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CFD Optimised Compact Design Plate Heat Exchanger Efficiency up to 70% Plug & Play Controls Indoor or Outdoor Installation Side-by-side Format Up to 1.0 m3/s (3600 m3/h) Full BMS Communication EC Motors = Low SFP Values: 0.17 w/l/s Very Low Noise Levels: 30 dBA Breakout*
Integrated Exchanger
Specification
Application
High performance self regulating ventilation and energy recovery for office and industrial applications Thermal efficiency up to 70 % (EN308), in compliance with ErP 2009/125/EC directive, using a Eurovent certified core. Air filtration and temperature control included. On demand ventilation is available via PIR or CO2 sensors Compact, plug n play units complete with integrated BMS communications (MODBUS) and touch screen HMI
Range
Available in 6 models, the e3co Star range covers flow rates from 300 to 3600 m3/h (0.08 to 1.00m3/s). e3co Star range is available in 3 variants: e3ssential ERU with plate heat exchanger and filters fitted e3nhanced ERU with plate heat exchanger, filters and post heater fitted (water or electric) e3lite ERU with plate heat exchanger, filters and post heater plus pre heater (electric)
Description
- Self-supporting casing made of galvanised steel; - Reduced height allows for easy installation into ceiling voids; - Side access for inspection and maintenance; - Differential pressure switches mounted on board (for plug-n-play solution); - Condensation drainage system, with side mounted drain point to minimise height Double Skin Sandwich Panels - Steel panels thickness is 0.9mm/0.7mm (inner/ outer skins) - Internal rockwool insulation thickness is 25mm. Density is 60Kg/m3 - giving a low noise solution, whilst optimising product weight
Available Configurations
Unit format: Side-by-side with internal by-pass no heater; Integral post heater option; water or electric Pre-heater option (fitted externally) 100% By-Pass via motorised Damper The plate heat exchanger is complete with a bypass damper which is fitted with an actuator, giving a 100% by-pass capability - control is via our integrated e3co Star control package.
Exchanger
- Cross-flow aluminium heat exchanger with a thermal efficiency of up to 70%, has proven performance as it is Eurovent certified Filters - G4 class for exhaust air and fresh air, but higher filter grades are available on request Range - 6 models from 300m3/h (0.08 m3/s) up to 3600 m3/h (1.0 m3/s)
Specification
Fans and Motors
Complete with direct driven centrifugal fans; single or double inlet with forward curved impeller blades Direct driven via EC (Electronically Commutated) motors with high-performance, thermal protection and built in speed control. EC technology is an ecological solution guaranteeing low energy consumption and better management and control of the operating point (air flows can be controlled from 30 to 100 %)
Controls
User friendly interface - colour touch screen Fast and easy commissioning - saving time on site Pre-configured controls. Variable Air Volume, Constant Air Volume and Constant Pressure options Plug and play solution Full BMS capability as standard, using an open table version of the MODBUS protocol - easy to integrate controls
Heat Exchanger
Cross-flow heat exchanger core with aluminium plates is EUROVENT certified Efficiency up to than 70 % (EN 308) under typical operating conditions as stated below: Fresh air : -5C/90 % RH Return air 20C/50 % RH Automatic defrost function is included to protect the heat exchanger core from the risk of freezing. An optional electric pre-heater (frost heater) is also available as part of frost protection strategy
Integrated Exchanger
Filters
Filters are included to provide protection to other components (ie, exchanger/fans) Media is mounted within runners for easy fitting/removal The e3co Star unit is equipped with G4 grade filter media fitted to the fresh air intake and return air intake. F7 & F9 grade filter media can be fitted if desired and are available as optional accessories
Installation
Side-by-Side format - designed to be compact Low profile - suitable for mounting in ceiling voids Indoor or outdoor (when weather roof and weather cowls accessories are fitted)
Applications
e3co Stare3co Star
EDUCATION High occupancy levels during teaching periods require energy-efficient and controllable demand-based management of air quality and temperature. The comfort, health and alertness of staff and pupils is ensured during the learning process, but operating costs can be minimised when these facilities are unoccupied.
OFFICES Flkt Woods offer a high performance product range covering all key elements of the overall ventilation system. Our products are designed to secure the best overall performance of the system as a whole, considering parameters such as health and air quality, energy efficiency, noise, fire safety and ease of installation.
GYMNASIUM/ INDOOR SPORTS Differing types of activity and occupancy mean a broad spectrum of functional requirements to ensure efficient removal of used air and the introduction of fresh supplies. Systems need to contain and control the periodic build up of high humidity levels and temperature.
RETAIL/ SHOPPING AREAS With high activity levels during the working week and weekends, its important to make sure that all areas of ventilation are maintained and Flkt Woods has the systems to achieve all requirements.
