M514 M516 AU400

EL Hardware Manual Rev. 0700

Technical Support Group Global Business Technical Support Department Beckman Coulter K.K

Revision Issued 0100 0200 0300 0400 0500 0600 0700

Date 1998.06.05 2000.05.08 2000.09.06 2002.01.31 2005.09.29 2009.09.10 2010.07.31 2011.01.07

Revision

Date

Cover page

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EL HARDWARE MANUAL
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Cover 2-3 2-4 2-5 3-1 3-2 3-5 4-2 4-3 4-4 4-5 13-2 14-2 17-2 18-1 18-7 20-1 21-1 21-3 23-1 26-1 28-1 28-2 Cover 3-2 4-2 4-3 4-2 4-4 Cover TC 2-3 2-6 2-7 2-8 3-1 3-1-1 3-2 3-2-1 4-2 4-2-1 4-3 4-4 20-3

HISTORY TABLE P. 1
HISTORY

REPLACE
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

ISE, bar code I/F Inside MV2190 -> MV1019 Dispenser control : Deleted R2 dispenser Revised Figure

Revised Figure Order no of UDCD42A added : MU5242 Revised UDCD31 Changed PS6 : DP0587 -> DP0762 Drawing no of Peltier : MV3202 -> MU3202 Revised Figure Revised Figure Function : Deleted reagent probe 2 Revised connector no : 387 -> 378 Revised J16 : MV1024 -> MV2086 Revised no of PCB : MV1017 - MV2329 Revised Figure Revised contents Revised Figure Revised Figure Revised temperature Revised temperature

0200

0300

Addition (MV3003) Addition (MV3003) Because of change of the liquid level detection circuit board, M516 Because of change of the converter, M516 Addition page 3-1-1, 3-2-1 Addition (Windows 2000) Revise (Except UDCD42A) Addition (M516 level detection board) Addition (M516 level detection board) Addition (AU401 , AU402 (M514)) New addition (M516) Addition (AU401 , AU402 (M514)) New addition (M516) PCB name MV1005 Densitometry -> Photometry Divide a list into M514 and M516 New addition (PCB list for M516) PCB name MV1005 Densitometry -> Photometry Divide a list into M514 and M516 Addition (Different between New and Old one)

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40-1 40-7 40-9-1 40-9-2 60-1 60-2 to 60-7 Cover 41-2 42-1 & 42-2 43-1 2-5 46-1 Cover

HISTORY TABLE P. 2
HISTORY

REPLACE
Yes Yes Yes Yes Yes

0500

0600

Yes Yes Yes Yes Yes Yes Yes

0700

Revise (PS2 -> PS1) Addition remarks (EWS300P is Dicon.) New addition ( New Power supply JWS300-24) New addition ( New Power supply JWS300-24) New addition Revise Page No (Shift Page No. for 60-1) 1->2, 2->3 ,3->4, 4->5, 5->6, 6->7, 7->8 Rev. 0500 Change the destination name Change the destination name Change the destination name Elimination of Modem (514-0354, 516-0273) Change the Degasser Part Number (514-0345,5160255) Changed company name

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1. 2. 3.

Caution Items in Regard to Safety at the Time of Repair ................ 1-1 to 1-4 EL Composition................................................................................................... 2-1 to 2-8 Block Diagram ..................................................................................................... 3-1 to 3-1-1
3-2 to 3-2-1 3-3 to 3-6

Explanation of the Electric Units

Outline ................................................................................................... 4-1 Circuit Board Lists............................................................................... 4-2 to 4-3 List of Power Supply Units .................................................................. 4-4 List of Purchase Units .......................................................................... 4-5 MV0840 (Rack Identification Switch) ................................................ 10-1 MV1005 (Photometry Control Circuit Board) .................................. 11-1 to 11-4 MV1006 (Photodiode Array)............................................................... 12-1 to 12-2 MV2070 (Refrigerator control board)................................................ 13-1 to 13-3 MV1014 (Mixing Control Circuit Board) .......................................... 14-1 to 14-3 MV2177 / MV2073 ............................................................................... 15-1 to 15-4 MV2077 (Dispenser control)................................................................ 16-1 to 16-3 MV2329 (Probe Transfer Control) ..................................................... 17-1 to 17-3 MV1019 (ANL control) ........................................................................ 18-1 to 18-7 MV2074 (V53CPU) .............................................................................. 19-1 to 19-4 MV2075 / MV2076 (Level Detection Board)...................................... 20-1 to 20-3 MV2086 (AC driver Circuit Board) ................................................... 21-1 to 21-3 MV1025 (DC Valve Relay Circuit Board).......................................... 22-1 to 22-3 MV2190 (ISE Control)......................................................................... 23-1 to 23-3 MV1041 (ISE Analog Circuit Board) ................................................. 24-1 to 24-2 MV2066 (Diluent Heating Circuit Board).......................................... 25-1 to 25-2 MV1951 (Washing Water Heating Control Circuit Board) ............. 26-1 to 26-3 MV2115 (Peltier Control Circuit Board) ........................................... 27-1 to 27-2 MV2084 (Incubator Temperature Control Circuit Board).............. 28-1 to 28-2 MV2067 (Clogging Detection Circuit Board) .................................... 29-1 to 29-6

