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HYGIENIC

KL-C100 , C114 , C216 , C218 , C328

Stainless Steel Flow Control Equipment For :


Food Dairy Beverage Cosmetics Biotechnology Pharmaceutical Electronics Processing Industries

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Contents
Company Introduction....................................................................1-2

Pump Ordering Information...........................................................................3-4

C-Series Specification................................................................5-8

Pump Sizing Guide....................................................................9-10

Head Capacity Curve Charts..................................................11-15

Pump Assembly Dimensions.....................................................16

Viscosity and Specific Gravity Table.....................................17-18

Friction Loss Table......................................................................19

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Company In troduc tion


K ing Lai is established in 2000. We specialize in components, fittings, and valves for stainless steel sanitary piping systems. With our advanced technology in production, as well as intensive research and development, our products are widely accepted in the American and European markets. Our effort to constantly improving our production process and management tactics has made King Lai one of the best suppliers in flow equipment manufacture. Meanwhile, our market share in the domestic Chinese market is growing rapidly ; King Lai is the authorized supplier to many famous beverage and dairy companies.

King Lai products meet all standards in 3 ASMS ( ISO)DINand BPE . Our raw materials are under strict control to ensure contamination-free. From components to fittings, valves to pumps, we strive to provide best quality products with the most competitive pricing.

At King Lai , we believe "Customer Success = KL Success." This catalog will answer many of the questions you may have on KL pumps. If you require additional information, a representative will be more than happy to assist you. Our representative can be reached at one of the locations at the end of this catalog. KL pumps features easy self-cleaning with no dismantling or take-down and sanitizing all product contact areas is automatic. All pumps are available in standard inlet sizes and outlet sizes. In addition, enlarge inlet sizes are available for special applications.

Pump Performance Test Machine

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KING LAI HYGIENIC MATERIALS CO., LTD

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Pump Ordering Information


Determining the model number of your pump is as easy as 1-2-3-4.

KL-C

218

3
Pump Series
KL-C Close coupled

Casing Size
1 2 Inlet Size 2 Outlet Size1
1 2

Max. Impeller Dia. 8

Note

KL-C series furnish complete with legs unless otherwise specified on order. Height of legs can be adjusted according to the client's request.
Casing gaskets : Standard BUNA type. If other type is required, specify on order. Enlarged inlet : Inlet size can be customized to client's request, i.e., KL-C218MD with 3 inlet.

Port connection
M - Clamp T - Acme Bevel Seat Thread S - NPT Female Thread F - Flange W - Weld
KING LAI HYGIENIC MATERIALS CO., LTD

Type of Seal / Standard Material


D - External balanced sanitary seal DG - External balanced sanitary seal w/clamped insert E - Water cooled balanced double seal F - External balanced seal w/cascading water

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Motor data is not included as part of 4 step ordering number . Provide the following information
Horsepower/Power and RPM Electrical phase and voltage Washdown or TEFC

If motor is furnished from another source , supply the following


Horsepower/Power RPM NEMA frame size

Remember to order needed accessories

Check valves

Seal kits and parts

Gaskets Clamps
KING LAI HYGIENIC MATERIALS CO., LTD

Fittings

Butterfly valves Ball valves

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C-Series Specification

Model No.
Inlet (Inch) Outlet (Inch) Max. Imp. (Inch) Motor (kw)

KL-C100
1.5" 1.0" 3.68" 0.5~1.1 kw

KL-C114
1.5" 1.5" 4" 0.5~1.5 kw

KLC216
2" 1.5" 6" 1.5~7.5 kw

KL-C218
2" 1.5" 8" 3~11 kw

KL-C328
3" 2" 8" 4~15 kw

Pump Specification s
Pump Casings Volute type - Standard. Inlet - oversizing as noted in chart above. Pump Connections SanitaryClamp & Bevel Seat (ACME) IndustrialThread & Flange . Pump Construction Materials All wetted parts - 316SS. Seals - Carbon (other seals available) Casing GasketBUNA-N (Standard) Viton and Teflon are available. Pump Surface Finishings Polished or Electropolished. Pump Seals D, DG, E F Available in D, DG, E & F types. Motor Electrical 3 phase - 220/380 volts - 1450 & 2950 rpm. Single phase - 110/220 volts - 1450 & 2950 rpm. Motor Housings

KING LAI HYGIENIC MATERIALS CO., LTD

TEFC (Totally Enclosed Fan Cooled) Easy Clean Other styles available on request.

