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A COLLEGE OF ENGINEERING AND TECHNOLOGY POLLACHI 642 002 DEPARTMENT OF MECHANICAL ENGINEERING CYCLE TEST-I SET A ROLL NO--------------------Programme : BE Branch : MECHANICAL ENGINEERING Semester : VII Course Code : 080120059 Course Name : UNCONVENTIONAL MACHINING PART-A Date :

Time : 9.15AM 10.45AM Duration : 1 1/2 Hrs Max. Marks : 50

ANSWER ALL THE QUESTIONS (10*2=20) 1. What is the necessary for Unconventional Machining Processes? 2. Explain the classification of Unconventional Machining according to major energy source employed 3. What is meant by Unconventional Machining processes? 4. List the Unconventional Machining process which uses mechanical energy. 5. What are the characteristics of Unconventional Machining Process? 6. What is the limitation of Unconventional Machining? 7. What is the need for Transducer in USM? 8. List the Process Parameters of WJM? 9. What is the transfer medium in AJM? 10. What are the elements of AJM? PART - B ANSWER ANY THREE QUESTIONS (10*3=30) 1. State the needs for Unconventional Machining Processes 2. Explain the principles, equipment, Transducer, Tool holders, Tools, abvasives and applications of USM. 3. With a neat sketch explain the process of AJM? Write its advantages. 4. What are all the various process parameters involved in USM? Explain in detail.

P.A COLLEGE OF ENGINEERING AND TECHNOLOGY POLLACHI 642 002 DEPARTMENT OF MECHANICAL ENGINEERING CYCLE TEST-I SET B ROLL NO--------------------Programme : BE Branch : MECHANICAL ENGINEERING Semester : VII Course Code : 080120059 Course Name : UNCONVENTIONAL MACHINING PART- A Date :

Time : 9.15AM 10.45AM Duration : 1 1/2 Hrs Max. Marks : 50

ANSWER ALL THE QUESTIONS (10*2=20) 1. Differentiate between traditional and non-traditional machining.

2. What is the need for using non-traditional machining? 3. What types of energy are employed in non-traditional machining processes? 4. Why unconventional mechanical machining process is not so effective on soft metal like aluminum? 5. What are all the factors to be considered for the selection of unconventional machining processes? 6. What is the transfer medium in AJM? 7. What are the desirable properties of carrier gas in AJM? 8. What is the advantage of USM? 9. What are the variables that affect the phenomena in abvasives jet machining? 10. What are the abvasives used in AJM process? PART- B ANSWER ANY THREE QUESTIONS (10*3=30) 1. How the Unconventional Machining Processes are classified?. Explain in detail. 2. Write short notes on a). Application of USM, b). Advantages of USM, c). Disadvantages of USM, d). Recent development in USM 3. What are all the parameters which control the Metal Removal Rate in AJM processes. 4. With a neat sketch explain the principles, equipments, mechanism of metal removal, MRR of WJM