CO - Star Energy Recovery Unit > Sales Brochure

CFD Optimised Design for Maximum Savings

Compact Side-by-Side format for easy installation Plate heat Exchanger efficiency up to 70% Airflow up to 1.0 m3/s (3600 m3/h)

Very Low Breakout Noise Levels

Enhanced indoor comfort

High Efficiency EC Motor Technology

SFP values as low as 0.17 w/ l/s Part L SFP compliant across the range

User Friendly Controls with Touch Screen HMI

Fully programmable for maximum flexibility Full BMS communication (via Modbus) as standard

Integrated Exchanger

Applications

EDUCATION High occupancy levels during teaching periods require energy-efficient and controllable demand-based management of air quality and temperature. The comfort, health and alertness of staff and pupils is ensured during the learning process, but operating costs can be minimised when these facilities are unoccupied.

GYMNASIUM/ INDOOR SPORTS Differing types of activity and occupancy mean a broad spectrum of functional requirements to ensure efficient removal of used air and the introduction of fresh supplies. Systems need to contain and control the periodic build up of high humidity levels and temperature.

OFFICES Flkt Woods offer a high performance product range covering all key elements of the overall ventilation system. Our products are designed to secure the best overall performance of the system as a whole, considering parameters such as health and air quality, energy efficiency, noise, fire safety and ease of installation.

INDUSTRY Flkt Woods technology is used widely in industrial processing plants and factories for ventilation of work spaces, as vital components in high tech manufacturing facilities, and for maintaining delicate environments within high tolerance levels in petrochemical and pharmaceutical plants. RETAIL/ SHOPPING AREAS With high activity levels during the working week and weekends, its important to make sure that all areas of ventilation are maintained and Flkt Woods has the systems to achieve all requirements.

APARTMENTS HEALTHCARE For a hospital to operate at its maximum potential, it has to have all systems working at the optimum. This not only applies to staff, communications and life support systems, but also to pipework, cleaning and ventilation systems. The purpose of ventilation is to provide clean good quality air by removing the stale, polluted air from our homes. The main task is of course to ensure that the indoor air is healthy and safe to breathe. Ventilation today is also about energy and saving energy costs by adding heat recovery to the ventilation system.

Features & Benefits

Controls
User friendly interface - colour touch screen Fast and easy commissioning - saving time on site Pre-configured controls - see Modular Control Solutions Full BMS capability as standard via MODBUS protocol making control integration easy Scheduler function included Alarm Menu - easy alarm handling USB port on microprocessor board - easy to update

Cross Flow Exchanger up to 70%

Cross-flow heat exchanger core with aluminium plates is EUROVENT certified Design features a motorised by-pass damper. Control is proportional from 0 to 100% Automatic defrost function is included to protect the heat exchanger Optimised design Maximizes use of exchanger core
Airflow area covered =

95%

55%*
New optimised design layout
Developed using CFD software Reduced height allows for easy installation into ceiling voids; Side access for inspection and maintenance; Differential pressure switches included as standard - provides dirty filter alarm C  ondensation drainage system, with side mounted drain point to minimise height

Power Saving

Supply & Exhaust Fans - EC Motors fitted

Complete with direct driven centrifugal fans; single or double inlet with forward curved impeller blades Direct driven via high-performance EC (Electronically Commutated) motors with built in speed control and thermal protection as standard. EC technology is an ecological solution guaranteeing low energy consumption and better management and control of the operating point (air flows can be controlled from 30 to 100%)

Filters
Filters are included to provide protection to other components (ie, exchanger/fans) and are designed for easy fitting/removal The e co Star unit is equipped with G4 grade filter media
3

Very Low Breakout Noise Levels 30 dBA

Steel panels thickness is 0.9mm/0.7mm (inner/outer skins) Internal rockwool insulation thickness is 25mm. Density is 60Kg/m3 giving a low noise solution, whilst optimising product weight. Developed to meet UK BB93 & BB101 standards

fitted to the fresh air intake and return air intake. F7 & F9 grade filter media available on request

*55% power saving when using EC motors instead of AC motors, when alternative solutions compared in a case study

Modular Control Solutions

The e3co Star unit has a factory-pre-set controller as standard, which can be used to configure how air flows can be modulated:
LS constant air flow

Product Range & Control Funtions

6 models covering flow rates from 0.08 to 1.00 m3/s (300 to 3600m3/h)

3 VARIANTS
Pa HS air flow LS air flow
Pa HS air flow
Pa HS constant air flow
Pa Constant pressure

e3ssential
Air flow

e3nhanced

LS air flow

e3lite

Air flow

Air flow

Air flow

VAV

Variable Air Volume - Trickle & Boost Strategy 2 Air flow rates - Low Speed/High Speed

VAV AQ

Variable Air Volume plus CO2 sensor Proportional air flow control via CO2 sensor

CAV

Constant Air Volume 2 Constant Air flow Options

COP

Constant Pressure Control

Heat Recovery

Night/Free Cooling

Temperature Control

Anti Frost

Post Heater

Pre Heater

Performance Information
Size 1 Fan Data Max Installed Power: Watts input Nominal Running speed: rpm Fan Motor FLC: amps
400

Size 2 171 x2 1740 1.3 x 2 44 B

Size 3 465 x2 1640 3.0 x 2 54 B

Size 4 450 x2 1085 2.8 x 2 54 B

Size 5 750 x2 1030 3.4 x 2 54 B

Size 6 1000 x2 880 1.7 x 2 54 B

175 x2 2150 1.3 x 2 44 B

Fan Motor IP rating Motor Insulation class Unit Data Max Running temperature: C Electrical Supply: V/Ph/Hz Thermal Recovery Performance Recovered Thermal Power: kW Air off temperature: C Condensate rate: l/h SFP (values stated as per fan) Boost 75% Speed Trickle Breakout dB(A) @ 3m Boost
Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

