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VALVE SELECTION GUIDE

BULLETIN 10.00-1 FEBRUARY 1999

Valve Selection Guide Contents


Rotary Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maxum Rotary Control Valves (RCV) Maxum V-Port Ball Valves (VPB) Precision Electric Control Valves (PPE) Globe Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cage Guided Globe Valves 3-Way Globe Control Valves Top & Bottom Guided Globe Valves Top Guided Globe Valves Skirt Guided Globe Valves Stem Guided Globe Valves Angle Valves Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 High Performance Butterfly (BHP) Industrial, Resilient Seated Butterfly (BRS) AWWA Butterfly Valves (BAW) Resilient Seated, General Service Butterfly Valve (BGS) PTFE Seated, General Service Butterfly Valve (BGS) Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Metal Seated, Full Ported Ball Valve (FPB) Plug Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Series 100 Eccentric Plug Valves (PEC) 3-Way and 4-Way Eccentric Plug Valves (PTW/PFW) Permaseal Tapered Plug Valves (PPS) Knife Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Bi-Directional Knife Gate Valves (KBD) Cast Stainless Steel Knife Gate Valves (KGS) Series L Knife Gate Valves (KGL) Urethane Knife Gate Valves (KGU) Level Sensor Knife Gate Valves (KLS) Coal Burner Isolation Valves (KCI) Special Service Knife Gate Valves Ported Gate Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Unival Ported Gate Valve (PGV) O-Port Knife Gate Valves (KGO) Consistency Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 AccuTrax Electronic Blade Consistency Transmitter (SBC) Rotating Consistency Transmitter (SDP) Valve Diagnostics System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Valve Diagnostics System (VDS) Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 PowerRac Actuator (PR) Diaphragm Actuator (DR) Compak Actuators (CM, CMD) MasterGear Actuators (MG) G-Series Actuators M-Series Actuators LA-Series Actuators Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 P41D Positioner ICoT Smart Positioner Valve Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

DeZURIK, February 1999

Rotary Control Valves


Maxum V-Port Ball Valves (VPB)
Major Markets: Paper, chemical, power, petro-chem and gas Design Features: The Maxum V-Port Ball Valve is a quarter-turn v-orifice ball valve for accurate throttling control of fibrous suspension applications plus clean, dirty, viscous and corrosive liquids and gases. It is designed to meet the highest industry standards for dynamic performance. Flanged or flangeless designs meet ANSI or ISA face-to-face dimensions. Design features include blow-out proof shaft protection, high flow capacity, splined ball-to-shaft connection for ease of maintenance and zero backlash. Seat options include flexible metal, rigid metal and PTFE seats. Size Range: 120" (25500mm) Temperature Range: to 575F (300C) ANSI Class Rating: 150, 300 Pressure Rating: to 285740 psi (19655100 kPa) ANSI B16.104 Shutoff Class: Flexible Metal, ANSI Class IV* Reinforced PTFE, ANSI Class VI Rigid Metal, ANSI Class IV *Shutoff is up to 500 times better than ANSI Class IV Body Materials: Carbon steel, 316 and 317 stainless steel, Hastelloy C Valve Style: V-port ball, flanged or flangeless Actuator Types: PowerRac double-acting and spring-return actuators, spring & diaphragm actuator, lever, handwheel, chainwheel

Maxum Rotary Control Valves (RCV)


Major Markets: Pulp & paper, chemical, power, petroleum, refining Design Features: The Maxum RCV Rotary Control Valve is an eccentric rotary plug control valve for throttling liquids, gases and slurries. It combines precise throttling accuracy and control over a full 90 of rotation. Tungsten carbide coated trim components and design features provide superior erosion resistance. The RCV valve is designed for bi-directional flow capability and includes five trim options for flexibility. It is designed for ease of maintenance with no internal threaded components and selfaligning seat and plug. Flanged or flangeless designs meet ANSI or ISA face-to-face dimensions. Size Range: 112" (25300mm) Temperature Range: to 1000F (540C) ANSI Class Rating: 150, 300 Pressure Rating: 285740 psi (19655100 kPa) ANSI B16.104 Shutoff Class: Up to 20 times better than ANSI Class IV standard Body Materials: 316 and 317 stainless steel, carbon steel, Hastelloy C, Titanium Trim Sizes: High, Full, .5 Reduced, .2 Reduced Actuator Types: PowerRac double-acting and spring-return actuators, spring & diaphragm actuator, handwheel, chainwheel

Precision Electric Control Valves (PPE)


Major Markets: Paper Design Features: The DeZURIK Precision Electric Control Valve is recognized industrywide as the most accurate and reliable basis weight control valve available. This high-resolution control valve is specifically designed for critical paper stock control, and is used for basis weight and headbox level control applications. It provides unmatched control accuracy, positioning and repeatability with up to 16,000 repeatable positions. Accepts digital or analog signals. It features total electric operation with backlash that is essentially zero. Flange drilling is per ANSI standards. Size Range: 420" (100500mm) Temperature Range: to 32450F (0232C) Pressure Rating: 275 psi (1890 kPa) CWP Body Material: 316 stainless steel Valve Style: V-port concentric or straight concentric plug, flanged Actuator Type: AC synchronous motor or DC stepping motor Feedback Mechanisms: Potentiometer, resolver and optical encoder 3

Globe Control Valves


Cage Guided Globe Control Valves
Major Markets: Pulp & paper, chemical, power, petroleum, refining, HVAC Design Features: DeZURIK Cage Guided Valves are a versatile line of globe valves designed for control and throttling service of high pressure steam, gases and clean liquids. Models include single seated, double-seated and balanced construction. Low noise and anti-cavitation trim options available. Low leakage balanced construction cage valves feature a unique, patented seal-less trim that provides tight shutoff in metal-to-metal seated valves. Size Range: 116" (25400mm) Temperature Range: -1501200F (-101649C) Body Materials: 316 stainless steel, cast iron, and carbon steel ANSI Class Rating: 1251500 Valve Style: Cage guided globe with balanced or unbalanced plug Trim Characteristics: Linear and equal percentage Actuator Type: Direct or reverse acting spring & diaphragm, electric motor or manual handwheel

Top & Bottom Guided Globe Control Valves


Major Markets: Petroleum, refining, power, pulp & paper, chemical, air conditioning Design Features: Top & Bottom Guided Globe Control Valves offer both very high capacity balanced plugs and high rangeability. Designed for medium and high pressure use in clean, dirty, viscous and corrosive liquids; steam; and clean, dirty and corrosive gases.

