Titan Bin Sidedraw Unloading Kit Installation Manual

Part #104809 - MANUAL SIDEDRAW TITAN BINS

02-28-08

SIDEDRAW UNLOADING KIT

Installation instructions for side draw gravity unload. Preliminary Considerations The Chief side draw system is available for use in standard Chief bins #8 through #34 in specified ring heights only. The standard side draw system has the discharge located in the center of the 4th ring from the foundation (12-5). Optional discharge locations above or below the 4th ring are available upon request. Door and transitions must not be located within 10 feet to either side of the centerline of the side draw discharge. Baffle Installation Install the side draw baffles in a vertical column, one in each sidewall ring, beginning with the second ring from the eave and continuing down the inside of the sidewall to and including the discharge ring. The top baffle MUST be located between stiffener lines in the second ring sheet directly above planned discharge location (when viewed from inside the bin). See detail below.

Figure #1

Interior View

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TITAN BIN SIDEDRAW UNLOADING KIT INSTALLATION MANUAL

After the 3rd ring is added to the bin, locate and mark the eight baffle mounting holes in the 2nd ring using the provided template. Align the center sidelap hole in the template with the center hole on the sidewall sheet between the stiffener holes. Drill the baffle mounting holes using a 1/2 drill bit.

Figure #2 Side Draw Template Apply 36 inches of the 3-1/2 x 1/2 closure strip provided to each of the two baffle flanges and install the baffle WITH THE LARGER END DOWN. Use eight 7/16 x 11/2 bin bolts with the heads on the outside. Securely tighten all baffle bolts.

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Figure #3 As each additional ring is added, mark and drill the baffle mounting holes in the preceding ring and mount the baffle as instructed on previous page. Reinforcing Sheet The ring directly above the discharge sheet requires a reinforcing sheet laminated on the inside of the bin sidewall. The reinforcing sheet should be installed as the ring above the outlet is being assembled, refer to figure #4.

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Discharge Sheet The discharge sheet requires a reinforcing sheet laminated on the inside of the sidewall. Before installing this reinforcing sheet, cut the discharge holes in the reinforcing sheet and discharge sheet as follows. Lay the provided template on the inside face of the reinforcing sheet. Be sure to match the top edge of the sheet with the top of the template. Align the sidelap and mark and drill the (14) 1/2 diameter discharge mounting holes and cut out the 13 wide x 17 high, rectangular opening centered between holes. (12 x 17 opening when using a rack and pinion gate.) Repeat this process in the proper location of the discharge sheet. Simply laminate the reinforcing sheet directly over the top of the standard sheet (both endlaps aligned) and use the reinforcing sheet as pattern to mark the standard sheet. Install the discharge reinforcing sheet following the instructions outlined above. Locate and drill the baffle mounting holes as instructed above but do not install the final baffle. NOTE: Additional 7/16 x 2 bin bolts are provided for bolting the stiffeners to the sidewall sheets where reinforcing sheets are used. Typical 7/16 x 1 1/2 bin bolts may be used if laminated sheets are light enough gauge

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Figure #4 NOTE: In cases where a reinforcing sheet falls in a transition ring it will be necessary to field drill the sidelap of the reinforcing sheet to match the sidewall sheets.

