Disassembly Iq500

Product End-of-Life Disassembly Instructions
Product Category: Personal Computers Marketing Name / Model [List multiple models if applicable.] IQ504, IQ505, IQ506, IQ507, IQ500.fr, IQ500.it, IQ500.es, IQ500.uk, IQ500.me, IQ504t, IQ506t
Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). 1.0 Items Requiring Selective Treatment 1.1 Items listed below are classified as requiring selective treatment. 1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable. Quantity of items Item Description Notes included in product Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA) Batteries Mercury-containing components Liquid Crystal Displays (LCD) with a surface greater than 100 sq cm Cathode Ray Tubes (CRT) Capacitors / condensers (Containing PCB/PCT) Electrolytic Capacitors / Condensers measuring greater than 2.5 cm in diameter or height External electrical cables and cords Gas Discharge Lamps Plastics containing Brominated Flame Retardants weighing > 25 grams (not including PCBs or PCAs already listed as a separate item above) Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner Components and waste containing asbestos EL-MF877-00 Template Revision B PSG instructions for this template are available at EL-MF877-01 Include the cartridges, print heads, tubes, vent chambers, and service stations. With a surface greater than 10 sq cm All types including standard alkaline and lithium coin or button style batteries For example, mercury in lamps, display backlights, scanner lamps, switches, batteries Includes background illuminated displays with gas discharge lamps 10 1 4 1 0 0 0 3 0 0
0 0 Page 1
Components, parts and materials containing refractory ceramic fibers Components, parts and materials containing radioactive substances
0 0
2.0 Tools Required List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed. Tool Description Tool Size (if applicable) Description #1 Description #2 Description #3 Description #4 Description #5 3.0 Product Disassembly Process 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment: 1. 2. 3. 4. 5. 6. 7. 8. See detailed instructions attached below M3 Screwdriver M2 Screwdriver
3.2 Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the product that require selective treatment (with descriptions and arrows identifying locations).
EL-MF877-00 Template Revision B PSG instructions for this template are available at EL-MF877-01
Page 2
Standard Operation Procedure

1 2
Model:
3
JAN
Process:
Rework
4
Rotate unit, and put the unit on the shutter table .
Put stand upward , Disassemble screw on rear cover with electrical screw driver and place it in material box. Attention: 1. Do not scratch rear cover. 2 Do not mi scre s
Name SCREW M3*5L (P) W-ZN #2 JAN_LOWER_REAR_COVER Q'ty 1 1 Item 1 2 3 4 5 6 Version DVT-R00 Issue Date 2008/2/14
1.Pull plastic rear cover out as the pic3. 2. put the rear cover palce in material box. Attention: Do not scratch plastic rear co er
Difference Initial Pegatron PM3-00601-C7H002
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GMAP4F050S 13GP157AP060-1H2
P/N electricl screw driver tool
Name #2(5.00.5kgf/cm ) thin/thick gauge
Q'ty 1 1
Item
Version
Issue Date
Difference
Action
disassemble lower plastic rear cover
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
1
3 4
1.Remove four screws and place them in material box. Attention: Do not mix screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electricl screw driver Name P/N 13GMAK4J080S Name
2.Put stand downward ,
Q'ty 4
Item 1 2 3 4 5 6
Version DVT-R00
Issue Date 2008/2/14
Difference Initial
Pegatron PM3-00601-C7H002
SCREW M4*8L (K) W-ZN #2
Q'ty 1
Item
Version
Issue Date
Difference
#2(5.00.5kgf/cm )
Action
disassemble screw
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
1.Take stand out of chassis. 2.Put the chassis in material box. Attention: Do not scratch plastic parts.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N 13GP1570P310-1H2 1570M300-1H2S:13GP1570M31
Press two hooks on IO_CLIP plastic part & pull plastic part out. Attention: Do not break hooks
Name JAN_IO_CLIP JAN_HINGE Q'ty 1 1 Item 1 2 3 4 5 6 Name Q'ty Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Action
disassemble rear cover stand&IO_CLIP
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
JAN
2
Process:
Rework
8
7 9 3 1 4 2 Take ODD cover and place them in temporary area.Disassemble 2 screws on plastic part as picture. Attention: Do not scratch ODD and plastic rear cover.
Item 1 2 3 4 5 6 P/N electric screw driver Name #2 (5.0+/-0.5kgf/cm) Q'ty 1 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Disassemble 7 screws on plastic part as picture. Place screws in material box. Attention: Do not scratch rear cover &mix screws.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GP157AP040-1H2 13GMAP4F050S
Name MAIN_REAR_COVER_ASM() SCREW M3*5L (P) W-ZN #2
Q'ty 1 9
Action
disassemble main rear cover&odd cover
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
4 3 2 1
Model:
2
1
JAN
3
Process:
Rework
4
Pull aparts all hooks on plastic of main rear cover.Attention: 1.Pull apart from down to up.2.Do not break hooks.3.Do not scratch rear cover.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver P/N 13GMAP4F050S 13GP1570M240-1H2
Tear two cable routing tape as picture.
Disassemble 2 AMP Board shield screws vertically and place them in the box. Attention: Do not mix screws
Item 1 2 3 4 5 6 Version DVT-R00 Issue Date 2008/2/14
1.Remove AMP SHIED as picture. 2.Put AMP SHIED in the material box Attention: Do not scratch AMP SHIED rear cover.
Name SCREW M3*5L (P) W-ZN #2 JAN_AMP_BOARD_SHIELDING
Q'ty 2 1
Name #2-6(5.0+/-0.5kgf/cm)
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble AMP SHIED
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
11
Model:
2
JAN
Process:
Rework
8 9
6
10
7 3
5 1.Disassemble rear shied metal parts from chassis. 2.put rear shied in box. Attention:1.Do not touch the electrical components & scratch cables.
Q'ty 11 1 Item 1 2 3 4 5 6 Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Disassemble 11 screws on rear shied as picture ,put them in box. Attention: Prevent screws fall off in unit , do't mix screws
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver Name #2-6(5.0+/-0.5kgf/cm) P/N 13GMAP4F050S 13GP157AM030-1H2 Name
SCREW M3*5L (P) W-ZN #2 HP_JAN_REAR_SHIELD_ASM
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble rear shied
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
1.Cut 1pcs cable tie with nipper and put it into the waste parts box; 2.Press ODD SATA cable hook, and then pull out ODD SATA cable vertically from MB port, as the blue mark in PIC show.(Note:Don't damage port,parts and cable)
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
Take ODD power cable out along cable routig way. (Note:Don't damage other component on MB)
Pull out ODD switch cable vertically from MB port,as the blue mark in PIC shown. (Note:Don't damage port,parts and cable)
Name
Q'ty
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Name
Q'ty
Item
Version
Issue Date
Difference
Action
pull out ODD SATA& power&switch cable
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
Route ODD sata cable,ODD power cable and ODD switch cable separatly. Note:Don't damage cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N Name P/N Name
Un-lock the screw vertically with electric screwdriver,and put it into parts box. Note:Don't damage parts and mix parts.
Q'ty 1 1 Item 1 2 3 4 5 6 Q'ty Item Version Version DVT-R00
Take ODD and grasp it to right direction. And then make ODD frame out of . Note:Don't damage parts.
Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
1H2 S:14G000111800H2S:14G0 SATA CBL 4P/7P TO 13P,L:410mm 0H2 S:14G030037201H2 S:14G W.H CBL 4P TO SW,L:250mm
Issue Date
Difference
Action
take ODD
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
4
Pull ODD sata cable&power cable out vertically.Put them in box. Note:Don't damage cable&port.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N 13GP1570P440-1H2 14G030037200H2 S:14G030037201H2
Press two hooks in ODD holder and take ODD holder out from iron part. Note:Make sure that two hooks in ODD holder aren't damaged.
Name POWER_SWITCH_HOLDER 4P TO SW,L:250mm Q'ty 1 1 Item 1 2 3 4 5 6 Name Q'ty Item
As PIC shown,take out ODD switch cable along the gap of ODD holder.and check if ODD switch cable&ODD holder is ok or not, and put them into parts box.
Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Version
Issue Date
Difference
Action
disassemble ODD switch cable
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
3
Process:
Rework
As PIC shown,Un-lock 4pcs screw with electric screwdriver and put screws into parts box. Note:Don't make screw mix parts.
As PIC shown,pump out ODD from ODD frame horizontally. Note:Don't knock parts.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GMAK3C020S
Name SCREW M2*2L (K) W-ZN #1
Q'ty 4
Item 1 2 3 4 5 6
P/N Electric screw driver
Name #1(1.00.2kgf/cm)
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble screw
10
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
DVD Writer Model TS-T633
JAN
Process:
Rework
Pull outODD,Check if Vendor spec is correct;check if there is a damage on ODD panel .and the screw is locked ok as PIC shown Note:When taking ODD,don't touch ODD port.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action disassemble ODD 11 P/N Name Q'ty P/N 13GP1570M070-1H2 17G141134002H2 13GP1570T240-1H2 Name JAN_ODD_CAGE_TOP DVD S-SATA SM 8X/6X/5X/6X/6X JAN_RB_SHIELD_GASKET_5 Q'ty 1 1 1 Item 1 2 3 4 5 6 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
Route SATA cable