3-Way Globe Control Valves


Major Markets: Chemical, petrochemical, oil refineries, steel, power, air conditioning and heat exchanger systems Design Features: 3-Way Globe Control Valves are designed for mixing two fluid lines or diverting a line to two outlets. Designed to handle clean, dirty, viscous and corrosive liquids; high and low pressure steam; and clean, dirty and corrosive gases. Size Range: .516" (15400mm) Temperature Range: -150750F (-101399C) Body Materials: 316 stainless steel, carbon steel, cast iron ANSI Class Rating: 125600 Valve Style: 3-Way skirt guided globe valve Trim Characteristics: linear v-port Actuator Type: Direct or reverse acting spring & diaphragm, springless diaphragm, electric motor or manual handwheel

Size Range: 18" (25200mm) Temperature Range: -1501200F (-101649C) ANSI Class Rating: 150600 Body Materials: Carbon steel, 316 stainless steel Valve Style: Double-seated, balanced, or single-seated top & bottom guided globe control valve Trim Characteristics: Equal percentage contour, linear contour Actuator Type: Direct or reverse acting spring & diaphragm, springless diaphragm, electric motor or manual handwheel

Globe Control Valves


Skirt Guided Globe Control Valves
Major Markets: HVAC, textile, food, tire and OEM Design Features: The Skirt Guided Globe Valve is an economical general-purpose valve that offers rugged reliability or tighter shutoff in low and medium pressure applications. Size Range: 12" (2550mm) Temperature Range: 0353F (-18178C)

Angle Valves
Major Markets: Petroleum, refining, power, chemical, steel Design Features: Angle design valves feature a streamlined interior flow passage to prevent accumulation of media on the body wall. Angle valves are ideal for applications handling slurries, viscous and flashing/cavitating media with high-pressure drops. Size Range: 18" (25200mm) Temperature Range: -1501200F (-101649C) Body Materials: 316 stainless steel, carbon steel ANSI Class Rating: Class 150600, high pressure to 6000 psig (41340 kPa) Valve Style: Top guided angle valve Trim Characteristics: Equal percentage or linear contoured Actuator Type: Direct or reverse acting spring & diaphragm, electric motor or manual handwheel

Top Guided Globe Control Valves


Major Markets: Chemical, oil refining, pulp & paper, petrochemical, steel, power Design Features: The Top Guided Globe Control Valve offers economical high-accuracy control. It is designed to handle clean, dirty, viscous and corrosive liquids; steam; and clean, dirty and corrosive gasses in low and mediumpressure services. A high-pressure design (straight through or angle) is available for pressures to 6000 psig (41340 kPa). Low Flow valve offers reduced trim sizes for low and ultra low flow applications. Size Range: .52" (1550mm) Temperature Range: -1501200F (-101649C) Body Materials: Stainless steel, carbon steel, chrome moly, carbon moly, other alloys on application ANSI Class Rating: 1251500, high-pressure design to 6000 psig (41340 kPa) Valve Style: Top guided globe Trim Characteristic: Equal percentage v-port, equal percentage contour and linear contour Actuator Type: Direct or reverse acting spring & diaphragm, electric motor or manual handwheel

Body Materials: Cast iron, bronze ANSI Class Rating: 125 Valve Style: Double-seated or single-seated skirt guided globe control valve Trim Characteristics: Modified linear v-port, equal percentage v-port Actuator Type: Direct or reverse acting spring & diaphragm, electric motor or manual handwheel

Stem Guided Globe Control Valves


Major Markets: HVAC, textile, food, tire Design Features: Stem Guided Globe Control Valves are a low cost, dependable valve for lowpressure applications. Size Range: .52" (1550mm) Temperature Range: 40250F (4121C) Body Material: Bronze ANSI Class Rating: 125 Valve Style: Single-seated, stem guided globe control valve Trim Characteristic: Equal percent contoured, modified linear Actuator Type: Direct or reverse acting spring & diaphragm, electric motor or manual handwheel 5

Butterfly Valves
Body Materials: Carbon steel, 316 or 317 stainless steel Valve Style: High performance butterfly valve, wafer or lugged Actuator Type: Lever, handwheel, chainwheel, square nut, PowerRac double-acting and spring-return, spring & diaphragm, Compak double-acting and springreturn Body Materials: Cast iron, ductile iron Valve Style: Resilient seated butterfly, wafer or lugged Actuator Type: Lever, handwheel, chainwheel, square nut, PowerRac double-acting and spring-return cylinder, electric motor, Compak double-acting and spring-return cylinder, spring & diaphragm

High Performance Butterfly Valves (BHP)