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Wind Rings All bins that have a Sidedraw System installed on them will also need wind rings added. The quantity and location of wind rings will change when a Sidedraw System is added to the bin. (See charts below for quantities and locations of wind rings for your particular bin.
WIND RING REQUIREMENTS FOR TITAN BINS WITH SIDEDRAWS BASED ON 90MPH WIND SPEED WITH THE DISCHARGE IN THE 4TH RING BIN SERIES CB10 STD UPGRD TOTAL 0 +1 1 0 +1 1 0 +1 1 0 +2 2 0 +2 2 0 +2 2 0 +2 2 0 +3 3 0 +3 3 0 +3 3 0 +3 3 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA BIN SERIES CB11 STD UPGRD TOTAL 0 +1 1 0 +1 1 0 +1 1 0 +2 2 0 +2 2 0 +2 2 0 +2 2 0 +3 3 0 +3 3 0 +3 3 0 +3 3 0 +4 4 0 +4 4 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA BIN SERIES CB12 STD UPGRD TOTAL 0 +1 1 0 +1 1 0 +1 1 0 +2 2 0 +2 2 0 +2 2 0 +2 2 0 +3 3 0 +3 3 0 +3 3 0 +3 3 0 +4 4 0 +4 4 0 +4 4 0 +4 4 0 +5 5 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA BIN SERIES CB13 STD UPGRD TOTAL 0 +1 1 0 +1 1 0 +1 1 0 +2 2 0 +2 2 0 +2 2 0 +2 2 0 +3 3 0 +3 3 0 +3 3 0 +3 3 0 +4 4 0 +4 4 0 +4 4 0 +4 4 0 +5 5 0 +5 5 0 +5 5 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA BIN SERIES CB14 STD UPGRD TOTAL 0 +1 1 0 +1 1 0 +1 1 0 +2 2 0 +2 2 0 +2 2 0 +2 2 0 +3 3 0 +3 3 0 +3 3 0 +3 3 0 +4 4 0 +4 4 0 +4 4 0 +4 4 0 +5 5 0 +5 5 0 +5 5 0 +5 5 0 +6 6 0 +6 6 0 +6 6 0 +6 6

BIN HEIGHT 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Note 1: On Bins #10 - #14 only 1 sidedraw is required. (See Special Note) Note 2: Discharge is Standard in the fourth ring and can be placed no lower than the fourth ring! (See Special Note) Note 3: On Bins #10 - #14, If discharge is placed in the 5th ring, then 11, 15, 19, 23, 27 ring tall bins get one less wind ring from standard. If discharge is placed in the 6th ring, then 8,11, 12, 15, 16, 19, 20, 23, 24, 27, 28 ring tall bins one less wind ring than standard! Note 4: When no Sidedraw is used the 1st wind ring is placed on the 3rd ring from the eave (bins 16 thru 30 rings tall) 2nd ring from eave on bins 5 thru 15 rings tall and placed on every 3rd ring Special Note: Notify Engineering for Modifications req'd if sidedraw is placed below the forth ring or if more than one sidedraw is being used.

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WIND RING REQUIREMENTS FOR TITAN BINS WITH SIDEDRAWS BASED ON 90MPH WIND SPEED WITH THE DISCHARGE IN THE 4TH RING BIN SERIES CB16 STD UPGRD TOTAL 0 +2 2 0 +2 2 0 +2 2 0 +3 3 0 +3 3 0 +4 4 0 +4 4 0 +4 4 1 +3 4 1 +3 4 4 1 +3 1 +4 5 1 +4 5 1 +4 5 1 +5 6 1 +5 6 1 +5 6 7 1 +6 1 +6 7 1 +6 7 2 +6 8 2 +6 8 8 2 +6 BIN SERIES CB18 STD UPGRD TOTAL 0 +2 2 0 +2 2 1 +1 2 1 +2 3 1 +2 3 1 +3 4 1 +3 4 1 +3 4 1 +3 4 2 +2 4 4 2 +2 2 +3 5 2 +3 5 2 +3 5 2 +4 6 2 +4 6 2 +4 6 7 2 +5 2 +5 7 2 +5 7 3 +5 8 3 +5 8 8 3 +5 BIN SERIES CB20 STD UPGRD TOTAL 1 +1 2 1 +1 2 1 +1 2 1 +2 3 1 +2 3 1 +3 4 1 +3 4 1 +3 4 1 +3 4 2 +2 4 4 2 +2 2 +3 5 2 +3 5 2 +3 5 2 +4 6 2 +4 6 2 +4 6 7 2 +5 2 +5 7 3 +4 7 3 +5 8 3 +5 8 8 3 +5 BIN SERIES CB22 STD UPGRD TOTAL 1 +1 2 1 +1 2 1 +1 2 2 +1 3 2 +1 3 2 +2 4 2 +2 4 2 +2 4 2 +2 4 2 +2 4 4 2 +2 2 +3 5 2 +3 5 2 +3 5 2 +4 6 2 +4 6 2 +4 6 7 3 +4 3 +4 7 3 +4 7 3 +5 8 3 +5 8 8 3 +5 BIN SERIES CB24 STD UPGRD TOTAL 1 +1 2 1 +1 2 1 +1 2 2 +1 3 2 +1 3 2 +2 4 2 +2 4 2 +2 4 2 +2 4 2 +2 4 4 2 +2 2 +3 5 2 +3 5 3 +2 5 3 +3 6 3 +3 6 3 +3 6 7 3 +4 3 +4 7 3 +4 7 3 +5 8 4 +4 8 8 4 +4

