Ard-Md 1

Tedata
Program : MDESIGN Module version: 13.0 User Date : : 07.12.2010
Shaft calculation base
Customer: Proj. Nr:
This program allows to prove the bearing ability for shafts and axes. The calculation base is provided by DIN 743, edition of October 2008 draft. The proof of the bearing ability for shafts an axes is produced by defining a calculated safety. This safety is divided in the safety against fatigue fracture and the residual deformation (and flaw or forced break). When calculating the avoidance of fatigue fracture, constant stress amplitudes being equivalent to damaging loads are taken as a basis. These ones are resulting from the predetermined loads. When proving against the residual deformation or forced break, designated as a safety against yielding, only the maximum occurring load is determinant. This one is resulting from the predetermined loads, too. The calculation of safeties is related only to the point of a clear notch effect. For it, 9 calculable notches are at your disposal due to the graphical selection, principally. The scope is limited to steels. Welded members should be calculated separately. But the utilized standard or the present program is ineffective for this purpose! The calculation base for the module Shaft Calculation is provided by DIN 743, edition of October 2008 draft, part 1-4 Tragfhigkeitsberechnung von Wellen and Achsen (Calculation of bearing capacity of shafts and axes).
Input data: Shaft calculation in accordance with DIN 743 - standard version Geometry scheme General shaft geometry Dynamic and static strength proof Dynamically pure cyclic Dynamically pure cyclic Dynamically pure cyclic 1 1 1
Calculation process
Type of loading: tension-pressure Type of loading: bending Type of loading: torsion
Factor for maximum loading (tension-pressure) Factor for maximum loading (bending) Factor for maximum loading (torsion) Specifications about the material Strength values according to Material designation Material number Gage diameter For the gage diameter Tensile strength Yield stress Cyclic fatigue strength under bending stress
MDESIGN database (DIN 743) 41Cr4 1.7035 dB = B (Rm) = S (Re) = bW = 16 1000 800 500 mm N/m m N/m m N/m
Arbori carte I.xml 05/26/2012 12:24:48 Page 1/40
Tedata

zdW = tW = 400 300 m N/m m N/m m N/m m N/m m kg/ m
Customer: Proj. Nr:
Cyclic tension and pressure fatigue strength Cyclic torsional fatigue strength
Young's modulus Shear modulus Density
E= G= = 215000 83000 7850
Apply surface hardening to Material group Heat treatment Surface hardening Shaft geometry
Total shaft Quenched and tempered steel quenched and tempered no
Shaft geometry Nr. Da Di l Da l m r m m m m m 1 18 18 0 2 30 0 30 3 4 5 6 40 50. 48 5 40 30 0 0 0 0 40 50. 48 5 40 30
Di r m m 0 0 0 0 0 0
L m m 36 36 18 30 18 16
Rz m
r m m 2 0.6 3 3 0.6 0
d: m m 0 29. 4 0 0 29. 4 0
t: m m 0 0 0 0 0 0
zd: 0 0 0 0 0 0
b: 0 0 0 0 0 0
t : 0 0 0 0 0 0
nz d:
nb:
nt:
3.2 1.6 6.3 3.2 6.3 1.6
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
zd dB K: 0 0 0 0 0 0
bd BK : 0 0 0 0 0 0
d BK : 0 0 0 0 0 0
dB K:
0 0 0 0 0 0
Predetermine the diameter determinant for the heat treatment ?
no
Calculation of the deflection for point Shaft speed Consideration of dead weight
x= n:
0 2880 no
mm 1/m in
Bearing Nr.
Type =
Position x = mm
Tedata

