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Steel Tubes, Pipes and Fittings Sectional Committee, MTD 19FOREWORDThis Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after thedraft finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved bythe Metallurgical Engineering Division Council.This standard was originally published in 1966, first revised in 1981 and subsequently in 1991.While reviewing this standard in the light of the experience gained during these years, thecommittee felt to revise the same, taking note of the present practices being followed in thecountry and also overseas standards existing on the subject. In the revision of this standard thefollowing main modifications have been made:a)Provision of outside diameters and thicknesses of pipes have been revised in accordance withthe provisions, of International Standards.b)Exhaustive tables for chemical composition of steels to be used and tensile properties of thepipes have been incorporated.c)Annexes A to D as the guideline for Protection Against Corrosion have been added whichrecommend methods of protecting pipes against corrosion. It covers external as well asinternal protection. Separate Indian Standards incorporating various types of protectivecoatings and materials thereof are expected to be published in due course of time.In the formulation of this standard due weightage has been given to international coordinationamong the standards prevailing in different countries in addition to the practices in the country.This has been met by deriving assistance from the following publications:This edition 4.2 incorporates Amendment No. 1 (May 2002) and Amendment No. 2 (October2003).Side bar indicates modification of the text as the result of incorporation of the amendments.For the purpose of deciding whether a particular requirement of this standard is complied with,the final value, observed or calculated, expressing the result of a test or analysis, shall be roundedoff in accordance with IS 2 : 1960 Rules for rounding off numerical values ( revised ). The numberof significant places retained in the rounded off value should be the same as that of the specifiedvalue in this standard.ISO 559-1991Steel tubes for water and sewage ( second edition ), InternationalOrganization for Standardization.ISO 4200 : 1991Plain end steel tubes, welded and seamless General tables of dimensionsand masses per unit length. International Organization for standardization.BS 534 : 1990Steel pipes and specials for water and sewage. British Standards Institution. IS3589:2001 1 Indian Standard STEEL PIPES FOR WATER AND SEWAGE(168.3 TO 2540 mm OUTSIDE DIAMETER) SPECIFICATION (Third Revision) 1 SCOPE This standard applies to seamless and weldedcarbon steel pipes for water and sewage of outside diameter from 168.3 to 2540 mm. 2 REFERENCES The following Indian Standards containprovisions which through reference in this textconstitute provisions of this standard. At thetime of publication, the editions indicated werevalid. All standards are subject to revision andparties to agreements based on this standardare encouraged to investigate the possibility of applying the most recent editions of thestandards indicated below: 3 TERMINOLOGY For the purpose of this standard, the followingdefinitions shall apply. 3.1 Pipe (Tube)

A long hollow open ended object of circularcross-section. The term tube is synonymouswith the term pipe. 3.2 Hydrostatic Test Pressure Test pressure for hydraulic testing at theworks. 3.3 Random Lengths The term random length denotes the normalmanufacturing length falling within a rangeagreed to between the purchaser and themanufacturer. 3.4 Exact Lengths Pipes cut to a specified length on which only asmall tolerance is allowed. 3.5 Effective Length The actual length that a pipe contributes whencorrectly assembled in a run of piping. Thisdimension excludes the additional lengthcontributed by a slip-on type coupling whenthat is used. 4 INFORMATION TO BE SUPPLIED BYTHE PURCHASER WHILE PLACINGORDER4.1 Mandatory Informations a)the quantity ordered (total tonnage, totallength or number of tubes);b)the number of this standard;c) the grade of steel;d) the outside diameter and thickness;e) the length of pipes;f)the end preparation (bevelled ends orspecial joints); andg)the type of external coating and/or interiorlining as agreed previously with themanufacturer. 4.2 Optional Requirements Certain optional and supplementaryrequirements may also be specified as under:a)the steel making processes anddeoxidation procedures;b) the tube making process;c) delivery condition;d) ladle analysis;e) delivery lengths; andf)end preparation. IS No.Title 228 <http://../../../link/15to30/228.Bis>Methods of chemical analysis of steels (issued in various parts)1608 : 1995 <http://../../../link/15to30/1608.Bis>Methods for tensile testing of steel products ( second revision )2328 : 1983 <http://../../../link/15to30/2328.Bis>Method for flattening test onmetallic tubes ( first revision )3803 (Part 1) <http://../../../link/31to60/3803_1.Bis>:1989/ISO 2566 :1984Method for elongationconversions for steel: Part 1Carbon and low alloy steels( second revision )4711 : 1974 <http://../../../link/31to60/4711.Bis>Methods for sampling of steelpipes, tubes and fittings ( first revision )4736 : 1986 <http://../../../link/31to60/4736.Bis>Hot-dip zinc coatings on mildsteel tubes ( first revision ) <http://../../../link/31to60/4736.Bis> <http://../../../link/31to60/4711.Bis> <http://../../../link/31to60/3803_1.Bis> <http://../../../link/15to30/2328.Bis> <http://../../../link/15to30/1608.Bis> <http://../../../link/15to30/228.Bis> IS3589:2001 2 5 DESIGNATION5.1 The pipes shall be designated the gradenumber corresponding in MPa following thesymbol Fe Example :ERWFe410 indicates electric

