Trnamicion 844 Testeo

24/09/12
844H Wheel Tractor BTW00001-UP (MACHINE) POWERED BY C27 Engine(SEBP3849 - 28) - Document
Cerrar SIS Pantalla anterior

Producto: W HEEL DO ZER Mode lo: 844H W HEEL DO ZER BTW C onfiguracin: 844H W he e l Tractor BTW 00001-UP (MAC HINE) PO W ER ED BY C 27 Engine
Pruebas y Ajustes
990H Wheel Loader and 844H Wheel Dozer Power Train
Nmero de medio -RENR8811-03 Fecha de publicacin -01/10/2009 Fecha de actualizacin -07/10/2009 i01653337
Transmission Pressures - Test and Adjust

SMCS - 3030-025-PX ; 3030-081-PX ; 3073-025-PX ; 3073-081-PX
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/medias
24/09/12
Illustration 1 Transmission Hydraulic Controls in the NEUTRAL position and with the Engine Stopped. (1) Number 2 clutch solenoid (2) Number 3 clutch solenoid (3) Priority valve (4) Number 1 clutch solenoid (5) Number 5 clutch solenoid (6) Number 4 clutch solenoid (7) Flow control orifice
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(8) Lockup clutch solenoid valve (9) Impeller clutch solenoid valve (10) Slug (11) Converter inlet ratio valve (12) Slug (13) Modulating relief valve (14) Lockup clutch (15) Impeller clutch (16) Direction selection spool (17) Torque converter (18) Torque converter outlet relief valve (19) Selector spool for first speed and for third speed (20) Transmission oil filter (21) Pressure differential valve (22) Load piston (23) Flow control orifice (24) Transmission oil pump (25) Oil cooler (26) Magnetic screen (27) Lubrication passage for transmission (28) Selector spool for second speed (29) Reservoir (A) Pressure tap for the oil pump (B) Pressure tap for lockup clutch (C) Pressure tap for impeller clutch (D) Torque converter inlet pressure tap P3 (E) Speed clutch pressure tap P1 (F) Direction clutch pressure tap P2 (G) Torque converter outlet pressure tap
(H) Transmission lubrication pressure tap
NOTICE
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. Prevent possible injury by performing the procedure that follows before working on the machine. 1. Park the machine on a smooth level surface. 2. Shift the transmission direction control switch to the NEUTRAL position. 3. Lower the bucket and/or the work tool to the ground. Lower the blade and/or the work tool to the ground. 4. Engage the parking brake. 5. Place blocks in front of the wheels and behind the wheels. 6. Install the steering frame lock. 7. Remove the front axle shafts and rear axle shafts except for stall tests. 8. Allow only authorized personnel on the machine. Keep unauthorized personnel off the machine and in clear sight of the operator. Note: All tests and all adjustments must be made while the transmission oil is at normal operating temperature.
NOTICE
Do not connect or disconnect hose fittings to or from the quick disconnect nipples when there is pressure in the system. This will prevent damage to the seals that are in the fitting.
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The drive shaft rotates between the torque converter and the transmission whenever the engine is running. Contact with the rotating shaft can result in personal injury or death. The rotating shaft is located under the implement and steering pumps. Do not allow personnel into the pump bay area behind the cab when the engine is running. Table 1 Required Tools Part Number 1U-5481 (1) 1U-5482 Description Pressure Gauge Group Pressure Adapter Group Quantity 1 1
( 1 ) The 198-4240 Pressure Indicator Tool Gp is also available.
Test Procedures
Use the following procedure in order to check the pressure of the direction clutch oil, the speed clutch oil, and the oil pump output. Table 2 Transmission Speed Selection Third Speed Forward Second Speed Forward First Speed Forward Neutral First Speed Reverse Second Speed Reverse Third Speed Reverse Engaged Clutches Number 2 and Number 3 Number 2 and Number 4 Number 2 and Number 5 Number 3 Number 1 and Number 5 Number 1 and Number 4 Number 1 and Number 3
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Illustration 2 Transmission (A) Oil pump output pressure tap (E) Speed clutch pressure tap P1 (F) Direction clutch pressure tap P2
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Illustration 3 Transmission Control Valve (E) Speed clutch pressure tap P1 (F) Direction clutch pressure tap P2 (J) Plug for the load piston LP
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1. Install the correct hose assembly from 1U-5482 Pressure Adapter Group on the following pressure taps: (A), (E) and (F). Attach the opposite end of the hose assembly to the 0 to 3400 kPa (0 to 580 psi) pressure gauge in the 1U-5481 Pressure Gauge Group . 2. Engage the parking brake. Shift the transmission direction control switch to the NEUTRAL position. Shift the transmission upshift switch to the FIRST SPEED position. Start the engine and operate the engine at low idle. 3. Depress the right service brake pedal and hold the right service brake pedal. Release the parking brake. Watch the pressure gauges. Shift the transmission direction control switch from the NEUTRAL position to the
24/09/12
FORWARD position. Increase the engine speed to high idle. Make sure that the transmission oil is at normal operating temperature. The needle on the pressure gauge for the Number 2 clutch should rise. The needle on the pressure gauge for the Number 5 clutch should rise. The pressure readings must match the values that are found in Table 3. With the transmission in the FORWARD position, shift through the remaining forward speeds and return to the FIRST SPEED position. Use the transmission upshift switch and the transmission downshift switch in order to change speeds. The pressure reading for each energized clutch must match the values that are found in Table 3. This checks the pressure of all the speed clutches. 4. Perform Step 3 for all reverse speeds. The same pressure levels should be noted in all reverse speeds.
Lubrication Oil Pressure Test