Location bearing -> Location bearing <64 146
Customer: Proj. Nr:
1 2
Specifications about loadings Axial forces Fax Nr. Position x = mm 1 105
Amount = N -84.65
Radius = mm 28
Angle = 0
Radial forces Fr Nr. 1 2
Position x = mm 105 105
Amount = N -110.5 -260.52
Angle = 0 270
Torsion Nr. 1 2
Position x = mm 18 105
Torsion moments Mt: N*mm 7294.6 7294.6
Power P: kW 0 0
Transition part = drive takeoff
Specifications about the load/loadings Loading case Change the limit number of loading cycles ? Minimum safety against fatigue fracture Minimum safety against residual deformation Results: Calculation process: Total shaft length Total shaft mass Mass moment of inertia of the shaft Geometrical moment of inertia of the shaft L m J I = =
Constant mean stress (loading case 1) no SDmin = SFmin = 1.2 1.2
Dynamic and static strength proof = = 154.000 1.187 0.00026 65.488 m m kg kg*m cm4
Tedata

xs = = 94.213 0.012 m m
Customer: Proj. Nr:
Position of the centre of gravity in the X-axis Angle of torsion Additional shaft data: Shaft fillet number 1 2 3 4 5 6
l mm 36.0 36.0 18.0 30.0 18.0 16.0
Ip cm4 1.031 7.952 25.133 63.775 25.133 7.952
Wt cm 1.145 5.301 12.566 25.265 12.566 5.301
m kg 0.072 0.200 0.178 0.471 0.178 0.089
J kg*m 0.0000 0.0000 0.0000 0.0002 0.0000 0.0000
I cm4 0.515 3.976 12.566 31.887 12.566 3.976
Wb cm 0.573 2.651 6.283 12.632 6.283 2.651
Supporting forces: No. Type
Position x mm
1 2
Location bearing -> Location bearing <-
64.000 146.000
Radial force in the Yaxis Ry N 84.155 26.345
Radial force in the Zaxis Rz N -130.260 -130.260
Result. radial force R N 155.080 132.897
Axial force in the Xaxis Rax N 84.650 0.000
Resulting maximum bending moment: Position Amount Resulting maximum torsional moment: Position Amount Resulting maximum tension-pressure-force: Position Amount Resulting maximum tension-pressure-stress: Position Amount Resulting maximum bending stress: Position
x Mbmax x Mtmax x Fzdmax x zdma x x =
= = = = = = =
105.000 m m 6.358 N*m 18.000 m m 7.295 N*m 64.000 m m -84.650 N 64.000 m m -0.120 N/mm
90.000 m
Tedata

bmax x tmax = m = = 0.642 N/mm 18.000 m m 6.370 N/mm
Customer: Proj. Nr:
Amount Resulting maximum torsional stress: Position Amount
Resulting maximum deflection: Position Amount Angle of the maximum deflection: Position Amount Minimum safety against yielding: Position Amount Minimum safety against fatigue fracture: Position Amount Material parameter for
x ymax
= =
0.000 m m 0.000211 m m
= =
0.440 0.000189 m m
x SF x SD deff
= = = = =
36.000 m m 72.245 36.000 m m 28.567 50.485 m m
Material designation Material number Tensile strength Yield stress Cyclic tension and pressure fatigue strength Cyclic fatigue strength under bending stress Cyclic torsional fatigue strength Technological dimension factor (tensile strength)
B S zdW bW tW
41Cr4 1.7035 = = = = = K1Bdef f 870.249 N/mm 664.260 N/mm 348.100 N/mm 435.124 N/mm 261.075 = N/mm 0.870
Tedata

