STANDARD C HECK LIST ELECTRICAL VOLUME 1 CONTENTS SL.NO. TITLE SECTION A 1. 2. 3. 220 KV / 400 KV CL/SS TRANSFORMER 33/15.

5.75 KV & 11 KV TRANSFORMER 6.6 KV / 415 V TRANSFORMER SECTION B 1. 2. 3. D.C. BATTERY (ANY VOLTAGE) D.C BATTERY CHARGER D.C BOARDS E.4.1 E.4.2 E.4.3 E.1.1 E.1.2 E.1.3 SCL REF. NO

SECTION - A

ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER

SHEET 1 OF 4 REF: NO.: E.1.

SUPPLIER _____________________________________________________________ MANUFACTURER ___________________________ SRL.NO. ___________________ IDENTIFICATION _________________________________________________ LOCATION ______________________________________________________ RATING ________________________________________________________

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 GENERAL INSPECTION AND CHECKS.

SHEET 2 OF 4 REF: NO.: E.1.

Ensure that erection work of the transformer and associated equipments are completed in all respect. Check that no part of transformer and associated equipment is damaged. Ensure safe and satisfactory access to the equipments. Ensure that oil drainage system is complete and connected to oil pit. Check that permanent and adequate lighting arrangements are made. Ensure fire protection system is adequate. Check that painting work is satisfactory. Check that labeling and identification is permanent and satisfactory. Check up for adequate clearances form the foundation to the valve fittings, marshalling box, tap changer handle and ensure proper working facilities are available. Check that all external fittings are as per the external arrangement drawings of manufacturer. Carefully examine the transformer for oil leaks from all gaskets joints, valves, buchholz relay air release cocks etc.

1.10 1.11

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 1.0 1.12 GENERAL INSPECTIONS AND CHECKS. Ensure correct oil level in the following: a. conservator. b. H.V. bushing c. L.V. bushing (at the time of erection). 1.13 1.14 1.15 1.16 1.17

SHEET 3 OF 4 REF: NO.: E.1.

Check N2 gas pressure on top of expansion chamber of H.V. bushing. H.V. / L.V. bushings and other insulators for any crack. Check that buchholz relay is correctly mounted with arrow pointing towards conservator. Check that pressure relief valve is correctly mounted. Check that air has been released from the following points: a. b. c. Radiators and their headers. Buchholz relay. Main tank.

1.18 1.19 1.20

Ensure that all power cables are secured in their position tightly and correctly. Ensure that all instruments mounted in marshalling box are calibrated obtain test report. Check that power and control cables entering and leaving marshalling box and cooler fan control panel are correctly glanded.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 1.0 1.21 1.22 1.23 GENERAL INSPECTIONS AND CHECKS

SHEET 4 OF 4 REF: NO.: E.1.

Check wiring of fan control panel as per the relevant drawing and obtain test certificate for thermal overload relays used for fan motor control. Check I.R. valve of power and control circuit of fans. By a 500 V megger. Ensure that the following points are effectively earthed and connected to earth grid: a. b. c. d. e. f. Main tank (two points) Marshalling box. H.V. neutral (through NGT if any). Control cubicle Each cooling fan Radiator banks.

1.24 1.25 1.26

Ensure that protection shields are provided on fans. Check that silica gel breather is installed correctly and silica gel colour is blue. Ensure that the H.V. bushing current transformer W.T.I current transformer is tested during erection, obtain test report.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 2.0 TEST PROCEDURE 2.1 2.2

SHEET 1 OF 6 REF: NO.: E.1.1

Disconnect the transformer from H.V. and L.V. side ensuring complete isolation of the equipment. Carry out the IR test on the following: Megger used _______________ KV. Ambient temp. ______________ deg C. Core to tank _________________ H.V. TERMINAL TO TANK ______________ . L. V. TERMINAL TO TANK ______________ . H.V. TERMINAL TO TANK ______________ . H.V. TO L.V. ______________ .

2.3

Carry out the D.C. winding resistance test: H.V. Winding ________________ . L.V. Winding ________________ .

2.4

RATIO AND MAGNETISING CURRENT TEST: Carry out the ratio and magnetizing current tests by connecting a 3 phase 4-wire low voltage supply to H.V. terminals and star point with the neutral connection of the star point removed. At the same time measure the H.V. magnetizing current at the minimum, normal and maximum tap positions.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER 2.0 TEST PROCEDURE

SHEET 2 OF 6 REF: NO.: E.1.1

Tag No. A-N A-N 1 2 3 5 6

HV VOLTS B-N B-C C-N C-A a-n b-n

L.V. VOLTS c-n a-b b-c c-a

H.V. MAGCURRENT A B C

2.5 VECTOR GROUP TEST: A 415 volts 3-phase supply connected to HV terminals with normal earth connection of star point removed. A-a connected together. Bet A-b B-C C-A Volts Between A-a A-b A-c Volts Between B-a B-b B-C Volts Between C-a C-b C-a Volts Between a-b b-c c-a Volts

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STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 2.0 TEST PROCEDURE 2.5 Magnetic balance test (On Nominal Tap):

SHEET 3 OF 6 REF: NO.: E.1.1

Apply single phase L.V. in one phase and record voltages in the other two phases. A -B BC CA a-b bc ca 2.7 OIL TESTS: Oil samples from top and bottom of tank, also tap change compartments. These will be taken in an approved manner to prevent oil being in contact with atmospheres.