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(Explanation of the Electric Units)

MV2068 (Undiluent Detergent Presence Detection Circuit Board). 30-1 to 30-5 UDCDD31 (Power Supply Control Circuit Board) ........................... 31-1 Power Supply Explanation (PS1)........................................................ 40-1 to 40-3 Power Supply Explanation (PS2)........................................................ 40-4 to 40-6 Power Supply Explanation (PS3, 4, 5)................................................ 40-7 to 40-9 40-9-1 to 40-9-2 Power Supply Explanation (PS6)........................................................ 40-10 to 40-11 Personal Computer............................................................................... 41-1 to 41-3 CRT ....................................................................................................... 42-1 to 42-2 Printer ................................................................................................... 43-1 Multi I/O Board .................................................................................... 44-1 Bar Code Reader .................................................................................. 45-1 to 45-3 Degasser................................................................................................. 46-1

60. I/O Port table ........................................................................................................ 60-1 to 60-8 90. Power Supply Input Section (primary side) Caution at the time of Parts Exchange................................ 90-1

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Caution items in regard to safety at the time of repair

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Caution items in regard to safety at the time of repair

x Please read these Caution Items in Regard to Safety at the Time of Repair carefully before any repair. x The caution items shown here list important contents in regard to safety and must be observed. The indications and their meanings are as follows.

WARNING
This is used when death or severe injury can be assumed for the user in case of disregarding. Severe injuries are loss of sight, wounds, burns (high- and low-temperature), electric shock, fractures, poisoning, and other injuries with aftereffects, or injuries requiring admission to a hospital or long-term ambulatory treatment.

CAUTION
This is used when the danger of injury to the user, the occurrence of material damage, or a large influence onto the analysis results can be expected in case of disregarding. It is also used when the possibility of infection can be considered. Injuries are wounds, burns, electric shock, and other injuries which do not require admission to a hospital or long-term ambulatory treatment. Material damage is large damage to housing, household goods, and livestock. in this text are especially important parts. x Parts marked by x Please strictly observe the contents of the labels in the product body (DANGER, WARNING, CAUTION labels etc.) and the contents of the service-oriented labels inside the body.

1.

Cautions in Regard to Electric Shock

WARNING
(1) In order to prevent electric shock and short-circuit accidents at the time of repair involving disassembly and assembly, always switch off the main power supply and wait for at least 10 sec before work is started. In order to prevent electric shock and short-circuit accidents, do not touch electric parts and wiring with wet hands.

(2)

2.

Caution in Regard to Loss of Sight

WARNING
(1) At the time of repairs involving the reagents and chemicals used in the product (strong acids {acetic acid, SAKURIN, coloring solution, etc.}, strong alkalis {hypochlorous acid, concentrated incubation cell washing solution, etc.}), wear protection goggles to prevent these substances from getting into your eyes.

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3.

Cautions in Regard to Injuries CAUTION

(1) At the time of repairs involving the reagents and chemicals used in the product (strong acids {acetic acid, SAKURIN, coloring solution, etc.}, strong alkalis {hypochlorous acid, concentrated incubation cell washing solution, etc.}), wear rubber gloves to prevent direct contact with your hands. At the time of repairs involving disassembly, assembly, etc., handle the soldered surfaces of circuit boards, sharp edges of parts, etc. with extreme care to prevent injuries during the work. When performing work in energized condition, pay attention to the operation of the equipment in order to prevent injuries. At the time of servicing of glass parts (lamps, bottles, etc.), handle them carefully to prevent breakage.

(2) (3) (4)

4.

Cautions in Regard to Eye Protection CAUTION

(1) (2) For protection of your eyes, do not look directly into the light source lamp with unprotected eyes. For protection of your eyes, do not look directly at a laser light source or laser light.

5.

Cautions in Regard to Infection CAUTION

(1) (2) At the time of repairs involving waste materials, waste liquids, etc. which have come into contact with samples, reagents, antibodies, antigens, etc., always wear rubber gloves etc. for the work. If scratches or cuts have been caused during the work, immediately disinfect the wound, protect the wound with a bandage etc., and wear rubber gloves etc. for the work. When required, consult a physician. After completion of the work, wash and disinfect your hands, gloves, tables, jigs, tools, etc.