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Seal Specifications
Type D
External Balanced Seal ( S anitany )
This seal is versatile and extremely durable, recommended for various applications such as: dairy products, soft vegetables even acid cleaning solutions or detergents.

Type DG
External Balanced Seal w/Clamp-In Seat (S anitary )
The DG seal uses standard type D rotating seal components with a reversible silicon carbide, tungsten carbide or ceramic seat. Typical applications include liquid sugar, beverage syrup, chocolate and abrasive products.

Type E
Water Cooled Balanced Double Seal (Sanitany)
Type E is designed to withstand heavy duty vacuum applications (up to 7 10 mmHg ), tacky products, slurries, or pumped products which may exceed 1 00. The seal chamber can be pressurized to permit use of drain piping for coolants and sealants. Coolants or sealants can be circulated through the seal chamber under very low pressure when use to cool the seal face or seal against vacuum.

Type F
External Balanced Seal w/Cascading Water (Sanitany)
Seal same as type D seal except includes a water cascade (not shown).

All sanitary seals meet 3A accepted practices.

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KING LAI HYGIENIC MATERIALS CO., LTD

KINGLAI Pumps have top performing qualities and can be used for various applications.

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C-Series Specification

Type F seal Water cascade attachment is recommended for pumping tacky or hot products up to 100, and for vacuum opplication to 355mmHg.

Superior sealprovides a longer life and less downtime. High grade finish reduces pressure at sealing surface results in less wear and greater efficiency.

No disassembly for cleaning Unique groove-in-shaft design directs sanitizer to all critical areas. A must for clean-in-place applications.

Smooth pumping performance Backward curved stainless steel impeller provides an even flow and is easy to clean.
KING LAI HYGIENIC MATERIALS CO., LTD

Casing : Finely polished casing meet numerous requirements. Casing available in a wide selection of port connections that meets various criteria for a variety of piping systems.

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Pump Sizing Guide


Application Data
The Usage of Pump Curve Chart The curve chart is the best reference to use when selecting the proper impeller and motor for applications in the Food, Dairy, Beverage, Pharmaceutical and Cosmetic industries. The curve chart enables the user to determine how a pump will perform at different impeller sizes and motor speeds. Operating at 2950 RPM, curves have been listed for the KINGLAI KL-C100, KL-C114, KL-C216, KL-C218 and KL-C328 centrifugal pumps on the following pages. An instructional chart is listed below.

How to Use the Pump Performance Chart For example : If during operation, a max. flow of 30 m/h is needed, and the total head required in the centrifugal pump is 25 m, one can choose the impeller size and power of motor as follows:

. Confirm the operating point : 3 Find the 30 m /h vertical line and the 25 m horizontal line in the Q-H chart on C216. The point which is intersected by two straight lines is the operating point one is looking for.

. Confirm the impeller size : The operating point mentioned above is located between 5.5" and 5.25". Considering the loss of energy in the pipeline, one should choose the curve above the operating point. and thus derive in using the 5.5" impeller in C216 Pump Series.

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KING LAI HYGIENIC MATERIALS CO., LTD

. Confirm the motor's power rate: Find the intersection point by the 30 m 3 /h vertical line and the 5.5" line of impeller on the Q-P chart on C216. The intersecting point reaches the coordinates 3.95kw. Thus, one should choose to use the motor power of 4 kw.