by themethod of manufacture followed by to the minimumspecified tensile strength as given in Table 1. resistancewelded or induction welded steel

pipe having aminimum tensile strength of 410 MPa. Table1Designation of the Grades of thePipes5.2 The size of the pipes shall be designated bytheir outside diameters in mm. 6 QUALITY OF STEEL Pipes shall be manufactured with the steelproduced by the open hearth or electric furnaceor one of the basic oxygen processes. Otherprocesses may be used by agreement betweenthe purchaser and the manufacturer. 7 MANUFACTURE OF THE PRODUCT The pipes shall be manufactured by one of thefollowing processes. 7.1 Seamless Pipes The pipes shall be manufactured by using aseamless process and shall either be hot or coldfinished. 7.2 Electric Resistance Welded Pipes The pipes shall be manufactured from plate,sheet or strip welded continuously by thepassage of an electric current across theabutting edges longitudinally or spirally. Thefinished pipes shall not include welds used for joining lengths of the hot or cold, flat rolledstrips prior to tube forming. The external weldbead shall be removed completely. 7.3 Submerged Arc Welded Pipes The pipes shall be manufactured from plate,sheet or strip with either a single or doublelongitudinal seam or a spiral seam and weldedacross the abutting edges by an automaticsubmerged arc welding process using at leasttwo runs, one of which shall be on the inside of the pipes. 7.4 Repair by Welding7.4.1 Injurious defects in pipe wall, providedtheir depth does not exceed one third of thespecified wall thickness, shall be repaired bywelding. 7.4.1.1 Defects in the welds, such as sweats andleaks, unless otherwise specified may berepaired or piece rejected at the option of themanufacturer for submerged arc welded pipes. 7.4.1.2 Welds of the electric resistance weldedpipes may be repaired only by agreementbetween the purchaser and the manufacturer. 7.4.1.3 Repairs of this nature shall be made bycompletely removing the defect, cleaning thecavity and then welding. 7.4.2 All repaired pipes shall be retestedhydraulically in accordance with 10 . 8 CHEMICAL COMPOSITION8.1 Ladle Analysis The ladle analysis of steel shall be as given inTable 2. The analysis of steel shall be carriedout either by the method specified in IS 228 andits relevant parts or any other establishedinstrumental/chemical method. In case of dispute the procedure given in IS 228 and itsrelevant parts, shall be the referee method.However, where the method is not given inIS228 and its relevant parts, the refereemethod shall be as agreed to between thepurchaser and the manufacturer. 8.2 Product Analysis Permissible variations in the case of productanalysis from the limits specified in Table 2shall be as given in Table 3. 9 MECHANICAL PROPERTIES9.1 Tensile Strength The tensile properties of strip cutlongitudinally (excluding the weld) fromselected pipes shall show the properties asgiven in Table 4 in respect to specific type of pipes as manufactured. The percentageelongation shall be determined on a gaugelength of 5.65. If other gauge lengths areused conversion shall be made as in IS 3803(Part 1). 9.2 Flattening or Bend Test9.2.1 Flattening Test for ERW Pipes