K1Sdef f = 0.830
Customer: Proj. Nr:
Technological dimension factor (yield stress)
Parameter of cross-sections: Tension-pressure force Fzd and tension/pressure stress zd No. Type Positi Result. Amplit Mean on Fzdx ude Fzdm x N Fzda N mm N 1 2 3 4 5 6 Shaft fillet Fillet with recess Shaft fillet Shaft fillet Fillet with recess Calculation results for point x 36.0 72.0 90.0 120.0 138.0 0.0 0.00 0 -84.6 50 -84.6 50 0.00 0 0.00 0 0.00 0 0.00 0 -84.6 50 -84.6 50 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0
Maxim um Fzdma x N 0.00 0 -84.6 50 -84.6 50 0.00 0 0.00 0 0.00 0
Amplit ude zda N/mm 0.00 0 -0.12 5 -0.06 7 0.00 0 0.00 0 0.00 0
Mean zdm N/mm 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0
Maxim um zdma x N/mm 0.00 0 -0.12 5 -0.06 7 0.00 0 0.00 0 0.00 0
Bending moment Mb and bending stress b No. Type Positi Result. Amplit on Mbx ude x N*m Mba mm N*m 1 2 3 4 5 6 Shaft fillet Fillet with recess Shaft fillet Shaft fillet Fillet with recess Calculation results for point x 36.0 72.0 90.0 120.0 138.0 0.0 0.00 0 1.24 1 4.03 2 3.45 5 1.06 3 0.00 0 0.00 0 1.24 1 4.03 2 3.45 5 1.06 3 0.00 0
Mean Mbm N*m 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0
Maxim um Mbma x N*m 0.00 0 1.24 1 4.03 2 3.45 5 1.06 3 0.00 0
Amplit ude ba N/mm 0.00 0 0.49 7 0.64 2 0.55 0 0.42 6 0.00 0
Mean bm N/mm 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0
Maxim um bmax N/mm 0.00 0 0.49 7 0.64 2 0.55 0 0.42 6 0.00 0
Torsional moment Mt und Torsional stress t No. Type Positi Result. Amplit on Mtx ude x N*m Mta mm N*m 1 Shaft fillet 36.0 7.29 7.29 5 5 2 Fillet with 72.0 7.29 7.29 recess 5 5 3 Shaft fillet 90.0 7.29 7.29 5 5 4 Shaft fillet 120.0 0.00 0.00
Mean Mtm N*m 0.00 0 0.00 0 0.00 0 0.00
Maxim um Mtmax N*m 7.29 5 7.29 5 7.29 5 0.00
Amplit ude ta N/mm 6.37 0 1.46 2 0.58 0 0.00
Mean tm N/mm 0.00 0 0.00 0 0.00 0 0.00
Maxim um tmax N/mm 6.37 0 1.46 2 0.58 0 0.00
Tedata

0 0.00 0 0.00 0 0 0.00 0 0.00 0 0 0.00 0 0.00 0 0 0.00 0 0.00 0 0 0.00 0 0.00 0 0 0.00 0 0.00 0
Customer: Proj. Nr:
5 6
Fillet with recess Calculation results for point x
138.0 0.0
0 0.00 0 0.00 0
Calculation results for point
0.000 m m
Trend of curve of the transverse force deflection Angle of deflection
Qx yx
= = =
0.000 N 0.000211 m m 0.000189
Strength proof: K2(d) - Geometrical dimension factor KF - Influence factor of surface roughness , - Form factors No. Type Positi Tensio on nx press mm ure K2(d)
Bendi ng and torsio n K2(d) 0.94 0.91 0.89 0.89 0.91 0.94
1 2 3 4 5 6
Shaft fillet Fillet with recess Shaft fillet Shaft fillet Fillet with recess Calculation results for point x
36.0 72.0 90.0 120. 0 138. 0 0.0
1.00 1.00 1.00 1.00 1.00 1.00
Tensio npressu re, bendin g KF 0.93 0.97 0.89 0.89 0.97 0.93
Torsio n KF
Tensio npress ure zd 1.85 3.11 1.98 1.98 3.11 -
Bendi ng b
Torsio n
0.96 0.98 0.94 0.94 0.98 0.96
1.68 2.75 1.81 1.81 2.75 -
1.36 1.90 1.41 1.41 1.90 -
G - Relative stress drop n, - Bearing factor No. Type
Positio n x mm
1 2 3
Shaft fillet Fillet with recess Shaft fillet
36.0 72.0 90.0
Tensio npressu re G zd 1/mm 1.15 4.11 0.87
Bendin g G b 1/mm 1.15 4.11 0.87
Torsion G t 1/mm
Tension pressu re n zd 1.06 1.11 1.05
Bendin g n b
Torsion n
0.57 1.92 0.38
1.06 1.11 1.05
1.04 1.08 1.03
Tedata

