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SERVICE MANUAL MODELS : XH-T5020X / XH-TK5020Q SH52PH-C,SH52PH-F,SH52PH-S,SH52PH-W
P/NO : AFN32853212
JANUARY, 2007
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
SECTION 4. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 SECTION 5. SPEAKER PART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 SECTION 6. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
1-1
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and dont let contact fingers or other exposed skin.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
Pressure Magnet
Pressure
Conductive Sheet
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-2
1-3
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-4
OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT
1 2 3 4 5 6 7 8 9 A B C D E F G
1-5
*Refer to page 6-1. DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME HEX
FLD 00.
00 01 02 03 00 16 EA 25 00 00
FLD write ok or up ok
1-6
SPECIFICATIONS
GENERAL Power supply Power consumption Net Weight External dimensions (W x H x D) Operating conditions Operating humidity Laser CD/DVD Signal system Frequency response (audio) Signal-to-noise ratio (audio) Dynamic range (audio) Harmonic distortion (audio) VIDEO Video input Video output COMPONENT VIDEO OUT Refer to main label. Refer to main label. 3.6 kg 430 x 70 x 311 mm Temperature: 5C to 35C, Operation status: Horizontal 5% to 85% Semiconductor laser, wavelength 650 nm
PAL 625/50, NTSC 525/60 200 Hz to 18 kHz More than 75 dB (1 kHz, NOP -6 dB, 20 kHz LPF/A-Filter) More than 70 dB 0.5 % (1 kHz, at 1W position) (20 kHz LPF) 1.0 V (p-p), 75 , negative sync., RCA jack x 1 1.0 V (p-p), 75 , negative sync., RCA jack x 1/ SCART (TO TV) (Y) 1.0 V (p-p), 75 ohms, negative sync, RCA jack x 1 (PB)/(PR) 0.7 V (p-p), 75 ohms, RCA jack x 1
TUNER FM Tuning Range Intermediate Frequency Signal-to Noise Ratio Frequency Response AM [MW] Tuning Range Intermediate Frequency AMPLIFIER Stereo mode Surround mode
(* Depending on the sound mode settings and the source, there may be no sound output.)
87.5 - 108.0 MHz or 65.0 - 74.0 MHz, 87.5 - 108.0 MHz 10.7 MHz 60 dB (Mono) 140 - 8,000 Hz 522 - 1,620 kHz or 520 - 1,720 kHz 450 kHz
Inputs Outputs
70 W + 70 W (4 at 1 kHz, THD 10 %) Front: 70 W + 70 W (THD 10 %) Center*: 70 W Surround*: 70 W + 70 W (4 at 1 kHz, THD 10 %) Subwoofer*: 150 W (3 at 30 Hz, THD 10 %) AUDIO IN, OPTICAL IN MONITOR OUT, EURO AV (TO TV) OUT COMPONENT VIDEO OUT
SPEAKERS Front Speaker (SH52PH-F) 2 Way 3 Speaker 4 100 - 20000 Hz 82 dB/W (1m) 70 W 140 W 260 x 1100 x 260 mm 3.0 kg Center speaker (SH52PH-C) 2 Way 3 Speaker 4 150 - 20000 Hz 82 dB/W (1m) 70 W 140 W 330 x 86 x 121 mm 1.15 kg 1-7 Rear Speaker (SH52PH-S) 1 Way 1 Speaker 4 130 - 20000 Hz 82 dB/W (1m) 70 W 140 W 114 x 208.5 x 83 mm 0.55 kg Passive Subwoofer (SH52PH-W) 1 Way 1 Speaker 3 40 - 1500 Hz 80 dB/W (1m) 150 W 300 W 212 x 395 x 341 mm 6.0 kg
Type Impedance Frequency Response Sound Pressure Level Rated Input Power Max. Input Power Net Dimensions (W x H x D) Net Weight
Is power on?
YES NO
Check disc.
NO
Does it play?
YES NO
OK
2-1
Is digitron on normally?
YES NO
NO
NO
*1 : When it is needed to reconnected FFC cable into PN301 Short 1pin of PN103 with 18pin of CN901 in amp part *2 : PN603 Pins. PIN1 : -35 VKK PIN2 : -30 FL+ PIN3 : -33 FLPIN7 : +5V PIN13 : +5VA
2-2
Reffer to power(SMPS).
2
YES NO
Reffer to power(SMPS).
NO
Check rm circuit
2-3
WIRING DIAGRAM
CABLE4 EAD35201302 HDMI JACK SCART JACK AV JACK 6630XE01224 6630XE00120 6630XE00124 6630XE00120 SPEAKER TERMINAL FAN DC ACK
PN203
PN602
TUNER
COMPONENT S/W
OPTICAL IN
AMP PCB
561-715N CN602
PN601
PN202
MAIN PCB
561-711O PN206 6630XE00123 P4401
HEAT SINK
6630XE00118 PN103
CABLE3 EAD35201502
14PIN EAD35214501
15PIN EAD35219501
SMPS PCB
EAD35219501
MD
PN204 6630XE00111 P4402 9PIN 6630XE00109
CABLE2 EAD35632101
6630R-FB05K STEREO
CN901
561-711C PN302
MIC1
MIC2
USB
VOLUME
PN301 6630R-FB05R
3PIN
2-4
2-5
561-661B
PN603
BLOCK DIAGRAM
FL
IC508
TAS5152
FR WF C
IC601
TAS5152
TAS5152 RL TAS5152 RR
PORTA BLE
IC501
IP9009A
2-6
2-7
CIRCUIT DIAGRAMS
1. SMPS(POWER) CIRCUIT DIAGRAM
IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL
COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE : 1. Shaded( ) parts are critical for safety. Replace only FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. 2. Voltages are DC-measured with a digital voltmeter FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
12
11
10
Symbol denotes AC ground. Symbol denotes DC chassis ground. Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.