INDUSTRY Flkt Woods technology is used widely in industrial processing plants and factories for ventilation of work spaces, as vital components in high tech manufacturing facilities, and for maintaining delicate environments within high tolerance levels in petrochemical and pharmaceutical plants.
APARTMENTS The purpose of ventilation is to provide clean good quality air by removing the stale, polluted air from our homes. The main task is of course to ensure that the indoor air is healthy and safe to breathe. Ventilation today is also about energy and saving energy costs by adding heat recovery to the ventilation system.
HEALTHCARE For a hospital to operate at its maximum potential, it has to have all systems working at the optimum. This not only applies to staff, communications and life support systems, but also to pipework, cleaning and ventilation systems.
Legislation
Being a global manufacturer and supplier makes meeting legislation easier for Flkt Woods. It means that Flkt Woods must produce solutions at standards that equal the most stringent legislation and guidelines around. Only by doing this can we ensure that we meet relevant standards within every market.
LEGISLATION In Europe, all countries now have to design their new buildings to meet energy targets that are set out in the Energy Performance in Buildings Directive (EPBD). All Flkt Woods Energy Performance of Buildings Directive solutions are designed to enable full compliance with this and other directives regarding ventilation and air conditioning.
Building Regulations - Part L for New (A) and Existing Buildings (B)
Building Regulations Part L and F outline the need for a healthier working/indoor environment, with the aim of decreasing CO2 emissions. The eco design of our e3co Star range will allow specifiers to create designs which incorporate the necessary energy usage reductions, whilst still providing precise control of mechanical ventilation.
Size 2
Size 3
Size 4
Size 5
Size 6
Unit Data
Max Running temperature: C Min Running temperature: C (note 2) Electrical Supply: V/Ph/Hz (note 3) Electrical Supply: V/Ph/Hz (note 4) +40 -10 230/1/50 230/1/50 +40 -10 230/1/50 415/3/50 +40 -10 230/1/50 415/3/50 +40 -10 230/1/50 415/3/50 +40 -10 230/1/50 415/3/50 +40 -10 415/3/50 415/3/50
Filters
Supply / Exhaust Air Filter class (note 6) G4 G4 G4 G4 G4 G4
Starting currents are the same as full load currents as EC motors have a soft start function Based on Pre-Heater being fitted, the minimum inlet temperature is -5C Electrical supply when no electric heater is fitted ie, e3ssential variant Electrical supply when integral electric heater is fitted ie, e3nhanced and e3lite variants Data relates to nominal airflow rates, which are a mid-curve duty point. Thermal recovery data is based on the following conditions: External air: -5C @ 90%RH ; Return air: 20C @ 50%RH ; Nominal airflow as defined above F7 and F9 grade filter media is available as an optional extra. The extra pressure drop, when F7 grade filter media is fitted is approx 40 Pa
Technical Details
ESFP: Electric Pre-Heater Data (Frost Protection)
Size 1
Nominal Power: kW (note 7) Max Rated Power: kW Supply Voltage: V Supply Phase Ph Proportional Control Pre-Heater Absorbed Current: amps Max Absorbed Current: amps (note 8) Duct Connection Diameter Heater off temperature: C (note 9) 0.85 0.90 230 1 Yes 3.9 6.5 200 -5
Size 2
1.24 1.50 230 1 Yes 6.52 9.12 250 -5
Size 3
2.1 2.1 230 1 Yes 9.13 15.13 315 -5
Size 4
2.7 3.0 400 3 Yes 7.5 13.1 315 -5
Size 5
3.9 5.0 400 3 Yes 12.5 19.3 400 -5
Size 6
5.6 6.0 400 3 Yes 8.64 12.04 500 -5
Nominal Power based on nominal airflow per unit Stated Unit Max current rating includes Fans FLC and Electric Pre-Heater rating Heater off temperature is based on air entering the pre-heater at -10C at nominal airflow Air pressure loss for Pre-Heater is between 2 and 5 Pa
Size 2
3.9 4.3 415 3 Yes 8.8 10.0 24.1
Size 3
7.0 7.0 415 3 Yes 16.1 8.2 20.9
Size 4
8.7 9.5 415 3 Yes 19.3 8.3 23.2
Size 5
12.6 13.6 415 3 Yes 26.4 9.3 22.7
Size 6
17.9 19.0 415 3 Yes 30.8 9.4 23.3
Note 10: Stated Unit Max current rating includes Fans FLC and Electric Post-Heater rating, but excludes the Electric Pre-Heater rating Note 11: Heater on temperature is based air off temperature of Plate Heat Exchanger at nominal airflow Note 12: Heater off temperatures are stated at nominal airflow Air pressure loss for Pre-Heater is between 2 and 5 Pa
Size 2
1 4.7 26.2 19 5.0 0.10 15 / Yes
Size 3
1 8.1 24.5 29 15.0 0.18 15 / Yes
Size 4
1 9.6 24.9 25 4.0 0.21 25 / 1 Yes
Size 5
1 14.1 25.1 29 9.0 0.31 25 / 1 Yes
Size 6
1 22.8 27.4 41 5.0 0.50 25 / 1 Yes
Heater off temperature is based on following conditions: nominal air on value of 7C ; Nominal airflow Values refer to the following conditions: Water Flow and Return temperatures of 82/71C; Nominal Airflow Refer to our sales office (see back page for contact numbers) for other design options such as alternative flow and return temperatures or optional chilled water coil or heat pump system.