1.Cut 1pcs cable tie with nipper and put it into the waste parts box;Note:Don't damage cable;don't let cable scratch MB,Don't make tie-cable drop into unit. 2.Route HDD sata cable as pic show.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action cut cable ties &pull outHDD SATA cable 12 P/N Name Q'ty 1 P/N Name
Pull HDD sata cable from MB port out vertically. Cut 1 pcs tie-cable with nipper.and put it Note:Don't damage cable&port;and the hook into the waste parts box; should be pressed entirely. Note:Don't make tie-cable drop into unit.
Q'ty Item 1 2 3 4 5 6 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
1 2
Pull HDD power cable from MB connect out vertically. And route HDD power cable as the yellow in PIC shown. Note:Don't damage cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N Electric screw driver Name #2 (5.00.5kgf/cm) P/N 13GP1570M210-1H2 13GMAP4F050s Name JAN_C_BKT SCREW M3*5L (P) W-ZN #2
Disassemble 2 pcs screws on C-braket and Take C-braket parts off HDD; put them into parts box. .Put it in parts stocks; Note:Don't make screw mix parts.
Q'ty 1 2 Item 1 2 3 4 5 6 Q'ty 1 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Action
disassemble cable& c-braket
13
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
3
Process:
Rework
HDD Sata
HDD POWER
Disassemble 2 screws on HDD braket and put them into screw-box. Note:Don't make screw mix parts.
1.Take HDD edge,then push HDD upside until take out HDD from base pan. 2.Put HDD in parts stocks.
1.Pull out sata cable from HDD vertically; 2.Hole HOD power cable port and pull out SATA cable vertically; Note:Don't damage cable,hook and port.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 14G000104611H2 S:14G000104610H2 S:14G000104612H2
Name SATA CBL 7P TO 7P,L:210mm
Q'ty 1
Item 1 2 3
1H2S:14G000110810H2S:14G0 ATA PWR CBL 4P TO 15P,L:170mm
4 5
13GMAP4F050S P/N Electric screw driver
SCREW M3*5L (P) W-ZN #2 Name #2 (5.00.5kgf/cm)
1 Q'ty 1
6 Item Version Issue Date Difference
Action
disassemble HDD& HDD sata &powercable
14
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
1 3
Model:
2 3
JAN
Process:
Rework
4
As PIC shown,disassemble 4 screw on frame and put screws into parts box. Note:Don't make screw mixed.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
Take HDD edge,and take HDD from the frame.
1.According to checklist,Check if HDD vendor&spec is correct;port&pin is ok;parts in PCB is ok. Note:when taking HDD,don't touch HDD PCB.
Item 1 2 3 4 5 6 Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Name
Q'ty
Name
Q'ty
Item
Version
Issue Date
Difference
Action
disassemble HDD
15
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
Pull out frame and put it into parts box. Note:Don't make screw mixed.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N 13GP1570M060-1H2 13GP157AP070-1H2
Press IO_insert hook and push horizontally until taked out it from base pan. Note:1.Don't scrape IO_insert; 2.Don't damage hook&cable.
Name JAN_HDD_CAGE JAN_IO_INSERT Q'ty 1 1 Item 1 2 3 4 5 6 Name Q'ty Item
1.Check if IO_INSERT OK. 2.Place IO_INSERT into parts stocks.
Version DVT-R00
Difference Initial
Version
Issue Date
Difference
Action
put out HDD frame&IO_insert
16
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
side i/o audio
Model:
2
JAN
Process:
3
Rework
AMP audio
side i/o USB
Routing cable
As PIC shown,pull side I/O,audio cable&side I/O USB out vertically from M/B connector. Note:Don't damage cable&port.
As PIC show, route power cable &side I/O audio cable&side I/O USB cable. Note:Don't damage cable.
As picture show,pull out the AMP audio cable from the M/B corresponding connect. Notice:Don't touch the electron component on M/B,don't cut off the cable.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N
Name
Q'ty
Item 1 2 3 4 5 6
Version DVT-R00
P/N
Name
Q'ty
Item
Version
Issue Date
Difference
Action
DE I/O AUDIO&SIDE I/O USB cable&AMP au
17
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
card read USB
Model:
3 2
JAN
Process:
Rework
Cable-routing
card read1394
As picture show,pull out the card read USB cable from the M/B corresponding content verticallyNotice:Don't touch the electron component on M/B,don't cut off the cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
As picture show,pull out the 1394 cable from the M/B corresponding connect vertically. Notice:Don't touch the electron component on M/B,don't cut off the cable.
Name Q'ty Item 1 2 3 4 5 6 Name Q'ty Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Action
pull out card reader usb&1394 cable
18
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
3
Process:
Rework
hot start cable
VOLUME cable IRcable
To press down the main power connect clasp,make sure press down it ,pull out the MAIN POWER cable from the M/B CONNECT.Notice:Don't touch the electron component on M/B don't cut off the cable
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
1.tear I pcs tape for cable routing,Put theHOT START cable&VOLUME+POWER SWITCH cable&IR cable in order from BASE PAN line trough.
Name Q'ty Item 1 2 3 4 5 6 Name Q'ty Item
Pull out the HOT START cable&VOLUMN+POWER SWITCH cable&IR cable from the M/B conesponding content.Notice:Don't touch the electron component on M/B,don't cut off the cable.
Version DVT-R00
Version
Issue Date
Difference
Action
WER&HOT START&VOLUME+POWER SWIT
19
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
3 1 2
Model:
2
JAN
3
Process:
Rework
Use electric screwdriver vertically download three screws,put screw into material box.Notice:Don't mix the
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screwdriver P/N 14G004506200H2 S:14G004506202H2 S:14G004506203H2 13GP1570M220-1H2 13GMAP4F050S
1.Take out the side i/o module from case. 2.Take out the side i/o module from iron. Notice:Don't damage the side i/o module,don't scrape the cable.
Name Q'ty 1 Item 1 2 3 Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
FRONT I/O 2USB+AUDIO L:200mm
AUDIO_USB_SHIELDING_COVER SCREW M3*5L (P) W-ZN #2
1 3
4 5 6
Name #2 (5.00.5kgf/cm)
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble side i/o
20
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3 2
Rework
1 1 2
As picture show,use electric screwdriver download one screw,put screw into material box.Notice:Don't strike,don't mix the screw,don't let screw fall to the case.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screwdriver P/N 13GMAP4F050S
1.To pull apart the iron from the clasp as picture with hands,take out the iron from Card reader,confirm the clasp not crack,not out of shape. 2 C fi th bl d bl &VOLUMN bl
Name Q'ty 3 Item 1 2 3 4 5 6 Name #2 (5.00.5kgf/cm) Q'ty 1 Item Version Version DVT-R00
As picture show,use electric screwdriver download two screws. Notice:Don't strike.
Difference Initial
SCREW M3*5L (P) W-ZN #2
Issue Date
Difference
Action
disassemble Card reader
21
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