0.87 4.11 0.87 4.11 0.38 1.92 1.05 1.11 1.05 1.11 1.03 1.08 -
Customer: Proj. Nr:
4 5 6
Shaft fillet Fillet with recess Calculation results for point x
120.0 138.0 0.0
zddBK, bdBK, dBK - Stress concentration factor at dBK zd, b, - Stress concentration factors Kv - Influence factor of surface hardening No. Type Posit Tensi Ben Torsi Tensi ion onding on onx pres bd dB pres mm sure sure BK K zd zd dBK 1 Shaft fillet 36. 1.7 0 5 2 Fillet with 72. 2.8 recess 0 0 3 Shaft fillet 90. 1.8 0 8 4 Shaft fillet 120 1.8 .0 8 5 Fillet with 138 2.8 recess .0 0 6 Calculation 0. 1.0 results 0 0 for point x
Bend ing b
Torsi on
Tensi onpres sure Kvzd 1.0 0 1.0 0 1.0 0 1.0 0 1.0 0 1.0 0
Bend ing Kvb
Torsi on Kv
1.5 9 2.4 8 1.7 2 1.7 2 2.4 8 1.0 0
1.3 1 1.7 7 1.3 6 1.3 6 1.7 7 1.0 0
1.0 0 1.0 0 1.0 0 1.0 0 1.0 0 1.0 0
1.0 0 1.0 0 1.0 0 1.0 0 1.0 0 1.0 0
K, K - Total influence factor zdWK, bWK, tWK - Cyclic fatigue strength of the notched part K2F - Static bearing effect No. Type Posit Tensi Bend Torsi Tensi Bend ion oning on oning x pres pres K K bW mm sure sure K K zd N/m WK m N/m m 1 Shaft fillet 36. 1.8 1.7 1.4 190. 246. 0 3 7 3 36 37 2 Fillet with 72. 2.8 2.7 1.9 123. 158. recess 0 3 5 6 08 04 3 Shaft fillet 90. 2.0 2.0 1.6 173. 210. 0 1 6 0 44 99 4 Shaft fillet 120 2.0 2.0 1.6 173. 210. .0 1 6 0 44 99 5 Fillet with 138 2.8 2.7 1.9 123. 158. recess .0 3 5 6 08 04 6 Calculation 0. 1.0 1.1 1.1 323. 382. results 0 8 4 0 39 20 for point x F - Yield point rise zdFK, bFK, tFK - Yield point of the part No. Type Positio Tensio
Torsi ons tWK N/m m
Tensi onpres sure K2Fz d
Bend ing K2Fb
Torsi on K2Ft
181. 98 133. 16 162. 81 162. 81 133. 16 236. 35
1.0 0 1.0 0 1.0 0 1.0 0 1.0 0 1.0 0
1.2 0 1.2 0 1.2 0 1.2 0 1.2 0 1.2 0
1.2 0 1.2 0 1.2 0 1.2 0 1.2 0 1.2 0
Bendin
Torsion
Tension
Bendin
Torsion
Tedata

npressu re Fzd 1.05 1.15 1.05 1.05 1.15 1.00 g Fb Ft pressu re zdFK N/mm 697.47 763.90 697.47 697.47 763.90 664.26 g bFK N/mm 836.97 876.82 836.97 836.97 876.82 797.11 tFK N/mm
Customer: Proj. Nr:
n x mm
1 2 3 4 5 6
36.0 72.0 90.0 120.0 138.0 0.0
1.05 1.10 1.05 1.05 1.10 1.00
1.00 1.00 1.00 1.00 1.00 1.00
460.21 460.21 460.21 460.21 460.21 460.21
Static safety No. 1 2 3 4 5 6
Type Shaft fillet Fillet with recess Shaft fillet Shaft fillet Fillet with recess Calculation results for point x
Position x mm 36.0 72.0 90.0 120.0 138.0 0.0
SF 72.24 306.79 654.24 1521.94 2057.54 10000.00
In Point1 SF1 -
in Point2 SF2 -
- Influence factor of the mean stress sensitivitz mv, mv - Comparative mean stress No. Type Posit Tensi Bend Torsi ion oning on x press b K K mm ure zd K 1 Shaft fillet 36. 0.1 0 2 2 Fillet with 72. 0.0 0.1 0.0 recess 0 8 0 8 3 Shaft fillet 90. 0.1 0.1 0.1 0 1 4 0 4 Shaft fillet 120 0.1 .0 4 5 Fillet with 138 0.1 recess .0 0 6 Calculation 0. results 0 for point x
mv N/m m
mv N/m m
mv 1 N/m m -
mv 1 N/m m -
mv 2 N/m m -
mv 2 N/m m -
0.0 0 0.0 0 0.0 0 0.0 0 0.0 0 0.0 0
0.0 0 0.0 0 0.0 0 0.0 0 0.0 0 0.0 0
Alternating fatigue strength of the part (rated fatigue limit) No. Type Posit Tensi Bend Torsi Tensi ion oning on onx press bAD tAD press mm ure ure K K in zdA N/m N/m Point DK m m 1 N/m zdA m
Ben ding in Poin t1 bA DK1 N/m
Torsi on in Poin t1 tAD K1 N/m
Tensi onpress ure in Point 2 zdA
Ben ding in Poin t2 bA DK2 N/m
Torsi on in Poin t2 tAD K2 N/m
Tedata

