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1. You see a welder using an oxy-acetylene flame with long feathered inner cone.

What would be the effect of this on carbon steel? a) The weld could be hard and brittle. b) The weld metal could be too soft. c) There will be no effect on weld metal d) The weld will have undercut 2. The welding inspectors duties should include. a) The Acceptance/rejection of welds. b) The verification of a weld filler metal type c) The development of weld repair procedures d) a and b above e) b and c above 3. Brazing differs from welding in that. a) No tiller metal is used b) An oxyfuel flame is used c) The base metal is not melted d) All of the above 4. Solidification cracking due to improper width-to-depth ratio of the weld bead is always a serious problem with which of the following process? a) PAW b) GTAW c) FCAW d) SAW 5. A welder qualified by welding in the 5G position is qualified for what position on plate? a) F, H, OH b) F, V, OH c) V, OH, SP d) H, V, OH 6. Capillary action plays a role in which NDT method? a) MT b) UT c) RT d) PT 7. Degreasing components are essential for quality welding but some agents may. a) Cause Corrosion Problems b) Give off phosgene gas c) Leave residues d) All of the above 8. Hydrogen cracking in the weld metal is likely when welding: a) Carbon manganese steels b) Stainless steels c) Micro alloyed steels ( HSLA) d) Low carbon steel 9. The marking of a reject able weld should.

a) Be clear and understandable to all involved b) Be made with a steel impression stamp c) Note the proper repair procedure d) Always be in red e) Always include the welders identification. 10. A common gas mixture used in MIG welding nickel alloys to combine good levels of penetration with good arc stability would be: a) 100% Co2 b) 100% argon c) 80% argon 20% Co2 d) 98% argon 2% oxygen 11. In the construction of a welding symbol, the basic element is the. a) Arrow b) Reference line c) Weld symbol d) None of the above 12. An austenitic stainless steel may suffer : a) Weld decay b) Sensitization c) Solidification cracking d) All of the above 13. Which of the following alloys is non-magnetic? a) 4.0% chromium molybdenum b) 12.0% chromium c) Austenitic stainless steel d) 9.0% nickel steel 14. A change in supplementary essential variables requires requalification, when notchtoughness is a consideration. a) True b) False 15. Is it permissible to sub-contract welding of coupons as well as other work to prepare coupons a) True b) False 16. Heating a metal to 550-650oC, holding and cooling in air would be defined as --------. a) Annealing b) Normalizing c) Sub-critical annealing d) Stress relieving 17. A welder is qualified to weld all thickness of material when: a) The test is any thickness above 3/8 b) The test thickness was c) The test thickness was and over

d) The test pipe wall thickness 5/8 and nominal pipe size was over e) None of the above 18. undercut is principally caused by: a) Excessive amps b) Excessive volts c) Excessive travel speed d) All of the above 19. A fabricating procedure calls for fillet welds to be blended in by grinding. This is to influence. a) H.A.Z Cracking b) Fatigue life c) Residual stress d) Yield strength 20. The metal property that is greatly effected by the surface condition of the part is: a) tensile strength b) compressive strength c) hardness d) fatigue strength 21. What type of document that has legal status: a) code b) standard c) specification d) both a&b 22. Accidental arcing between the electrode and the parent material away from the weld can result in --------------------. a) Small hard spots on the surface of the parent material b) Spatter c) Shrinkage d) Sharp notches on the surface of the parent material 23. When visually inspecting a fillet weld, it would normally be sized by ------------. a) The leg lengths b) The actual throat thickness c) The design throat thickness d) Both a and c 24. Which of the following is most likely to occur in submerged arc welding? a) Tungsten inclusions b) Lack of root fusion c) Lack of side wall fusion d) Porosity 25. An essential variable may: a) change the properties of the weld b) Influence the visual acceptability c) Require re- approval of weld procedure d) All of the above

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