DATE

SAMPLING POINT

ELECTRIC STRENGTH

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STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 2.0 TEST PROCEDURE OIL TEST DATE Sampling Point Moisture Content p.p.m.

SHEET 4 OF 6 REF: NO.: E.1.1

Acidity

Flush Point

2.8

BUCHHOLZ DEVICE : Manufacturer _____________________Type ____________________ Inclination L Longitudinal (3 deg 7deg ) _________________________ Lateral (0deg 5deg)__________________ Quantity of air to operate Alarm contacts :___________________________ Trip contacts :___________________________ \cmdeg2 Approx. minimum air pressure to operate surge Contacts and type of equipment used____________________________

2.9

Winding temperature indicators, Test WTI by heating Bulb. Trip operates at :______________________deg C. Alarm operates at :_____________________deg C.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 2.0 TEST PROCEDURE SHORT CIRCUIT TEST

SHEET 5 OF 6 REF: NO.: E.1.1

Short L.V. terminals and apply 3-phase, 415 V A-c Supply to HV. winding from a suitable source. Insert an ammeter is each phase. Adjust current highest value attainable, but not more than 10 Amps. Check current for each phase on all tap positions. The ammeter readings shall not deviate by more than a few mill-amps. form the set value during tap changing operation.

TAP
R Y

H.V. VOLTS
Y- B BR

L.V. CURRENT
R Y B

REMAKRS

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STATION : STANDARD CHECKLIST PLANT ITEM : 400 KV CLASS TRANSFORMER NO 2.0 TEST PROCEDURE 2.11 TEMPERATURE INDICATORS:

SHEET 6 OF 6 REF: NO.: E.1.1

2.11.1 Calibrate dial temperature indicator bulb for oil temperature by hot bath and standard thermometer: 2.11.2 Winding temperature indicators: Manufacturer: ___________________ Srl.No. ________________ Associated transformer winding : Contact A - Alarm : Setting B - Trip : C.T. Ratio (Amps) : Ratio confirmed by : Primary injection : Heater coil resistance : __________________ deg C. __________________ deg C. __________________ . __________________ . __________________ . __________________ .

2.11.3 Check alarm contacts operate alarm relay. 2.11.4 Check trip contacts operate flag relay and trip relay.

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STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER

SHEET 1 OF 12 REF: NO.: E.1.2

SUPPLIER _____________________________________________________________ MANUFACTURER ___________________________ SRL.NO. ___________________ RATING _________________ MVA _____________ VOLTS ________MAS

VECTOR GROUP __________________ TYPE OF COOLING USED ________ TYPE OF TAP CHANGER USED _____________________________________ IDENTIFICATION _________________________________________________ LOCATION ______________________________________________________

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STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 GENERAL INSPECTION AND CHECKS

SHEET 2 OF 12 REF: NO.: E.1.2

Ensure that erection work of the transformer and associated equipments are complete in all respects. Check that no part of transformer and associated equipment is damaged. Ensure safe and satisfactory access to the equipments. Ensure that oil drainage system is complete. Check that permanent and adequate lighting arrangements are made. Ensure fire protection system is adequate. Check that painting work is satisfactory. Check that labeling and identification is permanent and satisfactory. Check up for adequate clearances from the foundation to valve fittings, marshalling box, tap changer handle and ensure proper working facilities are available. Check that all external fittings are as per the external arrangement drawings of the manufacturer.

1.10

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER NO 1.0 1.11 1.12 1.13 1.14 GENERALO INSPECTION AND CHECKS

SHEET 3 OF 12 REF: NO.: E.1.2

Carefully examine the transformer for oil leaks from all gasket joints, valves, buchholz relay air release cocks etc. Check that air has been released from all points of the oil circuit as per manufacturers re-commendations. Check that oil levels are correct in conservator, bushings and all oil filled chambers. Ensure that the following valves are kept closed. a. b. c. d. Filter valves of transformer and load tap changer. Drain valves of transformer and load tap changer. Oil sampling valves, plugs of the main tank and load tap changer. The conservator top filling holes and drain valves.

1.15

Following valves are to be kept open for service conditions. a. b. c. d. Radiator valves both bottom and top. Conservator to tank connecting valves. Conservator to load tap changer connecting valve. Valve in the Equalizer pipe connection between explosion vent and conservator top.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER NO 1.0 GENERAL INSPECTIONS AND CHECKS 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 Check bushings are not damaged.