2
Model:
3
JAN
4
Process:
Rework
1 1 1 2 3
1.Take down the Card reader module from case, as picture 1.2 position shown, let the card reader go around the 1 clasp, and pull out it above 2&3.Notice:Don"t press the cable and scrape PCB.Spring and clasp not out of shape. 2.Confirm the HOT cable to take line under the Card reader ,go around the screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N 04G540004510H2 S:04G540004500H2 S:04G540004520H2 13GP1570M200-1H2 14G030037000H2 S:14G030037001H2 P/N Name Name CR USB2.0A 5IN1 JAN CR USB2.0A 5IN1 JAN CR USB2.0A 5IN1 JAN
The card reader cable have a black connecting,pull out it from card reader trough.put in stork.Notice:Handle the edge of the card readder PCB,don't touch the electronic component on the card.
Q'ty 1 1 1 1 1 Item 1 2 3 4 5 6 Q'ty Item Version Version DVT-R00
Take out the card reader&card reader shieding,put in stork. Notice:Handle the edge of the card readder PCB,don't touch the electronic component on the card
JAN_CARD_READER SHIELDING WH CBL 10P TO 4/6P C/R,L:430mm
Issue Date
Difference
Action
disassemble card reader&card reader shieding
22
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
TV terminal Confirm AV input & TV terminal cable spare part take the line side by two screws, and take the cable into the iron. Notice:Don't relax the TV cable,don"t scrape the cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action disassemble TV card cable 23 P/N electric screwdriver Name #2-6(1.0+//0.2kgf/cm) Q'ty 1 P/N 13GMAK3C035S Name SCREW M2*3.5L (K) W-ZN #1
Take out the TV terminal cable from the TV card. Notice:Handle the edge of the card,don"t touch the electron component and the gold finger.
Q'ty 2 Item 1 2 3 4 5 6 Item Version Version DVT-R00
Use the electric screwdriver to unload two(2*3.5L L) screws vertically. Notice:Don't strike.
Issue Date
Difference
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
AV input
Take down the TV card incline 30 from the M/B. Notice:Take out the whole gold finger ,don"t relax the TV cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
Take out the AV input cable from TV card.put in material box. Notice:Handle the edge of the card,don"t touch the electron
Name Q'ty
Take the check edition TV REW:1.04,check the surface not scrape,PCB not crack,iron not out of shape and rust.Gold finger not dirty,not recede PIN,not leak PIN,check TV card interface not block,not damaged,not out of shape,not leak and recede PIN in the interface.Electron component not relax nearby the screw hole.Code is clear.put in material box. Notice:Handle the edge of the card,don"t touch the electron component and the gold finger.
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Name
Q'ty
Item
Version
Issue Date
Difference
Action
disassemble TV card
24
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2 3
Model:
JAN
Process:
4
Rework
antenna L
antenna R
1.Take out the two aerials separately from the connect which insert the WALN card. Notice:Insert the white cable into antenna R interface;insert the black cable into antenna L
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screwdriver P/N 04G033083100H2 13GMAK3C035S
Use the electric screwdriver to unload two 2*3.5 ML (B) screws.Take out the wireless net card incline 30 from MB trough. Notice:1.Don"t touch the electron component ,take out the gold finger from the MB connect entirety.2.Don't strike.
Name WLAN MCARD JAN NA 802.11ABGN SCREW M2*3.5L (K) W-ZN #1 Q'ty 1 2 Item 1 2 3 4 5 6 Name #2-6(1.0+/-0.2kgf/cm) Q'ty 1 Item Version Version DVT-R00
Take out the wireless net card,the aerial interface not block,check the surface not scrape,PCB not crack,iron not out of shape and rust.Electron component nearby screws hole in scope 1.5 CM radius not fall off,coad is clear,interface don't have foreign matter and not damaged,not out of shape,chip set not scrape and dirty,crack.Gold finger not oxidation,not dirty,not recede,leak PIN.put in material box. Notice:Take it handle the edge of the wireless net card,don't touch the electron component on it.
Issue Date
Difference
Action
pull out antenna&disassemble WLAN
25
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
5
Model:
2
JAN
Process:
3
Rework
7 1 3 4 2
CPU H/S CABLE VGA H/S CABLE
Use the electric screwdriver to unload seven screws fixed to CPU H/S&CPU. Notice:Don't touch electron component on M/B.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screwdriver Name P/N 13G075199000H2 13GMAB3F130S Name
Take out the CPU H/S main power cable from MB_Fan1 interface.
Take out CPU H/S,put it in box.
Q'ty 1 1
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
CPU THERMAL MODULE SCREW M3*13L (B)
Q'ty 1
Item
Version
Issue Date
Difference
#2 (5.00.5kgf/cm)
Action
diassemble CPU H/S&pull out cable
26
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
2
JAN
Process:
Rework
3
6 4 1
Use the electric screwdriver to unload seven screws fixed VGA H/S&VGA.Put screws into material box. Notice:Don't touch electron component on M/B.Don't mix the screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screwdriver electric screwdriver Name P/N 13GMAB3F130S 13G075199010H2 Name
Take out the VGA H/S power cord from MB_Fan2(V) interface. Notice:Don't crack the cable.
1.Take out VGA H/S, 2.Put it into material box.
Q'ty 3 1
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
SCREW M3*13L (B) W-Zn #2 JAN MXM THERMAL MODULE KIT
Q'ty 1 1
Item
Version
Issue Date
Difference
#2 (5.00.5kgf/cm) #1-6(1.20.2kgf/cm)
Action
disassemble H/S
27
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
2 1
Model:
2
JAN
Process:
3
Rework
Use electric screwdriver to unload two screws and put it into material box. Notice:Don't strike,don't mix the screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screwdriver Name P/N 80-C1D0W0-H0A01 13GMAK3C035S Name
Take down the VGA card incline 30 from the M/B. Notice:Don't touch the electron component on the card,don't strike.
Q'ty 1 2 Item 1 2 3 4 5 6 Q'ty 1 Item Version Issue Date Version DVT-R00 Issue Date 2008/2/14
Take out VGA card into material box. Notice:Don't touch the electron component on the card.Don't touch gold finger.
G98/MXM/256M/HP(P621) SCREW M2*3.5L (K) W-ZN #1
Difference
#1-6(1.00.2kgf/cm)
Action
disassemble VGA
28
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
6pin bl
Take director cover away from BASE PAN. NOTE:Don't break director cover . Put it on material temporary storage.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N 13GP1570T140-1H2
1.Pull out inverter cable from AMP card connect vertically. Note:Don't break cable&connector. 2.Route inverter cable(as green part).
Name Jan inverter air box Q'ty 1 Item 1 2 3 4 5 6 Name Q'ty Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Action
disassemble inverter air box
29
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
JAN
2
Process:
Rework
3pin bl
1.Pull out inverter cable from M/B CONNECT vertically. Note:Don't damage cable&connector. 2.Tear tape,put it in discarding box. Note:Don't make tape fall off in unit.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N Name Q'ty P/N Name Q'ty Item 1 2 3 4 5 6 Item
Press hook,pull out inverter cable vertically. Note:Don't break cable&connector.

Version
Issue Date
Difference
Action
pull out cable
30
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 1 4 2
Model:
3
JAN
Process:
Rework
4
2
Pull out inverter cable vertically. Note:Don't dmage cable&connector.
Item 1 2 CABLE 8P TO 6P/3P,L:320mm 1 3 4 SCREW M3*5L (P) W-ZN #2 4 5 6 P/N Name #2 (5.00.5kgf/cm ) Q'ty 1 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14
Disassemble 4 screws on inverter vertically.Put them in screw box. Note:Don't mix screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N 04G550281000H2 S:04G550281100H2 14G030036700H2 S:14G030036701H2 13GMAP4F050S
Take inverter. Note:Don't dmage component.
Tear tape on inverter board cable,put it in discarding box(as red part). Note:Don't make tape fall off in unit.
Name INVERTER BOARD
Q'ty 1
electric screw driver
Action
disassemble INVERTER&tear tape
31
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 For no VGA 2 4
Model:
For VGA
JAN
3
Process:
Rework
Tear tape on LVDS cable,put it in discarding box(as red part). Note:Don't make tape fall off in unit.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N 14G030024510H2 S:14G030024511H2
Tear tape on LVDS cable,put it in discarding box(as red part). Note:Don't make tape fall off in unit.
Name Q'ty 1 Item 1 2 3 4 5 6 Name Q'ty Item
Hold LVDS connectot(as red circle). Pull out LVDS cable vertically at the same time. Note:Don't pull out LVDS cable directly.
Version DVT-R00
40P TO 30P LVDS,L:200mm
Version
Issue Date
Difference
Action
tear tape&Pull out LVDS cable
32
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
MIC bl
JAN
Process:
3
Rework
CAMERA cable TS cable(M/B)
Hold LVDS connector(as red circle). Pull out LVDS cable vertically at the same time. Note:Don't pull out directly LVDS cable & don't break the cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
Pull out MIC cable from M/B CONNECT vertically(as pic). Note:Don't damage cable&connector.
1.Pull out CAMER cable from M/B vertically 2.Pull out TS cable from M/B vertically. Note:Don't break cable&connector.
Name
Q'ty
Item 1 2 3 4 5 6
Name
Q'ty
Item
Version
Issue Date
Difference
Action
ll outLVDS&MIC cable&CAMER cable&TS ca
33
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
Event LED cable
ambient light card cable
BLUE TOOTH Cable
1.Tear 2 tape on ambient light cable,put it in discarding box(as red part). Note:Don't make tape fall off in unit . 2.Pull out ambient light cable from AMBENT connector(as yellow part). Note: Don't break &scratch cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
Hold BLUE TOOTH cable connector,piull out BLUE TOOTH cable M/B vertically. Note:Don't break cable&connector.
1.Tear tape,put it in discarding box(as red part). 2.Pull out EVENT LED cable from M/B vertically(as yellow part). Note:Don't break cable&connector.
Name
Q'ty
Item 1 2 3 4 5 6
Version DVT-R00
Name
Q'ty
Item
Version
Issue Date
Difference
Action
MBEINT cable&Bluetooth cable (M/B)&Event
34
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
1 5 2 6
3
As pic,take MB from BASE PAN and put it in material temporary storage. Note:Don't touch component.
Name SCREW M3*5L (P) W-ZN #2 Q'ty 6 Item 1 2 3 4 5 6 P/N Name #2 (5.0+/-0.5kgf/cm) Q'ty 1 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Disassemble 6 screw on M/B vertically,put them in screw box. Note:1.Don't touch component. 2.Don't mix screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N 13GMAP4F050S
electric screw driver
Action
take MB
35
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
foolproof
1 2 pull out at same time 2 1
Rotate 180
Lock screw on CPU card hook(as pic),rotate screw driver 180 degree. Note:Make sure it locked in the right position. Make sure tool no dirty,no unusual thing, then take CPU on M/B .
1.Press DDR hook until DDR spring (as pic) Note: Don't break hook. 2.Hold DDR&pull out DDR at the same time,make sure DDR golden finger pull out entirety. 3.put DDR in stork box.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N Name P/N Name
Q'ty
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Q'ty
Item
Version
Issue Date
Difference
Action
disassemble DDR&CPU
36
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
3
Process:
Rework
fool-proof
1.Take CPU from M/B. Note:Don't touch component,don't make CPU fall off. 2.Check PIN in the same level,nobroken&no foreign thing 3.Put CPU in material temporary storage.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action disassemble CPU stanfd&M/B 37 P/N Name Q'ty P/N 80-MIB304-G001P S:80-MIB304-G002P 13GP157AM040-1H2 JAN_CPU_BACKPLANE 1 Name MISR-CF/JAN/HP R1.02(5189-2525
Take CPU stand from MB. Note:Don't touch component. 2.Put it in material temporary storage.
Q'ty 1 Item 1 2 3 4 5 6 Item
1.Take M/B(as pic),check version is R1.02.component around screw hole OK,IO connector is OK,confirm jumper&GMCH H/S position is right,PCB board no scratch,DDR PIN on M/B existed.Reverse M/B,check M/B PCB board not scratch. Note:Take M/B edge,don't touch electrion component. 2 Put M/B in material temporary storage
Version DVT-R00 Issue Date 2008/2/14 Difference Initial
Version
Issue Date
Difference
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 1 2 3
SPONG BASE rear gasket CAMERA MIC
Model:
2
JAN
Process:
Rework
3
4 5 6
8 9
1 2