At the option of the manufacturer flattening orbend test shall be carried out depending uponthe thickness and outer diameter of the pipes. Method of Manufacture of PipeRefe-renceSteel GradesApplicable (1)(2)(3)(4)(5)SeamlessSFe330Fe410Fe450Electric resistanceincluding inductionweldedERWFe330Fe410Fe450Submerged arcwelded (includingspirally welded)SAWFe330Fe410Fe450NOTEMethod of manufacture of pipe and steelgrades other than specified above shall be as agreed tobetween the manufacturer and the purchaser. S o IS3589:2001 3 Table2Chemical composition ( Clauses 8.1 and 8.2) Table3Permissible Variation forProduct Analysis ( Clause 8.2)The test shall be made on a ring sample not lessthan 40 mm in length cut from the ends of selected tubes which shall be flattened betweenparallel plates keeping the weld at 90 to thedirection of the force. No opening shall occur byfracture in the weld until the distance betweenthe plates is less than 75 percent of the originaloutside diameter of the pipe and no cracks orbreaks on the metal elsewhere than in the weldshall occur until the distance between theplates is less than 60 percent of the originaloutside diameter. 9.2.2 Bend Test for ERW Pipes No bend test is applicable to ERW pipes. Table4Mechanical Properties at RoomTemperature ( Clause 9.1) 9.2.3 Flattening Test for Seamless Pipes This test shall be carried out in accordancewith IS 2328. A ring, not less than 40 mm long,cut from one end of each selected pipe shallwhen cold be flattened between two parallel flatsurfaces without showing either crack or flaw,until the distance between plates H (in mm)measured under load, is not greater than thevalue given by the following equation:where a = specified thickness of the pipe (mm), SteelGradeMethod of ManufactureChemical Composition (Ladle Analysis) C Max Mn Max P Max S Max CE Max

Fe 330Fe 330Fe 330Fe410Fe410Fe 410Fe 450Fe 450Fe 450Seamless (S)Welded (ERW)Welded (SAW)Seamless (s)Welded (ERW)Welded (SAW)Seamless(s)Welded (ERW)Welded (SAW)0.160.160.160.200.200.200.250.250.251.201.201.201.301.301.301.201.201.300.0 400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0400.0 400.0400.450.450.450.450.450.45 ConstituentVariation Over SpecifiedLimit, Percent, Max (1)(2)Carbon0.02Manganese0.04Sulphur0.005Phosphorus0.005 SteelGradeMethod R m TensileStrengthMPa Min R e YieldStressMPa Min A ElongationPercentGL5.65 Min Fe330ERW, Seamlessand SAW330195 1) 20Fe410ERW, Seamlessand SAW410235 1) 18Fe450ERW, Seamlessand SAW450275 1) 15 1) Yield stress values are for design purposes only eitherthe upper yield stress ReH , or the 0.5 percent of proof stress(total elongation) ReH 0.5 is to be determined. S o H 1 C + ( ) aCa / D +------------------------= IS3589:2001 4 D =specified outside diameter of the pipe(mm), C =a constant dependent on the steelgrade value of C ,= 0.09 for Fe330= 0.07 for Fe410 and Fe450. NOTES 1

