Ocal

General Information. . . . . . . . . . . . . . . . . . . . B2 - B4 OCAL-BLUE Steel Conduit . . . . . . . . . . . . . . . . . . B5 OCAL-BLUE Couplings. . . . . . . . . . . . . . . . . . . . . B6 OCAL-BLUE Elbows . . . . . . . . . . . . . . . . . . . . . . .
B7 Standard Radius Elbows and Large Radius Elbows OCAL-BLUE Nipples . . . . . . . . . . . . . . . . . . . . . . B8 and Liquidtight Connectors OCAL-BLUE Double-Coat . . . . . . . . . . . . . . . . . . B9 Conduit Bodies OCAL-BLUE Double-Coat GUA Series . . . . B10-B11 Conduit Outlet Boxes GUA, GUAB, GUAC, GUAD, GUAL GUAM, GUAN, GUAT, GUAW, GUAX Aluminum Outlet Boxes and Covers . . . . . . B12-B13 Hazardous Locations OCAL-BLUE Double-Coat . . . . . . . . . . . . . . . . . B14 Sealing Fittings EYS, EYSX, EYD, EYDX, EZS, EZD Double-Coat FS and FD Series Boxes . . . . . . . . B15 OCAL Beam Clamps U-Bolts . . . . . . . . . . . . . . B16 Straps Clamp Back Spacers, Pipe Spacers. . . B17 OCAL-BLUE Double-Coat . . . . . . . . . . . . . . . . . B18 Pulling Elbows and Mogul Fittings OCAL-BLUE Double-Coat . . . . . . . . . . . . . . . . . B19 Service Entrance and Malleable Elbows OCAL-BLUE Double-Coat Hubs and . . . . . . . . . B20 Split Couplings OCAL-BLUE Double-Coat Unions . . . . . . . . . . . B21 OCAL-BLUE Double-Coat Reducing Couplings . . . . . . . . . . . . . . . . . . . . . B22 Star Teck Extreme . . . . . . . . . . . . . . . . . . . . . . . B23 Sealing Compounds Used for Hazardous Locations . . . . . . . . . . . . . . . . . . . . B23 OCAL Channel and Accessories. . . . . . . . . . . . . B24 PVC Coated Steel Strut 316 Stainless Steel Strut Pipe Straps, Hanger Rod and . . . . . . . . . . . B25-B26 Strut Accessories Kopr-Shield Compound . . . . . . . . . . . . . . . . . . . B27 OCAL Patching Material . . . . . . . . . . . . . . . . . . . B28 OCAL Installation Tools . . . . . . . . . . . . . . . . . . . . B29 Manufactured By Rigid Tool Co. . . . . . . . B30-B31 Urethane Interior Coating Chemical . . . . . . . . . . B32 Resistance Chart PVC Coating Chemical . . . . . . . . . . . . . . . . . . . . B33 Resistance Chart NEMA Standards . . . . . . . . . . . . . . . . . . . . . . . . B34 NEC 310-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B35 NEC Table 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B36 OCAL-BLUE PVC Specifications . . . . . . . . . . . . B37 OCAL Recommended Installation Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . B38
A Tradition of High Standards in Corrosion Protection
B
Ocal
OCAL-BLUE PVC coated conduit for superior corrosion protection

Corrosive elements cause millions of dollars in damage through lost time, materials, and labor. For years, our industry has searched for an answer to this expensive problem. OCAL Inc. has the solution. OCAL-BLUE coating is a complete and total protection package for your entire conduit system. By encapsulating the conduit, OCAL prevents corrosion from striking weak points in your system. OCAL-BLUE is a complete system with more than 2,500 varieties of fittings in stock, as well as corrosion-resistant supports, and patching compounds. OCAL-BLUE conduit and fittings have set quality standards throughout the electrical industry for over 35 years. OCAL Inc. has achieved its outstanding reputation through careful attention to every step of the manufacturing process. OCAL is unique in the industry. We start with 100% American-made steel pipe, and then fabricate and galvanize the product in our own facilities, before applying the PVC coating. We maintain total quality control throughout the production process. Only OCAL meets NEMA RN-1-1989 standard 2.1 which reads, Where unusually corrosive elements require additional protection, it is recommended that threads be zinc coated with a hot dipped process or equivalent. Only OCAL hot dip galvanizes the threads before coating them with blue urethane for double protection. Hot dipped galvanizing is the process through which the iron pipe is dipped in molten zinc causing the zinc to alloy with the iron at the surface.
LISTED With No Disclaimers

File E46453
CERTIFIED
File 110787
Only OCAL-BLUE Conduit is U.L. Listed with both the zinc coating and the PVC coating investigated and listed per U.L. 6. Only OCAL supplies PVC coated conduit with hot dipped galvanized threads. Only OCAL supplies PVC coated conduit with a full undisturbed zinc coating under the PVC coating. Only OCAL fulfills the requirements of U.L. 6 regarding undisturbed zinc coating over the conduit. Only OCAL PVC coated conduit is UL Listed for UV resistance.
OCAL BLUE
OCAL INC. DIV. OF THOMAS & BETTS
Jonesboro, AR
LISTED
RIGID STEEL CONDUIT

ISSUE NO. HH-9658
RESTRICTED FOR USE WITH THREADED FITTINGS ONLY.
B2
2002 Thomas & Betts Corporation. Specifications are subject to change without notice.
www.tnb.com
MADE IN U.S.A.
Get the OCAL-BLUE Advantage
B
Specify OCAL-BLUE coating wherever the environment is corrosive OCAL-BLUE is a dense polyvinyl chloride coating with a minimum thickness of 0.04" (40 mil) on the exterior and a chemically-cured blue urethane coating with a nominal thickness of .002" (2 mil) on the interior and over the hot dipped galvanized threads. Extra Corrosion Protection OCAL-BLUE PVC coated conduit with blue urethane interior coating is the answer to internal corrosion. We start by manufacturing the rigid conduit and do our special Hot Dipped galvanizing after fabrication, alloying the zinc with the steel. The galvanizing is done after threading, making the industrys only Hot Dipped galvanized threads to provide the extra protection you need. Our PVC compounds are made from primary materials without the addition of fillers or secondary materials. The end result is sealing characteristics that outperform any other corrosion prevention system. The strong bond between the PVC coating and the metal substrate prevents any migration of corrosion under the coating. Chemically cured urethane is baked on for a tough finish that will not chip, peel, or crack and is very flexible. The OCAL-BLUE system permits bending, threading, and cutting without loss of any sealing characteristics. OCAL offers a full line of fittings, elbows, wireways, light fixtures, panel boards, and other electrical accessories coated with the OCAL-BLUE process. Specify OCAL-BLUE Coated Conduit and Fittings in the Following Applications: Chemical Plants Refineries Fertilizer Plants Steel Mills Pulp and Paper Mills Food and Dairy Facilities Offshore Platforms Cooling Towers Water and Waste Treatment Plants Pharmaceutical Facilities Breweries Salt Plants Electrical Substations Gas Transmission Lines And, many other corrosive environments
Ocal
OCAL-BLUE Coated Conduit and DoubleCoated Fittings give you total corrosion protection in colors to meet your requirements.
For Your Special Requirements OCAL-BLUE PVC Coated Aluminum Conduit has the same corrosion protection qualities as regular OCAL-BLUE Conduit, except that it combines the OCAL-BLUE protection with lightweight copper-free aluminum conduit and fittings. If color-coding is a requirement of your project, OCAL can produce all products in colors to meet your specifications.
Only OCAL manufactures its own PVC. Only OCAL manufactures its own primer. Many of the fittings OCAL coats are manufactured by Cooper Crouse-Hinds. However, OCAL also coats quality fittings from Thomas & Betts. If a specific manufacturers product is required, please specify.
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B3
For Complete Corrosion Protection, Trust OCAL-BLUE Double-Coat Coated Fittings
B
Ocal
Encapsulated Stainless Steel Screws Standard on both Form 7 & Form 8 Fittings PVC Gasket-like Flange OCAL has developed a process for coating the interior and exterior of all fittings with a nominal .002" (2 mil) of blue urethane, which is baked on. (The curing process may cause a slight darkening of the blue urethane.)
Pressure Sealing Sleeve on All Hubs 2 mil Urethane Exterior under PVC
Superior Protection This proprietary application of urethane enhances the corrosion protection of your system, even if you accidentally nick or cut the PVC coating during installation. Flexible, overlapping sleeves on all OCAL fittings guarantee protection with a vaporand moisture-tight seal at every connection. Superior Service Our reputation for dependability and customer service has made OCAL the most trusted name in corrosion protection for the electrical industry. OCAL offers: Plant walkthroughs Installation training and certification Installation videos Installation tools The expertise to ensure that you get the maximum benefit of the OCAL-BLUE total protection system. For custom orders, special colors, or large quantities, OCALs manufacturing capabilities guarantee delivery time unmatched in the industry. We protect each shipment with special packaging for damage-free delivery.
40 mil PVC Bonded to Exterior 2 mil Urethane Interior
Only OCAL supplies encapsulated screws on both Form 7 & Form 8 fittings.
CERTIFIED
OCAL BLUE
Jonesboro, AR
File 110787
LISTED
RIGID STEEL CONDUIT

ISSUE NO. HH-9658
B4
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MADE IN U.S.A.
OCAL-BLUE Steel Conduit
B
The conduit is PVC Coated Steel. Blue urethane coating over threads. A minimum .040" (40 mil) PVC coating on the exterior. A nominal .002" (2 mil) blue urethane on the interior. Color coded thread protectors. Couplings shipped with conduit are packaged separately.
Ocal
OCAL-BLUE Conduit
Size Inches Metric Size Designator* d 16 f 21 1 27 1b 35 1d 41 2 53 2d 63 3d 78 3 91 4 103 5 129 6 155 Outside Diameter Steel Only Inches Millimeters .840 21.3 1.050 26.7 1.315 33.4 1.660 42.2 1.900 48.3 2.375 60.3 2.875 73.0 3.500 88.9 4.000 101.6 4.500 114.3 5.563 141.3 6.625 168.3 Outside Diameter With PVC Inches Millimeters .920 23.3 1.130 28.7 1.395 35.4 1.740 44.1 1.980 50.2 2.455 62.3 2.955 75.0 3.580 90.9 4.080 103.6 4.580 116.3 5.643 143.3 6.705 170.3 Nominal Wall Thickness Steel Only Inches Millimeters .104 2.64 .107 2.71 .126 3.20 .133 3.37 .138 3.50 .146 3.70 .193 4.90 .205 5.20 .215 5.46 .225 5.71 .245 6.22 .266 6.75 Nominal Wall Thickness With PVC Inches Millimeters .144 3.556 2.71 3.73 .166 4.21 .173 4.39 .178 4.52 .186 4.72 .233 5.91 .245 6.22 .255 6.47 .265 6.73 .285 7.23 .306 .777 Nominal Inside Diameter Inches Millimeters .632 16.1 .836 21.2 1.063 27.0 1.394 35.4 1.624 41.2 2.083 52.9 2.489 63.2 3.090 78.5 3.57 90.7 4.05 102.9 5.073 128.9 6.093 154.8 Cross Section Area in Square Inches Millimeters .304 7.72 .533 13.53 .864 21.94 1.495 37.97 2.036 51.71 3.355 85.21 4.788 121.61 7.393 187.78 9.866 250.59 12.730 323.34 20.006 508.15 28.891 733.83 Length Without Couplings Feet Meters 9' 11b" 3.03 9' 11b" 3.03 9' 11" 3.02 9' 11" 3.02 9' 11" 3.02 9' 11" 3.02 9' 10d" 3.01 9' 10d" 3.01 9' 10b" 3.00 9' 10b" 3.00 9' 10" 3.00 9' 10" 3.00 Minimum Weight Per Foot Pounds Kilograms .79 35.83 1.05 47.63 1.53 69.40 2.01 91.17 2.40 112.95 3.32 150.60 5.27 239.05 6.83 309.63 8.31 376.94 9.73 441.04 13.14 595.85 17.46 791.67
NOTE Inches and Pounds indicated in bold face type Metric measure is directly below bold face type *Metric size designator (ANSI C80.1-1994).
CERTIFIED
OCAL BLUE
Jonesboro, AR
File 110787
LISTED
RIGID STEEL CONDUIT