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Example: C216 Capacity Curve Chart Examination Terms : Media 205Water Speed 2950RPM Frequency 50HZ
Maximum Minimum Impeller Diameter Impeller Diameter

Inlet Size 2"

Outlet Size 1.5"

6"

4"

Head Required(m)

Flow(m /hr)

Motor Power (kw)

KING LAI HYGIENIC MATERIALS CO., LTD

Flow(m /hr)
Note
The The The size horizontal line(m /h) in Q-H chart expresses the flow. vertical line(m) in Q-H chart expresses the head required. curve in Q-H curve chart shows the characteristics by different of impellers.
3 3

The horizontal line(m /h) in Q-P chart indicates the flow. The vertical line(kw) in Q-H chart indicates the motor power. The curve in Q-P chart shows the necessary motor power by different size of impellers. The impeller size decreases progressively by 0.25". More information of NPSH is enclosed with pump delivery.

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Head Capacity Curve Charts


KING LAI-KL- C - Series
ModelKL-C100 Examination terms : 205 Water / 50 Hz / 2900 RPM Maximum impeller diameter : Inlet size : 1.5" 3.68" 1.0"

Outlet size :

Head Required(m)

Flow(m /hr)

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Motor Power (w)

KING LAI HYGIENIC MATERIALS CO., LTD

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KING LAI-KL- C - Series


ModelKL-C114 Examination terms : 205 Water / 50 Hz / 2950 RPM Maximum impeller diameter : Minimum impeller diameter : Inlet size : 1.5" 4" 3.5" 1.5"

Outlet size :

Head Required(m)

Flow(m /hr)

Motor Power (kw)

KING LAI HYGIENIC MATERIALS CO., LTD

Flow(m /hr)

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KING LAI-KL- C - Series
ModelKL-C216 Examination terms : 205 Water / 50 Hz / 2950 RPM Maximum impeller diameter : Minimum impeller diameter : Inlet size : 2" 6" 4" 1.5"

Outlet size :

Head Required(m)

Flow(m /hr)

Motor Power (kw)

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KING LAI HYGIENIC MATERIALS CO., LTD

Flow(m /hr)

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KING LAI-KL- C - Series
ModelKL-C218 Examination terms : 205 Water / 50 Hz / 2950 RPM Maximum impeller diameter : Minimum impeller diameter : Inlet size : 2" 8" 6.75" 1.5"

Outlet size :

Head Required(m)

Flow(m /hr)

Motor Power (kw)

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KING LAI HYGIENIC MATERIALS CO., LTD

Flow(m /hr)

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KING LAI-KL- C - Series
ModelKL-C328 Examination terms : 205 Water / 50 Hz / 2950 RPM Maximum impeller diameter : Minimum impeller diameter : Inlet size : 3.0" 8" 6" 2.0"

Outlet size :

Head Required(m)

Flow(m /hr)

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Motor Power (kw)

KING LAI HYGIENIC MATERIALS CO., LTD

Flow(m /hr)

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Pump Assembly Dimensions

Pump Dimensions for all series (mm)


Model Size

C100 110 40 88.9 35

C114 224 40 92 67

C216 225 49 114 94

C218 231 55 140 120

C328 246 55 140 120

X Y Z XX

Motor Dimensions (mm)


Model Size

M2QA 80M 275 180 39.5 80 1.1

M2QA 90S M2QA 100L M2QA 112M M2QA 132S2A M2QA 132S2B M2QA 160M 290 200 310~340 90 1.5 350 220 340~370 100 3 370 250 360~390 112 4 400 280 420~450 132 5.5 400 280 420~450 132 7.5 520
KING LAI HYGIENIC MATERIALS CO., LTD

A B C D
Power ( kw )

350 485~515 160 11

* Above dimensions are for your reference , for more information please contact us .