BIN HEIGHT 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Note 1: On Bins #16 - #24 only 1 sidedraw is required. (See Special Note) Note 2: Discharge is Standard in the fourth ring and can be placed no lower than the fourth ring! (See Special Note) Note 3: On Bins #16 - #24, If discharge is placed in the 5th ring, then 8, 9, 10, 11, 12, 13, 16, 19, 22, 25, 28 ring tall bins get one less wind ring from standard. If discharge is placed in the 6th ring, then 8, 9, 10, 11, 12, 13, 14, 16, 17, 19, 20, 22, 23, 25, 26, 28, 29 ring tall bins one less wind ring than standard! Note 4: When no Sidedraw is used the 1st wind ring is placed on the 3rd ring from the eave (bins 16 thru 30 rings tall) 2nd ring from eave on bins 5 thru 15 rings tall and placed on every 3rd ring Special Note: Notify Engineering for Modifications req'd if sidedraw is placed below the forth ring or if more than one sidedraw is being used.

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WIND RING REQUIREMENTS FOR TITAN BINS WITH SIDEDRAWS BASED ON 90MPH WIND SPEED WITH THE DISCHARGE IN THE 4TH RING BIN SERIES CB26 STD UPGRD TOTAL 1 +1 2 2 +0 2 2 +1 3 2 +1 3 2 +2 4 2 +2 4 2 +3 5 2 +3 5 2 +4 6 2 +4 6 2 +5 7 2 +5 7 3 +5 8 3 +5 8 3 +6 9 3 +6 9 3 +7 10 3 +7 10 3 +8 11 3 +8 11 3 +9 12 3 +9 12 3 + 10 13 BIN SERIES CB30 STD UPGRD TOTAL 1 +1 2 2 +0 2 2 +1 3 2 +1 3 2 +2 4 2 +2 4 2 +3 5 2 +3 5 2 +4 6 2 +4 6 2 +5 7 2 +5 7 3 +5 8 3 +5 8 3 +6 9 3 +6 9 3 +7 10 4 +6 10 4 +7 11 5 +6 11 5 +7 12 5 +7 12 5 +8 13 BIN SERIES CB34 STD UPGRD TOTAL 1 +1 2 2 +0 2 2 +1 3 2 +1 3 2 +2 4 2 +2 4 3 +2 5 3 +2 5 3 +3 6 3 +3 6 3 +4 7 3 +4 7 3 +5 8 3 +5 8 4 +5 9 4 +5 9 4 +6 10 4 +6 10 5 +7 11 5 +6 11 NA NA NA NA NA NA NA NA NA

BIN HEIGHT 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Note 1: On Bins #26 - #34 only 1 sidedraw is required. (See Special Note) Note 2: Discharge is Standard in the fourth ring and can be placed no lower than the fourth ring! (See Special Note) Note 3: On #26 - #34 Bins if Discharge is in the 5th Ring then even ring tall tanks get one less wind ring if discharge is in the 6th ring then all tanks get one less wind ring. Note 4: When no Sidedraw is used the 1st wind ring is placed on the 3rd ring from the eave (bins 16 thru 30 rings tall) 2nd ring from eave on bins 5 thru 15 rings tall and placed on every 3rd ring Special Note: Notify Engineering for Modifications req'd if sidedraw is placed below the forth ring or if more than one sidedraw is being used.