ISSUE NO. HH-9658
MADE IN U.S.A.
www.tnb.com
B5
OCAL-BLUE Couplings
B
All couplings are coated with a nominal .002" (2 mil) blue urethane on the interior. A minimum .040" (40 mil) PVC coating is bonded to the exterior. Couplings have straight threads, not tapered. Molded ribs on outer coating. Couplings have pressure-sealing sleeves to protect the connection.
Ocal
OCAL-BLUE Couplings
Coupling Size Inches Metric Size Designator* d 16 f 21 1 27 1b 35 1d 41 2 53 2d 63 3 78 3d 91 4 103 5 129 6 155 Minimum Length of Metal Inches Millimeters 1.500 38.1 1.532 38.91 1.906 48.41 1.906 48.41 1.906 48.41 1.937 49.19 2.878 73.10 3.031 76.98 3.094 78.58 3.188 80.97 3.374 85.69 3.437 87.29 Total Minimum Length Including Sleeve Inches Millimeters 3.7500 95.25 3.7500 95.25 4.9375 139.70 5.5000 139.70 5.7500 146.05 5.9370 150.79 6.8780 174.70 7.0310 178.58 7.0940 180.18 7.1880 182.57 7.3740 187.29 7.4370 188.89 Weight in Pounds Kilograms 0.13 .058 0.19 0.85 0.33 .148 0.43 .193 0.56 .252 0.77 .346 1.85 .832 2.70 1.215 3.78 1.701 3.08 1.386 5.00 2.250 8.00 3.600
NOTE Inches and Pounds indicated in bold face type Metric measure is directly below bold face type *Metric size designator (ANSI C80.1-1994).
B6
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OCAL-BLUE Elbows
B
OCAL-BLUE Standard and Large Radius Elbows
OCAL-BLUE standard and large radius elbows are factory bent to reduce the time and wasted materials that can result from field bending. OCAL-BLUE elbows are fabricated from OCAL coated conduit. Standard radiuses in 30 , 45 , 60 , and 90 are available for immediate shipment. Special radiuses and degrees not listed are also available upon request. Color coded thread protectors.
Ocal
Standard Radius Elbows

Size Inches d f 1 1b 1d 2 2d 3 3d 4 5 6 Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 155 Inches 4.00 4.50 5.75 7.25 8.25 9.50 10.50 13.00 15.00 16.00 24.00 30.00 Radius R Millimeters 101.6 114.3 146.05 184.15 209.55 241.3 266.7 330.2 381.0 406.4 609.6 762.0 Offset C Inches 6.50 7.25 8.63 10.44 11.63 13.31 16.50 18.75 22.96 23.18 34.90 43.44 Millimeters 165.1 184.15 219.202 265.176 295.402 338.074 419.1 476.25 583.184 588.772 835.66 1103.376 Straight End D Inches 2.12 2.75 2.88 3.19 3.38 3.81 5.75 5.79 7.96 7.96 10.90 14.40 Millimeters 53.848 69.85 73.152 81.026 84.785 96.774 146.05 147.066 202.184 202.184 276.86 365.76 Unbent Length Inches 11.25 12.50 14.75 17.75 19.75 22.50 28.00 32.00 39.50 39.50 59.50 76.00 Millimeters 285.75 317.5 374.65 450.85 501.65 571.5 711.2 812.8 1003.3 1003.3 1511.3 1930.4 Weight Per Each Pounds 0.73 1.07 1.93 2.85 4.26 6.50 11.50 18.00 26.25 32.00 70.00 100.00 Kilograms .331 .485 .875 1.293 1.932 2.948 5.216 8.165 11.907 14.515 31.752 45.36
Large Radius Elbows

Size Inches 1 - 2d" incl. 1 - 3" incl. 1 - 4" incl. 1 - 5" incl. 1 - 6" incl. 1 - 6" incl. 1 - 6" incl. 1 - 6" incl. 2d - 6" incl. Metric Size Designator* 27 - 63 27 - 78 27 - 103 27 - 129 27 - 155 27 - 155 27 - 155 27 - 155 63 - 155 Inches 12 15 18 24 30 36 42 48 60 Radius R Millimeters 304.8 381.0 457.2 609.6 762.0 914.4 1066.8 1219.2 1524.0 Inches 1' 9" 2' 0" 2' 4" 2' 11" 3' 5" 3' 11" 4' 6" 5' 0" 6' 0" Offset C Millimeters 533.4 609.6 711.2 889.0 1041.4 1193.8 1371.6 1524.0 1828.8 Straight End D Inches 9" 9" 10" 11" 11" 11" 12" 12" 12" Millimeters 228.6 228.6 254.0 279.4 279.4 279.4 304.8 304.8 304.8 Unbent Length Inches 3' 0" 3' 6" 4' 0" 4' 11" 5' 9" 6' 6" 7' 6" 8' 6" 9' 10" Millimeters 914.4 1066.8 1219.2 1498.6 1752.6 1981.2 2286.0 2590.8 2997.2
* Metric size designator (ANSI C80.1-1994).
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B7
OCAL-BLUE Nipples & Liquidtight Connectors
B
Ocal
Nipples
Nipples are made from coated conduit. Blue urethane coating over threads. A minimum .040" (40 mil) PVC coating on the exterior. A nominal .002" (2 mil) blue urethane on the interior. Color coded thread protectors.
OCAL-BLUE Conduit Nipples

Pipe Size Inches d f 1 1b 1d 2 2d 3 3d 4 5 6 Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 155 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 2" 50.8 2d" 63.5 3" 76.2 3 d" 88.9 Nipple Length 4" 101.6 5" 127.0 6"` 152.4 8"` 203.2 10" 254.0 12" 304.8
Liquidtight Connectors
ST-1/2
PVC Coated Straight Liquidtight
Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum of .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves are designed to protect the connection. Available in straight, 45, and 90. Ocal uses genuine T&B liquidtight fittings to insure quality installations.
Liquidtight Connectors
Pipe Size Inches c d f PVC Coated Liquidtight - 90 Angle 1 1b 1d 2 Liquidtight - Straight with Ground 5332GR 2d 3 4 Metric Size Designator* 12 16 21 27 35 41 53 63 78 103 Straight Cat. No. ST 3/8 ST 1/2 ST 3/4 ST 1 ST 1-1/4 ST 1-1/2 ST 2 ST 2-1/2 ST 3 ST 4 45 Degree Cat. No. ST 3/8 45 ST 1/2 45 ST 3/4 45 ST 1 45 ST 1-1/4 45 ST 1-1/2 45 ST 2 45 ST 2-1/2 45 ST 3 45 ST 4 45 90 Degree Cat. No. ST 3/8 90 ST 1/2 90 ST 3/4 90 ST 1 90 ST 1-1/4 90 ST 1-1/2 90 ST 2 90 ST 2-1/2 90 ST 3 90 ST 4 90 ST-1/2 90
B8
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Customer may specify the fitting manufacturer of his choice.
OCAL-BLUE Double-Coat Conduit Bodies
B
Covers are coated with a molded flange to seal the conduit body. The conduit body is molded with a flat surface on its opening to seal with the cover. The conduit body and cover are double coated with a nominal .002". (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum of .040" (40 mil) PVC coating is bonded to the exterior. OCAL pressure-sealing sleeves on all threaded hubs. Shipped and priced with cover and encapsulated stainless steel screws. Covers available separately, designate covers only and specify correct form or mark.
Ocal
Form 7 Cover Form 8 Cover
Conduit Bodies
Shapes (Fittings shown uncoated) Metric Size Designator* Style Form 7 Form 8 Mark 9* d" 16 C17 C18 C19 f" 21 C27 C28 C29 1" 27 C37 C38 C39 1b" 35 C47 C448 C49 1 d" 41 C57 C58 C59 2" 53 C67 C68 C69 2d" 63 C77 C78 C789 3" 78 C87 C88 C889 3d" 91 4" 103
C L LB LL LR T TB X
C1089
C989
Form 7 L17 L27 L37 L47 Double faced - may be used as LL or LR - has 2 openings.
L57
L67
Form 7 Form 8 Mark 9* Form 7 Form 8 Mark 9* Form 7 Form 8 Mark 9* Form 7 Form 8 Mark 9* Form 7 Form 8 Mark 9* Form 7 Form 8 Mark 9*
LB17 LB18 LB19 LL17 LL18 LL19 LR17 LR18 LR19 T17 T18 T19 TB17 TB18 TB19 X17 X18 X19
LB47 LB448 LB49 LL47 LL448 LL49 LR47 LR448 LR49 T47 T448 T49 TB47 TB448 TB49 X47 X448
LB57 LB58 LB59 LL57 LL58 LL59 LR57 LR58 LR59 T57 T58 T59 TB57 TB58 X57 X58
LB67 LB68 LB69 LL67 LL68 LL69 LR67 LR68 LR69 T67 T68 T69 TB67 TB68 X67 X68
LB777 LB78 LB789 LL777 LL78 LL789 LR777 LR78 LR789 T77 T78 T789
LB87 LB888 LB889 LL87 LL888 LL889 LR87 LR888 LR889 T87 T88 T889
LB97 LB98 LB989 LL97 LL989 LR97 LR989 T97 T989
LB107 LB108 LB1089 LL107 LL1089 LR107 LR1089 T107 T1089
NOTE Inches indicated in bold face type * Metric size designator (ANSI C80.1-1994). Metric measure is directly below bold face type and are also in bold.
Cat. No.
Color
Manufacturer
LB17
-1
G = Gray -1 = T&B R = Red Blank = Other Manufacturer W = White B = Blue * Custom Colors Available
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B9
OCAL-BLUE Double-Coat GUA Series Conduit Bodies
B
GUA series conduit bodies are installed within hazardous area locations to protect conductors in threaded rigid conduit, act as pull and splice boxes, provide access to conductors for maintenance and future system changes, act as mounting outlets for fixtures (with proper covers), or change conduit direction. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum .040 (40 mil) PVC coating is bonded to the exterior. OCAL pressure-sealing sleeves on all threaded hubs.
Ocal
Conduit Bodies
Conduit Size Inches d f d f 1 1 1b 1b 1d 2 Metric Size Designator* 16 21 16 21 27 27 35 35 41 53 Cover Opening 2 2 3 3 3 3e 3e 5 5 5 GUA GUA14 GUA24 GUA16 GUA26 GUA36 GUA47 GUA59 GUAC GUAC14 GUAC24 GUAC16 GUAC26 GUAC36 GUAC47 GUAC49 GUAC59 GUAC69 GUAT GUAT14 GUAT24 GUAT16 GUAT26 GUAT36 GUAT37 GUAT47 GUAT49 GUAT59 GUAT69 Type GUAX GUAX14 GUAX24 GUAX16 GUAX26 GUAX36 GUAX37 GUAX47 GUAX49 GUAX59 GUAX69 GUAB GUAB14 GUAB24 GUAB16 GUAB26 GUAB36 GUAB47 GUAB59 GUAB69 Cover Only GUA04 GUA04 GUA06 GUA06 GUA06 GUA07 GUA07 GUA09 GUA09 GUA09
** Metric size designator (ANSI C80.1-1994).
(Fittings shown uncoated) GUAC GUAT GUAX
Cat. No.
Color
Manufacturer
LB17
-1
B10
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OCAL-BLUE Double-Coat GUA Series Conduit Bodies
B
Ocal
GUAB
GUAD
Conduit Bodies
Conduit Size Inches d f d f 1 1b 1b 1d 2 Metric Size Designator* 16 21 16 21 27 35 35 41 53 Cover Opening 2 2 3 3 3 3e 5 5 5 GUAD GUAD14 GUAD24 GUAD16 GUAD26 GUAD36 GUA49 GUAL GUAL14 GUAL24 GUAL16 GUAL26 GUAL36 GUAL47 GUAL49 GUAL59 GUAL69 GUAM GUAM14 GUAM24 GUAM16 GUAM26 GUAM36 GUAM47 GUAM69 Type GUAN GUAN14 GUAN24 GUAN16 GUAN26 GUAN36 GUAN47 GUAN59 GUAN69 GUAW GUAW14 GUAW24 GUAW16 GUAW26 Cover Only GUA04 GUA04 GUA06 GUA06 GUA06 GUA07 GUA09 GUA09 GUA09
** Metric size designator (ANSI C80.1-1994).
GUAN (Fittings shown uncoated)
GUAW
Cat. No.
Color
Manufacturer
LB17
-1
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B11
Aluminum Outlet Boxes and Covers Hazardous Locations
B
External Hubs with Installed Green Ground Screw
Ocal
Through Feed with Surface Cover