2
1.Tear 5 tape on antenna,put them in discarding box(as red part).Note:Don't make tape fall off in unit. 2.Route two antenna&CAMERA&MIC cable.Note: Don't scratch &break cable.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action tear tape P/N Name Q'ty P/N Name
Tear 2 tapeS on antenna,put them in discarding box(as red part).
1.Tear white antenna . Note:Don't make it broken.
Q'ty
Item 1 2 3 4 5 6 Item
Version DVT-R00
Difference Initial
Version
Issue Date
Difference
38
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
1.Route cable from BASE PAN. Note: Make sure don't scratch cable. 2.Put it in material temporary t
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N 14G154009000H2 S:14G154010100H2 14G154009100H2 S:14G154010000H2
1.Tear black antenna. Note:Don't make it broken. 2.Route cable fron BASE PAN connector. Note: Don't scratch cable.
Name WLAN ANTENNA-L Q'ty 1 Item 1 2 WLAN ANTENNA-R 1 3 4 5 6 Name Q'ty Item
1.Check black antenna(left),confirm cable not broken,no copper outside,connerctor&antenna small card OK.
Version
Issue Date
Difference
Action
disassemble antenna
39
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
2
JAN
Process:
Rework
speaker R
speaker L
Pull out speaker cable from AMP connector vertically. Note:Don't damage cable&connector.
1.Dissamble 4screws on left/right speaker vertically. Note:Don't touch speaker eardrum part. 2.Take left/right speaker,check speaker no broken ,no deformed. 3.Put it in material temporary stockage.
Name Q'ty 1 1 2 2 Item 1 2 3 4 5 6 Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 04G170032910H2 04G170032900H2 13GMAB4F145S 13GMAB4F130Z
JAN SPEAKER 4W LEFT JAN SPEAKER 4W RIGHT SCREW M3*5L H=9.5 (B) W-ZN #2 A SCREW M3*5L H=8 (B) B-ZN #2 A
P/N electric screw driver
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble SPEAKER
40
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
1
Model:
JAN
Process:
Rework
Pull out TS FFCcable ,pull connector cover completely. Note:1.Make sure connector cover not broken& fall off.2.Two FFC cable in the right position. 3 Don't fold FFC cable
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver P/N 13GMAP4F050S
Disassemble 2 screw on TS card vertically. Note:Don't damage component.
Name SCREW M3*5L (P) W-ZN #2
Q'ty 2
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble FFC cable& screw
41
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
1.Tear ALL tapeS on FFC cable.
Pull out TS cable from TS card connector vertically. Note:Don't break cable&connector.
Take TS card,check PCB board not damaged ,no scratches&connector OK.Note:Take TS card edge,don't touch its component.put TS card in material box. Take TS cable not broken,no copper outside,TS connector not jammed,not deformed.put cable in storage box.
Item 1 Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N
Name
Q'ty
18G302200000H2
JAN TOUCH SCREEN 22'
2 3
14G030010220H2 S:14G030010221H2
5P TO 5P T/S,L:100mm
4 5 6
P/N
Name
Q'ty
Item
Version
Issue Date
Difference
Action
disassemblr TS card
42
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
4
Disassemble 3 screw on AMP card vertically (as pic)Put them in screw box . Note:Don't mix screws.
Take AMP card ,pull out AMP Audio cable vertically. Note:Take PCB board edge,don't damage cable&connector.
Pull out AMP Audio power cable vertically(as pic). Note:Take PCB board edge,don't damage cable&connector.
1.Take AMP CARD,checkPCB board no broken,no scratch,component around screw hole no fall off. 2.Put it in material temporary stockage.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 80-C1BJY4-00A01 14G000608900H2 S:14G000608901H2 13GMAP4F050S 14G030036500H2 S:14G030036501H2 P/N electric screw driver
Name AMP-JAN/HP R1.02B 6P TO 6P,L:50mm AMPpower cable
Q'ty 1 1
Item 1 2 3
Version DVT-R00
Difference Initial
SCREW M3*5L (P) W-ZN #2 O 10P AMP,L:220mm AMP AUDIO
3 1
4 5 6
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble AMP card
43
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
7 1 2
10
Model:
JAN
2
Process:
Rework
11
9 3 4 5 6
12
Disassemble 12 screws vertically on BASE (as pic).Put them in screw box .Note:Don't mix screws.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver Name #2 (5.00.5kgf/cm) P/N 13GMAP4F050S 13GMCP4F061Z Name SCREW M3*5L (P) W-ZN #2 (white) CREW M3*6L D5.5 (P) B-ZN #2(blac
Two operators hold BASE PAN,route power switch&Hot start Volume&IR &Blue tooth cable,lift base pan from unit.Note:Route camera&led cable,pass POWER Switch &Hot start&Volume&IR cable&bluetooth cable through base pan hole.Don't press &scratch cable. Pegatron
Q'ty 6 6 Item 1 2 3 4 5 6 Q'ty 1 Item Version Issue Date Difference Version Issue Date 2008/2/14 Difference Initial PM3-00601-C7H002 DVT-R00
Action
disassemble BASE
44
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 1
2 2 2
Model:
JAN
2
Process:
Rework
right right right
1 1 1
1 1
left left
2 2
Two operator disassemble 2 screw on Base pan left/right side,put screws in screw box. Note:Don't make screws mixed.Diassembling order :first one next to foot (circle2),second one is on LCD (circle1).
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver Name #2 (5.0+/-0.5kgf/cm) P/N 13GMAB4F040S Name SCREW M3*4L (B) W-ZN #2
