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Bolts, pins, rivets and welds used within different machine components and technical systems are considered pieces of small dimensions, providing certain simplifying assumptions in Strength of Materials calculus. In many cases, these elements are subjected to transverse forces, as shown in Fig. 7.1.
Fig. 7.1
If the distance e between the two shearing forces application points 1 and 2 is too small, the bending moment at any cross section between the two points may be neglected, and thus the single internal force in the member remaining the shearing force T = P. The shearing force T determines the development of the shearing stresses at any cross section of the member considered (between points 1 and 2). Shearing stresses are commonly found in bolts, pins, rivets and welds used to connect various structural members and machine components. Consider for example, the two plates B and C, connected by a rivet as shown in Fig. 7.2. Due to the action of the opposite forces P, the cross section FG of the rivet is sheared by a shearing force T equal to P. The analysis of riveted, bolted and welded connections involve so many indeterminate factors that exact computation solutions are impossible. Nevertheless, by making certain Fig. 7.2 simplifying assumptions, we can easily obtain practical solutions.
Strength of Materials
(7.1)
Fig. 7.3
The actual distribution of the shearing stresses in the section considered is therefore statically indeterminate. However, since the rivets, bolts and welds are in general components of small dimensions, we may assume that the shearing stresses are uniformly distributed over any cross section.
xy = constant ; xz = constant .
Ty xy = A ; xy A = Ty ; xz A = Tz ; xz = Tz , A
(7.3)
(7.4)
(7.5)
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where A is the cross-sectional area (associated with the area of the plane surface shown in Fig. 7.3) and a the allowable value of the involved material shearing stress. In general: a= (0,5 0,8) a. (7.6) Relation (7.5) may be used for all three types of strength of materials characteristic problems: - dimensioning problems; - checking problems; - calculus of the allowable external loads. It should be emphasized that the value obtained by using the relation (7.4) is an average value of the shearing stress over the entire section. As we shall see later, the actual value of the shearing stress varies from zero at the surface of the member to a maximum value max which may be much larger than the average value. Nevertheless, the accuracy obtained using the relation (7.4) is sufficiently high when the cross-sectional areas of the members considered have low values. The shearing strain is not of a great importance in such cases. It consists in fact in a relative displacement v of the sheared cross sections located at distance Fig. 7.4 e from each other, as shown in Fig.7.4. If the material obeys the Hookes law, we write (Fig. 7.4):
tg = v Te v = e = e = . e G GA
Thus, the relative displacement of the sheared cross sections 1 and 2 is:
v= Te GA
(7.6)
where T is the shearing force, e is the distance between the applied external forces, G is the shear modulus while A represents the cross-sectional area of the involved member.
Strength of Materials
Tmax = P = As a =
where a represents the allowable shearing stress of the rivet involved material. If the rivet does join a number of i + 1 elements, then i sheared sections exist, with a cumulated area:
Fig. 7.5
As = i
d2 a , 4
d2
4
(7.8)
Fig. 7.7
Fig. 7.8
Since the actual distribution of the contact forces and of the corresponding stresses- is quite complicated (Fig. 7.8), one uses in practice an average nominal value b of the stress, called the bearing stress, obtained by dividing the load by the area of the rectangle representing the projection of the rivet on the plate section (Fig. 7.9) Since this area is equal to t d in the case of element 2 (for example) of Fig. 7.7 (Fig. 7.9), where t is the plate thickness and d the diameter of the rivet, we write:
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b =
P P = . A t d
(7.9)
Fig. 7.9
This value has to be equal to or less than ba (the allowable value of the involved material bearing stress). We write therefore:
b =
P b a . td
(7.10)
In conclusion, a rivet has to be designed considering two important matters: the shearing stress and the bearing stress. Both computed stresses must be equal to or less than the allowable corresponding stress values, so that the involved structure would not fail under the action of external loads.
Strength of Materials
- the maintenance technological process require a minimum effort. Here are the main types of welds: a) Butt welds (Fig. 7.10) In such a case, the weld is subjected to tension, the normal stress being computed with the formula:
=
P . (b 2t ) t
(7.11)
Fig. 7.10
=
We note that a length b 2t is used instead of b. This happens due to the technological flaws, which usually occur at the two ends of the weld. The strength condition is therefore:
P aw , (b 2t ) t
(7.12)
where aw represents the allowable stress of the weld, usually taken to be:
aw = 0,8 a
( a = the allowable stress of the base material). b) Transverse fillet welds (Fig. 7.11) The strength of transverse fillet welds is assumed to be determined by the shearing resistance of the weld throat regardless of the direction of the applied load. In the 45 fillet weld (Fig. 7.11), with the leg equal to t, the shearing area through the throat is the length of weld b times the throat depth. Considering the real length of the weld (as specified above) equal to b 2a, the two welds shearing stress is (Fig. 7.11):
w =
P . 2a ( b 2a )
(7.13)
Fig. 7.11
(7.14)
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where a w represents the allowable shearing stress of the weld, usually taken to be:
aw 0,65 a .
( a the allowable stress of the base material). c) Side fillet welds (Fig. 7.12)
Fig. 7.12
(7.15)
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Strength of Materials
Fig. P.7.1
Fig. P.7.2
Fig. P.7.3
Fig. P.7.4
Fig. P.7.5
Fig. P.7.6
P.7.5 A load P is applied to a steel rod supported as shown (Fig. P.7.5). Knowing that asteel= 190 MPa; asteel= 110 MPa and ba = 250 MPa determine the maximum value of force P which may be safely applied to the steel rod.
P.7.6 Two wooden planks are joined by the glued joint shown (Fig. P.7.7). Determine the required value of length so that a 6 kN load to be safely supported if aglue = 1,5 MPa.
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