Cat. No. GAC-1 GAC-2 GAC-3 GAC-4 GAC-5 GAC-6 Hub Size d" f" 1" 1b" 1d" 2" Unit Quan. 1 1 1 1 1 1 Std. Pkg. 5 5 5 5 4 4 Wt. lbs. per 100 115 115 115 175 247 253
GAC
Dead End with Surface Cover

Cat. No. GAE-1 GAE-2 GAE-3 GAE Hub Size d" f" 1" Unit Quan. 1 1 1 Std. Pkg. 5 5 5 Wt. lbs. per 100 110 110 110
L Style with Surface Cover

Cat. No. GAL-1 GAL-2 GAL-3 GAL-4 GAL-5 GAL-6 Hub Size d" f" 1" 1b" 1d" 2" Unit Quan. 1 1 1 1 1 1 Std. Pkg. 5 5 5 5 4 4 Wt. lbs. per 100 115 115 115 175 247 253
LB Style with Surface Cover

GAL Cat. No. GALB-1 GALB-2 GALB-3 GALB-4 GALB-5 GALB-6 Hub Size d" f" 1" 1b" 1d" 2" Unit Quan. 1 1 1 1 1 1 Std. Pkg. 5 5 5 5 4 4 Wt. lbs. per 100 115 115 115 175 247 253
T Style with Surface Cover

GALB Cat. No. GAT-1 GAT-2 GAT-3 GAT-4 GAT-5 GAT-6 Hub Size d" f" 1" 1b" 1d" 2" Unit Quan. 1 1 1 1 1 1 Std. Pkg. 5 5 5 5 4 4 Wt. lbs. per 100 120 120 120 180 48 406
Made to order items. Consult factory for lead time and minimum quantities. Suffix-OR: O-ring available for NEMA 4 rating. Consult factory for lead time and price.
Cat. No.
GAT (Fittings shown uncoated)
Color
LB17
G = Gray, R = Red, W = White, B = Blue * Custom Colors Available
B12
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Aluminum Outlet Boxes and Covers Hazardous Locations
B
External Hubs with Installed Green Ground Screw, Covers and Plugs
Ocal
X Style with Surface Cover

Cat. No. GAX GAX-1 GAX-2 GAX-3 GAX-4 GAX-5 GAX-6 Hub Size d" f" 1" 1b" 1d" 2" Unit Quan. 1 1 1 1 1 1 Std. Pkg. 5 5 5 5 4 4 Wt. lbs. per 100 125 125 125 210 257 413
X Style with Flange and Surface Cover

Cat. No. GAFX-1 GAFX-2 GAFX-3 Hub Size d" f" 1" Unit Quan. 1 1 1 Std. Pkg. 4 4 4 Wt. lbs. per 100 135 135 135
GAFX
Surface Style Cover

Cat. No. GAS GAS-123 GAS-4 GAS-56 Cover Opening 3W" 3C" 5i" Fits Boxes d", f", 1" 1b" 1d", 2" Std. Pkg. 1 1 1 Wt. lbs. per 100 36 52 69
Dome Style Cover (Class I, Group D only)

Cat. No. GAD-123 Cover Opening 3W" Fits Boxes d", f", 1" Inside Height 2e" Std. Pkg. 1 Wt. lbs. per 100 71
GAD
U Style with Canopy Cover

Cat. No. GAJU-1 GAJU-2 GAJU-3 GAJU-5 GAJU-6 Hub Size d" f" 1" 1d" 2" Unit Quan. 1 1 1 1 1 Std. Pkg. 5 5 5 1 1 Wt. lbs. per 100 130 130 130 267 273
Canopy Style Cover

Cat. No. GAJU GAJ-123 GAJ-4 GAJ-56 Cover Opening 3W" 3C" 5i" Fits Boxes d", f", 1" 1b" 1d", 2 Unit Quan. 1 1 1 Std. Pkg. 10 5 5 Wt. lbs. per 100 44 61 78
Made to order items. Consult factory for lead time and minimum quantities. Suffix-OR: O-ring available for NEMA 4 rating. Consult factory for lead time and price.
Cat. No.
GAJ
Color
LB17
(Fittings shown uncoated)
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B13
OCAL-BLUE Double-Coat Sealing Fittings
B
Sealing fittings restrict the passage of gases, vapors, or flames from one portion of the electrical installation to another at atmospheric pressure and normal ambient temperatures. They prevent precompression or pressure piling in conduit systems. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum of .040" (40 mil) PVC coating is bonded to the exterior.
Ocal
Sealing Fittings
EYS & EYSX** Vertical Female Male & Female Vertical of Horizonal Female Male & Female Female Cat. No. EYS1 EYS2 EYS3 EYS16 EYS26 EYS36 EYS11 EYS21 EYS31 EYS4 EYS5 EYS6 EYS7 EYS8 EYS9 EYS10 EYS116 EYS216 EYS316 EYS46 EYS56 EYS66 EYS76 EYS86 EYS96 EYS106 EYD1 EYD2 EYD3 EYD4 EYD5 EYD6 EYD7 EYD8 EYD9 EYD10 EYD16 EYD26 EYD36 EYD46 EYD56 EYD66 EYD76 EYD86 EYD96 EYD106 EZS1 EZS2 EZS3 EZS4 EZS5 EZS6 EZS7 EZS8 EZS16 EZS26 EZS36 EZS46 EZS56 EZS66 EZS76 EZS86 EZD10 EZD20 EZD30 EZD40 EZD50 EZD60 Male & Female Female Male & Female EYD & EYDX** EZS EZD
Inches d f 1 1b 1d 2 2d 3 3d 4
Metric Size Designator* 16 21 27 35 41 53 63 78 91 103
** Metric size designator (ANSI C80.1-1994). ** EYSX and EYDX are expanded fill styles. When ordering add X to part number. Example EYSX31, EYDX31
EYS
EYD (Fittings shown uncoated)
EZS
EZD with Inspection Cover
Cat. No.
Color
LB17
B14
www.tnb.com
Double-Coat FS and FD Series Boxes
B
Boxes installed in conduit systems to accommodate wiring devices, act as pull boxes for conductors, provide openings to make splices and taps, and provide access to conductors for maintenance and future system changes. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum .040" (40 mil) PVC coating bonded to exterior. Pressure sealing sleeves to protect the connection with conduit.
Ocal
FS
Conduit Bodies
Hub Configuration Style Shallow Shallow Shallow Deep Deep FSC Deep Inches d f 1 d f 1 Metric Size Designator* 16 21 27 16 21 27 Dead End FS1 FS2 FS3 FD1 FD2 FD3 Feed Thru FSC1 FSC2 FSC3 FDC1 FDC2 FDC3 Hub Right FSR1 FSR2 FDR1 FDR2 Hub Left FSL1 FSL2 FDL1 FDL2
FS & FD Series Covers

Cat. No. DS23 DS21G DS32G DS100G FSR Description Duplex Receptacle Cover Round Flush Receptacle Cover Toggle Switch Cover Blank Cover Material Steel Iron Iron Iron
FSL
DS23
DS21G
DS32G
DS100G
(Boxes and Covers shown uncoated)
Cat. No.
Color
LB17
www.tnb.com
B15
OCAL Beam Clamps
B
Beam clamps are used to support and attach conduit runs to structural beams. RA clamps and U bolts are molded to provide extra protection. Nuts are encapsulated, providing complete protection. Nuts are hex shaped to fit standard wrenches. The coating is evenly molded around the saddle which only OCAL provides to prevent exposure to metal.
Ocal
Beam Clamps
Right Angle Inches d f 1 1b 1d 2 2d 3 Edge 3d 4 Pipe Size Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 Right Angle RA 1/2 RA 3/4 RA1 RA1-1/4 RA1-1/2 RA2 RA2-1/2 RA3 RA3-1/2 RA4 Parallel PAR 1/2 PAR 3/4 PAR1 PAR1-1/4 PAR1-1/2 PAR2 PAR2-1/2 PAR3 PAR3-1/2 PAR4 Edge EC 1/2 EC 3/4 EC1 EC1-1/4 EC1-1/2 EC2
U Bolts
Pipe Size Inches d f Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 155 Inches 1c 1l 1B 2i 2d 2O 3v 4p 4x 5p 6e 8 A Dimensions Millimeters 34.925 39.687 46.832 55.562 63.500 75.407 88.107 103.982 116.682 129.382 168.275 203.200
1 1b 1d 2 2d
U Bolt 3 3d 4 5 6 * Metric size designator (ANSI C80.1-1994).
Cat. No.
Color
LB17
Parallel
B16
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Straps
B
OCAL Clamp Back Spacers
Ocal
.040" (40 mil) PVC coating. Used with one-hole straps as spacers.
Clamp Back Spacers