Major Markets: Pulp & paper, chemical, power, air conditioning, petroleum and refining Design Features: High Performance Butterfly Valves are designed for shutoff and throttling control of liquids and gases. The new Intelli-Seal extra-tight metal seat provides bi-directional shutoff exceeding DIN 1, ANSI Class VI and API 598. The dynamic PTFE seat provides bubble-tight shutoff in both directions. The Fyre Block seat, designed for fire safe applications, meets API607 fire test standards. Stem seal options for fugitive emissions control are available. The single offset disc design provides lower torque and longer cycle life. NACE trim available. Pressurized neck extensions to accommodate additional insulation or cold box dimensions are available as an option. Size Range: 260" (50500mm) Temperature Range: to 700F (370C). On application -320F (-196C) to 1000F (540C) ANSI Class Rating: 150, 300 Pressure Rating: 275740 psi (18905100 kPa) ANSI B16.104 Shutoff Class: Standard metal, Class IV or V; Intelli-Seal extra-tight metal, exceeds Class VI, DIN 1, API 598; PTFE and Fyre-Block Seat, Class VI 6

Resilient Seated Butterfly Valves (BRS)


Major Markets: Water, paper, wastewater, air conditioning, power, chemical Design Features: The BRS Resilient Seated Butterfly Valve is an industrial grade rubber-lined butterfly valve used in shutoff and throttling applications for liquids, gases, vacuum and dry pellets. Solid one-piece shaft meets AWWA C504 Class 75B specifications. Features include replaceable corrosion resistant bearings and corrosion resistant disc. Single offset disc provides 360 uninterrupted sealing. Lugged valve rated for dead end service to full pressure. Size Range: 236" (50900mm) Temperature Range: to 250F (122C) Pressure Rating: 175225 psi (12101550 kPa) CWP ANSI B16.104 Shutoff Class: Exceeds Class VI. Zero leakage to full rating

AWWA Butterfly Valves (BAW)


Major Markets: Water, power, wastewater Design Features: DeZURIK AWWA Butterfly Valves meet the requirements of AWWA C504 standards. They are used for shutoff on clean and dirty water and gases. Offset disc design, corrosion resistant shaft, stainless steel disc edge, and self-compensating shaft seals are features on all DeZURIK AWWA valves. Molded-in body seat with disc locators provides positive sealing and longer seat life on sizes 320" (80500mm). Large valves, 24" and larger (600mm and larger) feature adjustable, replaceable seat, non-hollow disc structure, and rubber seat retained within a dovetail groove in the valve body and locked in place by an epoxy wedge. (continued on next page)

Butterfly Valves
Size Range: 3120" (803000mm) Temperature Range: to 290F (143C) AWWA Class: 25A, 75B, 150B, 250B Pressure Rating: 2575 psi (170520 kPa) , 150250 psi (10301700 kPa) CWP Shutoff Bubble tight to full rated pressure. Body Materials: Cast iron, ductile iron Valve Style: Flanged and mechanical joint Actuator Type: Lever, handwheel, chainwheel, square nut, cylinder, electric motor Special Construction: Square and Rectangular AWWA Butterfly Valves are designed in a variety of sizes for square/rectangular configurations. Specially designed packages for pump check control applications are also available.

PTFE Seated General Service Butterfly Valves (BGS)


Major Markets: General industrial, paper, chemical Design Features: PTFE Seated General Service Butterfly Valves are designed for shutoff and isolation of corrosive liquids and gases. Features include a thin profile, on-center disc for high flow capacity and a two-piece body with field replaceable PTFE seat. Discs available in 316 stainless steel or PFA (perfluoro alKoxy alKane) coated stainless steel. Specifications: Same as Resilient Seated General Service Butterfly Valves (BGS).

Resilient Seated General Service Butterfly Valves (BGS)


Major Markets: General industrial, air conditioning, paper, chemical Design Features: General Service Rubber Lined Butterfly Valves are designed for shutoff and isolation service of liquids and gases. Thin profile, on-center disc provides high flow capacity. Features include field replaceable resilient seat in EPDM or XNBR materials with discs available in 316 stainless steel and epoxy coated ductile iron. Body wall thickness conforms to the requirements of ANSI Class 125 and all AWWA classes. Size Range: 212" (50300mm) Temperature Range: to 250F (122C) Pressure Rating: 175 psi (1210 kPa) CWP Shutoff Class: Bubble tight to 150 psi (1030 kPa) Body Materials: Cast iron, ductile iron Valve Style: Resilient seated butterfly, wafer or lugged Actuator Type: Lever, handwheel, chainwheel, PowerRac double-acting and spring-return actuators, Compak double-acting and spring-return actuators, spring & diaphragm

Ball Valves

Plug Valves
Eccentric Plug Valves (PEC)
Major Markets: Wastewater, water, air conditioning, mining, chemical, power, steel Design Features: Eccentric action and resilient plug facings assure lasting dead-tight shutoff. Clean interior design and straightthrough flow allow high maximum flow capacity with minimum pressure drop. Heavy-duty stainless steel bearings, choice of resilient plug facings, welded-in corrosion resistant nickel seat and variety of end styles are available. Capable of handling clean and dirty liquids and gases, sludges and slurries. Size Range: .572" (151800mm) Temperature Range: to 300F (150C) Pressure Rating: 125450 psi (8603100 kPa) CWP shutoff pressure to 275 psi (1980 kPa) Shutoff Class: Resilient plug facing: drip tight rating up to 275 psi (1890 kPa) Body Materials: Cast iron, ni-resist, aluminum, carbon steel, stainless steel, Alloy 20, Monel and ductile iron

Special Service Eccentric Plug Valves


Pump Check Valves: Specially designed for precise flow regulation on pumping installations. Balancing Valves: Specially designed for adjusting and reading flow in condensers, and hot/chilled water systems of heating and air conditioning systems. Oxygen Service Valves: Special modifications, cleaning and testing for oxygen service. Soft Rubber Lined Eccentric Valves: Ideal for on-off corrosive and abrasive slurry service.