Use the following procedure to check the pressure of the transmission lubrication oil.
Illustration 4 Transmission Cover (H) Transmission lubrication pressure tap
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1. Install the correct hose assembly from 1U-5482 Pressure Adapter Group on pressure tap (H). Attach the opposite end of the hose assembly to the 0 to 400 kPa (0 to 58 psi) pressure gauge in the 1U-5481 Pressure Gauge Group . 2. Start the engine and operate the engine at high idle. The oil must be at normal operating temperature. Observe the pressure gauge. The pressure reading for the lubrication oil must match the values that are found in Table 3.
Transmission Pressures
Table 3 Transmission Pressure Position of Governor Control Lever Pressure
Adjustment
24/09/12
Pressure
Tap
Pressure at Low Idle
Pressure at High Idle
Oil Pump
(A)
This pressure is identical to speed clutch pressure P1. The pressure is 530 35 kPa (77 5 psi) when the direction switch is in the NEUTRAL position and plug (J) for the load piston is removed. This pressure must be more than 2000 kPa (290 psi). Plug (J) for the load piston is installed.
This pressure is identical to speed clutch pressure P1.
Add spacers (30) or remove spacers (30).
Speed Clutch P1 (Initial Pressure)
(E)
Speed Clutch P1
(E)
This pressure is 2550 140 kPa (370 20 psi) when the direction switch is in FORWARD or in REVERSE and any speed is selected. Plug (J) for the load piston is installed. This pressure is 380 35 kPa (55 5 psi) lower than the speed clutch pressure at pressure tap (E). Plug (J) for the load piston is installed. This pressure is approximately 138 35 kPa (20 5 psi).
Direction Clutch P2
(F)
This pressure is 380 35 kPa (55 5 psi) lower than the speed clutch pressure at pressure tap (E). Plug (J) for the load piston is installed. -
Transmission Lubrication Oil
(H)
Transmission Pressures Adjustments
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Illustration 5 Transmission Selector and Pressure Control Valve (22) Load piston (30) Spacers
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Table 4 Pressure Change for the Valve Description 5M-9622 Spacer (30) 5M-9623 Spacer (30) 5M-9624 Spacer (30) Thickness 1.58 mm (.062 inch) 0.91 mm (.036 inch) 0.25 mm (.010 inch)
(1)
Pressure Change 98 kPa (14.2 psi) 57 kPa (8.20 psi) 16 kPa (2.29 psi)
Location of Spacers
Load Piston (22)
( 1 ) Result of the addition of one spacer or the removal of one spacer to the valve.
C opyright 1993 - 2012 C ate rpillar Inc. Todos los de re chos re se rvados. R e d privada para lice nciados de l SIS.
Mon Se p 24 2012 20:37:52 GMT-0400 (Hora e st. Sudam rica Pacfico)

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Trnamicion 844 Testeo

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24/09/12

Cerrar SIS Pantalla anterior

Transmission Pressures - Test and Adjust

(H) Transmission lubrication pressure tap

( 1 ) The 198-4240 Pressure Indicator Tool Gp is also available.

Lubrication Oil Pressure Test

Illustration 4 Transmission Cover (H) Transmission lubrication pressure tap

Pressure at Low Idle

Pressure at High Idle

This pressure is identical to speed clutch pressure P1.

Add spacers (30) or remove spacers (30).

Speed Clutch P1 (Initial Pressure)

Transmission Lubrication Oil

Transmission Pressures Adjustments

Load Piston (22)

Mon Se p 24 2012 20:37:52 GMT-0400 (Hora e st. Sudam rica Pacfico)

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