Pipe Size Inches d f 1 1b 1d 2 2d 3 3d 4 Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 Cat. No. BACKCLAMP 1/2 BACKCLAMP 3/4 BACKCLAMP1 BACKCLAMP1-1/4 BACKCLAMP1-1/2 BACKCLAMP2 BACKCLAMP2-1/2 BACKCLAMP3 BACKCLAMP3-1/2 BACKCLAMP4
OCAL Pipe Straps

.040" (40 mil) PVC coating. Sized to allow for the extra coating thickness. Used to support OCAL-BLUE conduit on walls and structures.
Pipe Straps
Pipe Size Inches d f 1 1b 1d 2 2d 3 3d 4 * Metric size designator (ANSI C80.1-1994). Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 One Hole Malleable 1HMS 1/2 1HMS 3/4 1HMS1 1HMS1-1/4 1HMS1-1/2 1HMS2 1HMS2-1/2 1HMS3 1HMS3-1/2 1HMS4 Two Hole Stamped 2HS 1/2 2HS 3/4 2HS1 2HS1-1/4 2HS1-1/2 2HS2 2HS2-1/2 2HS3 2HS3-1/2 2HS4
Cat. No.
Color
LB17
www.tnb.com
B17
OCAL-BLUE Double-Coat Pulling Elbows and Mogul Fittings
B
OCAL-BLUE Double-Coat Pulling Elbows
Ocal
LBD and LBH bodies are installed at 90 bends in rigid conduit to act as pull outlets for conductors that are stiff due to large size or type of insulation, and to make 90 bends in conduit system allowing straight pull in either direction. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum of .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeve to seal the connection.
LBD
For Hazardous Areas
Pulling Elbows
Inches d f 1 1b 1d 2 2d 3 3d 4 5 6 Pipe Size Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 155 LBD Cat. No. LBD1100 LBD2200 LBD3300 LBD4400 LBD5500 LBD6600 LBD7700 LBD8800 LBD9900 LBD10900 LBD012 LBD014 LBH Cat. No. LBH10 LBH20 LBH30 LBH40 LBH50 LBH60 LBH70 LBH80 LBH90 LBH100
LBH *Metric size designator (ANSI C80.1-1994),
(Fitting shown uncoated)
OCAL-BLUE Double-Coat Mogul Fittings

Mogul fittings are installed in conduit systems to act as pull outlets for conductors that are stiff due to large size or type of installation, provide the longer openings needed when pulling large conductors, prevent sharp bends and kinks in large conductors, or to provide more splicing space. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum of .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves to protect the connection.
BUB Mogul
Mogul Fittings
Inches 1 BLB 1b 1d 2 2d 3 BT 3d 4 Pipe Size Metric Size Designator* 27 35 41 53 63 78 91 103 BC Cat. No. BC3 BC4 BC5 BC6 BC7 BC8 BC9 BC10 BLB Cat. No. BLB3 BLB4 BLB5 BLB6 BLB7 BLB8 BLB9 BLB10 BUB Cat. No. BUB3 BUB4 BUB5 BUB6 BUB7 BUB8 BUB9 BUB10 BT Cat. No. BT3 BT4 BT5 BT6 BT7 BT8 BT9 BT10 BG COVER Cat. No. BG47 BG47 BG67 BG67 BG87 BG87 BG97 BG97
Cat. No.
BLB, BT, and BC (Fittings shown uncoated)
Color
LB17
B18
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OCAL-BLUE Double-Coat Service Entrance and Malleable Elbows
B
OCAL-BLUE Double-Coat Service Entrance Elbows
Ocal
LBY elbows are installed in conduit systems within hazardous areas to make 90 bends in conduit systems where space is limited, act as pull outlets, and to provide access to conductors for maintenance and future system changes. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves to protect the connection.
Service Entrance Elbows

Pipe Size Inches d f 1 1b LBY 1d Metric Size Designator* 16 21 27 35 41 Cat. No. LBY15 LBY25 LBY35 LBY45 LBY55
OCAL-BLUE Double-Coat Malleable Elbows

EL elbows are installed at the end of conduit runs, or in a box or a fitting hub to change direction in threaded rigid conduit run by 45 or 90, or when terminating at a box or fitting. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves to protect the connection.
EL
Malleable Elbows
Pipe Size Inches d f 1 1b 1d 2 2d 3 3d 4 Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 90 Male Cat. No. EL195 EL295 EL395 90 Female Cat. No. EL19 EL29 EL39 EL49 EL59 EL69 EL79 90 Male-Female Cat. No. EL196 EL296 EL396 EL496 45 Female Cat. No. EL1 EL2 EL3 EL4 EL5 EL6 EL7 EL8 EL9 EL10
EL
Cat. No.
Color
LB17
www.tnb.com
B19
OCAL-BLUE Double-Coat Hubs and Split Couplings
B
OCAL-BLUE Double-Coat Hubs
Ocal
Coated with a nominal .002" (2 mil) blue urethane on the interior, before PVC coating is applied. A minimum .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves to protect the connection.
Knockout Hubs
HUB Standard Hub Inches d f 1 1b 1d 2 2d 3 3d 4 5 6 Pipe Size Metric Size Designator8 16 21 27 35 41 53 63 78 91 103 129 155 Hub Cat. No. HUB1/2 HUB3/4 HUB1 HUB1-1/4 HUB1-1/2 HUB2 HUB2-1/2 HUB3 HUB3-1/2 HUB4 HUB5 HUB6 STG Cat. No. STG1 STG2 STG3 STG4 STG5 STG6 STG7 STG8 STG9 STG10 STG11 STG12 STTB Cat. No. STTB1 STTB2 STTB3 STTB4 STTB5 STTB6 STTB7 STTB8 STTB9 STTB10 STTB11 STTB12 STTTB Cat. No. STTTB1 STTTB2 STTTB3 STTTB4 STTTB5 STTTB6
Innovative sealing ring and groove. Hexagonal body and locknut design. Insulated throat. Sharper and deeper teeth.
OCAL-BLUE Double-Coat Split Couplings

A split coupling is a speed union used to economically join two lengths of threaded conduit. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum .040" (40 mil) PVC coating is bonded to the exterior.
Split Couplings
Pipe Size Inches d f 1 1b 1d 2 2d 3 3d 4 5 6 TCC Split Coupling * Metric size designator (ANSI C80.1-1994). Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 155 Cat. No. TCC1 TCC2 TCC3 TCC4 TCC5 TCC6 TCC7 TCC8 TCC9 TCC10 TCC12 TCC14
Cat. No.
Color
LB17
B20
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OCAL-BLUE Double-Coat Unions
B
UNY and UNF unions are installed in threaded thick-wall conduit systems in hazardous areas. UNY unions are used to connect conduit to a conduit fitting, junction box, or device enclosure. UNF unions are used to connect conduit to conduit, or to provide a means for future modifications to the conduit system. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum of .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves to protect the connection.
Ocal
Conduit Unions
Inches d f 1 1b 1d 2 2d 3 d" - 4" 3d 4 5 6 * Metric size designator (ANSI C80.1-1994). Pipe Size Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 155 UNF Cat. No. UNF105 UNF205 UNF305 UNF405 UNF505 UNF605 UNF705 UNF805 UNF905 UNF1005 UNF012 UNF014 UNY Cat. No. UNY105 UNY205 UNY305 UNY405 UNY505 UNY605 UNY705 UNY805 UNY905 UNY1005 UNY012 UNY014
5" - 6" UNY Male d" - 4" (Fittings shown uncoated) UNF Female 5" - 6"
Cat. No.
Color
LB17
www.tnb.com
B21
OCAL-BLUE Double-Coat Reducing Couplings
B
Integral bushings in both ends to prevent damage to wires. Funnel-shaped interior to guide wires from large to small conduit, making it easy to pull the wires. Double coated with a nominal .002" (2 mil) blue urethane on both the interior and exterior, before PVC coating is applied. A minimum .040" (40 mil) PVC coating is bonded to the exterior. Pressure-sealing sleeves to protect the connection.
Ocal
Reducing Couplings
Pipe Size Inches f-d 1-d 1-f 1b - f 1b - 1 1d - f 1d - 1 1d - 1b 2-f 2-1 2 - 1b Metric Size Designator* 21 - 16 27 - 16 27 - 21 35 - 21 35 - 27 41 - 21 41 - 27 41 - 35 53 - 21 53 - 27 53 - 35 53 - 41 63 - 41 78 - 53 91 - 63 103 - 78 129 - 103 Cat. No. REC21 REC31 REC32 REC42 REC43 REC52 REC53 REC54 REC602 REC603 REC604 REC605 REC75 REC86 REC97 REC108 REC01210
Cat. No.
Color
2 - 1d 2d - 1d 3-2 3d - 2d 4-3 5-4 * Metric size designator (ANSI C80.1-1994).
LB17
Reducing Bushings Urethane Coating Only