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Viscosity and Specific Gravity Table


Viscosity and Specific Gravity Table for Various Products
Product
Acetic Acid 5% 10% 50% 80% Animal Fat Barbecue Sauce Beer Blood-Animal Butter Coconut Oil Corn Oil Corn Starch Solutions 22 Baume 24 Baume 25 Baume Cottage Cheese Dressing 1 Cream(Sweet) Egg Yolk Gelatin Glucose Honey Ice-Cream Lard Linseed Oil
KING LAI HYGIENIC MATERIALS CO., LTD

Specific Gravity
1.01 1.01 1.06 1.08 0.9 1.05 1.02 .93-.98 .93-.98 0.92 0.92

Viscosity

31.7 SSU @ 15 33 SSU @ 15 35 SSU @ 15 130 SSU @ 46 50 SSU @ 93 11,500 SSU @ 4~24 32 SSU @ 20 15,000 SSU @ 13 15,000 SSU @ 13 440 SSU @ 32 220 SSU @ 46 125 SSU @ 41 135 SSU @ 54 54 SSU @ 100 150 SSU @ 21 130 SSU @ 38 600 SSU @ 21 440 SSU @ 38 1400 SSU @ 21 800 SSU @ 38 4,300 SSU 73 SSU 140 SSU 215 SSU 21,500 @ 1.7 1,380 - 2,580 SSU @ 71 35M - 100M SSU @ 38 4M - 11M @ 65.5 1250 1425 SSU @ 38 1050 SSU @ 287 @ 38 143 @ 38 93 @ 54.5

1.18 1.2 1.21 1.02

.99 .99 1.12 1.01 1.35-1.44 1.3 1.15 0.96 .92-.94

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Pure and Clean


Product
Malt Syrup Maple Syrup Margarine Milk Molasses A. First B. Second C. Blackstrap Mustard Olive Oil Peanut Butter Sesame Seed Oil Soy Bean Oil Tomato Sauce Water 1.4-1.46 1.43-1.48 1.46-1.49 1 .91-.92 1.2 0.92 0.91 1.14 1 1300 - 23,500 SSU @ 38 700 - 8160 SSU @ 54 6535 - 61,180 SSU @ 38 3058 - 61,180 SSU @ 54 12,190 - 255M @ 38 17,000 SSU @ 29.4 200 SSU@ 38 77,400 SSU @ 43~60 184 SSU @ 38 100 @ 54 500 SSU @ 7 60M - 80M SSU 21M SSU approx. 31 SSU @ 20

Specific Gravity
1.41 1.37 0.93 1.02-1.05

Viscosity
85,400 SSU @ 25 2,000 SSU @ 13,900 SSU @ 29 31.5 @ 20

KING LAI HYGIENIC MATERIALS CO., LTD

Viscosity and Specific Gravity Table

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Friction Loss Table


How Capacity Affects Friction
The following table was developed to indicate loss of head due to friction - in meter loss per fitting or in meter loss per meter of tubing - through stainless steel tubing and sanitary fittings.

Friction Loss in Sanitary OD Tubing and Fittings


O . D . Tube Size
Capacity in m 3/hr.

1" I.D.=.870"
Tubing Elbow Tee 0.030 0.061 0.076 0.021 0.242 0.455 0.697 1.000 1.576

1-1/2" I.D.=1.370"
Tubing Elbow Tee

2" I.D.=1.870"
Tubing Elbow Tee

2-1/2" I.D.=2.370"
Tubing Elbow Tee

3" I.D.=2.870"
Tubing Elbow Tee

4" I.D.=3.834"
Tubing Elbow Tee

0.5 1.0 1.1 2.3 3.4 4.5 5.7 6.8 8.0 9.1 10.2 11.4 13.6 18.2 22.7 27.3 31.8 36.4 40.9 45.5 50.0 54.5 59.1 63.6 68.2 79.5 90.9 102.3 113.6 125.0 136.4 147.7 159.1 170.5 181.8 193.2 204.5 215.9 227.3 250.0

0.01

0.003

0.025 0.006 0.035 0.008 0.12 0.25 0.43 0.66 0.93 1.22 0.018 0.030 0.067 0.021 0.212 0.379