If any flaw appears during flattening test, it maybe removed by grinding or filing. In such cases if the remaining wall thickness is not less than theminimum permitted thickness as per clause thesample shall be accepted. 2 Superficial rupture resulting from surfaceimperfections shall not be a cause of rejection. 9.3Guided Bend Test (For SAW Pipes) Strips not less than 40 mm wide, cutcircumferentially from pipes perpendicular toweld seam with the weld near the middle of thesample shall, without fracture, be doubled overa round bar the diameter of which shall becalculated as given below. The weldreinforcement shall be removed from the faces. 9.3.1 One face bend and one root bendspecimen, both conforming to Fig. 1 shall bebent approximately 180 in a jig substantiallyin accordance with Fig. 2 for any combination of diameter, wall thickness and grade. Themaximum value for jig dimension A may becalculated by the formula given below. Themanufacturer shall use a jig based on thisdimension or a smaller dimension at his option.where 9.3.2 The specimens shall not fracturecompletely. Cracks 6.35 mm or less in length atthe edge of the specimen or 3.18 mm or less inlength in the centre of the specimen shall bedisregarded. Any crack greater than 3.18 mmin length and regardless of depth located withinthe weld metal shall be a cause for rejection.Any pop-out greater than 3.18 mm in length(6.35 mm at the edge) and 12.5 percent or lessof the specified wall thickness in depth andlocated in the parent metal, the heat affectedzone, or the fusion line, shall not be the causefor rejection.Any test specimen that shows defectivepreparation, or material imperfection unrelatedto the intent of the particular mechanical testwhether observed before or after testing, maybe discarded and replaced by another specimenfrom the same length of the pipe. 9.3.3 On examination of the bent specimen,opening out of a slight defect due to incompleteroot penetration or lack of root fusion need notbe considered a cause for rejection provided thedefect has sound metal at the back and oneither side of it. In border line cases, furthertests shall be made on specimens from thesame weld adjacent to the original testspecimen. 10 HYDRAULIC PRESSURE TEST Each pipe shall be hydraulically tested at themanufacturers works before the pipe is coated,wrapped and lined. 10.1 The hydraulic test pressure shall be thepressure calculated as per the followingformula:where 10.1.1 The hydraulic test pressure shall beapplied for 5 s. 10.2 The hydraulic test may be substituted by aNon-Destructive Test at the option of themanufacturer. 10.2.1 Method of NDT and the acceptance levelshall be as agreed to between the manufacturerand the purchaser. 11 DIMENSIONS AND MASS PER METRERUN OF PIPES11.1 Preferred outside diameter and thicknessof the pipes are specified in the Table 5. Thetable also provides the nominal mass per metrerun of the pipes against each dimension. NOTETable 5 gives a selection of preferred outsidediameters and

thicknesses, other sizes not included, inthe table may be supplied as specified by the purchaser. 1.15=peaking factor, D =specified OD in mm, t =specified wall thickness in mm,and e =strain in mm=0.132 5 for Grade Fe330,=0.127 5 for Grade Fe410 and GradeFe450. A 1.15 D 2 t ( ) eDt -------2 e 1 -----------------------------------= P =hydraulic test pressure MPa, D =specified outside dia of the pipe inmm, T =specified thickness of the tube in mm,and S =stress 60% of the specified minimumyield stress in MPa. The maximumtest pressure to be limited to 5MPa wherever applicable. P 2 ST D ------------= IS3589:2001 5F IG .1G UIDED B END T EST S PECIMEN F IG .2J IG FOR G UIDED B END T

EST 11.1.1 Mass per metre run of the pipes can alsobe worked out by the formula as under: M = ( D T ) T 0.024 661 5where 12 TOLERANCES12.1 Tolerance on Mass The tolerance on mass per cart load of 10tonnes or above shall be 7.5 percent on thenominal theoretical mass of the tubes. 12.2 General The tolerance on the dimensions of the pipesshall be as specified in 12.3 and 12.4 . M =mass of the pipe kg/metre, D =nominal outside diameter of the tubein mm, and T =Nominal thickness of the tube in mm. IS3589:2001 6 Table5Preferred Dimensions and Mass per Metre Length of Pipes ( Clause 11.1) 12.3Outside Diameter, Thickness andHeight of Internal Weld Bead orReinforcement12.3.1 The tolerance on outside diameter shallinclude ovality except for submerged arcwelded pipes.The tolerance on the specified outside diameterof pipe wall shall be as given in Table 6. Table6Tolerances on Outside Diameterof Pipes12.3.2 Thickness The thickness tolerance shall not apply to theweld area. The maximum height of the weldbead on the internal surface of the pipe shallnot exceed 60 percent of nominal wallthickness. The tolerance on the specified wallthickness shall be as follows: 12.3.3 Ovality 12.3.3.1 Ovality shall not exceed 1 percent of the specified outside diameter for pipes havingdiameter to thickness ratio not exceeding 100.Where the diameter to thickness ratio exceeds OutsideDiameterODThicknessMassOutsideDiameterODThicknessMassOutsideDiameterODThi cknessMass mmmmkg/mmmmmkg/mmmmmkg/m168.3219.1273323.9355.6406.44572.63.24.04.52.63.64.56.33 .64.05.06.34.04.55.67.14.05.05.68.04.05.06.38.84.05.06.310.010.61216.218.213.919 .123.833.123.926.53341.131.835.44455.534.743.248.368.639.749.562.286.344.755.770 1105086107118139141 0161 0671 1185.05.66.311.05.86.312.56.37.114.27.18.018.08.08.810.017.58.810.020.08.810.011