Size 2
2 4.3 24.8 37 10.0 0.10 15 / Yes
Size 3
2 8.1 24.6 64 5.0 0.19 25 / 1 Yes
Size 4
2 8.9 23.7 48 8.0 0.21 25 / 1 Yes
Size 5
2 14.3 25.3 65 9.0 0.34 25 / 1 Yes
Size 6
2 17.4 22.6 71 15.0 0.42 25 / 1 Yes
Heater off temperature is based on following conditions: nominal air on value of 7C ; Nominal airflow Values refer to the following conditions: Water Flow and Return temperatures of 45/35C; Nominal airflow
Size 2
ESMPVA-040 0.4 15 ESMPVA-040 0.4 15
Size 3
ESMPVA-100 1 15 ESMPVA-100 1 25
Size 4
ESMPVA-100 1 25 ESMPVA-100 1 25
Size 5
ESMPVA-160 1.6 25 ESMPVA-160 1.6 25
Size 6
ESMPVA-250 2.5 25 ESMPVA-160 1.6 25
Actuator Motors used within all Electro Valve Kits are suitable for an electrical supply AC 24 V. Motors are designed to be controlled via a DC 010 V signal to provide proportional control. All actuator motors include an Actuator Return Spring
% of Duty
Inlet Sound Power Levels (LwA) 63 Hz 125 Hz 250 Hz 500 Hz 1 KHz 2 KHz 4 KHz 8 KHz Total LwA
*Breakout dB(A) @ 3m
SFP
Power Saving %
Size 2
Boost 75% 60% 45% Trickle
Size 3
Boost 75% 60% 45% Trickle
Size 4
Boost 75% 60% 45% Trickle
Size 5
Boost 75% 60% 45% Trickle
Size 6
Boost 75% 60% 45% Trickle
SFP values stated are per fan * 30 dBA is the max sound level for units running at 75% of full running speed
Configurations
Right Hand (SS-R) (Access Side) Left Hand (SS-L)
RA
FA
SA
EA
SA
EA
RA (Access Side)
FA
FA = Fresh Air
7
EA = Exhaust Air
RA = Return Air
SA = Supply Air
21 DN 15
E D M N
33
58
32 50 S
20
SIZE 1 2
A 170 238
B 310 425
C 180 215
D 677 728
E 140 200
F 32 42
H 380 400
J 1128 928
K 550 800
L 1100 1200
M 684 734
N 855 905
P 68 68
Q 69 103
S 200 250
W 650 900
Weight Kg 67 92
12
G L
G F
DN 25
21
45
58
E D M N
50 138 S
20
SIZE 3 4 5 6
F 62 62 62 62
300
Boost Mode
75%
200
150
60%
100 45% 50 Trickle Mode 0 0 0.02 0.04 0.06 0.08 Volume Flow (m3 /s) 0.1 0.12 0.14 0.16
350
Boost Mode
250
200
75%
150 60% 100 45% Trickle Mode 0 0 0.05 0.1 0.15 Volume Flow (m3 /s) 0.2 0.25 0.3
50
250
200 60%
150
100 45% 50 Trickle Mode 0 0 0.05 0.1 0.15 0.2 0.25 0.3 Volume Flow (m3 /s) 0.35 0.4 0.45 0.5
300
Boost Mode
200
75%
150 60% 100 45% 50 Trickle Mode 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Volume Flow (m3 /s)
10
150
60%
100 45% 50 Trickle Mode 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Volume Flow (m3 /s)
250
75%
200 60%
150
11
Control Solutions
The e3co Star unit has a factory-pre-set controller as standard, which can be used to configure how air flows can be modulated:
Air flow
Air flow
VAV
Variable Air Volume - Trickle & Boost Strategy 2 Air flow rates - Low Speed/High Speed
CAV
Pa
HS air flow
Pa Constant pressure
LS air flow
VAV AQ
Air flow
Variable Air Volume plus CO2 sensor Proportional air flow control via CO2 sensor
COP
Air flow
12
Accessories
Filter media upgrade
The Filter Media grade fitted to the supply air side, can be upgraded from G4 to F7, for enhanced protection.