Two operator hold base pan,route inverter cable&FFC cable through corresponding base pan hole,then separate base pan and LCD. Note:Don't scratch cable.
Q'ty 4 Item 1 2 3 4 5 6 Q'ty 1 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Action
disassemble LCD
45 63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
Diaassemble TV terminal from rear braket metal part,disassemble 2 screws . Note:Don't make screws mixed Put TV terminal in storage box.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver Name Q'ty 1 P/N 13GMAK3C055S Name SCREW M2*5.5L (K) W-ZN #1 Q'ty 2 1 Item 1 2 3 4 5 6 Item
Rotate S terminal in certain degree,take S terminal from base pan holder. Attention to fool-proof.
G010012900H2S:14G010012901 CABLE COAXIAL,L:80mm(for SKU2 G010014100H2S:14G010014101CABLE COAXIAL PAL,L:80mm(for SKU3)
Version
Issue Date
Difference
Action
disassemble S &TV terminal
46
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 fool-proof 2
Model:
3
JAN
Process:
Rework
Take S terminal from base pan(as pic).
Assemble AUDIO connector on rear braket metal part, disassemble screw circle with electric screw driver.
Name
1.Disassemble screw circle on AUDIO cable .Make sure it existed. 2.Put it in material temporary stockage.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 14G010012800H2 S:14G010012801H2
Q'ty 1
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
TO 4P DIN/AUD,L80mm(for SKU2&S
Name 2#, 6cm, 1.50.5kgf/cm
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble AUDIO terminal
47
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
4
rear panel
obverse panel
Disassemble 2 screws vertically on foot(as pic).Put them in screw box . Note:1.Don't mix screws. 2.Don't scratch foot stand.
1.Reverse base pan, put obverse side upward,disassemble 2 screws on foot vertically (as pic).Put them in screw box . Note:1.Don't mix screws. 2.Don't scratch foot stand. 2.Take foot stand from BASE.Put it in material temporary stocks.
Q'ty 4 Item 1 2 3 4 5 6 Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GMAP4F050S
Q'ty 1
Item
Version
Issue Date
Difference
Action
take left/right foot
48
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
JAN
Process:
2
Rework
1.Take Base pan,check it no deformed ,no rusty,rivet OK. 2.Make sure 34screw boss existed&OK,(as yellow circle).3.Make sure HDD&ODD hole existed.(as red circle).4.Make sure 3pcs sponge sticked well&in the right position.5.Put it in material temporary stockage.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action P/N Name Q'ty P/N 13GP157AM010-1H2 Name JAN_BASE_PAN_ Q'ty 1 Item 1 2 3 4 5 6 Item Version Version DVT-R00
Check 1pcs gasket on Base pan sticked OK.
Difference Initial
Issue Date
Difference
check BASE PAN
49
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
JAN
Process:
Rework
3 1
Hold SPONGE,tear it along LCD edge.(as pic shows). Note: Make sure SPONGE not broken,not raised. 2.Put it in material temporary stockage.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action tear SOPNGE 50 P/N Name Q'ty P/N Name Q'ty Item 1 2 3 4 5 6 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
JAN
Process:
2
Rework
camera
1.Reverse LCD,make LCD rear panel upward,confirm LCD no rusty,no deformed,check LCD TS control card cableOK,cable-routing is right(as pic).Make sure LCD M/B no foreign thing, PIN not slant,not broken,inverter cable &connector OK. Note:Don't touch the yellow part in picture.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action P/N Name Q'ty P/N 18G242200001H2 Name LCD TFT 22' Q'ty 1 Item 1 2 3 4 5 6 Item Version Version DVT-R00
1.Wipe surface dirty with clean cloth. 2.Check LCD screen no scratch,no dirt,not broken. Note:1.Wipe PANEL.2.Spring liquor on cloth to wipe panel when it's hard to clean.
Issue Date
Difference
check LCD
51
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
2 5
Model:
2 3
JAN
Process:
Rework
1 3 Disassemble 5 screws on right side cap(as pic).Put them in screw box . Note:Don't scratch plastic part. Take right side cap from LCD frame. Press botton twice ,check it has feeling,spring smoothly.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GMAP4F050S
Q'ty 5
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassemble right frame screw
52
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
3
Reverse right frame,put rear panel upward,disassemble 1 screws vertically (as pic).Put them in screw box .
1.Take blue tooth card (as pic). 2. Pull out blue tooth Cable vertically. Note:Don't scratch cable &connector. 3.Put it in material temporary storage .
1.Disassemble 2 screws on ambient light card vertically (as pic).Put them in screw box. Note:Don't mix screws.
1.Tear ambient light card MYLAR(as yellow part). 2.Put MYLAR & ambient light card in discarding area.
Item 1 2 3 4 5 6 7 Item 1 2 3 4
P/N 04G590005004H2 80-C1BK13-00A01 13GP1570L010-1H2 14G030025110H2 S:14G030025111H2 13GMAP4F050S 13G025218010H2 P/N electric screw driver electric screw driver
Name BT MODULE BCM92045 REV:C SIDEKEYL-JAN/HP R1.02 JAN_ALC_MYLAR W.H CBL 10P TO 8P,B/T,L:180mm
Q'ty 1 1 1 1
Item 1 2 3 4 5
Version DVT-R00
Difference Initial
SCREW M3*5L (P) W-ZN #2 SCREW M2_4L K_1_TAPPING Name #2 (5.00.5kgf/cm) #1 (1.80.2kgf/cm)
2 1 Q'ty 1 1 53 63 Form NO.:ISZ-5P5001-001 Rev.01(C) 6 Item Version Issue Date Difference

1 2
Model:
2 5 4 1
JAN
Process:
3
Rework
3 1.Check right frame surface no dust,no scratch&hook is OK.Make sure 2 screw boss on ambient light botton card & 1screw boss on blue tooth card existed ,5 hook OK 2.Put it in material temporary storage.
Item 1 2 3 4 5 6 Item 1 2 3 4 Action disassemble left frame screw 54 P/N electric screw driver Name #2 (5.00.5kgf/cm) Q'ty 1 P/N 13GP157AP030-1H2 14G030036800H2 S:14G030036801H2 13GMAP4F050S SCREW M3*5L (P) W-ZN #2 5 Name JAN_SIDE_CAP_LF_ASM 10P TO 6P/5P,L:610mm
Disassemble 5 screws on left side cap vertically (as pic).Put them in screw box . Note:Don't scratch plastic part.
Q'ty 1 1 Item 1 2 3 4 5 6 Item Version Version DVT-R00
Take left frame from LCD frame.

Difference Initial
Issue Date
Difference
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
3
Rework
5 pin
6 pin
Pull out VOLUME 6 pin)+POWER Switch(5 pin) Cable vertically. Note:Don't damage cable &connector.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver P/N 13GP1570L020-1H2 80-C1BK23-00A02 13GMAP4F050S 80-C1H010-00A01 13GMAP4F050S
Disassemble 1 screw on POWER Switch card and 2 screw on volume card vertically (as pic).Put them in screw box . Note:Don't mix screw. Put two cards in material box.
Name Q'ty 1 1 2 1 1 Item 1 2 3 4 5 6 Name Q'ty 1 Item Version Version DVT-R00
1.Tear volume card MYLAR(as yellow part). 2.Put MYLAR in discarding area.
Difference Initial
JAN_SIDEKEY_MYLAR SIDEKEYR-JAN/HP R1.02 SCREW M3*5L (P) W-ZN #2 SIDEUP-JAN/HP SCREW M3*5L (P) W-ZN #2
Issue Date
Difference
#2 (5.00.5kgf/cm)
Action
disassmble Switch&VOLUME control card
55
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1
Model:
JAN
Process:
Rework
Check left frame surface no dust ,no scratch.Make sure 2 screw boss. on .VOLUME Control card &1screw boss on Power switch card existed OK& Put it in material temporary storage
Item 1 2 3 4 5 6 Item 1 2 3 4 Action check left frame 56 P/N Name Q'ty P/N 13GP157AP020-1H2 Name JAN_SIDE_CAP_RT_ASM Q'ty 1 Item 1 2 3 4 5 6 Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
2 1.Take bottom frame from LCD frame.
Disassemble 4 screw on botton frame vertically (as pic).Put them in screw box . Note:Don't mix screw.
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N electric screw driver Name P/N Name
Q'ty
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Q'ty 1
Item
Version
Issue Date
Difference
#2 (5.00.5kgf/cm)
Action
disassemble bottom frame
57
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
3
Process:
Rework
Disassemble 2 screw on camera vertically (as pic).Put them in screw box . Note:Don't mix screw.
1.Take camera module from unit. 2.Tear camera tinfoil,put it in discarding area.
Pull out camera cable from CONNECTOR. Note:Don't scratch cable&connector. 2.Put them in material temporary storage.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GP1570M160-1H2 13GMAP4F050S 14G030037100H2 S:14G030037101H2
Name WEBCAM_BRKT SCREW M3*5L (P) W-ZN #2 8P TO 4P/5P WEB,L:680mm
Q'ty 1 2 1
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
Q'ty 1
Item
Version
Issue Date
Difference
Action
pull out camera cable
58
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
MIC dust proof
MIC dust proof
camera protective glass(down)&camera cushion(up)
Take 2 pcs MIC dust-proof&1PCS camera protective glass&1PCS camera cushion(as pic).Note:Don't scratch camera glass. 2.Put them in material temporary storage.
Take ambient light module from bottom frame(as pic) Note: Don't make hook&ambient light broken.
Pull out ambient light cable Note:Don't scratch cable. Put them in material temporary storage.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 04G680001500H2 13GP1570T090-1H2 13GP1570T070-1H2 13GP1570T080-1H2
Name AMBIENT LIGHT MODULE RGB JAN_ACOUSTIC_SEAL WEBCAM_LENS(GLASS ) WEBCAM_gasket
Q'ty 1 2 1 1
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
P/N
Name
Q'ty
Item
Version
Issue Date
Difference
Action
IC dust proof&camera glass&cushion& ambie
59
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
assemble crossing
JAN
3
Process:
Rework
2 3
1.Hold IR Receiver module 1&2 hook push IR Receiver upward completely. 2.Put bottom frame in material temporary storage
Item 1 2 3 4 5 6 Item 1 2 3 4 Action disassemble IR module(1) 60 P/N Name Q'ty P/N 13GP157AP050-1H2 14G030036900H2 S:14G030036901H2 13GP1570P260-1H2 13GP1570T030-1H2 JAN_IR_HOLDER JAN_LED_HOLDER 1 1
Reverse IR plastic module,face to its rear panel.Pull out IR light (as pic). Note: Don't damage cable& light.
Push IR plastic module(as pic). 1.Check light cover no broken,no deformed &2 hook existed. 2.Put it in material temporary storage.
Name JAN_CHIN 8P TO 2IR/LED,L:290mm
Q'ty 1 1
Item 1 2 3 4 5 6 Item
Version DVT-R00
Difference Initial
Version
Issue Date
Difference
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
2 1
Take IR receiver from IR plastic module(as pic) Note: Don't damage cable
Item 1 2 3 4 5 6 Item 1 2 3 4 P/N P/N
Face to IR plastic module(as pic). Note: Don't damage cable&light. Put IR receiver&IR CABLE in material temporary storage.
Name Q'ty Item 1 2 3 4 5 6 Name Q'ty Item Version Issue Date Difference Version DVT-R00 Issue Date 2008/2/14 Difference Initial Pegatron PM3-00601-C7H002
Action
disassemble IR module(2)
61
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
3
JAN
Process:
Rework
Pull out LED from holder .Note:Don't make LED holder hook&cable broken. Put it in material temporary storage.
Disassemble 1 screw on Hot Start vertically(as pic),put screw in screw box. Note: Don't mix screw.
Take Hot Start BRKT(as yellow part),put it in material temporary storage.

Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 80-C1BK03-00A01 13GP1570M330-1H2
Name HOTS-JAN/HP R1.02
Q'ty 1 1
Item 1 2 3 4 5 6
JAN_HOTKEY_BRKT
Q'ty 1
Item
Version
Issue Date
Difference
Action
disassembleLED cable
62
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

1 2
Model:
JAN
Process:
Rework
hook
screw located boss
1.Take Hot Start module from LCD bottom frame,pull out Hot start cable.Note:Don't damage cable. 2.Put Hot Start module &cable separately in material temporary storage.
1.Take out LCD bottom frame, Note:Don't scratch plastic. 2.Put LCD bottom frame in material temporary storage.
Item 1 2 3 4 5 6 Item 1 2 3 4
P/N 13GP157AP010-1H2 14G030036600H2 S:14G030036601H2
Name JAN_FRONT_BEZEL_ASM WH CBL 4P TO 4P SMART/C,L270m
Q'ty 1 1
Item 1 2 3 4 5 6
Version DVT-R00
Difference Initial
P/N
Name
Q'ty
Item
Version
Issue Date
Difference
Action
sassemble Hot Start module&LCD bottom fram
63
63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Disassembly Iq500

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Disassembly Iq500

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Product End-of-Life Disassembly Instructions

Standard Operation Procedure

Rotate unit, and put the unit on the shutter table .

P/N 13GMAP4F050S 13GP157AP060-1H2

P/N electricl screw driver tool

Name #2(5.00.5kgf/cm ) thin/thick gauge

disassemble lower plastic rear cover

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

2.Put stand downward ,

Issue Date 2008/2/14

SCREW M4*8L (K) W-ZN #2

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

disassemble rear cover stand&IO_CLIP

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

P/N 13GP157AP040-1H2 13GMAP4F050S

Name MAIN_REAR_COVER_ASM() SCREW M3*5L (P) W-ZN #2

disassemble main rear cover&odd cover

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

Tear two cable routing tape as picture.

Name SCREW M3*5L (P) W-ZN #2 JAN_AMP_BOARD_SHIELDING

disassemble AMP SHIED

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

SCREW M3*5L (P) W-ZN #2 HP_JAN_REAR_SHIELD_ASM

disassemble rear shied

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

Issue Date 2008/2/14

pull out ODD SATA& power&switch cable

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

disassemble ODD switch cable

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

Name SCREW M2*2L (K) W-ZN #1

P/N Electric screw driver

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

Route SATA cable

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

disassemble cable& c-braket

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

P/N 14G000104611H2 S:14G000104610H2 S:14G000104612H2

Name SATA CBL 7P TO 7P,L:210mm

1H2S:14G000110810H2S:14G0 ATA PWR CBL 4P TO 15P,L:170mm

13GMAP4F050S P/N Electric screw driver

SCREW M3*5L (P) W-ZN #2 Name #2 (5.00.5kgf/cm)

6 Item Version Issue Date Difference

disassemble HDD& HDD sata &powercable

63 Form NO.:ISZ-5P5001-001 Rev.01(C)

Standard Operation Procedure

Take HDD edge,and take HDD from the frame.

63 Form NO.:ISZ-5P5001-001 Rev.01(C)