.08.810.011.06269.477.913583.593.81841091232441411593141791962233872192484912302 512862412733001 2191 4221 6261 8292 0322 2352 54010.011.012.512.514.214.216.014.216.017.516.017.520.017.520.022.220.022.225.02 983283724354935646356347157827958699929571 0931 2111 2431 3791 551 Outside Dia(For All Sizes)Tolerance (1)(2)For seamless pipes 1%For ERW & SAW pipes 0.75% ERW pipe 10%SAW and seamlesspipe%+ 20 12.5 IS3589:2001 7100 the tolerance on ovality is not specified andshould be agreed between the manufacturerand the purchaser. 12.4 Random Length12.4.1 Steel tubes shall be supplied in singlerandom lengths from 4 to 7 m or double randomlength of 7 to 14 m. For orders over 200 m of any one size of pipes, it shall be permissible tosupply short random lengths from 2 to 4 m forsingle random lengths and 4 to 7 m for doublerandom lengths provided the total of suchlengths does not exceeds 7.5 percent of the totallength. 12.4.2 Where length is specified as exact orcut lengths the permissible variations shall bemm for length up to and including 6 m. 12.4.3 Supply in any length and the tolerancesother than the above specified shall bemutually agreed to between the manufacturerand the purchaser. 12.5 Straightness12.5.1 Finished pipe shall not deviate fromstraightness by more than 0.2 percent of thetotal length. 12.5.2 Checking shall be carried out using ataut string or wire from end to end, along theside of the pipe to measure, the greatestdeviation. 13NUMBER, SELECTION AND PREPAR-ATION OF SAMPLES AND TEST PIECES13.1 Unless otherwise agreed to between themanufacturer and the purchaser the procedurefor sampling of pipe for various tests andcriteria for conformity shall be as given inIS4711. 13.1.1 The test samples shall be cut from pipesin the final condition of supply. 13.1.2 One set of mechanical tests as specifiedin 9 shall be carried out from samples taken of each tube. 13.1.3 For the tensile test, the dimensions of the test piece shall comply with the appropriaterequirements of IS 1608. For welded pipes thetensile test piece shall not include the weldunless the pipe is tested in full section. NOTEFor the tensile test, the piece may be takeneither longitudinally or transversely from the pipe atthe option of the manufacturer. 13.1.4 For a bend test on the weld, two piecesshall be prepared, one for a face bend test andone for a root bend test. Both test pieces shallbe not less than 40 mm wide and cutperpendicular to the weld line from one end of each selected pipe so that the weld is in themiddle of the test piece and 90 to the longersides. The weld reinforcement shall be removedfrom both faces. The length of the test piecesshall be selected by the manufacturer to suitthe equipment used for the test. NOTEThe test pieces may be flattened beforetesting. 14VISUAL INSPECTION, APPEARANCEAND WORKMANSHIP14.1 The pipes shall be clean and free fromsuch defects as can be established