(3)

6.

Cautions in Regard to Burns CAUTION

(1) At the time of repairs involving lamps, pulse motor drivers, cooling fins, and other hot parts, switch off the main power supply and start the work only after having confirmed that the hot parts have cooled down to normal temperature. When work is performed in energized condition, take care to perform the work so that hot parts are not touched directly.

(2)

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7.

Cautions in Regard to Poisoning CAUTION

(1) (2) At the time of repairs involving antipsychotic drugs (Palpital buffer etc.) etc., perform the work under observation of the caution items listed for the drugs. When handling volatile chemicals, take care not to inhale them directly.

8.

Other General Cautions CAUTION

(1) (2) (3) (4) When caution labels etc. become damaged or lost, do not leave them like that, but repair them quickly. Always use the specified parts as repair parts. If not executed daily or periodic maintenance items are found, give instructions and keep an instruction record. If erroneous operation, erroneous use, or erroneous installation of the equipment is found, give instructions and keep an instruction record.

For repairs involving the electric system, observe the following caution items to protect yourself from the danger of electric shock etc. In case of individual caution items required for each work, they are listed with WARNING or a warning mark, and the work must be done paying special attention to these items.

Q Caution items in regard to electric shock

O Do not touch electric parts and wiring with wet hands. O For work on terminal block wiring, power supplies, and connectors, always switch off the power supply and wait for at least 10 seconds before you begin the work. O Please be careful as the AU400 system supplies power to refrigerator, incubator heater, and a part of the circuit boards even in POWER OFF status. When work is to be performed in regard to these units and power supply input parts, press the E.STOP switch or press the main circuit breaker at the lower part on the right side of the unit to switch off the power completely before you begin the work.

Q Caution in regard to heat (burns)

O When notably hot parts like the light source lamp, pulse motor drivers, etc. are to be handled, follow the attached warning labels to return these parts to normal temperature before the start of work.

Q Caution in regard to reagents

O Do not touch directly reagents corresponding to strong acids, strong alkalis, or infectious waste substances. Always wear the specified rubber gloves for direct handling O When handling volatile chemicals, take care not to inhale them directly.

Q Caution in regard to laser light

O Some bar code readers use laser light. As the energy is not very high, the possibility of burns is not high, but when the laser light gets directly into the eyes, the vision may be impaired, so that care must be taken not to look into the light source.

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Q Safety confirmation items after work completion

O Confirm the voltage for each power supply. This makes it possible to detect wiring short-circuits, latent defects, etc., and it also prevents functional defects.

Q Other general caution items

O At the time of repair, pull the power plug from the receptacle. O Do not touch parts with high or low temperatures directly, and always return them to normal temperature before the start of work. O For prevention of electric shock, do not touch the product with wet hands. O Always use the specified repair parts.

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Q Outline of the AU400 hardware composition

The AU400 roughly is composed of the following three blocks. Each block has its own CPU system (CPU, memory, clock, timer, communication means, mechanism control, etc.), and the CPU systems perform analysis operation and processing of the various data while communicating with each other. Further, there are subsystems including a subordinate CPU in the ANL, and they are arranged close to the mechanical units for which they are responsible.

O Data processor (in the following called DPR)

This processor is in charge of the user interface of the AU400 system, and it performs processing of various data and communication with the host computer. It also performs printer output. It is connected to the main CPU system of the ANL by serial communication, the ANL operates by commands issued from the DPR to the ANL, and the operator is provided with the required information by recovering the operation result and the status from the ANL.

O Analyzer (in the following called ANL)

The ANL has an independent CPU system, and when it receives a command by serial communication from the DPR, it performs the corresponding operation and reports the result to the DPR. The ANL further has subordinate CPU systems which communicate via the I/F systems on the ANL control board (MV1019). The incubator control/densitometry block uses a high-speed digital communication method called Arcnet. The other mechanical unit control blocks for the various functions are in chain connection via an optical LAN according to the token link method, using the built-in communication function of the CPU (HD64180).

O Electrolyte measuring unit (in the following called ISE)

The ISE block physically is embedded in the exterior of the ANL, but logically it is an independent CPU system, and it is connected to the ANL by serial communication. The logical image seen from the main CPU of the ANL basically shows no difference from a subordinate system of the ANL.

Q Connection status of each system

Page 2-2 shows the connection outline drawing and the communication standard. The outline functions of each subsystem are shown on page 2-3.