Metal Seated, Full Port Ball Valves (FPB)


Major Markets: Pulp & paper, chemical, petroleum Design Features: DeZURIK Full Port Ball Valves are a dual metal seated valve used for shutoff and control in scaling, plating, high-pressure drop, and digester blow-down applications. They are designed for trouble-free operation in critical applications involving harsh, continuous or batch processes. Floating ball and massive stem ensure tight, bidirectional shutoff and the highest possible flow rates. Split offset body with spiral wound body seal improves sealing and performance, even during severe pipeline surges and shock. Patented recessed phantom port and scraper seats assure exceptional performance in scaling and plating applications. Size Range: 212" (50300mm) Temperature Range: to 450F (230C) Pressure Rating: 285740 psi (19605100 kPa) CWP ANSI B16.104 Shutoff Class: Class IV and V Body Material: 316 stainless steel ANSI Class Rating: 150, 300 Valve Style: Full port, metal seated ball valve, flanged Actuator Type: Handwheel, cylinder, and spring-return 8

Plug Valves
Permaseal Tapered Plug Valves (PPS)
Major Markets: Chemical, power, mining, paper, petroleum Design Features: Permaseal Plug Valves feature a non-lubricated tapered plug and two individual seats to provide a double seal and bi-directional shutoff. The self-adjusting plug, self-aligning double seat, dynamic stem seal, and top-entry design allow for easy maintenance. Numerous special construction options are available to meet a variety of applications. Size Range: .56" (15150mm) Temperature Range: to 1000F (540C) ANSI Class Rating: 150, 300 Pressure Rating: 275740 psi CWP (18905100 kPa) ANSI B16.104 Shutoff Class: Carbon graphite seat, Class IV; resilient seat, Class VI Body Materials: Carbon steel, 316L stainless steel, Alloy 20, ductile iron, Monel, Hastelloy C Valve Style: Tapered plug; 2-way, 3-way, jacketed, double block and bleed, flush through Actuator Type: Lever, handwheel, Compak double-acting or spring-return, electric motor

Special Service Permaseal Plug Valves


3-Way Permaseal Valves: Specially designed for shutoff or control on mixing and diverting services. Jacketed Permaseal Plug Valves: Partial, full and bolt-on jackets designed to maintain precise temperature control in process systems. Permaseal Well Test Valves: Two designs created specifically for oil production manifolds. Fugitive Emissions Control: Bellows stem seal and double packing chamber designs specially developed for controlling fugitive emissions. Flush Through Valves: Specially designed to allow flushing of the valve cavity. Chlorine Service Valves: Specially designed to meet the requirement of Chlorine Institute Pamphlet #6.

3-Way and 4-Way Eccentric Plug Valves (PTW/PFW)


Major Markets: Paper, water, wastewater, and air conditioning Design Features: 3-way and 4way Eccentric Plug Valves are designed for throttling and diverting of clean, dirty, viscous and corrosive liquids; sludge; abrasive and fibrous slurries; clean and dirty corrosive gases. Single and double plug styles can be arranged into a variety of flow combinations. Features include heavy-duty stainless steel bearings, long-life stem seal, resilient plug facings for dead-tight shutoff, and metal plugs for high temperature applications. Size Range: 316" (80400mm) Temperature Range: to 400F (200C) Pressure Rating: 125 psi (860 kPa) CWP Body Materials: Cast iron, niresist, aluminum, carbon steel, 316 stainless steel Valve Style: 3-way or 4-way tapered plug Actuator Type: Lever, handwheel, chainwheel, cylinder, electric motor

Knife Gate Valves


Bi-Directional Knife Gate Valves (KBD)
Major Markets: Paper, chemical, power Design Features: Unique twostage bi-directional seat provides dead-tight shutoff in both directions and on dead-end service. Designed for shutoff and isolation services handling corrosive, abrasive and viscous liquids; abrasive slurries, pulp stock, and dry materials. Seat design eliminates pockets that trap process media. Provides maximum flow capacity. Resilient seats are locked into the valve body and provide guiding for the gate. Size Range: 312" (80300mm) Temperature Range: 250F (122C) Pressure Rating: 150 psi (1030 kPa) CWP Body Materials: 304, 316 and 317 stainless steel Valve Style: Bi-directional knife gate, lugged Actuator Type: Handwheel, chainwheel, bevel gear, cylinder, electric motor

Series L Knife Gate Valves (KGL)


Major Markets: Paper, water, wastewater, chemical, power, steel, mining Design Features: Stainless steel lined knife gate valves are designed for on-off and isolation of corrosive, abrasive and viscous liquids; abrasive slurries, pulp stock, and dry materials. L-Series valves feature stainless steel wetted parts, raised face seat for positive sealing, welded-in gate guides and jams, and high flow capacity. Conforms to TAPPI Standard TIS 405-8. Seat options include metal and resilient seated, plus a v-orifice design for throttling control. Size Range: 272" (501800mm) Temperature Range: to 1000F (540C) Pressure Rating: 150 psi (1030 kPa) CWP Material, Wetted Parts: 304, 316, and 317L stainless steel Valve Style: Knife gate, wafer and wafer with through bolting Actuator Type: Lever, handwheel, chainwheel, bevel gear, cylinder, electric motor

Cast Stainless Steel Knife Gate Valves (KGS)


Major Markets: Paper, chemical Design Features: Cast Stainless Steel Knife Gate Valves are designed for on-off and isolation services handling corrosive, abrasive and viscous liquids; abrasive slurries, pulp stock, and dry materials. The solid castbodied knife gate valve features a corrosion-resistant stainless steel body, gate, stem and packing gland. Welded-in guides and jams ensure long-lasting operation. Resilient seats provide bubbletight shutoff; metal seats meet TAPPI Leakage Rate standards. Special v-orifice design available for throttling applications. Size Range: 230" (50750mm) Temperature Range: to 1000F (540C) Pressure Rating: 150 psi (1030 kPa) CWP Body Materials: 316 and 317 stainless steel Valve Style: Knife gate, lugged Actuator Type: Lever, handwheel, chainwheel, bevel gear, cylinder, electric motor