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CB10 - CB14 1st Wind Ring Starts on 2nd Ring From Eave and Placed On Every 4th Ring 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

8 7 6 5 3 2 1

9 8 7 6 5 3 2 1

10 9 8 7 6 5 3 2 1

11 10 9 8 7 6 5 3 2 1

12 11 10 9 8 7 6 5 3 2 1

13 12 11 10 9 8 7 6 5 3 2 1

14 13 12 11 10 9 8 7 6 5 3 2 1

15 14 13 12 11 10 9 8 7 6 5 3 2 1

22 21 21 20 20 20 19 19 19 19 18 18 18 18 18 17 17 17 17 17 17 16 16 16 16 16 16 16 15 15 15 15 15 15 15 14 14 14 14 14 14 14 13 13 13 13 13 13 13 12 12 12 12 12 12 12 11 11 11 11 11 11 11 10 10 10 10 10 10 10 9 9 9 9 9 9 9 8 8 8 8 8 8 8 7 7 7 7 7 7 7 6 6 6 6 6 6 6 5 5 5 5 5 5 5 DISCHARGE IN 4TH RING 3 3 3 3 3 3 3 2 2 2 2 2 2 2 1 1 1 1 1 1 1

23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

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CB16 - CB24 1st Wind Ring Starts on 2nd Ring from Eave and Placed on Every 3rd Ring 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

Note: 8 thru 15 ring tall tanks have different spacing than 14 standard 13 13 12 12 12 11 11 11 11 10 10 10 10 10 9 9 9 9 9 9 8 8 8 8 8 8 8 7 7 7 7 7 7 7 6 6 6 6 6 6 6 5 5 5 5 5 5 5 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1

15 14 13 12 11 10 9 8 7 6 5 3 2 1

16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

22 21 21 20 20 20 19 19 19 19 18 18 18 18 18 17 17 17 17 17 17 16 16 16 16 16 16 15 15 15 15 15 15 14 14 14 14 14 14 13 13 13 13 13 13 12 12 12 12 12 12 11 11 11 11 11 11 10 10 10 10 10 10 9 9 9 9 9 9 8 8 8 8 8 8 7 7 7 7 7 7 6 6 6 6 6 6 5 5 5 5 5 5 DISCHARGE IN 4TH RING 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1

23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

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CB26 - CB34 1st Wind Ring Starts on 1st Ring from Eave 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

8 7 6 5 3 2 1

9 8 7 6 5 3 2 1

10 9 8 7 6 5 3 2 1

11 10 9 8 7 6 5 3 2 1

12 11 10 9 8 7 6 5 3 2 1

13 12 11 10 9 8 7 6 5 3 2 1

14 13 12 11 10 9 8 7 6 5 3 2 1

15 14 13 12 11 10 9 8 7 6 5 3 2 1

21 20 20 19 19 19 18 18 18 18 17 17 17 17 17 16 16 16 16 16 16 15 15 15 15 15 15 14 14 14 14 14 14 13 13 13 13 13 13 12 12 12 12 12 12 11 11 11 11 11 11 10 10 10 10 10 10 9 9 9 9 9 9 8 8 8 8 8 8 7 7 7 7 7 7 6 6 6 6 6 6 5 5 5 5 5 5 DISCHARGE IN 4TH RING 3 3 3 3 3 3 3 2 2 2 2 2 2 2 1 1 1 1 1 1 1

22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5

23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 2 1

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Wind Ring Installation Consult the Chief catalog for the quantity of wind rings required for your bin. The quantity of wind rings depends on the size of the bin and the application of any accessories (such as a sidedraw system). For quantities and placement of wind rings required when a Sidedraw System is installed on the bin, refer to the charts in this manual. The wind rings will be attached to the sidewall using one bracket per stiffener spaced 58-5/16 apart (38-7/8 on 3 stiffened bins). The brackets are specially formed and prepunched to bolt directly to the sidewall stiffener holes. The wind ring segments will be joined together using a bolted coupler. NOTE: All wind ring segments are 248 long, and may need field cut to keep couplers in between brackets. Always cut segments on end opposite end with pre-punched hole. (1) Working from outside the bin, determine the proper location for installation of the first wind ring. (2) Bolt the first wind ring bracket to the sidewall stiffener holes as shown in Detail below using (2) of the stiffener attachment bolts and nuts with bolt heads on the inside. (Note: Wind ring brackets may be installed below the endcaps if desired to allow for clearance of ladders and platforms.)