Cat. No. RE21-TB RE31-TB RE32-TB RE41-TB RE42-TB RE43-TB RE51-TB RE52-TB RE53-TB RE54-TB RE61-TB RE62-TB RE63-TB RE64-TB RE65-TB RE73-TB RE74-TB RE75-TB A Male (NPT) f 1 1 1b 1b 1b 1d 1d 1d 1d 2 2 2 2 2 2d 2d 2d B Female (NPT) d d f d f 1 d f 1 1b d f 1 1b 1d 1 1b 1d Cat. No. RE76-TB RE83-TB RE84-TB RE85-TB RE86-TB RE87-TB RE96-TB RE97-TB RE98-TB RE106-TB RE107-TB RE108-TB A Male (NPT) 2d 3 3 3 3 3 3d 3d 4 4 4 4 B Female (NPT) 2 1 1b 1d 2 2d 2 2d 3 2 2d 3
(Fitting shown uncoated)
B22
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Star Teck Extreme
*
C Max. Alum.
B
Ocal
Cat. No. Ordinary ST050-462* STE050* STE075* STE100* STE125* STE150* STE200* STE250 STE300 STE350 STE400
Hub Strip Size Length a.p.
Gland Range Over Jacket Torque (lb.-In.) Min. Max.
Range Over Armor Min. Max.
A1: Throat A2: Throat B* Dia. Min. Dia. Min. Overall w/End Stop wo/End Stop
d d f 1 1b 1d 2 2d 3 3d 4
1b 1b 1b 1b 1b 1f 1f 2d 2d 2d 2d 1b 1b 1b 1b 1b 1f 1f 2d 2d 2d 2d
300 300 600 700 1000 1200 1600 1600 1600 1600 1600 300 300 600 700 1000 1200 1600 1600 1600 1600 1600 1600 1600
.525 .600 .860 .950 1.150 1.440 1.825 2.865 2.670 3.220 3.665 .525 .600 .600 .860 .950 1.150 1.440 1.825 2.265 2.670 3.220 3.810 3.965
.650 .985 1.205 1.375 1.625 1.965 2.375 2.810 3.270 3.870 4.340 .650 .760 .985 1.205 1.375 1.625 1.965 2.375 2.840 3.270 3.870 4.030 4.185
.415 .520 .780 .870 .990 1.280 1.665 2.105 2.545 3.090 3.550 .415 .490 .520 .780 .870 .990 1.280 1.665 2.105 2.545 3.090 3.680 3.835
.570 .895 1.125 1.295 1.465 1.805 2.215 2.680 3.145 3.640 4.225 .570 .680 .895 1.125 1.295 1.465 1.805 2.215 2.680 3.145 3.640 3.870 4.025
N/A* .505 .655 .785 .970 1.260 1.645 2.075 2.531 3.065 3.525 N/A* N/A* .504 .650 .834 .958 1.250 1.640 2.075 2.531 3.055
.395 .612 .816 1.044 1.250 1.562 1.995 2.424 2.890 3.460 3.941 .395 .485 .678 .833 1.065 1.273 1.560 1.995 2.461 2.864 3.461
2.020 2.650 2.900 3.020 4.010 4.290 4.120 5.320 5.400 5.360 5.415 2.500 2.530 3.400 3.580 3.920 5.020 5.120 5.170 6.610 7.380 7.650
1.224 1.630 2.080 2.300 2.820 3.250 3.600 4.750 5.400 5.900 6.400 1.630 1.630 1.820 2.300 2.510 3.260 3.620 4.580 5.100 5.790 6.190
Hazardous Locations STX050-462* d STX050-464* d STEX075* f STEX100* 1 STEX125* 1b STEX150* 1d STEX200* 2 STEX250 2d STEX300 3 STEX350 3d STEX400 4 STEX400-484 4 STEX400-485 4
To specify other material, add the appropriate suffix to the category number.
STE Series Ordinary
Desired Material Aluminum fitting with ground lock nut Steel with zinc plate Brass with nickle plate Aluminum with-pvc coating Steel with pvc coating Stainless steel
Suffix GR S BN PVC S-PVC SS
Example STE-050GR STE-050S STE-050BN STE-050PVC STE-050S-PVC STE-050SS
UL Listed #84H3 * These products are UL Listed Watertight NEMA Type 6P. *The d fittings do not have a removable armor stop.
STEX Series Hazardous Locations (Fittings shown uncoated)
Sealing Compounds Used for Hazardous Locations

Cat. No. Description Liquid type sealing compound for use in control cable applications Putty Type Sealing Compound Volume 2.8 fl. oz. 60 grams SC4-KIT SC65
C
Collar Ring (elastomeric) Bushing (elastomeric) Gland Nut (aluminum) Grounding Ring (stainless steel or bronze with nickel plate)
Body (aluminum) Sealing Ring (elastomeric) Removable Armor-Stop (nylon d"-1") (aluminum 1b"-4")
Cat. No.
Color
LB17
A1 A2
www.tnb.com
B23
OCAL Channel and Accessories
B
Ocal
PVC Coated Steel Strut

Dimensions Inches Style Back to Back Standard Standard Punched Shallow Shallow Punched W 1e x 3b 1e x 1e 1e x 1e 1e x m 1e x m H Metric Size W H 41.275 x 82.550 41.275 x 41.275 41.275 x 41.275 41.275 x 20.637 41.275 x 20.637 Cat. No. A12A A12 A12P C14 C14P
PVC Coated Steel Strut
Cat. No.
Color
LB17
316 Stainless Steel Strut

Dimensions Inches Style Back to Back Standard Standard Punched Shallow Shallow Punched W 1e x 3b 1e x 1e 1e x 1e 1e x g 1e x g H Metric Size W H 41.275 x 82.550 41.275 x 41.275 41.275 x 41.275 41.275 x 22.225 41.275 x 22.225 Cat. No. P1001SS P1000SS P1000HS SS P3300 SS P3300HS SS
Stainless Steel Strut
B24
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Pipe Straps, Hanger Rod And Strut Accessories
B
PVC Coated Pipe Straps
Dimensions Inches d f 1 1b 1d PVC Coated Pipe Strap 2 2d Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 OCAL Cat. No. STRUT STRAP 1/2 STRUT STRAP 3/4 STRUT STRAP 1 STRUT STRAP 1-1/4 STRUT STRAP 1-1/2 STRUT STRAP 2 STRUT STRAP 2-1/2 STRUT STRAP 3 STRUT STRAP 3-1/2 STRUT STRAP 4 STRUT STRAP 5
Ocal
Cat. No.
Color
3 3d 4 5
LB17
316 Stainless Steel Pipe Straps

Dimensions Inches d f 1 1b Stainless Steel Pipe Strap 1d 2 2d 3 3d 4 5 Metric Size Designator* 16 21 27 35 41 53 63 78 91 103 129 OCAL Cat. No. STRUT STRAP 1/2SS STRUT STRAP 3/4SS STRUT STRAP 1SS STRUT STRAP 1-1/4SS STRUT STRAP 1-1/2SS STRUT STRAP 2SS STRUT STRAP 2-1/2SS STRUT STRAP 3SS STRUT STRAP 3-1/2SS STRUT STRAP 4SS STRUT STRAP 5SS
Hanger Rod Beam Clamps

Jaw Opening Dimensions Inches n g 1 1 Hanger Rod Beam Clamp 2a Metric Size 23.812 22.225 25.400 25.400 53.975 Tapped Hole Dimensions Inches b - 20 n - 18 c - 16 d - 13 d - 13 Metric Size 6.350 - 20 7.937 - 18 9.525 - 16 12.700 - 13 12.700 - 13 Cat. No. 500 501 502 503 508
Cat. No.
Color
LB17
www.tnb.com
B25
Pipe Straps, Hanger Rod And Strut Accessories
B
Ocal
PVC Coated Steel All Thread Rod

Pipe Size Inches c x3 c x6 c x 10 PVC Coated All Thread Rod d x3 d x6 Metric Size Designator* 9.525 x 76.200 9.525 x 152.400 9.525 x 254.000 12.700 x 76.200 12.700 x 152.400 12.700 x 254.00
Cat. No. THR3-8X3 THR3-8X6 THR3-8X10 THR1-2X3 THR1-2X6 THR1-2X10
Cat. No.
Color
d x 10
LB17
PVC Coated Kindorf Channel and Struts are available upon request.
Stainless Steel All Thread Rod

Pipe Size Inches d x3 d x6 d x 10 Stainless Steel All Thread Rod
Metric Size Designator* 12.700 x 76.200 12.700 x 152.400 12.700 x 254.00
Cat. No. THR1-2X3SS THR1-2X6SS THR1-2X10SS
PVC Coated Kindorf Channel and Struts are available upon request. * Metric size designator (ANSI C80.1-1994).
316 Stainless Steel Accessories

Cat. No. E-142SS E-145SS E-142 Hex Head Cap Screw EF-147SS H-119SS Description Hex Head Cap Screw Standard Hex Nut Fender Washer Rod Coupling
E-145 Standard Hex Nut
EF-147 Fender Washer
H-119 Rod Coupling
B26
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Kopr-Shield Compound
B
The Copper Colloidal Surface Treatment That Protects, Lubricates and Enhances Conductivity Between All Electrical Connections
Good connections are one of the most important aspects of electrical work. Mechanics know how much down-time is caused when fluids or oils leak into the raceway system or looking for a weak link in a ground system caused by a high resistance connection. Mechanics also know how much time is spent keeping contacts, switches, lugs and other connectors clean or replacing parts because of green scourge build-up. Thomas & Betts has the solution to improve connections made in thousands of electrical and raceway installations made each day by electricians everywhere. Kopr-Shield compound is a unique homogenized blend of pure, polished colloidal copper, rust and corrosion inhibitors that simultaneously protects, lubricates and enhances the conductivity of the mating surfaces to which it is applied. Extremely adhesive, Kopr-Shield compound flows smoothly into uneven contours and voids, making application easy, protection and lubrication complete and positive. A stable compound, it will not settle-out, thin, thicken, harden, or dry out under the most severe environmental conditions. Kopr-Shield Compound has excellent temperature characteristics brushed on at 50F to 250F (other compounds either turn solid or run like water at these extremes). Even at 1800F, Kopr-Shield remains intact for short terms. Kopr-Shield Compound may be used to advantage in all electrical installations. When the environment is hostile to good electrical and mechanical connections, Kopr-Shield Compound is a must! Use Kopr-Shield Compound for Battery Lugs and Cables. Prevention of Green Scourge corrosion. Reduction of resistance. Ease of terminal installation and removal. Use Kopr-Shield Compound for Raceways. Lubrication Ease of assembly and disassembly. Grounding Continuity Improved Exceeds code requirements. Use Kopr-Shield Compound for Fuse Clips. Even Heat Distribution Elimination of hot spots. Oxidation Prevention Prevents carbon path formation. Lubrication Easy installation and removal of fuses. Use Kopr-Shield Compound for Wiping Contacts, Drum Switches and Slip Rings. Prevention of galling, burning, pitting and discoloration. Suppression of arching and dissipation of coronas. Lubrication for ease of operation.
Ocal
Kopr-Shield by Thomas & Betts meets the requirements of Section 300.6(A) in the 2002 NEC Code for Protection Against Corrosion. Where corrosion protection is necessary and the conduit is threaded in the field, the threads shall be coated with an approved electrically conductive, corrosion-resistant compound.
Kopr-Shield
Cat. No. 201-31879 201-31879-1 CP8-TB CP16 CP128 Description 1d oz. Container with brush 4 oz. Container with brush 8 oz. Container with brush 16 oz. Container with brush 1 Gallon Can Std. Pkg. 96 24 12 12 4 Wt. Lbs./C 11.46 38.54 64.58 120.83 952.00
Kopr-Shield is a product of Jet Lube, Inc.
Reprinted with permission from NFPA 70-1999, National Electrical Code , Copyright 1998, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the NFPA on the referenced subject, which is represented only by the standard in its entirety. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, MA.
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B27
OCAL Patching Material
B
Ocal
Ocal Touch Up Compounds

Item SPRAY CAN PATCH PINT PATCH GALLON INTERIOR PATCH-PINT Size 12d oz OCAL SPRAY OCAL-PATCH (Brush on) OCAL-PATCH INTERIOR PATCH (Brush on)
Free! OCAL Installation Video

