VOLKSWAGEN

Engine & Cooling Fuel Ignition Electrical Running gear

Golf/Scirocco/Caddy 1.6 1983 to 1994

Torque settings Capacities Notes & Illustrations
VOLP2001670

Automotive Technical

DATA BOOK
Engine and cooling system
Type Capacity (cm3) / number of cylinders Compression ratio / pressure Oil pressure Oil temperature Valve clearance - inlet Valve clearance - exhaust Firing order No 1 cylinder position Thermostat opening temperature Radiator cap pressure bar bar C mm mm EW. 55kW 1595 / 4 9.0 / 7.5 [2.0] 80 0.200.051 0.400.051 1-3-4-2 TBE 87 1.2 to 1.5

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Golf/Scirocco/Caddy 1.6

1983 to 1994

C bar

Fuel system
Idle speed - manual [auto] Fast idle speed - manual [auto] CO @ idle speed [3000 rpm] - see page VI HC @ idle speed [3000 rpm] - see page VI CO2 @ idle speed [3000 rpm] - see page VI O2 @ idle speed [3000 rpm] - see page VI Carburettor / fuel injection Type / ref Main jet / needle Injection pressure Pump pressure Octane rating rpm rpm % ppm % %

Golf/Scirocco/Caddy 1.6

1983 to 1994

bar bar RON

75050. C/b ignition: 95050 3000200 1.00.5 1200 _ _ Solex/Pierburg 2E2 027 129 015G/J/H 110, 127.5 [AT: 107.5, 127.5] _ 0.20 to 0.25 91[E 91 RON] Golf/Scirocco/Caddy 1.6 1983 to 1994 TCI-H2 Bosch 0.5 to 0.8 [C/b: 1.7 to 2.1] _ _ Bosch C/b: 0.40 C/b only: 473 (533) _ Clockwise 181 BTDC @ idle V _ _ _ 0 @ 850 to 1200 4 to 8 @ 1600 27 to 31 @ 4500 160 to 310 13 to 173 Bosch/Champion W7DO / N79Y4 0.60 to 0.804 Golf/Scirocco/Caddy 1.6 12 / 175 / 60 _ _ _ Golf/Scirocco/Caddy 1.6 1983 to 1994 1983 to 1994

Ignition system
Type Ignition coil Primary resistance Ballast resistor Voltage - Tmnl 15(+) to earth Distributor Points gap (air gap) Dwell angle Condenser capacity Rotation Ignition timing - basic [static V = Vacuum NV = No Vacuum Total ignition advance Centrifugal check. Vacuum range check Maximum vacuum advance Spark plugs Type Electrode gap ohms ohms V mm (%) F Crankshaft @ rpm Crankshaft Crankshaft Crankshaft Crankshaft Crankshaft Crankshaft @ rpm @ rpm @ rpm @ rpm @ rpm @ rpm mbar Crankshaft

mm

Electrical system
Battery V / CC / RC Alternator voltage / full load current / engine rpm Starter motor current / voltage - cranking A/V Starter motor current / voltage - locked A/V

Running gear
Brakes Front (min. friction material thickness) Rear (min. friction material thickness) Tyres Saloon Estate / Van Pressure - front / rear - Saloon Pressure - front / rear - Estate / Van Front suspension / wheel alignment Toe-in (+) / Toe-out () Camber Castor King pin inclination Rear suspension / wheel alignment Toe-in (+) / Toe-out () Camber mm mm Size Size bar bar mm []

7.0 with backing 5 riveted. 3.5 bonded 155x13: 175/70x13: 185/60x14 165x13 1.7 / 1.75 1.8 / 2.76 [-5 to -30] +2030 +15020 _ [+2020] Caddy: [01] -11535. Caddy: 010 Golf/Scirocco/Caddy 1.6 40 60 + 90 + 90 M8: 30 + 907 658 20 60 + 90 N 230 WSM 110 30 Golf/Scirocco/Caddy 1.6 3.5. 8.85 : 4.0 1.5 [2.0] 3.0 AT: 0.75 6.5 45. Caddy: 60 1983 to 1994

mm []

Torque wrench settings

Cylinder head - stage Cylinder head - stage Cylinder head - stage Cylinder head - stage Big-end bearings Main bearings Clutch cover Flywheel [driveplate] Front hubs Rear hubs Wheel nuts / bolts Spark plugs 1 2 3 4 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm

Capacities
Engine oil & filter Gearbox - 4-speed [5-speed] Automatic transmission - refill Final drive Cooling system Fuel tank litres litres litres litres litres litres

1983 to 1994

Notes and Illustrations

86 : 0: Hydraulic adjusters Caddy: Contact breaker 3 Caddy: 14 to 16 4 9.84 : W8DTC / N9BYC4,gap 0.90 to 1.10 CIS: W8DC/N9YC, 0.60 to 0.80 5 Scirocco: 1.8 / 1.8. Cabrio: 1.9 / 1.9 6 Reinforced tyres: 1.8 / 2.9 7 M9: 45 8 Replace with fully threaded shank bolts: 65 + 90
1 2

1: Idle speed

2: CO / Mixture

1595 cm3

1595 cm3

Solex / Pierburg 2E2