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Knife Gate Valves


Level Sensor Isolation Valves (KLS)
Major Markets: Paper Design Features: Specially designed to mount between the stock chest and the level sensor. Allows removal of sensor without draining stock chest. Rachet or socket drive actuator allows close mounting of valve to tank. Size Range: 3" (80mm) Temperature Range: to 450C (233C) Pressure Rating: 150 psi (1030 kPa) CWP Body Materials: 316 and 317 stainless steel, Hastelloy C, 254 SMO stainless steel

Urethane Knife Gate Valves (KGU)


Major Markets: Mining Design Features: One-piece castin-place urethane liner designed especially for handling abrasive slurries and dry materials in the mining industry. Provides driptight shutoff. Rugged stainless steel gate, long-life packing, stainless steel stem, corrosion resistant yoke sleeve, and heavy-duty superstructure. Size Range: 424" (100600mm) Temperature Range: -40130F (54C) Pressure Rating: 150 psi (1030 kPa) CWP Body Materials: Cast iron with gates of 304, 316 stainless steel Valve Style: Urethane lined knife gate valve, wafer Actuator Type: Lever, handwheel, chainwheel, cylinder, electric motor

Valve Style: Level sensor knife gate valve, lugged Actuator Type: Rachet handle or square drive with non-rising stem

Coal Burner Isolation Valves (KCI)


Major Markets: Power Design Features: Specially designed to isolate pulverized coal burner lines on coal-fired boilers during periodic maintenance shutdowns. Features include rugged body construction, removable and rotatable seat ring, stainless steel rising or non-rising stem, and internal explosion pressure rating to 50 psi (340 kPa) per NFPA standards. A variety of hard faced seats for extended service life are available. ANSI 125/150, NFPA and Babcock & Wilcox end connections available. Size Range: 624" (150600mm) Pressure Rating: 150 psi (1030 kPa) CWP Temperature Range: On application Body Materials: Carbon steel, 304 stainless steel Valve Style: Coal burner isolation knife gate valve Actuator Type: Handwheel, chainwheel, nut, cylinder 11

Ported Gate Valves


Special Service Gate Valves
Thru-Port Knife Gate Valves: Manually actuated goggle plate valve designed specially to overcome the difficulties in handling steel mill blast furnace dust. Dust Collector Valves: Specially designed cylinder actuated knife gate valve with double packing and overlapping gates to overcome the difficulties in handling steel mill blast furnace dust. Square/Rectangular Knife Gate Valves: Specially designed to fit special piping configurations. Bonneted Knife Gate Valves: Special designs to prevent media from entering the atmosphere. Pressurized bonnet is bolted above packing area. Lateral or Y Knife Gate Valves: Two complete valves fabricated in special configurations for diverting services.

Unival Ported Gate Valves (PGV)


Major Markets: Mining, paper, power, chemical Design Features: Innovative, pressure-assisted sealing system utilizes elastomer sleeves with radial and gate thrust support rings. Design features include streamlined flow passage, bidirectional shutoff, adjustable packing and rounded gate edges. Stem protection and actuator lockout device is standard. Size Range: 224" (50600mm) Temperature Range: to 400F (204C)

O-Port Gate Valves (KGO)


Major Markets: Paper Design Features: Specially designed to handle high-density paper stock, wood chips, plastic pellets, cleaners, trash dump, and refiner bypass isolation applications. Adjustable chest guides provide positive gate-to-seat support and eliminate stock build-up and gate jamming. Flush ports allow prevention of stock dewatering in the valve body. Full standard port diameter minimizes turbulence and pressure loss. PTFE on hardened metal seat available for extra protection. Size Range: 336" (80900mm) Temperature Rating: to 500F (260C) Pressure Rating: 100740 psi (6905100 kPa) CWP Body Materials: 316 and 317 stainless steel and carbon steel Valve Style: 0-port knife gate valve, flanged ANSI 150 or 300 Actuator Type: Handwheel, chainwheel, bevel gear, cylinder and electric motor

Pressure Rating: 150 psi (1030 kPa) CWP Valve Style: Ported gate valve, wafer Body Materials: Ductile iron, 316 stainless steel Actuator Type: Handwheel, chainwheel, pneumatic and hydraulic cylinder, electric motor

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Consistency Transmitters
Rotating Consistency Transmitters (SDP)
Major Markets: Paper Design Features: Consistency range from 0.75% to 10% at velocities from 0.1 to 10 feet (.03 to 3 meters) per second. Motordriven sensor located in pulp stock flow is highly sensitive to consistency changes and insensitive to flow changes. Capable of measuring consistency changes as small as .0025%. Chamber Size: 1236" (300900mm) Chamber Pressure Rating: 125 psi (860 kPa) Chamber Material: 304, 316 or 317L stainless steel

Valve Diagnostics System

Valve Diagnostics System (VDS)


Major Markets: Pulp & paper, chemical, petroleum, refining Design Features: This selfcontained, computerized diagnostics system examines control valve performance in order to improve productivity and product quality in process control. By measuring critical aspects of control valve performance, the system identifies valve assemblies that deviate from optimum accuracy, speed of response or overshoot. Valves can be in-line or bench tested. Pentium computers with 16MB RAM, monitor and signal conditioners are all protected in an industrial case. The valve diagnostics system can be purchased, leased, or provided as a service by trained DeZURIK technicians. DeZURIK personnel are available to provide diagnostic testing or conduct in-plant training.