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Q Connection Diagram between sub- system

Host Computer

RS232C

DPR (PC) RS232C RS232C ARCNET

ANL main body

ISE (MV2190)

ANL Main (MV1019)

GA photometry control (MV1005)

Optical LAN Dispenser (MV2077) Mix (MV1014) Reagent fridge (MV2070) Reagent transfer (MV2329)

Automatic re-run (MV2073)

Rack transfer (MV2177)

Sample transfer (MV2329)

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Q Outline of each subsystem

The outlines of the subsystems are shown in the following. Refer to the item Circuit Board Explanation in Chapter 3 for details in regard to the functions and input/output.

O DPR
CPU OS Functions : : : Pentium 233 MHz MS-Windows NT 4.0 (Workstation) or MS-Windows 2000 (Professional) AU400 system machine I/F (screen, input, output), overall system management, data processing, communication with the ANL MV1019 + MV2074 V53A, 12 MHz By firmware installed on the circuit board Mechanism operation on the basis of commands from the DPR, status management integration, and notification to the DPR. Inside MV1019 HD64180 By firmware installed on the circuit board Instructions from the ANL main CPU to the ISE and report information from the ISE to the ANL are relayed. Bar code reader input also is performed, and it is reported to the ANL main CPU. The communication with the ANL main CPU is via dual port RAM, and the communication with the ISE is via an RS232C circuit. Inside MV1019 HD64180, 10 MHz By firmware installed on the circuit board Communication with the ANL main CPU is performed via dual port RAM, and the communication with the optical communication circuit boards arranged near each mechanical unit is controlled. MV1005 N80960SB-16 MHz (32 bit RISC processor) By firmware installed on the circuit board Incubator rotation control, densitometry data calculations, and reporting to the ANL main CPU are performed. Densitometry gain switching, A/D conversion, and LOG conversion by calculation are performed, but there is absolutely no compensation, and raw OD values are sent to the ANL main CPU as they are.

O ANL main system

Circuit board CPU Control Functions : : : :

O ISE, bar code I/F

Circuit board CPU Control Functions : : : :

O Optical communication I/F

Circuit board CPU Control Functions : : : :

O GA/densitometry control
Circuit board CPU Control Functions : : : :

O Reagent storage refrigerator control

Circuit board CPU Control Functions MV2070 HD64180 By firmware installed on the circuit board Storage refrigerator, storage sampler, and cuvette washing are controlled by commands from the ANL main CPU. The storage refrigerator status is reported to the main CPU in answer to periodic inquiries from the ANL main CPU. : : : :

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O Probe transfer control

Circuit board CPU Control Functions : : : : MV2329 HD64180 By firmware installed on the circuit board Probe transfer is controlled by commands from the ANL main CPU. Also, the circuit board hardware status is reported to the ANL main CPU in answer to periodic inquiries from the ANL main CPU. The AU400 uses a total of two boards, where one is used for samples, and the other one is used for reagent probes. MV1014 HD64180 By firmware installed on the circuit board The mixing units are controlled by commands from the ANL main CPU. The mixing unit status is reported to the main CPU in answer to periodic inquiries from the ANL main CPU. MV2177 HD64180 By firmware installed on the circuit board Rack transfer, rack feeder, ID claw feed, and S claw feed control, as well as sensor input are performed by commands from the ANL main CPU. Also, the circuit board hardware status is reported to the ANL main CPU in answer to periodic inquiries from the ANL main CPU. MV2073 HD64180 By firmware installed on the circuit board Rack buffer (CC01), reanalysis line (CD01), and rack reception (CE01) control, as well as sensor input are performed by commands from the ANL main CPU. Also, the circuit board hardware status is reported to the ANL main CPU in answer to periodic inquiries from the ANL main CPU. MV2077 HD64180 By firmware installed on the circuit board Reagent dispenser, and Sample dispenser control, as well as sensor input are performed by commands from the ANL main CPU. Also, the circuit board hardware status is reported to the ANL main CPU in answer to periodic inquiries from the ANL main CPU.

O M1/M2 (mixing) control

Circuit board CPU Control Functions : : : :

O Rack transfer control

Circuit board CPU Control Functions : : : :

O Automatic reanalysis control

Circuit board CPU Control Functions : : : :

O Dispenser control
Circuit board CPU Control Functions : : : :

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Connnection for DPR inside

CRT AC100V Touch panel ( i )

Expansion printer

PC AC100V

Multi I/O

Host COM

Printer

ANL Main body ISE

Trasfer line Connnection unit

Direction DPR DPR DPR DPR ANL ANL o m o o m o m o m ANL (Printer) (Host computer) (Touch screen) ISE Transfer line unit

Communication method RS232C Sentronics RS232C RS232C RS232C Sensor connection

Remarks 1ch 1ch 1ch 1ch 1ch

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EL-Parts Layout

Front

Back

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