by visualinspection in accordance with this standard. 14.2 It shall be permitted to dress by grindingor machining surface marks and imperfectionssuch as scabs, seams, tears, laps, slivers orgouges provided that the thickness of the tubeafter dressing does not fall below the nominalthickness by more than the tolerance specifiedin this standard. 14.3 All dressed areas shall blend smoothlyinto the contour of the pipe. 14.4 For pipes which have a thickness todiameter ratio equal to or less than 0.03,isolated dents shall not be cause for rejectionprovided that they do not exceed a depthgreater than 6 mm maximum for pipes below610 mm OD and not exceed 1 percent of OD forpipes over 610 mm OD measured as a gapbetween the point of the dent and aprolongation of the original contour of the pipe.The length of the dent in any direction shall notexceed one half the pipe diameter. 14.5 The ends shall be cut nominally squarewith the axis of the pipe and shall be free fromexcessive burrs. 15 CONDITION OF SUPPLY Subject to the agreement between themanufacturer and the purchaser the pipes maybe supplied bare or with anti rust coatings. 16 GUIDELINES OF COATING16.1 Any type of protective coating, if required,may be agreed to between the manufacturerand the purchaser. Guidelines for the types of coating are given in Annexes A to D. 16.2 Where tubes are required to be galvanizedthe zinc coating on tubes shall be in accordancewith IS 4736. 17 JOINTS AND ENDS17.1 The type of joints and ends of pipes shallbe specified by the purchaser. The types of joints and ends recognized under this standardare:a)Plain ends or bevelled ends for buttwelding ( see Fig. 3A and 3B) unlessotherwise agreed, bevelled ends shall bebevelled to an angle of 30 degreemeasured from a line drawn + 10 0+ 5 0 IS3589:2001 8perpendicular to the axis of the pipe. Theroot face shall be 1.6 0.8 mm.b)Joints with sleeves joint or swelled andplain ends for welding ( see Fig. 4). NOTEThe root face of the bevel may be prepared byhand fitting, if required. 17.1.1 Pipe with sleeve welded joints shall besupplied with the plain and parallel end andsleeve and tapered to approximately 3 mm per100 mm. The ends shall be sized and gauged soas to ensure that the plain end will freely enterthe sleeve and thereafter be capable of beingforced home. 17.2 All sleeves shall be made so that the plainend shall enter the specified minimum depthgiven in Table 7. The manufacturer shall makeavailable to inspection at the works metalgauges of suitable dimensions to enable thepurchaser or his representative to ascertainthat the sleeve and plain end comply with therequirements of the specification. Table7Depth of sleeve, X and clearance Y

for welded tubes ( Clause 17.2) 18 MARKING18.1 Each pipe shall be legibly marked with thefollowing details:a) Manufacturers name or trade-mark;F IG .3T YPES OF E NDS DepthofSleeve, X OutsideDiameterofPipeTolerance (1)(2)(3)mmmmmm50168.3 upto 406.4660457.0 upto 1 219.06751321.0 upto 2 540.06Clearance Y , between theplain ends, mm Max 4168.3 upto 1 219.061321.0 upto 2 540.0 Search *Search History: * Searching... Result 00 of 00 00results for result for # p. IS 3589 Download or Print Add To Collection 15.7K Reads 64 Readcasts 183 Embed Views This is a private document. </static/help?type=private> <http://www.scribd.com/profiles/show/8025115-kishor-kokate> Published by kishor.kokate <http://www.scribd.com/profiles/show/8025115-kishor-kokate> Follow </login> Search TIP Press Ctrl-F F to search anywhere in the document. Read without ads and support Scribd by becoming a Scribd Premium Reader. See Premium Plans </archive/plans?metadata=%7B%22context%22%3A%22archive%22%2C%22platform%22%3A%22 web%22%2C%22logged_in%22%3Afalse%2C%22action%22%3A%22ad_free_sidebar%22%2C%22pag e%22%3A%22read%22%7D>

Get Scribd Mobile There was a problem sending you an sms. Check your phone number or try again later. To get Scribd mobile enter your number and well send you a link to the Scribd app for iPhone & Android.Weve sent a link to the Scribd app. If you didnt receive it, try again. Text me Well never share your phone number. iTunes App Store <https://itunes.apple.com/us/app/scribd-worlds-largest-online/id542557212?mt=8#> | Google Play Store <https://play.google.com/store/apps/details?id=com.scribd.app.reader0&hl=en> Info and Rating Category: /Uncategorized./ Rating: Upload Date: 05/18/2011 Copyright: Attribution Non-commercial Tags: /No tags/ Free download as Text file (.txt), PDF File (.pdf) or read online for free. Flag for inappropriate content http://www.scribd.com/doc/55705831/IS-3589 06/06/2013 pdf text original Download and Print this Document * * * * * Read offline in your PDF viewer Edit this document in Adobe Acrobat, Notepad Keep a copy in case this version is deleted from Scribd Read and print without ads Email the file Choose a format to download in * .PDF *

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