AccuTrax Electronic Blade Consistency Transmitters (SBC)


Major Market: Paper Design Features: Designed to operate over a wide range of velocities from 1.5 feet (.5 meter) to 16 feet (5 meters) per second and consistencies from 1.5% to 16%. Unique sensor design allows transmitter to accurately measure consistency over changing production rates and varying pressures, sensing changes as small as .0075%. The pipeline module can be easily and quickly installed and withdrawn without process shutdown. Recycle program available. Mounting Module Materials: 316 stainless steel, Hastelloy C Temperature Rating: to 212F (100C) Pressure Rating: 200 psi (1380 kPa)

Shaft, Sensor Material: 316 or 317L stainless steel Chamber Style: Horizontal, vertical, open, pan Output: Pneumatic, electronic

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Actuators

PowerRac Actuators
The rack and pinion design of PowerRac Actuators provides high-operating torque for accurate control in modulating services, and high opening torque for on/off services. The unique square collet coupling rigidly clamps the drive pinion to the valve shaft, eliminating backlash in the drive connection. This rigid connection allows thrust from the cylinder to precisely position the valve. Positioners are solidly mounted on the actuator housing with a square nut, feeding exact valve position directly to the positioner. No lost motion assures accurate valve positioning. The modular design and compact size allow the actuator to be close coupled to the valve. Standard ISO bolt circle allows PowerRac Actuators to be used on all DeZURIK quarter turn valves. Double-acting or fail-safe springreturn cylinder options available. Lifetime Warranty: DeZURIK has always been committed to the highest quality products and service, and our Lifetime Warranty on PowerRac demonstrates our confidence in the quality and features of this actuator. Contact your local DeZURIK representative for details.

Rotary Diaphragm Actuators


DeZURIK Diaphragm Actuators are designed specifically for use on quarter-turn valves. They feature all steel, cast iron and stainless steel construction for corrosion resistance in caustic environments. The actuators are designed for on/ off or modulating service in either a fail-open or fail-closed mode. Action can be easily changed in the field with no additional parts required. The spring cartridge is cage retained at the factory for increased safety. The output shaft is supported at the top and bottom with bronze bearings that absorb side thrust and insure smooth, efficient, and accurate throttling control.

G-Series Rotary Actuators


Design Features: G-Series Actuators are available on large butterfly and plug valves where constant high torque capability throughout the stroke is required. They feature a rack and pinion design and are engineered for high-flow, high-cycle applications. G-Series Actuators are available with either manual or cylinder actuator input. G-Series Actuators provide long service life and feature a rugged, heavy-duty, cast gear sector. Multiple bronze and stainless steel bearings provide support and minimize friction to assure smooth operation and throttling action.

MasterGear Manual Actuators


MasterGear Manual Actuators feature a cast iron housing with sintered bronze bearings on each end of the input shaft for durability and performance. The ductile iron gear provides strength for robust applications and a long service life without maintenance. MasterGear Actuators are available with handwheel, chainwheel or a 2" (50mm) square nut input option. All MasterGear Actuators feature external position indication and are available with safety lockout devices.

Compak Actuators
Compak Actuators are a versatile rack-and-pinion design actuator available as either doubleacting or fail-safe spring-return. Upper and lower bushings, combined with a large wear pad, minimize wear and increase actuator life cycle. The compact, modular design allows the actuator to be mounted for a low profile assembly. Compak Actuators are matched to each valves torque requirements to ensure that the most economical valve and actuator package is specified.

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Actuators

Accessories

M-Series Actuators
M-Series Actuators are designed for use on smaller DeZURIK AWWA Butterfly Valves. The M-Series Actuator meets the requirements of AWWA C504 standards. The fully enclosed scotch yoke mechanism allows the M-Series Actuator to provide a torque curve that matches the torque requirements of the valve. The thread system of the traveling nut is self-locking, maintaining disc position under varying flow conditions.

Rotary Valve Positioners


DeZURIK pneumatic and electropneumatic positioners are designed for high accuracy in critical control applications. DeZURIK control valves equipped with positioners provide exceptional accuracy and speed of response, surpassing the requirements of industry accuracy specifications.

Linear Diaphragm Actuators


Type 01 and 05 pneumatic actuators are specifically designed for DeZURIK linear control valves. These spring and diaphragm style actuators feature rugged cast iron/steel construction. Type 01 actuators are designed for heavyduty globe valves and have stroke sizes up to 4" (200mm). The 05 actuator is a low cost actuator of aluminum construction with strokes up to 11/2" (40mm) for light, medium and smaller heavy-duty valve applications. The actuators come in various sizes, spring ranges, and diaphragm areas. Actuators can be specified as direct or reverse acting for failsafe valve positioning.

ICoT Smart Positioners


DeZURIK ICoT Smart Positioners feature integral sensors and a sophisticated microprocessor that continually monitor and diagnose control valve performance under actual operating conditions. The positioner feeds back valve position without the need for linkages, levers and rotary or linear seals. Position sensing is performed totally by non-contacting means, permitting use of advanced control strategies where knowledge of valve position is used in predictive and other algorithms. Utilizing HART protocol, the microprocessor accurately measures valve shaft position, input signal, actuator pressure and travel time during normal operation.

LA-Series Actuators
LA-Series Actuators are designed for use on large DeZURIK AWWA Butterfly Valves. The LA-Series Actuator meets the requirements of AWWA C504 standards. The link-arm mechanism allows the LA-Series Actuator to provide characterized closure that slows valve travel and increases torque as the disc comes into the seat. The actuators feature high compressive strength yoke nut bearings that ensure reliable operation and increased cycle life. The actuator is self-locking, maintaining valve position under varying flow conditions.

Globe Valve Positioners


DeZURIK pneumatic and electropneumatic positioners for rising stem globe valves feature a durable, field-proven and economical design for control applications. Electro-pneumatic units are available with CSA or FM explosionproof or intrinsically safe options.