DK1 N/m m m m DK2 N/m m m m -
Customer: Proj. Nr:
1 2 3 4 5 6
36. 0 72. 0 90. 0 120 .0 138 .0 0. 0
123. 08 173. 44 -
158. 04 210. 99 210. 99 158. 04 -
181. 98 133. 16 162. 81 -
Dynamic safety No. 1 2 3 4 5 6
Type Shaft fillet Fillet with recess Shaft fillet Shaft fillet Fillet with recess Calculation results for point x
Position x mm 36.0 72.0 90.0 120.0 138.0 0.0
SD 28.57 85.18 202.12 383.66 370.86 10000.00
in Point1 SD1 -
in Point2 SD2 -
Tedata
Customer: Proj. Nr:
N/mm
900
Unnotched (part dimension) for point x

Material Number = 41Cr4 = 1.7035
720
540
360
B(deff) zdF bF tF zdW bW tW
= = = = = = =
870 N/mm 664 N/mm 797 N/mm 460 N/mm 348 N/mm 435 N/mm 261 N/mm
Tension-pressure Bending
180
Torsion
-180
-360
-540
180
360
540
720
900
N/mm
Tedata
Customer: Proj. Nr:
N/mm
900
Notched (part dimension) for point x

Material Number = 41Cr4 = 1.7035
720
540
360
B(deff) zdFK bFK tFK zdWK bWK tWK
= = = = = = =
870 N/mm 664 N/mm 797 N/mm 460 N/mm 323 N/mm 382 N/mm 236 N/mm
Tension-pressure Bending
180
Torsion
-180
-360
-540
180
360
540
720
900
N/mm
Tedata
Customer: Proj. Nr:
Trend of curve of the transverse force in the Y-X-plane
Qy, N
84.2
56.1
28.1
0.0
-28.1
-56.1
-84.2 0 25 50 75 100 125 150
L, mm
Tedata
Customer: Proj. Nr:
Trend of curve of the transverse force in the Z-X-plane
Qz, N
130.3
86.8
43.4
0.0
-43.4
-86.8
-130.3 0 25 50 75 100 125 150
L, mm
Tedata
Program : MDESIGN Module version: 13.0 User Date : : 07.12.2010 Customer: Proj. Nr:
Trend of curve of the transverse force (combined characteristic)
Q, N
155.1
103.4
51.7
0.0
-51.7
-103.4
-155.1 0 25 50 75 100 125 150
L, mm
Tedata
Bending moment in the Y-X-plane
Mby, Nm
3.4
2.3
1.1
0.0
-1.1
-2.3
-3.4 0 25 50 75 100 125 150
L, mm
Tedata
Trend of curve of the bending moment curve in the Z-X plane
Mbz, Nm
5.3
3.5
1.8
0.0
-1.8
-3.5
-5.3 0 25 50 75 100 125 150
L, mm
Tedata
Trend of curve of the bending moment (combined characteristic)
Mb, Nm
6.3
4.2
2.1
0.0
-2.1
-4.2
-6.3 0 25 50 75 100 125 150
L, mm
Tedata
Trend of curve of the torsional moment
Mt, Nm
7.3
4.9
2.4
0.0
-2.4
-4.9
-7.3 0 25 50 75 100 125 150
L, mm
Tedata
Trend of curve of the tension-pressure forces
Fzd, N
84.7
56.4
28.2
0.0
-28.2
-56.4
-84.7 0 25 50 75 100 125 150
L, mm
Tedata
Deflection and angle of deflection in the Y-X-plane
Angle Deflection
y, mm
2.97e-4
,
8.86e-5
1.98e-4
5.91e-5
9.90e-5
2.95e-5
0.00
0.00
-9.90e-5
-2.95e-5
-1.98e-4
-5.91e-5
-2.97e-4 0 25 50 75 100 125 150
-8.86e-5
L, mm
Tedata
Deflection and angle of deflection in the Z-X-plane
