ASSET INTEGRITY

Locked Open / Locked Closed Valves

Toolbox talk 6: Team sheet

LO/LC valves Flow chart of approval process

Start
Request approval to change valve status Con rm classi cation Identify Mitigation and controls needed Apply Mitigation and Controls Authorise and sign LOLC register and issue keys

Remote PA con rms to Authorising Authority controls in place

Complete Task Part of Isolation Certi cate

Update tags with status change

Move valve

No

Part of Isolation Certi cate

Yes
Approve de-isolation

No
Return valve to normal position Update tags with status change

Yes
Apply Isolation TAG to valve

Remote PA con rms to Authorising Authority Valve returned to normal position and tags updated

Sign LOLC register activities complete -valve returned to normal status

Key
Performing Authority Authorising Person

MAJOR HAZARDS AWARENESS

PSV

LC

2
LO LO

Flare/Vent

LC LO

NC Blow down valve

?
3

Type A 1 & 2 Single PSV with Isolation Valves

?
4

Type A 3 Blow down valve with Isolation Valve(s)

Vent/ are/ LP system LO Spec Break Spec Break PCV LO LCV Spec Break LO Atmospheric Vent

Vent/ are/ LP system LO

LC

Atmospheric Vent

LO LP system/ drains Source of pressure/ uids

LC

LP system/ drains

?
5

Type A 4 Pressure/ Level Control Valve with Isolation Valve(s) and atmospheric vent

?
6

Type A 5 Manual isolation from vent, atmosphere or drains

LoLo/ Hi Hi Pressure trips Air/ Hydraulics PT LO

To Flare Pilot

To Vent/Flare Stack

LO ESDV

HIPS / ESD Trip function transmitter LO LO

LO LT

LoLo/ Hi Hi Level trips

LO

Corrosion monitoring

Pilot gas supply LO

Vent/Flare Header

LO Fiscal/critical metering &, Analysers

Vent/Flare KO Drum

Purge Gas supply into vent/ are header

LO

LO

Type B Control of Safety Critical Instruments and High Integrity Protection Devices (HIPS)

Type C 1 Protection against ingress of air/ gas into a system/ Equipment / flare purge systems

7
Pressurised instrument cabinet Air or Inert Purge gas

8
LC

ESD

LC

LC

Plant/ Equipment

LO

LC

?
9

Type C 2 Protection against ingress of gas into a Pressurised instrument cabinets

?
10

Type D 1, 2 Protection of Downstream Facilities against adverse conditions

LCV/ PCV LO LC LC

PSV

PSV

Spec Break Spec Break LO

LO

LO

INTERLOCK Spec Break LC LT Spec HT Spec HT Spec LT Spec LO LC

?
11

Type D 3, 4, 6 Protection of downstream facilities against adverse conditions

?
12

Type D 5 Protection against adverse downstream conditions dual PSVs

Non-Nace piping LC Spec Break

Nace piping High H2S Stream

Chemical Storage

FT LO LO

LO

PT

Off Spec uid

LC LO

LO

Type E 1, 2 Isolation valves preventing off spec fluids reaching downstream facilities

Type E 3 Protection of Downstream Facilities Protected by Chemical Injection

MAJOR HAZARDS AWARENESS

ASSET INTEGRITY

Locked Open / Locked Closed Valves

Toolbox talk 6: record

Work site:

Company:

Supervisor:

Date of toolbox talk:

Work team
Name: Signature: