REF:- IEI/RAB/4322090027/06 DATE:- 4

th
February 2011
TO,
The AGM.
M/S MADHUCON PROJECTS LIMITED,
Madhucon house,Plot no.1129/A,
Road No:-36, Hitec city road,
Jubilee hills, Hyderabad 500 016
Kind Attn:- Mr. L Vekateswaran
Ref:- TPL inspection report No. HYD09MPL115/CHEMRI2901111KSP
Sub:- Action on non-conformance mention in the report & MDCC for the pumps.
Dear Sir,
With respect to subjected matter TPL has given following non conformance for the Ferric chloride
dosing Pump TAG No. DP2-A/B.
NON CONFORMANCE
1. Max. Discharge Pressure as per data sheet is 16 kg/cm2 where as actual is 10 kg/cm2.
ACTION BY ION EXCHANGE
We are here confirming that maximum pressure at discharge of dosing pump is 2 kg/cm2 as per our design
so 10 kg/cm2 is acceptable for the pump.
We request you to give the dispatch clearance of the pumps against report of TPL & this letter for the 18 No.
so that we will dispatch the same to site.
Assuring our best service at all the time.
Enclosure :- TPL inspection report for dosing pumps
Thanking you!!!!!
Yours faithfully,
Monish shah
Project Division.
I
SIMHAPURI ENERGY PRIVATE LIMITED
TPL - Third Party
Inspection Agency
CHP CLEARANCE I INTERIM INSPECTION REPORT
Manufacturer/Sub-Vendor;
Ion Exchange India LTD/Milton Roy
Place: Chennai
Qty. offered Quantity Items
for accepted Rejected / Remarks
Inspection
I
QHafaRtifle
1
during visit with
Identification
20 Nos. 18 Nos. 2Nos. Tag
Nos. DP2
AlB
FORSEPL USE
,pjJ(
Disposal Code
r1
r
I Name & Sign of Inspecting Official & Seal
K. _wr_
SENIOR SURVEYOR
._a '.""'TS LIMITED
CHENNA!
Spec./Drg.
Reference
Refer
Supplier
Annexure
I/CNo.
!SEPL I
Contract Name & Project : lx135MW Thermal Power Plant, Nellore
Contract No. / PO No. : LPL/lon Exchange/WfPI08-09-{)06 Dt 06-D6-2009 &
2010-2011/006/N/00207/4322090027
Date of Inspection / Review : 29-01-2011
TPL Inspection Report No. :HYD09MPL115/CHEMRI2901111KSP
SI.No Plan
of Material/Ref.
Test
I
HP-02/Rev
Refer Supplier Annexure 1 Dt.
21.10.10
Sign of /
y'
tJ\}.- ): r'V
__ r. C.Jr:;, X \"""

Sign of Contractor
Format:21/11/2009
G
Annexure-I to CHP Clearance-Interim Inspection Report
TATA
NO.HYD09MPL115/CHEMR12901111KSP DATE: 29-01-2011
I. Customer &lor Supplier Documents Used for This Surveillance:
. ApJlfOVal
Status
2010

HP-02/ Dt. 21.10.10
Refer Supplier Annexure
II. Non-conformances/Issues:
o
1
Purchase Order from Iron Exchange India
Manufacturing Quality Plan
GA & Part Drawings
Data sheets
Approved by SEPL
Approved by IEIL
Approved by IEIL
Item No. Description of Description of Non-conformance Responsibility for
Component Corrective Action
10 Ferric Chloride Dosing
Pump-Tag Nos. DP2
Max. Discharge Pressure as per Data Sheet is
16Kg/cm
2
, where as the actual is 10KG/cm
2
Ion Exchange
AlB
III. Summary of Quality Surveillance Activities Performed
Format: 20/03/2010
Page 1 of 3
G
Annexure-I to CHP Clearance-Interim Inspection Report
TATA
No.HYD09MPL115/CHEMR12901111KSP DATE: 29-01-2011
Refer the Supplier Annexure 16 Nos 14Nos 2Nos- Tag.
Nos. DP2-A1B
maximum rated
Pressure
deviation
requires client's
approval
Detail of Activities Carried out
1. Visual inspection carried out on all the Dosing Pumps for General work man ship and Finish- Satisfactory
2. Material certificates reviewed as per MOP and found meeting the requirements
3. Dimensional checks carried out as per GA Drawing and found meeting the drawing requirements
4. Performance Testing witnessed at Working Pressure for 100%.75%.50% & 25% of stroke and the Capacity
found within the acceptable limits (Witnessed 51 No. 1453,-MRA 34,51. No 1774- B145-1A & 51. No. 412- PHL
70A)
5. Repeatability, Linearity and Steady state accuracy verified and found satisfactory
6. Hydrostatic Pressure test witnessed for 10 Mts. As per approved OAP and found No leak and Pressure Drop-
Acceptable
7. PRV-Set Pressure verified for B145-1A at3.5KG/CM' and found opens at that same Pressure
8. Tag No Marking and Name plate details verified and found in order except Tag Nos. DP2- A1B( Refer Clause II)
9. Accessories verified and found as per the P.O
10. Calibration status of the Pressure Gauges verified and found in order (Gauge Nos. PG/21/03 & PG/7/02)
IV. Identification: All items stamped TPU112 on Name plate
V. Conclusion: 14 Items are accepted and 2 Nos require vendor's clarification/ Clients approval for Non
Conformance (Refer Clause'lI)
VI. Inspection Status:
VII. Progress Photographs:
Fonno!: 2010312010
Page 2 of 3
G
Annexure-) to CHP Clearance-Interim Inspection Report
TATA
No.HYD09MPL115/CHEMR12901111KSP DATE: 29-01-2011
-
.
-
_.
-> ",'
-.-
.
VIII. Surveyor/Report Submission Details:
Dale- J2 Pf
Name K_SIVAPRAKASAM
Day-Alpha Month-Year 29 January 2011
C ta I D I -I Cell:09445269051
Localion Chennai
on c e al S Email: sivaprakasamk@lalaprojects_com
Format: 20/03/2010
Page 3 of 3
-
I
== MILTON ROY
INDIA
P.O
DESCRIPTION MODEL
S.NO
1 ACID DOSING PUMP MRA-34
2 SBS DOSING PUMP MRA-34
3
ANTISCALENT DOSING
MRA-34
PUMP
10
FERRIC CHLORIDE
PHL-70 A
DOSING PUMP
11
PE DEWATERING
B145-1A
DOSING PUMP
4
PULSATION DAMPNER
B145-1A
FOR PE DEWATERING
5
PULSATION DAMPNER
MRA-34
FOR ANTISCALENT
6
PULSATION DAMPNER
MRA-34
FOR SBS DOSING
7
PULSATION DAMPNER
MRA-34
FOR ACID DOSING
8
PULSATION DAMPNER
PHL-70 A
FOR FEBatC CHLORIDE
"
''' .
"
'., ' ,I.
(/
SUPPLIER ANNEXURE
I
HEAD
PP
SS
SS
PP
SS
SS
SS
SS
PP
PP
PUMP
S.NO
1452,1453
1448,1449
1446,1447
411,412
1773,1774
-
-
-
-
-
QUANTITY
2
2
2
2
2
2
2
2
2
2
DRAWING NO
1611 SP-GA-MRA-PP-001,
REVB
1611 SP-GA-MRA-SS-001.
REVA
1611 SP-GA-MRA-SS-001,
REVA
1611
REVA
1611 SP-GA-B145-SS-001,
REV A
PDA-1 OLT-SS-001,
REVB
1611 SP-PDA-5LT-SS-001,
REVB
1611 SP-PDA-5LT-SS-001,
REVB
1611 SP-PDA-5LT-PVC-001,
1611SP-PDA-1 OLT-PVC-001,
REV A
TAG NO
DP4 AlB
DP6-AlB
DP-5 AlB
DP-2 AlB
DP3-AlB
DP3-AlB
DP-5 AlB
DP6-AlB
DP4NB
DP-2 AlB

- .. - ... -- -
DATASHEET NO
A4-4322090027 -12-38,
REV-O
A4-4322090027-12-40,
REV-O
A4-4322090027-12-36,
REV-O
-12-28,
.
REV-O
A4-4322090027-12-34,
REV-O
A4-4322090027-12-34,
REV-O
A4-4322090027-12-36,
REV-O
A4-4322090027-12-40,
REV-O
A4-4322090027-12-38.
REV-O
A4-4322090027-12-28,
REV-O


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MILTON ROY INDIA (P) LTD
Suhsidiary-Hamiltoo Sandstr&nd Cocpn.., USA. A Unitrd Technologies Company
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CLIENT : MIS ION EXCHANGE (I) LTO
P.O NO : 2010-20111006/NJ00207
FINAL QUANTiTY FOR DOSING PUMPS
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SL.NO: SERVICE
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