Alternatively, The Filter Media grade for the supply air side can be upgraded from G4 to F9, for ultimate protection.
ESDC Connectors
e3co-Star units can be installed outside when a weather proof kit is fitted. ESWR: Weather Roof
13
Dia B Dia A
Length
2
1
3
SS-R
3
4
e ssential e3nhanced HW/HE e3lite HW/HE
5
Control option
1 - Thermal Efficiency unit (up to 70%) - complete with automatic control and Cross Flow Plate Heat Exchanger 2 - Unit Model Code Examples: 1 6 Unit size = 1 (0.12 m3/s) Unit size = 6 (0.90 m3/s) e3co-Star 1 e3co-Star 6
Side-by-Side format (access and controls on right side) Side-by-Side format (access and controls on left side)
Unit with NO coils fitted e3ssential e3nhanced HW Hot water coil (POST Heater) plus appropriate controls fitted e3nhanced HE E lectric heater (POST Heater) plus appropriate controls fitted e3lite HW Unit with Electric PRE-Heater and hot water POST Heater plus controls e3lite HE Unit with Electric PRE-Heater and Electric POST heater plus controls 5 - Controls: VAV VAV AQ CAV COP Variable Air Volume - Trickle and Boost Variable Air Volume - + Air Quality (CO2) Sensor Constant Air Volume Constant Pressure
The Flkt Woods Group is divided into three businesses: Global Infrastructure and Industry (GII) A leader for Air Movement using fans to improve performance of equipment and industrial processes Air Climate Solutions (ACS) A worldwide HVAC leader recognized by our customers as a provider of superior Air Climate Solutions combining Indoor Air Quality and Energy Efficiency applied to specified buildings Ventilation Solutions (VS) A European Ventilation Specialist Servicing our customers with a complete range of ventilation products focused on Non residential buildings. For more specific product information for Ventilation Solutions, please visit:
www.vsecatalogue.flaktwoods.com
Flkt Woods Group - Ventilation Solutions
Flkt Woods Limited Axial Way, Colchester Essex, C04 5ZD UNITED KINGDOM Tel: +44 (0)1206 222 555 Fax: +44 (0)1206 222 777 E-mail: info.uk@flaktwoods.com Flkt Woods Oy Kalevantie 39 FI-20520 Turku FINLAND Tel: +358 20 442 3000 Fax: +358 20 442 3018 E-mail: info.fi@flaktwoods.com Flkt Woods Oy Hmeentie 23 FI-37800 Toijala FINLAND Tel: +358 20 442 3500 Fax: +358 20 442 3502 E-mail: info.fi@flaktwoods.com Flkt Woods AB Gesllgatan 17 745 39 Enkping SWEDEN Tel: +46 36 19 30 00 Fax: +46 171-240 97 E-mail: info.se@flaktwoods.com Flkt Woods AB Kung Hans vg 12 192 68, Sollentuna Sweden Tel: +46 (0)771 26 26 26 Fax: +46 (0)8 626 73 10 E-mail: info.se@flaktwoods.com Flkt Woods AB Flktvgen 2, Box 84 153 22 Jrna SWEDEN Tel: +46 8-551795 00 Fax: +46 8-551744 80 E-mail: info.se@flaktwoods.com Flkt Woods 4 Avenue Laurent CELY-Batiment C - Etage 3 Asnieres Sur Seine 92600 FRANCE Tel: +33 1 80 21 07 00 Fax: +33 1 80 21 07 00 E-mail: info.fr@flaktwoods.com Flkt Woods Ventilatoren GmbH Am Sportplatz 4 DE-40882 Ratingen GERMANY Tel: +49 2012 61038 11 Fax: +49 2102 61038 18 E-mail: info.de@flaktwoods.com Flkt Woods SpA Via Pacinotti, 28 IT-20092, Cinisello Balsamo ITALY Tel: +39 02 6186 6091 Fax: +39 02 6186 0947 E-mail: info.it@flaktwoods.com Flkt Bovent Sp. z o.o. Panattoni Park Pruszkw II ul. Poudniowa 2, Otarzew 05-850 Oarw Mazowiecki POLAND Tel: +48 22 392 43 43 Fax: +48 22 392 43 44 E-mail: info.pl@flaktwoods.com LLC Flkt Industrial & Building Systems 23, ul. Profsojuznaya RU-117418 Moscow RUSSIA Tel: +7 (495) 589-31-08 Fax: +7 (495) 589-31-74 E-mail: info.ru@flaktwoods.com
Flkt Woods operates a policy of continuous improvement and reserves the right to supply products that may differ from those illustrated and described in this publication. Certified dimensions can be supplied on request on receipt of order.
VS/ESTB-ENG-02/0912