350

-10/+40C 230/1/50

-10/+40C 230/1/50

-10/+40C 230/1/50

-10/+40C 230/1/50

-10/+40C 230/1/50

-10/+40C 415/3/50

300

Static Pressure (Pa)

250

2.5 9.9 0.5

3.6 10.0 0.8

6.1 8.2 0.9

7.1 8.3 1.1

11.0 9.3 2.1

16.0 9.4 3.1

200

150

0.88 0.75 0.27

0.88 0.58 0.17

0.70 0.62 0.20

0.72 0.50 0.18

0.68 0.50 0.18

0.75 0.52 0.18

100

50

29 27 <20

31 25 <20

30 28 <20

25 21 <20

29 25 <20

33 28 <20

75% Speed Trickle

0 0 0.2 0.4 0.6 Volume Flow (m3 /s) 0.8 1 1.2

Drawing & Dimensions

10

K H C
Size 1 2 H 380 400 430 570 750 750 W 650 900 1130 1100 1200 1375 L 1100 1200 1400 1650 2090 2090 C 180 215 230 285 450 425 F 32 42 62 62 62 62 K 470 720 950 937 1043 1213 S 200 250 315 400 400 500 Weight Kg 67 92 121 167 257 294

S F

3 4 5 6

Energy Recovery Comparison

Independent Case Study - Based on one Energy Recovery Unit (Supply & Extract)
Benchmark - Payback (Years)
Energy Consumption (kWh) Carbon Usage/Savings (Tonnes)
6

Running Cost/Savings (UK Pounds)

2000

12 Years 10 Years

15000

71%
Reduction
10,267

71%
Reduction
5.3

71%
Reduction
1,602

8 Years 6 Years 4 years 2 Years

2.7 Years 10 Years

4 10000 2
3,011

1500

1000

5000

500
1.6

470

0 Years

No Heat Recovery

**Heat Recovery Unit

No Heat Recovery

**Heat Recovery Unit

No Heat Recovery

**Heat Recovery Unit

Benchmark

** Operating at a thermal efficiency of 57% (based on UK case study)

The Flkt Woods Group is divided into three businesses: Global Infrastructure and Industry (GII) A leader for Air Movement using fans to improve performance of equipment and industrial processes Air Climate Solutions (ACS) A worldwide HVAC leader recognized by our customers as a provider of superior Air Climate Solutions combining Indoor Air Quality and Energy Efficiency applied to specified buildings Ventilation Solutions (VS) A European Ventilation Specialist Servicing our customers with a complete range of ventilation products focused on Non residential buildings. For more specific product information for Ventilation Solutions, please visit:

www.vsecatalogue.flaktwoods.com
Flkt Woods Group - Ventilation Solutions
Flkt Woods Limited Axial Way, Colchester Essex, C04 5ZD United Kingdom Tel: +44 (0)1206 222 555 Fax: +44 (0)1206 222 777 E-mail: info.uk@flaktwoods.com Flkt Woods Oy Kalevantie 39 FI-20520 Turku FINLAND Tel: +358 20 442 3000 Fax: +358 20 442 3018 E-mail: info.fi@flaktwoods.com Flkt Woods Oy Hmeentie 23 FI-37800 Toijala FINLAND Tel: +358 20 442 3500 Fax: +358 20 442 3502 E-mail: info.fi@flaktwoods.com Flkt Woods AB Gesllgatan 17 745 39 Enkping SWEDEN Tel: +46 36 19 30 00 Fax: +46 17 12 40 97 E-mail: info.se@flaktwoods.com Flkt Woods AB Kung Hans vg 12 192 68, Sollentuna Sweden Tel: +46 (0)771 26 26 26 Fax: +46 (0)8 626 73 10 E-mail: info.se@flaktwoods.com Flkt Woods AB Flktvgen 2, Box 84 153 22 Jrna SWEDEN Tel: +46 8-551795 00 Fax: +46 8-551744 80 E-mail: info.se@flaktwoods.com Flkt Woods 4 Avenue Laurent CELY-Batiment C - Etage 3 Asnieres Sur Seine 92600 FRANCE Tel: +33 1 80 21 07 00 Fax: +33 1 80 21 07 00 E-mail: info.fr@flaktwoods.com Flkt Woods Ventilatoren GmbH Am Sportplatz 4 DE-40882 Ratingen GERMANY Tel: +49 2012 61038 11 Fax: +49 2102 61038 18 E-mail: info.de@flaktwoods.com Flkt Woods SpA Via Pacinotti, 28 IT-20092, Cinisello Balsamo ITALY Tel: +39 02 6186 6091 Fax: +39 02 6186 0947 E-mail: info.it@flaktwoods.com Flkt Bovent Sp. z o.o. Panattoni Park Pruszkw II ul. Poudniowa 2, Otarzew 05-850 Oarw Mazowiecki POLAND Tel: +48 22 392 43 43 Fax: +48 22 392 43 44 E-mail: info.pl@flaktwoods.com LLC Flkt Industrial & Building Systems 23, ul. Profsojuznaya RU-117418 Moscow RUSSIA Tel: +7 (495) 589-31-08 Fax: +7 (495) 589-31-74 E-mail: info.ru@flaktwoods.com

Flkt Woods Limited

Axial Way, Colchester, Essex, C04 5ZD Tel 01206 222 555 Fax 01206 222 777 email info.uk@flaktwoods.com www.flaktwoods.co.uk

Flkt Woods operates a policy of continuous improvement and reserves the right to supply products that may differ from those illustrated and described in this publication. Certified dimensions can be supplied on request on receipt of order.

VS/ESSB-ENG-01/0612