This free, 13-minute video gives you easy to follow instructions for clamping, cutting, threading, bending, and assembling coated conduit systems.*
*Also Available in Spanish.
B28
www.tnb.com
OCAL Installation Tools*
B
Ocal
OCAL ELECTRIC BENDER* OCAL electric benders are used for bending OCAL-BLUE PVC coated conduit, sizes d" through 2".
OCAL THREADER* Specially adapted for use on d" through 4" PVC coated conduit. (Can also be used for rigid steel conduit.)
OCAL J-WRENCH OCAL J-Wrench offers aluminum removable jaws. Use with our pliers or adapt your own.
OCAL HAND BENDER Use an Ocal bender to bend d" through 1" OCAL-BLUE PVC coated conduit.
OCAL PIPE RETAINER FOR HYDRAULIC BENDERS Eliminates all kinking.
Cat. No. J460 J442
Description 16" wrench with jaws 12" wrench with jaws
*All OCAL tools are available for purchase or lease.
www.tnb.com
B29
OCAL Installation Tools Manufactured by RIDGID TOOL CO.
B
Ocal
RIDGID No. 700 Portable Power Drive

Threading Capacity: d" through 2" OCAL PVC coated conduit
Cat. No. 700 774 B-171-X Description Portable Power Drive Square Drive Adapter Carrying Case for 700 and accessories Weight Lb. 25 5b 30 Weight kg 11.250 2.362 13.500
RIDGID Die Heads Complete

Factory machined .100". Easily identified silver body
Nominal Pipe Size Cat. No. 12 R NPT High Speed RH d" 16* 51857 f" 218 51862 1" 27* 51867 1b" 35" 51872 1d" 41* 51877 2" 53* 51882
RIDGID No. 202 Pipe Cutter

Pipe Capacity Nominal Size Cat. No. 202 Pipe Cutter Description Heavy Duty Wide Roll in. a-2 mm 3.175 - 50.8 lbs. 8 Weight kg 3.6
RIDGID No. 318 Oiler

Cat. No. 318 Description Oiler with 1-gallon of Thread Cutting Oil Weight lb. 21d Weight kg 9.675
RIDGID Nos. 141/161 Geared Threaders

-141 threads 2d", 3", 3d", 4" pipe with one set of dies -161 threads 4", 5", 6" pipe with one set of dies
Capacity Nominal Pipe Size Cat. No. 141 161 96725 Description NPT with 1 Set High-Speed Dies NPT with 1 Set High-Speed Dies Metal Carrying Case for 141 Geared Threaders in. 2d - 4 4-6 mm 62 - 100 100 - 150 lbs. 93 158 17 Weight kg 41.85 71.10 7.65
RIDGID
No. 2-S Spiral Ratchet Pipe Reamer
RIDGID is a registered trademark of Emerson Electric Co.
B30
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OCAL Installation Tools Manufactured by RIDGID TOOL CO.
B
RIDGID No. 40-A Tristand Yoke Vise
Capacity Cat. No. 40-A Inches d" thru 2" Metric Size Designator* 16 - 53 Pounds 48d Weight Kilograms 21.825
Ocal
Capacity d" - 1d" when used with Ocal Jaws. See below.
OCAL JAWS
Cat. No. JAWS23 Description Used for RIDGID No. 23 or No. 40 pipe vises.
Machined Aluminum Construction. 3 pieces to a set.
RIDGID Straight Pipe Wrench w/extra wide jaws

Specially designed for OCAL-BLUE PVC coated conduit.
Pipe Capacity in. 1d 2 2d mm 40 50 65
Size Cat. No. 810CP 814CP 818CP Description Aluminum Straight Pipe Wrench Aluminum Straight Pipe Wrench Aluminum Straight Pipe Wrench in. 10 14 18 mm 250 350 450
Weight lb. 1 2d 3f kg. 0.4 1.1 1.7
Std. Pack 6 6 6
RIDGID Strap Wrench

A specially coated strap that will not absorb oil.
Length Cat. No. 2P 5P in. 11f 18 mm 300 450 Length in. 17 29b mm 425 750 Width in. 1h 1f mm 27 45 Capacity in. 2 5 mm 50 125 Capacity (O.D.) in. 3d 5d mm 90 135 Weight lb. 1f 2f kg 0.8 1.0
Std. Pack 1 1
RIDGID No. 450 Tristand Top-Screw Chain Vise

See OCAL video for proper jaws manufacturing procedure.
Capacity Cat. No. 450 Inches d" thru 4" Metric Size Designator* 16 - 103 Pounds 45d Weight Kilograms 20.475
NOTE: All millimeter sizes are (ANSI C80. 1-1994) * Metric size designator (ANSI C80.1-1994).
RIDGID is a registered trademark of Emerson Electric Co.
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B31
Urethane Interior Coating Chemical Resistance Chart
B
Solutions Conc. Temp.
Ocal
Recommended Exposure Splashing Liquid Fumes

yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no no no no no no no no no no yes no no no no no no no no no no no no no yes no no no no no no no no no no no no yes yes no no yes no no no no no no yes no yes no no no no no no no no no no no no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes
Solutions
Conc. Temp.

yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no no yes no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes
Acetic Acid Acid Copper Plating Solution Alkaline Cleaners Aluminum Chloride Aluminum Sulfate Alums Ammonium Chloride Ammonium Hydroxide Ammonium Hydroxide Ammonium Sulfate Ammonium Thiocyanate Amyl Alcohol Arsenic Acids Barium Sulfide Black Liquor Benzoic Acid Brass Plating Solution Bromine Water Butyl Alcohol Cadmium Plating Solution Calcium Bisulfite Calcium Chloride Calcium Hypochlorite Carbonic Acid Casein Castor Oil Caustic Soda Caustic Soda Caustic Potash Caustic Potash Chlorine Water Chromium Plating Solution Citric Acid Copper Chloride (Cupric) Copper Cyanide Plating Sol (High Speed) (with Alkali Cyanides) Copper Sulfate Cocoanut Oil Cottonseed Oil Disodium Phosphate Ethyl Alcohol Ethylene Glycol Ferric Chloride Ferrous Sulfate Fluoboric Acid Formaldehyde Formic Acid Gallic Acid Glucose Glue Glycerine Gold Plating Solution Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrogen Peroxide Hydrogen Sulfide Hydroquinone Indium Plating Solution Lactic Acid Lactic Acid
10% Any Any Sat'd Sat'd Sat'd Sat'd 28% 10% Sat'd Sat'd Any Any Sat'd Sat'd Sat'd Any Sat'd Any Any Any Sat'd Sat'd Sat'd Sat'd Any 35% 10% 35% 10% Sat'd Any Sat'd Sat'd Any Any Sat'd Sat'd Sat'd Sat'd Sat'd Any Any 45% Sat'd Any 37% 85% Sat'd Any Any Any Any 10% 21.5% 37.5% 4% 10% 48% 30% Sat'd Any Any 50% Any
75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75` 75` 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75
Lead Plating Solution Malic Acid Methyl Alcohol Mineral Oils Nickel Acetate Nickel Plating Solution Nickel Salts Nitric Acid Nitric Acid Nitric Acid Nitric Acid/ Hydrofluoric Acid Nitric Acid/ Sodium Dichromate Water Oleic Acid Oxalic Acid Phenol Phosphoric Acid Phosphoric Acid Potassium Acid Sulfate Potassium Antimonate Potassium Bisulfite Potassium Chloride Potassium Cuprocyanide Potassium Cyanide Potassium Diachromate Potassium Hypochlorite Potassium Sulfide Potassium Thiosulfate Propyl Alcohol Rhodium Plating Solution Silver Plating Solution Soaps Sodium Acid Sulfate Sodium Antimonate Sodium Bicarbonate Sodium Bisulfite Sodium Chloride Sodium Cyanide Sodium Dichromate Sodium Hydroxide Sodium Hydroxide Sodium Hydroxide Sodium Hypochlorite Sodium Hypochlorite Sodium Sulfide Sodium Thiosulfate Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfurous Acid Sulfurous Acid Tannic Acid Tartaric Acid Tin Chloride Aqueous Tin Plating Solution Triethaneolamine Trisodium Phosphate Water White Liquor Zinc Plating Solution Zinc Sulfate
Any Any Any Any Sat'd Sat'd 35% 40% 60% 15% 4% 16% 13% 71% Any Sat'd Any Sat'd 75% 85% Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Any Sat'd Sat'd' Sat'd Sat'd Sat'd Sat'd Sat'd 10% 35% 73% Sat'd 15% Sat'd Sat'd 15% 50% 70% 98% 2% 6% Sat'd Sat'd Sat'd Sat'd Sat'd Satd Sat'd Sat'd
75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75
B32
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PVC Coating Chemical Resistance Chart
B
Solutions Conc. Temp. Recommended Exposure Splashing Liquid Fumes
no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes no no yes yes yes yes no no no no no no no yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes
Solutions
Conc. Temp.

yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no no yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes no no no no no yes yes yes yes yes no no no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes
Ocal
Acetic Acid Acid Copper Plating Solution Alkaline Cleaners Aluminum Chloride Aluminum Sulfate Alums Ammonium Chloride Ammonium Hydroxide Ammonium Hydroxide Ammonium Sulfate Ammonium Thiocyanate Amyl Alcohol Arsenic Acids Barium Sulfide Black Liquor Benzoic Acid Brass Plating Solution Bromine Water Butyl Alcohol Cadmium Plating Solution Calcium Bisulfite Calcium Chloride Calcium Hypochlorite Carbonic Acid Casein Castor Oil Caustic Soda Caustic Soda Caustic Potash Caustic Potash Chlorine Water Chromium Plating Solution Citric Acid Copper Chloride (Cupric) Copper Cyanide Plating Sol (High Speed) (with Alkali Cyanides) Copper Sulfate Cocoanut Oil Cottonseed Oil Disodium Phosphate Ethyl Alcohol Ethylene Glycol Ferric Chloride Ferrous Sulfate Fluoboric Acid Formaldehyde Formic Acid Gallic Acid Glucose Glue Glycerine Gold Plating Solution Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrofluoric Acid Hydrogen Peroxide Hydrogen Sulfide Hydroquinone Indium Plating Solution Lactic Acid Lactic Acid Lead Plating Solution
10% 160 Sat'd Sat'd Sat'd Sat'd 28% 10% Sat'd Sat'd Any Any Sat'd Sat'd Sat'd Any Sat'd Any Any Any Sat'd Sat'd Sat'd Sat'd Any 35% 10% 35% 10% Sat'd Any Sat'd Sat'd Any Any Sat'd Sat'd Sat'd Sat'd Sat'd Any Any 45% Sat'd Any 37% 85% Sat'd Any Any Any Any 10% 21.5% 37.5% 37.5% 4% 10% 48% 30% Sat'd Any Any 50% Any Any
120 yes 160 160 160 160 160 120 120 160 160 90 150 120 90 160 160 120 90 150 150 160 120 160 90 90 120 150 120 150 90 150 160 160 160 180 160 160 90 90 160 90 90 120 150 150 120 100 150 150 150 90 150 120 120 120 90 140 120 120 120 120 90 150 120 90 150
Malic Acid Methyl Alcohol Mineral Oils Nickel Acetate Nickel Plating Solution Nickel Salts Nitric Acid Nitric Acid Nitric Acid Nitric Acid/ Hydrofluoric Acid Nitric Acid/ Sodium Dichromate Water Oleic Acid Oxalic Acid Phenol Phosphoric Acid Phosphoric Acid Phosphoric Acid Potassium Acid Sulfate Potassium Antimonate Potassium Bisulfite Potassium Chloride Potassium Cuprocyanide Potassium Cyanide Potassium Diachromate Potassium Hypochlorite Potassium Sulfide Potassium Thiosulfate Propyl Alcohol Rhodium Plating Solution Silver Plating Solution Soaps Sodium Acid Sulfate Sodium Antimonate Sodium Bicarbonate Sodium Bisulfite Sodium Chloride Sodium Cyanide Sodium Dichromate Sodium Hydroxide Sodium Hydroxide Sodium Hydroxide Sodium Hypochlorite Sodium Hypochlorite Sodium Sulfide Sodium Thiosulfate Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfuric Acid Sulfurous Acid Sulfurous Acid Tannic Acid Tartaric Acid Tin Chloride Aqueous Tin Plating Solution Triethaneolamine Trisodium Phosphate Water White Liquor Zinc Plating Solution Zinc Sulfate
Any Any Any Sat'd Sat'd 35% 40% 60% 15% 4% 16% 13% 71% Any Sat'd Any Sat'd 75% 85% 85% Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Sat'd Any Sat'd Sat'd' Sat'd Sat'd Sat'd Sat'd Sat'd 10% 35% 73% Sat'd 15% Sat'd Sat'd 15% 15% 50% 70% 98% 2% 6% Sat'd Sat'd Sat'd Sat'd Sat'd Satd Sat'd Sat'd
90 90 90 160 160 160 120 90 120 140 130 90 120 90 120 150 120 160 150 150 90 160 150 160 160 90 150 150 150 150 150 90 160 150 160 90 160 160 160 150 120 160 90 120 150 150 120 160 120 90 100 120 120 90 90 150 150 150 150 160 90 160 160
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B33
NEMA Standards Publication No.RN11998
B
Ocal
Underwriter Laboratories, Inc. (UL) 333 Pfingsten Road, Northbrook, IL 60062 UL 6-1993 Safety Standard for Rigid Metal Conduit UL 1242-1992 Safety Standard for Intermediate Metal Conduit SECTION 3 EXTERNAL COATINGS 3.1 Thickness 3.5 Couplings Coated couplings shall be used with coated conduit. The thickness of the coating on couplings shall be at least equal to the thickness of the coating on the conduit. Each coated coupling shall have a flexible PVC sleeve which extends from each end of the coupling and which will overlap the PVC coating on the conduit when the coupling has been installed on the conduit. The length of the sleeve extension(s) shall be at least equivalent to the nominal conduit size for sizes up through NPS 2 (53). For sizes NPS 2-1/2 (63) through NPS 6 (155), the length of the sleeve extension(s) shall be at least 2 inches (50.8 mm). The PVC sleeve shall be a nominal thickness of 0.040 in. (1.02 mm). The inside diameter (id) of the overlapping sleeve shall be less than the outside diameter (od) of the PVC-coated conduit. 3.7 Properties of PVC Coatings Property Hardness: Shore A Shore D Tensile Strength, psi Elongation, percent Dielectric strength, volts per mil Brittleness temperature, degrees F 3.3 Minimum Requirement 75 25 2000 200 325 5 Table 3.1 ASTM Test Method D 2240 D 2240 D 638 D 638 D 149 D 1790 Typical physical requirements for PVC-coated conduit are given in Table 3-2. Typical Physical Properties of PVC-Coated Rigid Conduit and IMC Table 3.2 Property Abrasion resistance, hours Bendability, radius in inches at 73.4 1.8 F Requirement* 200, no failure 9 (228.6 mm) Test Method ASTM G 6 Performance Requirements
The thickness of polyvinyl chloride (PVC) coatings shall be a nominal 0.040 in. (1.02 mm). The tolerance on the coating thickness shall be +0.010 in. (0.25 mm) or -0.005 in. (0.13 mm). 3.2 Coating Material
The PVC coating shall have the properties specified in Table 3-1.
ASTM G 10 ASTM G 23
Application of Coating
3.3.1 Cleaning The exterior surface that is to receive the coating shall be free of grease, oil, dirt, and other extraneous matter. The surface shall be cleaned in such a manner that the galvanized surface of the conduit is not harmed or eroded. 3.3.2 Priming The cleaned exterior surface shall be primed with an adhesive suitable for use with the PVC coating material to be applied. 3.3.3 Coating The PVC material shall be applied in powder, plastisol, or pellet form by a manufacturing method which will produce a finished product conforming to these standards. 3.4 Elbows
Artificial weathering, Minimum hours 1000, no adverse effect
*The above requirements are based on testing a 0.040 in. (1.02 mm) PVC coating applied over NPS 3/4 inch (21) galvanized rigid steel conduit. See Section 1 for information on the ASTM test methods. 3.8 Adhesion
The adhesion of the PVC coating to the conduit shall be greater than the strength of the coating itself. This shall be determined by making two circumferential cuts, above 1/2 in. (12.7 mm) apart, through the plastic to the substrate. A third cut shall be made perpendicular to and crossing the circumferential cuts. The edge of the plastic shall be carefully lifted with a knife to form a plastic tab. This tab shall be pulled perpendicular to the conduit with a pair of pliers. The plastic tab shall tear rather than any additional coating film separating from the substrate.
Coated elbows shall be used with coated conduit. The thickness of the coating on elbows shall be in accordance with Section 3.1.
B34
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NEC 310-16 Allowable Ampacities of Insulated Conductors
B
Article 310 Conductors for General Wiring
Table 310.16 Allowable Ampacities of Insulated Conductors Rated 0 Through 2000 Volts, 60C Through 90C (140F Through 194F), Not More Than Three Current-Carrying Conductors in Raceway, Cable, or Earth (Directly Buried), Based on Ambient Temperature of 30C (86F)
Temperature Rating of Conductor (See Table 310.13.) 60C (140F) 75C (167F) 90C (194F) Types TBS, SA, SIS, FEP, FEPB, MI, RHH, RHW-2, THHN, THHW, THW-2, THWN-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 60C (140F) 75C (167F) 90C (194F) Types TBS, SA, SIS, THHN, THHW, THW-2, THWN-2, RHH, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2 Size AWG or kcmil
Ocal
Types TW, UF Size AWG or kcmil
Types RHW, THHW, THW, THWN, XHHW, USE, ZW COPPER
Types TW, UF
Types RHW, THHW, THW, THWN, XHHW, USE
ALUMINUM OR COPPER-CLAD ALUMINUM
18 16 14* 12* 10* 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000
20 25 30 40 55 70 85 95 110 125 145 165 195 215 240 260 280 320 355 385 400 410 435 455 495 520 545 560
20 25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545 590 625 650 665
14 18 25 30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615 665 705 735 750 CORRECTION FACTORS
20 25 30 40 55 65 75 85 100 115 130 150 170 190 210 225 260 285 310 320 330 355 375 405 435 455 470
20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560
25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 450 480 500 545 585 615 630
12* 10* 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000
Ambient Temp.(C) 2125 2630 3135 3640 4145 4650 5155 5660 6170 7180 *See 240.4(D). 1.08 1.00 0.91 0.82 0.71 0.58 0.41
For ambient temperatures other than 30C (86F), multiply the allowable ampacities shown above by the appropriate factor shown below. 1.05 1.00 0.94 0.88 0.82 0.75 0.67 0.58 0.33 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 0.58 0.41 1.08 1.00 0.91 0.82 0.71 0.58 0.41 1.05 1.00 0.94 0.88 0.82 0.75 0.67 0.58 0.33 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 0.58 0.41
Ambient Temp. (F) 7077 7886 8795 96104 105113 114122 123131 132140 141158 159176
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B35
NEC Table C8
B
Ocal
Table C8 Maximum Number of Conductors or Fixture Wires in Rigid Metal Conduit (RMC) (Based on Table 1, Chapter 9)
CONDUCTORS Conductor Type Size 16 21 (AWG/kcmil) (d) (f) Metric Designator (Trade Size) 27 35 41 (1) (1b) (1d) 53 (2) 63 78 91 103 129 (2d) (3) (3d) (4) (5) 155 (6) Type Conductor Size 16 21 (AWG/kcmil) (d) (f) CONDUCTORS Metric Designator (Trade Size) 27 35 41 (1) (1b) (1d) 53 (2) 63 78 91 103 129 (2d) (3) (3d) (4) (5) 155 (6)
RHH, RHW, RHW-2
TW, THHW, THW, THW-2 RHH*, RHW*, RHW-2* RHH*, RHW*, RHW-2* RHH*, RHW*, RHW-2*
14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12 10 8 14
4 3 3 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9 7 5 3 6
7 6 5 2 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 15 12
12 10 8 4 3 2 2 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 25 19
21 17 14 7 6 4 4 3 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 44 33
28 23 19 10 8 6 5 4 3 2 2 1 1 1 1 1 1 1 1 1 0 0 0 0 59 45 34 19 39
46 66 102 38 55 85 31 44 68 16 23 36 13 18 29 10 14 22 9 12 19 7 11 17 5 7 11 4 6 10 4 5 8 3 4 7 3 4 6 1 3 4 1 2 4 1 2 4 1 1 3 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 98 140 216 75 107 165 56 31 65
136 113 91 48 38 30 26 23 15 13 11 10 8 6 5 5 4 4 3 3 3 2 2 1 288 221
176 146 118 61 49 38 34 29 19 17 14 12 11 8 7 6 6 5 4 4 3 3 3 3 370 284
276 229 185 97 77 60 53 46 30 26 23 20 17 13 11 10 9 8 6 6 5 5 5 4 581 446
398 330 267 139 112 87 76 66 44 38 33 28 24 18 16 15 13 11 9 8 8 7 7 6 839 644
RHH*, RHW*, RHW-2*, TW, THW, THHW, THW-2
THHN, THWN, THWN-2
9 14 25 5 8 14 10 17 29
80 123 164 212 332 480 44 68 91 118 185 267 93 143 191 246 387 558
12 10 8
5 3 1
8 6 4
13 23 10 18 6 11
32 25 15
52 41 24
75 115 154 198 311 448 58 90 120 154 242 350 35 54 72 92 145 209
6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000
1 3 5 8 1 1 3 6 1 1 3 5 1 1 2 4 1 1 1 3 0 1 1 2 0 1 1 2 0 1 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13 22 36 63 9 16 26 46 6 10 17 29 3 6 9 16 2 4 7 12 1 2 4 7 1 1 3 6 1 1 3 5 1 1 1 4 1 1 1 3 0 1 1 2 0 1 1 1 0 1 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
11 18 27 41 55 71 111 160 8 14 20 31 41 53 83 120 7 12 17 26 35 45 71 103 6 10 14 22 30 38 60 87 4 7 10 15 21 27 42 61 3 6 8 13 18 23 36 52 3 5 7 11 15 19 31 44 2 4 6 9 13 16 26 37 1 3 5 8 10 14 21 31 1 3 4 6 8 11 17 25 1 2 3 5 7 9 15 22 1 1 3 5 6 8 13 19 1 1 3 4 6 7 12 17 1 1 2 3 5 6 10 14 1 1 1 3 4 5 8 12 1 1 1 2 3 4 7 10 1 1 1 2 3 4 7 10 1 1 1 2 3 4 6 9 1 1 1 1 3 4 6 8 0 1 1 1 2 3 5 8 85 140 200 309 412 531 833 1202 62 102 146 225 301 387 608 877 39 64 92 142 189 244 383 552 22 37 53 82 109 140 221 318 16 27 38 59 79 101 159 230 10 16 23 36 48 62 98 141 8 14 20 31 41 53 83 120 7 11 17 26 34 44 70 100 5 8 12 19 25 33 51 74 4 7 10 16 21 27 43 63 3 6 8 13 18 23 36 52 3 5 7 11 15 19 30 43 2 4 6 9 12 16 25 36 1 3 5 7 10 13 20 29 1 3 4 6 8 11 17 25 1 2 3 5 7 10 15 22 1 2 3 5 7 8 13 20 1 1 2 4 5 7 11 16 1 1 1 3 4 6 9 13 1 1 1 3 4 5 8 11 1 1 1 3 4 5 7 11 1 1 1 2 3 4 7 10 1 1 1 2 3 4 6 9 1 1 1 1 3 4 6 8
Note: This table is for concentric stranded conductors only. For compact stranded conductors, Table C8(A) should be used. *Types RHH, RHW, and RHW-2 without outer covering.
B36
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Specifications For OCAL-BLUE PVC Coated Galvanized Conduit and Fittings
B
1. All conduit prior to coating shall conform to: Federal Specification WW-C-581E, ANSI specification C80.1 and UL 6. 2. The conduit shall be Hot Dipped galvanized inside and out with hot dipped galvanized threads. The Hot Dipped galvanized threads shall be coated with blue urethane. The zinc coating shall be intact & undistrubed. 3. Conduits shall be investigated by Underwriters Laboratories for both the zinc as the primary coating and the PVC (polyvinyl chloride) as the primary coating ensuring double protection. Conduit shall be labeled with the UL Label having only one exception requiring the use of threaded fittings. No disclaimer. 4. The interior of the conduit shall have a blue urethane coating of a nominal thickness of .002" (2 mils). 5. The exterior of the conduit shall have PVC coating of a minimum thickness of .040" (40 mils) applied by dipping in liquid plastisol. 6. All coated conduit shall conform to NEMA Standard No. RN-1. 7. The conduit shall be bendable without damage to either interior or exterior coating. 8. A .002" (2 mils) nominal thickness coating of blue urethane shall be applied to the exterior, the interior, and the threads of all fittings. 9. A .040" (40 mils) minimum thickness coating of PVC shall be applied to the exterior of all fittings. The PVC shall be applied using the plastisol method. 10. Strut channel, strut fittings, and sheet metal enclosures. Shall have a thinner coat. 11. The PVC coating on all form 8 fittings shall form a gasket-like flange of at least 5/16" wide and .040" thick covering the top of the fitting around the opening. 12. The PVC coating on all form 8 covers shall form a gasket-like flange of at least 5/16" wide and .040" thick covering the bottom of the cover and mating with the flange of the fitting. 13. Stainless steel encapsulated screws shall be supplied with all form 7 and form 8 fittings. 14. All hubs on fittings and couplings shall have a PVC sleeve extending one pipe diameter or 2 inches, whichever is less. The I.D. of the sleeve to be equal to the O.D. of the uncoated pipe. 15. The bond between the coatings and the metal shall be greater than the tensile strength of the coatings. 16. A loose coupling shall be supplied with each length of conduit. The couplings shall have longitudinal ribs to enhance installation. 17. RA clamps shall have a minimum of 40 mil coating throughout. All nuts for RA clamps and U-bolts shall be encapsulated in a hexagon shape to fit standard sockets. General Properties for OCAL-BLUE PVC Coated Galvanized Conduit and Fittings Hardness 85-90 Shore A Dielectric Strength 400 Volts/mil @ 60 Cycles Aging 1,000 hours Atlas Weatherometer Elongation 200% Temperature The polyvinyl chloride compound shall conform at -10 degrees Fahrenheit temperature to Federal Specifications LP-406b, Method 2051, Amendment 1 of 25 September 1952 (ASTMD-746). OCAL-BLUE is not recommended for use in areas where it will be exposed to sustained temperatures above 200 degrees Fahrenheit or exposed to fire. Flammability If subjected to sustained flame or sustained heat above 400 degrees Fahrenheit, PVC will burn. PVC is selfextinguishing at room temperature. Toxicity Prolonged exposure to heat greater than 200 degrees Fahrenheit or exposure to fire may cause the plastic coatings to release harmful emissions posing a potential health hazard to persons subjected to such emissions. Bonding Test Using a sharp knife make two parallel cuts through the coating d" apart. Make a cut connecting those two cuts and work with a knife underneath the plastic to free a plastic tab. The tab shall be pulled with a pair of pliers away from the pipe. The tab should tear leaving particles of plastic on the metal surface indicating the bond is stronger than the tensile strength of the coating. Ocal
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B37
OCAL Recommended Installation Procedures
B
PVC coated conduit is installed in much the same manner as conventional rigid galvanized steel conduit; however, certain precautions must be taken to compensate for the exterior coating and to assure satisfactory results. By following these guidelines and by using the proper tools, a damage-free installation can be obtained. It is recommended that a yoke vise be used in the field for clamping PVC coated conduit. When using a yoke vise it is recommended that the standard hardened steel jaws be replaced with the specially designed OCAL JAW vice adapters that provide greater clamping force to prevent the pipe from spinning during the threading operation. To hold conduit in any other vise, take two pieces of rigid conduit one size larger than the coated conduit, 6" 8" long. Using a band saw, slice them the long way slightly off center. Use the smaller slices as a shell around the conduit (throw away the large ones). This will grab onto a large area, allowing a strong grip without damage to the coating. It is preferred that a roller-type cutter be used in cutting the conduit as it results in a b" exposed area of pipe before the start of the PVC jacket. This will allow the threader dies to engage the conduit more easily and lessen pressure at the clamped area. OCAL offers an electric bender manufactured to accommodate d" through 2" PVC coated conduit allowing damage-free bending. For 2d" and larger sizes, a hydraulic bender is recommended. Shoes especially designed for PVC coated conduit are available from most manufacturers. Ocal If existing rigid hydraulic shoes (not EMT) are to be modified, acceptable results can be obtained by machining .060" from the inside of the shoe. To overcome any tendency of the conduit to slip vertically out of the shoe during the bending process and cause kinking, OCAL offers a pipe retainer clamp which can be modified to the shoes of any type of bender for sizes 2d" or larger. A hacksaw or bandsaw will result in a flush cut of the PVC and conduit. In this instance it is recommended to taper-trim the PVC starting at b" from the cut. This pencil-cut will allow the threader dies to engage more readily. If the end is not trimmed, additional pressure will be required to engage the dies. Use a reamer to remove any burrs or sharp edges caused by the cutting operation. Threading PVC coated conduit with RIDGID hand dies requires modification to the dies. The inside diameter of the pipe guide of the die head must be machined out .120" to compensate for the PVC coating. Factory modified die heads are available from your distributor. After the new threads have been cut, it is important that corrosion protection be applied to the exposed metal. A degreasing spray should be used to thoroughly clean the threads and the internal ream. After the threads are completely cleaned, liberally apply Kopr-Shield Compound per NEC article 300.6(a).
B38
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General Information. . . . . . . . . . . . . . . . . . . . B2 - B4 OCAL-BLUE Steel Conduit . . . . . . . . . . . . . . . . . . B5 OCAL-BLUE Couplings. . . . . . . . . . . . . . . . . . . . . B6 OCAL-BLUE Elbows . . . . . . . . . . . . . . . . . . . . . . .