Angle Deflection
y, mm
5.60e-4
,
1.67e-4
3.73e-4
1.11e-4
1.87e-4
5.57e-5
0.00
0.00
-1.87e-4
-5.57e-5
-3.73e-4
-1.11e-4
-5.60e-4 0 25 50 75 100 125 150
-1.67e-4
L, mm
Tedata
Deflection and angle of deflection (combined characteristic)
Angle Deflection
y, mm
6.34e-4
,
1.89e-4
4.23e-4
1.26e-4
2.11e-4
6.31e-5
0.00
0.00
-2.11e-4
-6.31e-5
-4.23e-4
-1.26e-4
-6.34e-4 0 25 50 75 100 125 150
-1.89e-4
L, mm
Tedata
Comparative mean stress (normal stress)
mv, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0 0 25 50 75 100 125 150
L, mm
Tedata
Comparative mean stress (shear stress)
mv, N
0.0
N/mm
0.0
0.0
0.0
-0.0
-0.0
-0.0 0 25 50 75 100 125 150
L, mm
Tedata
Safety factor against yielding (Cross-section: SF=5*SFmin)
SF
361.2
301.0
240.8
180.6
120.4
60.2
0.0 0 25 50 75 100 125 150
L, mm
Tedata
Safety against fatigue fracture (Cross-section: SD=5*SDmin)
SF
142.8
119.0
95.2
SF2=85.2
71.4
47.6
23.8
SF1=28.6
0.0 0 25 50 75 100 125 150
L, mm
Tedata
Maximum value of the tension-pressure stress (combined characteristic)
max, N
N/mm
0.1
0.1
0.0
0.0
-0.0
-0.1
-0.1 0 25 50 75 100 125 150
L, mm
Tedata
Maximum value of the bending stress (combined characteristic)
max, N
N/mm
0.6
0.4
0.2
0.0
-0.2
-0.4
-0.6 0 25 50 75 100 125 150
L, mm
Tedata
Maximum value of the torsional stress (combined characteristic)
max, N
N/mm
6.4
4.2
2.1
0.0
-2.1
-4.2
-6.4 0 25 50 75 100 125 150
L, mm
Tedata
Amplitude value of the tension-pressure stress (combined characteristic)
zda, N
N/mm
0.1
0.1
0.0
0.0
-0.0
-0.1
-0.1 0 25 50 75 100 125 150
L, mm
Tedata
Amplitude value of the bending stress (combined characteristic)
ba, N/mm
0.6
0.4
0.2
0.0
-0.2
-0.4
-0.6 0 25 50 75 100 125 150
L, mm
Tedata
Amplitude value of the torsional stress (combined characteristic)
ta, N/mm
6.4
4.2
2.1
0.0
-2.1
-4.2
-6.4 0 25 50 75 100 125 150
L, mm
Tedata
Mean value of the tension-pressure stress (combined characteristic)
zdm, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0 0 25 50 75 100 125 150
L, mm
Tedata
Mean value of the bending stress (combined characteristic)
bm, N
N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0 0 25 50 75 100 125 150
L, mm
Tedata
Mean value of the torsional stress (combined characteristic)
tm, N/mm
0.0
0.0
0.0
0.0
-0.0
-0.0
-0.0 0 25 50 75 100 125 150
L, mm
Tedata
Safety factor against yielding
L1
L2
> 1.20
Tedata
Safety against fatigue fracture
L1
L2
> 1.20
Tedata
e su ltan t g raph c i YXpa l ne
Tedata
e su ltan t g raph c i ZXpa l ne