15

Valve Selection Chart

1 = Typical Application

2 = May Be Used

3 = Limited Application

4 = Not Used

Linear Control Valves Application Requirements Function: On-Off Throttling Diversion Media: Liquids (Clean) Liquids (Dirty) Liquids (Viscous) Liquids (Corrosive) Slurries (Sludge) Liquids & Slurries (Scaling) Slurries (Abrasive) Slurries (Fibrous) High Pressure Steam (+150lbs.) Low Pressure Steam Gasses (Clean) Gasses (Dirty) Gasses (Corrosive) Dry Materials Valve Characteristics: High Flow Capacity Low Head Loss (Wide Open) Low Torque/Thrust High Temp., 800F+ (425C+) Cryogenic Erosion Resistance Cavitation (Kc) @ 60% Open Recovery Factor FL2 @ 60% Open Shutoff Class Top & Cage Top Bottom Guided Guided Guided Skirt Guided Angle 3-Way

Rotary Control Valves Rotary Control Valve

Rotary Control & Isolation Full Port High V-Port Metal PerformControl Seated ance Valve Ball Valve Butterfly 2 1 4 1 1 1 1 1 3 3 1 3 1 1 1 1 4 1 1 1 4 4 3 .49 .61 1 2 3 1 1 1 1 3 1 3 1 1 2 1 1 1 4 1 1 4 3 3 2 .22 .66 1 1 3 1 3 2 1 3 4 2 2 1 1 1 3 1 4 1 1 1 3 3 2 .35 .43

1 1 4 1 4 4 1 4 4 4 4 1 1 1 3 1 4 1 N/A 1 2 3 4 .61 .90 ANSI II-VI

1 1 4 1 1 1 1 2 4 3 4 1 2 1 1 1 4 1 N/A 1 1 4 2 .72 .95 ANSI II/IV

1 1 4 1 1 1 1 1 3 3 4 2 1 1 1 1 4 1 N/A 2 1 1 2 .70 .94 ANSI IV-VI

1 1 4 1 2 1 1 3 4 4 4 2 1 1 1 1 4 1 N/A 3 3 3 3 .80 .87 ANSI IV-VI

1 1 4 1 1 1 1 1 4 1 4 1 1 1 1 1 4 1 N/A 1 1 1 1 .30 .50 ANSI IV-VI ANSI 125600

4 1 1 1 2 1 1 3 4 4 4 2 1 1 1 1 4 1 N/A 3 3 3 3 .80 .87 ANSI IV ANSI 125600

1 1 4 1 1 1 1 1 2 1 4 1 1 1 1 1 4 1 N/A 2 3 2 1 .60 .70 ANSI IV-VI ANSI 150 300

Pressure Rating

ANSI ANSI ANSI ANSI 125-900/ 125-900/ 125-900- 1501500 1500 1500 600

ANSI II, ANSI IV, ANSI IV, VI, or V,VI or V or IV better better ANSI ANSI ANSI 150 & 150 & 150 & 300 300 300

Note: This valve selection chart is designed to provide you with a quick reference on valve style capabilities. The chart considers both cost and performance factors for a specific application when determining whether a valve style is rated Typical, May Be Used, or Limited Application. For more information, contact DeZURIK or your local representative with your specific application requirements.

16

Valve Selection Chart

1 = Typical Application

2 = May Be Used

3 = Limited Application

4 = Not Used

Application Requirements Function: On-Off Throttling Diversion Media: Liquids (Clean) Liquids (Dirty) Liquids (Viscous) Liquids (Corrosive) Slurries (Sludge) Liquids & Slurries (Scaling) Slurries (Abrasive) Slurries (Fibrous) High Pressure Steam (+150lbs.) Low Pressure Steam Gasses (Clean) Gasses (Dirty) Gasses (Corrosive) Dry Materials Valve Characteristics: High Flow Capacity Low Head Loss (Wide Open) Low Torque/Thrust High Temp., 800F+ (425C+) Cryogenic Erosion Resistance Cavitation (Kc) @ 60% Open Recovery Factor FL2 @ 60% Open Shutoff Class

Plug Gate Valves Valves 3-Way Perma- Knife Resilient Ported AWWA Eccentric & seal Seated Gate Gate 4-Way (Tapered) 1 1 3 1 2 1 2 2 4 3 2 4 4 1 2 2 2 1 1 2 4 4 3 .35 .40 1 1 3 1 2 2 4 2 4 4 4 4 4 1 2 4 4 1 1 2 4 4 4 .35 .40 1 1 4 1 1 1 1 1 3 2 2 4 3 1 1 1 2 1 1 2 3 4 1 .59 .70 4 1 1 1 1 1 1 1 4 2 1 4 3 1 1 1 4 1 1 1 4 4 3 N/A N/A 1 3 1 1 2 1 1 2 4 3 3 4 2 1 2 1 4 1 1 1 2 4 3 N/A N/A 1 3 4 1 1 1 2 1 4 1 1 4 4 2 2 2 1 1 1 2 1 4 1 N/A N/A 1 4 4 3 1 1 1 1 1 1 1 4 3 2 2 2 1 1 1 2 4 4 1 N/A N/A

Resilient Seated Butterfly Valves

ANSI VI AWWA or better C504

Pressure Rating

ANSI IV, VI or N/A better 150/ AWWA 125125 psi 175 psi 25, 75, 450 psi CWP CWP 150 CWP

ANSI IV, Class VI VI or TAPPI or better better ANSI 125/ 100/ 150 & 150 psi 150 psi 300 CWP CWP

Note: This valve selection chart is designed to provide you with a quick reference on valve style capabilities. The chart considers both cost and performance factors for a specific application when determining whether a valve style is rated Typical, May Be Used, or Limited Application. For more information, contact DeZURIK or your local representative with your specific application requirements.

17

Products
Maxum Rotary Control Valves Sizes 1 - 12" (25 - 300mm) for highly erosive services. Features high throttling accuracy and four flow capacity ranges. Eccentric Plug Valves Sizes 0.5 - 72" (15 - 1800mm) in a wide choice of materials and resilient plug facings. HP Butterfly Valves Sizes 2 - 48" (50 - 1200mm) for applications to 740 psi (5100 kPa) plus Intelli-Seal extra-tight metal, fire tested and PTFE seated models. V-Port Ball Valves Sizes 1 - 20" (25 - 500mm), pressures to 740 psi (5100 kPa) and temperature ratings to 1000F (537C). Flanged and flangeless designs. Resilient Seated Butterfly Valves Sizes 2 - 36" (50 - 900mm) in two styles with 175 and 225 psi (1210 - 1550 kPa) pressure ratings and wafer and lugged body styles. AWWA Butterfly Valves Sizes 3 - 120" (80 - 3000mm). Meets AWWA C504 standards. 3- & 4-Way Plug Valves Sizes 3 - 16" (80 - 400mm) for shutoff and switching applications plus a variety of body materials. Metal-Seated Full-Port Ball Valves Sizes 2 - 12" (50 - 300mm) are designed for trouble-free operation in digester blow-down applications and for handling corrosive liquids, gases and abrasive slurries. Precision Electric Control Valves Unmatched control accuracy provides up to 16,000 discrete repeatable throttling positions in 90 plug rotation. Accepts analog or digital signals. Sizes 4 - 20" (100 - 500mm). Permaseal Plug Valves Sizes 0.5 - 6" (15 - 150mm) in ANSI Class 150 and 300 ratings. Body styles include 2-Way, 3-Way, jacketed, double block and bleed and flush through for corrosive and high temperature applications. Knife Gate Valves Rugged designs for corrosive and abrasive service on liquids, slurries and dry materials. Pressures to 150 psi (1030 kPa) and sizes 2 - 72" (50 - 1800mm). Consistency Transmitters Rotating sensor, AccuTrax blade sensor, open type and pan type chambers for pulp and paper consistency control applications. Unival Ported Gate Valves Sizes 2 - 48" (50 - 1200mm) for scaling, corrosive and abrasive services. Reinforced elastomer sleeve forms bubble-tight seal flush with the wall of the pipe. Cage Guided Globe Control Valves Sizes 1 - 16" (25 - 400mm) with pressure ratings to ANSI 1500 plus single-seated and balanced construction, low-noise and anti-cavitation trim options. 3-Way Globe Control Valves Sizes 0.5 - 16" (15 - 400mm) with pressure ratings to 600 psi (4130 kPa) for mixing and diverting services. Medium and light-duty models available for applications to Class 125 and for low pressure, mixing applications. Angle Control Valves Sizes 1 - 8" (25 - 200mm) for applications involving viscous or flash-flow process or slurries. Single- or Double-Seated Globe Valves Heavy-duty top and bottom guided valves offer high accuracy and high rangeability. Medium-duty, skirt-guided valves provide rugged reliability or tight shutoff. For low pressure applications, a single-seated, stem guided model is available. Low Flow Valves Single-seated globe style in sizes 0.5 - 2" (15 - 50mm) for low and ultra-low flow applications. High Pressure Valves For pressures up to 6000 psig (41340 kPa), in single-seated angle or straight-through designs.

Sales and Service


DeZURIK representatives are located in major cities throughout the world. For the name of the representative nearest you, contact:

Web site: www.dezurik.com


DeZURIK 250 Riverside Ave. N. Sartell, Minnesota 56377-1743 Telephone: 320-259-2000 Fax: 320-259-2227 DeZURIK-GLOBE VALVE DIVISION 200A Progress Drive Montgomeryville, PA 18396 Telephone: 215-699-1052 Fax: 215-699-1049 DeZURIK of CANADA, LTD. 385 Franklin Blvd., P.O. Box 1300 Cambridge, Ontario, Canada N1R 5V5 Telephone: 519-621-8980 Fax: 519-621-3006 DeZURIK UNITED KINGDOM, LTD. Nelson Way, Nelson Industrial Estate Cramlington, Northumberland, England NE23 9BJ Telephone: 44-1670-714111 Fax: 44-1670-737813

E-Mail: customer.service@dezurik.com
DeZURIK-NORTH CHINA Room 103, Haowei Building Number 25, Beitaipingzhuang Road Haidian District, Beijing 100088 Peoples Republic China Telephone: 86-10-6238-1018 Fax: 86-10-6238-1017 DeZURIK-SINGAPORE 101 Cecil Street, #17 - 06 Tong Eng Building, Singapore, Singapore 069533 Phone: 65-325-3690 Fax: 65-227-0184 DeZURIK-INDONESIA Jl Tubagus Angke No. 34-Z Kompcek Angke Indah Jakarta Barat - 11460 Indonesia Telephone: 62-21-5696-3268 Fax: 62-21-5696-3269

DeZURIK-MEXICO Nueva Jersey 4331 Fracc. Industrial Lincoln Monterrey NL CP64310 Mexico Telephone: 52-83-707164/5026 Fax: 52-83-713004 DeZURIK-JAPAN 4th Floor, Dai-Ichi Kuwahara Bldg. 18-7, 2 Chrome, Higashi Ueno Taito-Ku, Tokyo 110, Japan Telephone: 81-3-3836-3911 Fax: 81-3-3836-5843 DeZURIK-SOUTH CHINA General Signal China Limited 1/F, No. 18, 485 Guiping Road Caohejing Hi-Tech Park Shanghai 200233 China Telephone: 86-21-64853018 Fax: 86-21-64852438

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DeZURIK reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing by DeZURIK. Certified drawings are available upon request.
Printed in the U.S.A. 021699

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