SRM UNIVERSITY

B.Tech DEGREE MODEL EXAMINATION, MAY 2011

Sixth Semester

ME0028 Non Traditional Machining Techniques Elective Paper

Time: 3 Hours PART A (10 x 2 = 20 Marks) Answer ALL the questions 1. Distinguish Traditional and Non-Traditional machining process. 2. Why non conventional mechanical processes are not so effective on soft metals like aluminium? 3. What is the effect of SOD in AJM process? 4. What is the application of catcher in WJM process? 5. What are the functions of electrolytes in ECM? 6. State the limitations of ECG. 7. List the process capabilities of EDM. 8. List the important properties of dielectrics used in EDM. 9. Can you machine electrically non-conducting materials using EBM process? 10. How EBM is different from PAM? Max. Marks: 100

PART B (5 x 16 = 80 Marks) Answer ANY FIVE questions 11. (a) What do you understand by the term 'Non Traditional machining'? 6 (b) How the non traditional machining processes can be classified? 10 12. Compare AJM, WJM, USM in terms of process capabilities and limitations. 16 13. (a) What are the functions of electrolyte used in electrochemical machining? List the common electrolytes used in ECM.8 (b) Sketch and explain the working of Electro chemical grinding with its advantages and disadvantages. 8 14. What is the principle of Electrical discharge machining? Discuss the equipment details and applications of this process. 16 15. (a) With a neat sketch, explain the process of WJM. 8 (b) Discuss about the control of quality in machining in USM. 8 16. Discuss the principle of Laser beam machining; also discuss its process capabilities and applications. 16 17. (a) Explain the factors that influence the quality of cut in PAM. 8 (b) What is transferred and non transferred mode of plasma arc? 5 (c) Discuss about the selection of gases for PAM process. 3 *** *** ***

SRM UNIVERSITY
B.Tech DEGREE MODEL EXAMINATION, MAY 2011
Sixth Semester

ME0028 Non Traditional Machining Techniques Elective Paper

Time: 3 Hours PART A (10 x 2 = 20 Marks) Answer ALL the questions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. What are the parameters influences the selection of NTM processes? Write down the energy resources for non conventional machining. What are the abrasive slurries generally used in USM process? Name some commonly used abrasive slurries in AJM. What is the self adjusting feature in ECM? State the limitations of ECG. What are the process parameters that affect the MRR in EDM process? Define flushing in EDM process. What is the function of water muffler in PAM? What are the types of torches used in PAM process? Max. Marks: 100

PART B (5 x 16 = 80 Marks) Answer ANY FIVE questions 11. (a) Briefly explain the overview of NTM processes.10 (b) Why this machining is essential for the industries 6 12. Draw a sketch of general arrangement of an ultrasonic machine and explain the principle of operation with its advantages and disadvantages. 16 13. (a) With a neat sketch, explain the process of WJM. 8 (b) Discuss about the control of quality in machining in USM. 8 14. Explain the process of Electro chemical machining with neat sketch and discuss about the influences of process parameters in machining output 8 + 8 15. (a) Explain the working principle of WEDM with neat sketch. 8 (b) With the help of neat sketch, explain the mechanism of material removal in EDG. 8 16. (a) What is a laser? Explain how it is used to machine the materials. 6 (b) With a neat sketch, explain the working principle of Plasma Arc machining with its advantages. 10 17. Discuss about the process parameters of LBM and PAM and its influence in machining quality. 8+8 *** *** ***