A Tradition of High Standards in Corrosion Protection

OCAL-BLUE PVC coated conduit for superior corrosion protection

LISTED With No Disclaimers

RIGID STEEL CONDUIT

Get the OCAL-BLUE Advantage

For Complete Corrosion Protection, Trust OCAL-BLUE Double-Coat Coated Fittings

40 mil PVC Bonded to Exterior 2 mil Urethane Interior

RIGID STEEL CONDUIT

OCAL-BLUE Steel Conduit

RIGID STEEL CONDUIT

Standard Radius Elbows

Large Radius Elbows

* Metric size designator (ANSI C80.1-1994).

OCAL-BLUE Nipples & Liquidtight Connectors

OCAL-BLUE Conduit Nipples

PVC Coated Straight Liquidtight

* Metric size designator (ANSI C80.1-1994).

Customer may specify the fitting manufacturer of his choice.

OCAL-BLUE Double-Coat Conduit Bodies

LB97 LB98 LB989 LL97 LL989 LR97 LR989 T97 T989

LB107 LB108 LB1089 LL107 LL1089 LR107 LR1089 T107 T1089

OCAL-BLUE Double-Coat GUA Series Conduit Bodies

** Metric size designator (ANSI C80.1-1994).

(Fittings shown uncoated) GUAC GUAT GUAX

OCAL-BLUE Double-Coat GUA Series Conduit Bodies

** Metric size designator (ANSI C80.1-1994).

GUAN (Fittings shown uncoated)

Aluminum Outlet Boxes and Covers Hazardous Locations

Through Feed with Surface Cover

Dead End with Surface Cover

L Style with Surface Cover

LB Style with Surface Cover

T Style with Surface Cover

G = Gray, R = Red, W = White, B = Blue * Custom Colors Available

Aluminum Outlet Boxes and Covers Hazardous Locations

X Style with Surface Cover

X Style with Flange and Surface Cover

Surface Style Cover

Dome Style Cover (Class I, Group D only)

U Style with Canopy Cover

Canopy Style Cover

(Fittings shown uncoated)

G = Gray, R = Red, W = White, B = Blue * Custom Colors Available

OCAL-BLUE Double-Coat Sealing Fittings

Metric Size Designator* 16 21 27 35 41 53 63 78 91 103

EYD (Fittings shown uncoated)

EZD with Inspection Cover

G = Gray, R = Red, W = White, B = Blue * Custom Colors Available

Double-Coat FS and FD Series Boxes

* Metric size designator (ANSI C80.1-1994).

FS & FD Series Covers

(Boxes and Covers shown uncoated)

G = Gray, R = Red, W = White, B = Blue * Custom Colors Available

OCAL Beam Clamps

U Bolt 3 3d 4 5 6 * Metric size designator (ANSI C80.1-1994).

G = Gray, R = Red, W = White, B = Blue * Custom Colors Available

Clamp Back Spacers

OCAL Pipe Straps

G = Gray, R = Red, W = White, B = Blue * Custom Colors Available

OCAL-BLUE Double-Coat Pulling Elbows and Mogul Fittings

For Hazardous Areas

LBH *Metric size designator (ANSI C80.1-1994),

(Fitting shown uncoated)