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Tedata

Program : MDESIGN Module version: 13.0 User Date : : 07.12.2010

Shaft calculation base

Customer: Proj. Nr:

Type of loading: tension-pressure Type of loading: bending Type of loading: torsion

Arbori carte I.xml 05/26/2012 12:24:48 Page 1/40

Shaft calculation base

Customer: Proj. Nr:

Young's modulus Shear modulus Density

E= G= = 215000 83000 7850

Total shaft Quenched and tempered steel quenched and tempered no

Shaft geometry Nr. Da Di l Da l m r m m m m m 1 18 18 0 2 30 0 30 3 4 5 6 40 50. 48 5 40 30 0 0 0 0 40 50. 48 5 40 30

3.2 1.6 6.3 3.2 6.3 1.6

Predetermine the diameter determinant for the heat treatment ?

Arbori carte I.xml 05/26/2012 12:24:48 Page 2/40

Shaft calculation base

Customer: Proj. Nr:

Specifications about loadings Axial forces Fax Nr. Position x = mm 1 105

Radial forces Fr Nr. 1 2

Position x = mm 105 105

Amount = N -110.5 -260.52

Torsion moments Mt: N*mm 7294.6 7294.6

Transition part = drive takeoff

Constant mean stress (loading case 1) no SDmin = SFmin = 1.2 1.2

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Shaft calculation base

Customer: Proj. Nr:

l mm 36.0 36.0 18.0 30.0 18.0 16.0

Ip cm4 1.031 7.952 25.133 63.775 25.133 7.952

Wt cm 1.145 5.301 12.566 25.265 12.566 5.301

m kg 0.072 0.200 0.178 0.471 0.178 0.089

J kg*m 0.0000 0.0000 0.0000 0.0002 0.0000 0.0000

I cm4 0.515 3.976 12.566 31.887 12.566 3.976

Wb cm 0.573 2.651 6.283 12.632 6.283 2.651

Supporting forces: No. Type

Location bearing -> Location bearing <-

Radial force in the Yaxis Ry N 84.155 26.345

Radial force in the Zaxis Rz N -130.260 -130.260

Result. radial force R N 155.080 132.897

Axial force in the Xaxis Rax N 84.650 0.000

x Mbmax x Mtmax x Fzdmax x zdma x x =

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Shaft calculation base

Customer: Proj. Nr:

Amount Resulting maximum torsional stress: Position Amount

36.000 m m 72.245 36.000 m m 28.567 50.485 m m

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Shaft calculation base

Customer: Proj. Nr:

Technological dimension factor (yield stress)

Maxim um Fzdma x N 0.00 0 -84.6 50 -84.6 50 0.00 0 0.00 0 0.00 0

Mean zdm N/mm 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0

Maxim um zdma x N/mm 0.00 0 -0.12 5 -0.06 7 0.00 0 0.00 0 0.00 0

Mean Mbm N*m 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0

Maxim um Mbma x N*m 0.00 0 1.24 1 4.03 2 3.45 5 1.06 3 0.00 0

Amplit ude ba N/mm 0.00 0 0.49 7 0.64 2 0.55 0 0.42 6 0.00 0

Mean bm N/mm 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0 0.00 0

Maxim um bmax N/mm 0.00 0 0.49 7 0.64 2 0.55 0 0.42 6 0.00 0

Mean Mtm N*m 0.00 0 0.00 0 0.00 0 0.00

Maxim um Mtmax N*m 7.29 5 7.29 5 7.29 5 0.00

Amplit ude ta N/mm 6.37 0 1.46 2 0.58 0 0.00

Mean tm N/mm 0.00 0 0.00 0 0.00 0 0.00