not okay. Which condition below best describes the result of tensile tests reported on the PQR? a. b. c. d. Test Test Test Test T1 T1 T1 T1 & T2 are acceptable & T2 are unacceptable is acceptable & T2 is unacceptable is unacceptable & T2 is acceptable

14.

15.

If electrode E7010 shown on WPS is changed to E7018, what is your decision? a. b. c. Revise WPS to show the change and re-submit as new revision No revision of WPS is necessary as both belong to same F number. A new PQR will be required to support the change.

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d.

No revision of WPS required but show the change in same PQR and submit it as new revision.

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