ASSEMBLY DETAIL OF WIND RING BRACKET (3) Move right to the next stiffener and repeat step 2. (4) When 4 wind ring brackets have been installed, slide the first ring segment through the four brackets leaving approximately 29 inches of the segment projection past the last bracket. Insert coupler over end of wind ring segment, and attach with 5/8 x 4 bolt.

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(5) Repeat step 2 through 3 until four more brackets have been installed. (6) Slide another connector into the end of the previously installed ring segment. Slide the next ring segment through the four brackets and butt it firmly against the previous segment.

(7)

Repeat steps 5 and 6 until only one ring segment remains to be installed. Installing the final ring segment requires special procedures.

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(8) (9) (10) (11) (12) (13) (14)

Attach coupler to end of last wind ring segment. Slide coupler attach to segment over end of 1st segment so segments are bolted together. Field cut other end of segment so segments are flush. Slide last coupler and brackets over segments. Hold segments flush and slide coupler over joint and attach with 5/8 x 4 bolts. Attach brackets to stiffeners Check to see that all bolts in the complete wind ring are tight Repeat steps 1 through 13 for the remaining wind rings.

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Sidedraw Clamshell The Clamshell Gate is to be centered directly over the discharge opening. Mount the clamshell on the previous drilled (14) 1/2 diameter discharge mounting holes using (14) 7/16 x 1-1/2 bin bolts. Caulk the flange of the gate before bolting, to insure a weather tight installation. After the gate is installed, the last flume may be bolted in place. If applicable mount the pulley bracket and pulley for the optional winch kit. Attach the spout to the gate with the hinge rod and (2) axle caps. Miscellaneous parts such as the Control Rope, Control Bar, Cable, Winch, ect. Are to be installed as shown in following details. A 5/16 x 1 3/4 eyebolt is supplied for the control rope tie down. Locate approximately 4 above the Bin floor below gate and drill a 3/8 diameter hole. Double nut, one inside and one outside. Follow winch manufacturers instructions for installing cable winch and use detail on following page for a reference in bolting to sidewall sheet. Operation of winch should be smooth.

Figure #9

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Figure #10

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Discharge Spout Before installing the final baffle, insert the discharge spout through the 12 x 17 discharge hole.

Figure #11 Apply the 1/2 x 3 closure strip provided around the discharge plate, and mount the discharge spout on the previously drilled (14) 1/2 diameter discharge mounting holes using (14) 7/16 x 1-1/2 Bin Bolts with heads on the inside. Now install the final baffle using instruction on previous pages.

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Rack and Pinion Slide Gate The rack and pinion slide gate assembly bolts to the discharge spout flange using (8) 3/8 x 1 bolts. NOTE: Be sure that the rack and pinion slide gate assembly is installed properly. The cast iron rack must be visible from outside the bin when the slide gate is closed.

Figure #12 To install the two rack and pinion support braces, loosely bolt the top ends of the braces to the inside of the bottom corners of the rack and pinion frame as shown using two 3/8 x 1 bolts. Hold the bottom ends of the braces back against the bin sidewall next to the stiffeners. Mark and drill two 7/16 holes and attach the bottom end of the braces to the sidewall with 3/8 x 1 bolts with heads on the inside. Tighten all bolts. Mount the chain pulley wheel on the rack and pinion shaft using the key provided. Tighten the setscrews. Use 3/16 control chain (not provided by Chief). After installing the control chain, mount the chain wheel guard over the bottom of the chain wheel as shown in the detail. The mounting ears on the chain wheel guard bolt to the bottom sides of the rack and pinion flanges using 5/16 x 1-1/4 bolts. (A hole may need to be field drilled in the bottom flange of the gate to bolt the bottom mounting ear of the chain wheel guard.)
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Figure #13 Operating Instruction Label Install the operating instruction labels in plain view at operator level at the control chain operating station. The label must be clearly visible to anyone operating the side draw. Installation of the side draw is not complete until this labels are in place.

Figure #14 Downspout Notes Any downspout attached to the rack and pinion assembly or discharge spout must be supported by an independent means. The discharge spout and rack and pinion assembly are not intended to support downspout loads.
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Sidedraw Access Platforms

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CHIEF INDUSTRIES, INC. Agri/Industrial Division Chief Industries, Inc. 4400 East 39th Kearney, NE
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