2-8
2-9
12
11
10
2-10
2-11
12
11
10
2-12
2-13
12
11
10
2-14
2-15
12
11
10
2-16
2-17
12
11
10
2-18
2-19
12
11
10
2-20
2-21
12
11
10
2-22
2-23
12
11
10
2-24
2-25
2-26
2-27
2-28
2-29
Warning Parts that are shaded are critical with respect to risk of fire or electricial shock.
2-30
2-31
2-32
2-33
2-34
2-35
Power on.
"PROTECTION" appears continuously on the FLD. Yes Is the IC101 pin64 "LOW" signal(0V)? Yes
No
OK.
No
Replace IC101.
Is the Q703, Q704 and 705 normal? Yes Replace TI AMP IC(IC701~704).
No
3-1
Power On
1. IC101 initializes SERVO, DSP & RISC registers 2. Write RISC code to SDRAM 3. Reset RISC
Show LOGO
Yes
Tray Closed? No
Yes
1. Judge whether have disc and disc type 2. Jump to related disc reading procedure
Recieve OPEN/ CLOSE Key? No 1. Execute Pressed Key & IR Key 2. Systemoperati on Routi ne Loop
1. Stop Playback & Open Tray 2. Display tray open message & LOGO
No
Yes
3-2
TEST
No
Is the DC Voltage outputs OK? (-35V, -30V, -33V, 12V, 3.5V, 5.6V, 5V, 12V, 5.6V, 3.3V, 5V, 7V, 32.5V) Yes
No
No
1. Check 27MHz system clock. 2. Check systemreset circuit. 3. Check FLASH R/Wenable signal PRD, RWR. 4. Check FLASH Memory related circuit.
Replace FLASH A
3-3
ES8381
Check connection lines between SDRAM(IC502) & ES8381 and the SDRAM is damaged.
Check the related circuit of ES8381 IC501 Pins133, 134, 137, 138, 139, 140
3-4
3-5
Check the laser power circuit on ES8381 and connecting to power transistor.(Q405, Q406)
ES8381.
3-6
3-7
Check the related circuit of PWM.(Check Audio out Pins54, 55, 58, 59, 61, 62, 67, 68, 70, 71, 74, 75
3-8
POWER ON
Does CD/DVD appear at FLD? YES Does Loading appear at FLD? YES Does no Disc or Time appear at FLD? YES Check if DVD an Audio Micom Insert is OK. YES
NO
Does AV1, TV Audio, AV1 opt. YES and FM 87.5 appear at FLD NO
OK
NO
NO
NO
NO Refer to SMPS.
NO Check oscillator of X101. YES NO Check if IC101 Pin41 is high. YES NO Check IC101 Reset Waveform. Refer to oscillator Circuit.
Check SMPS.
Check if IC101 Pin15, 16, 47 are high(5V). YES Check if IC101 Pin1 is high. YES
NO
Replace IC101.
3-9
3.8V, 27MHz
FIG 1-1
5.2VA
FIG 1-2
3-10
FIG 1-4
FIG 2-1
3-11
OPENSW(P4402 PIN3)
CLOSE(IC401 PIN 2)
FIG 3-1
OPEN(IC401 PIN 1)
CLOSE(IC401 PIN 2)
FIG 3-2
3-12
OPENSW(P4402 PIN3)
CLOSE(IC401 PIN 2)
FIG 3-3
FIG 4-1
3-13
FIG 5-1
FIG 6-1
3-14
3-15
3-16
8. FOCUS ON WAVEFORMS
3-17
FIG 9-1
FIG 10-1(DVD)
3-18
FIG 10-2(CD)
FIG 11-1
3-19
2) Y
FIG 11-2
(IC602 PIN 1, 7)
FIG 12-1
3-20
ASDATA3
FIG 12-2
3-21
3)
4)
5)
6)
3-22
12
11
10
3-22
3-23
12
11
10
3-24
3-25
12
11
10
3-26
3-27
3-28
3-29
3-30
3-31
462 463
F
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
OPTIONAL PART
463
463
250
CABLE4 463
462
CN902
463 AMP
E B
463
279
OPTIONAL
A41
B C
465
A45
265 260
A
A47 465
261
300
320
261
261
4-1
4-2
A01
014 013
A02
020 017
012
435
015B
015
015A
026
012A
A03
021
430
4-3
4-4
832 DISC
811
808 BATTERY
900 REMOCON
802 BOX
4-5
A70A
758
751 752
753
751 750
WIRE70
5-1
FRONT SPEAKER(SH52PH-F)
A80 A80B
853
854 A80A
856 850
A80C
853
855B 855A
WIRE80
WIRE81
5-2
REAR SPEAKER(SH52PH-S)
A60A
652 655
651
654 650
656
WIRE60
WIRE61
5-4
954
951
957
958
952 959
WIRE90
5-5