0.02 0.04 0.06 0.08

0.003 0.006 0.009 0.012

0.045 0.076 0.091 0.121 0.167 0.242 0.303 0.394 0.485 0.667 1.121 1.758 2.758

0.005 0.005 0.013 0.006 0.02 0.008

0.030 0.045 0.061 0.076 0.091 0.121 0.152 0.182 0.212 0.273 0.455 0.697 1.000 1.364 1.758 2.242 2.727 3.333 4.091 0.005 0.006 0.006 0.009 0.008 0.015 0.011 0.018 0.015 0.021 0.02 0.027 0.030 0.045 0.061 0.076 0.091 0.106 0.121 0.136 0.167 0.182 0.303 0.379 0.485 0.606 0.758 0.909 1.121 1.364 1.606 1.879 2.576 3.333 4.091 0.003 0.006 0.004 0.009 0.005 0.012 0.006 0.015 0.007 0.018 0.008 0.020 0.01 0.021 0.018 0.024 0.030 0.039 0.045 0.055 0.061 0.076 0.121 0.152 0.182 0.242 0.333 0.394 0.485 0.576 0.667 0.758 0.848 0.939 1.242 1.576 2.000 2.424 2.879 3.091 3.939 4.545 0.008 0.012 0.01 0.015 0.030 0.045 0.061 0.076 0.091 0.121 0.152 0.167 0.182 0.197 0.212 0.273 0.364 0.455 0.530 0.636 0.758 0.848 1.030 1.152 1.333 1.515 1.727 1.909 2.121 2.606

0.025 0.009 0.035 0.015 0.04 0.05 0.018 0.024

0.105 0.018 0.135 0.027 0.17 0.21 0.25 0.34 0.57 0.85 1.18 0.033 0.048 0.061 0.106 0.230 0.409 0.621

0.063 0.030 0.073 0.036 0.1 0.16 0.23 0.32 0.42 0.54 0.67 0.81 0.95 1.10 0.055 0.091 0.133 0.194 0.258 0.342 0.439 0.552 0.673 0.797

0.022 0.030 0.03 0.05 0.036 0.045

0.015 0.024 0.02 0.03 0.04 0.05 0.07 0.08 0.1 0.12 0.14 0.030 0.033 0.039 0.048 0.061 0.064 0.079 0.091 0.100

0.075 0.055 0.105 0.064 0.14 0.17 0.070 0.085

0.013 0.018 0.015 0.021 0.02 0.024

0.205 0.094 0.245 0.106 0.29 0.34 0.39 0.45 0.124 0.145 0.161 0.185

0.025 0.027 0.028 0.030 0.035 0.033 0.04 0.035

0.165 0.118 0.19 0.22 0.28 0.36 0.44 0.54 0.64 0.75 0.87 1.0 0.127 0.152 0.203 0.267 0.333 0.424 0.515 0.621 0.730 0.848

0.045 0.036 0.05 0.07 0.85 0.039 0.045 0.055

0.515 0.212 0.68 0.86 1.05 0.318 0.470 0.682

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KING LAI HYGIENIC MATERIALS CO., LTD

0.105 0.061 0.13 0.15 0.070 0.082

0.175 0.091 0.2 0.23 0.26 0.3 0.33 0.37 0.41 0.45 0.53 0.103 0.121 0.130 0.152 0.170 0.188 0.212 0.242 0.321

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KING LAI HYGIENIC MATERIALS CO., LTD

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King Lai Hygienic Materials Co., Ltd.


22 West Lufeng Road, East Industrail Zone, Kunshan Economic & Technical Development Zone, 215331 Jiangsu Province, P.R. China Tel : +86-512-5787-1991 Fax : +86-512-5787-1472 Web : www.kinglai.com.cn E-mail : sales@kinglai.com.cn

BEIJING OFFICE Tel : +86(0)-6568-7993

GUANGZHOU OFFICE Tel: +86(0)20-3801-1581

Fax: +86(0)20-3801-1582

Your solution to sanitary piping system.


Copyright C 2009 King Lai Hygienic Materials Co., Ltd. All Rights Reserved.