SHEET 4 OF 12 REF: NO.: E.1.2

Check buchholz relay is correctly mounted with arrow pointing towards conservator. Ensure all cables are secured tightly and carefully. Check that all cables are secured tightly and carefully. Check that all equipment in marshalling box are undamaged, properly mounted and as per the schedule. Check that cables in marshalling box are correctly glanded and terminated and check wiring is in accordance with relevant drawings. Check that all equipment in control cubicle are undamaged, properly mounted and as per the schedule. Check that cables in control cubicle are correctly glanded and terminated and check wiring is in accordance with the relevant drawings.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 1.0 GENERAL INSPECTION AND CHECKS 1.24 1.25

SHEET 5 OF 12 REF: NO.: E.1.2

Check IR of all control cubicle power and control circuit is satisfactory. Ensure that the following points are effectively earthed to the station Earth. a. b. c. d. e. Main tank (2 points). Marshalling box. Control cubicle. Fans and pumps. Radiator banks.

The station earth resistance is to be ascertained and ensured it is less than 1 ohm. 1.26 1.27 1.28 1.29 Check that pumps and fans are satisfactorily mounted and the fan shields are securely fitted and undamaged. Check silica gel breather is correctly installed and colour is blue. Check tap changer operation manually over its entire range and confirm mechanical position indication is correct. Check pressure relief diaphragm is undamaged and equalizing pipe satisfactory where provided.

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STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 1.0 1.30 1.31 GENERAL INSTECTION AND CHECKS

SHEET 6 OF 12 REF: NO.: E.1.2

Check N.G.R. is correctly and securely mounted and undamaged. Check resistance of N.G.R and compare it with specified value. Resistance: Amb. Temperature.

1.32

Check connections from transformer neutral to N.G.R. and from N.G.R. to station Earth System are satisfactory.

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STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 2.0 2.1 TEST PROCEDURE

SHEET 7 OF 12 REF: NO.: E.1.2

Take oil samples from top and bottom of tank and from any other oil filled chamber. These oil samples will be taken in an approved manner to prevent oil being in contact with atmosphere. OIL TEST: Date Sampling Point Electric Strength Moisture Acidity P.P.M. Flash Point

2.2

With transformer disconnected from HV & LV sides and equipment completely isolated carry out IR test on the following : Megger Used : __________________ KV Ambient Temperature : _________________ deg C H.V. Terminal to Tank : i. : ________________ ii. : ________________ iii. : ________________

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER NO 2.0 TEST PROCEDURE L.V. Terminal to tank : i. ii. iii. H.V. TO L.V. 2.3 : : : : _________________ _________________ _________________ _________________

SHEET 8 OF 12 REF: NO.: E.1.2

Carry out D.C. winding resistance test: H.V. Winding : _________________________ L. V. Winding : _________________________

2.4

RATIO AND MAGNETISING CURRENT TEST: Carry out the radio and magnetizing current tests by connecting a three phase low voltage supply to H.V. Terminals with normal earth connection of the star point removed. At the same time measure the H.V. magnetizing current at the minimum, normal and max. tap positions.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER NO 2.0 TEST PROCEDURE TAP No A-N A-B 1. 2. 3. 4. 5. VECTOR GROUT TEST: B-N B-C C-N C-A a-n a-b b-n b-c c-n c-a H.V. VOLTS L.V. VOLTS

SHEET 9 OF 12 REF: NO.: E.1.2

H.V. Magnetizing Current A B C

A 415V 3 phase supply connected to H.V. terminals with normal earth connection at star point removed and A-a connected together: Bet- Volts Bet- Volts Bet- Volts Bet- Volts Bet- Volts ween ween ween ween ween A-B B-C C-A A-a A-b A-c B-a B-b B-c C-a C-b C-c a-b b-c c-a

Sketch the connections Vector symbol from Tests

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 2.0 TEST PROCEDURE BUCHHOLZ DRVICE:

SHEET 10 OF 12 REF: NO.: E.1.2

Manufacturer __________________ Type ______________ Inclination : Longitudinal _____________________ Lateral Quantity of air to operate : Alarm contacts : ________________ Trip contacts : ________________ _____________________

Approx. minimum air pressure to operate surge contacts and type of equipment used Check IR between and to earth of trip and alarm circuits. Winding temperature indicator (thermal Image type) obtain manufacturers calibration results and copy of C.T. tests carried out before erection. Inject equivalent of full load current into heater circuit and record value when condition are stable. No. 1 WTI No. 2 WTI Initial oil Temperature Temp. equivalent Of F.L. after ________ mts. REMARKS: NTPC SIGNATURE Standard Thermometer

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 2.0 TEST PROCEDURE Record contact settings : Alarm : _____________ deg C Trip : ____________ deg C

SHEET 11OF 12 REF: NO.: E.1.2

C.T. Ratio __________________ Heater coil Resistance = ______________________ Compare calibration with manufacturers test results. Check IR between and to earth of alarm & trip circuit of temperature indicator. 2.8 Check calibration of oil temperature indicator using heated bath and standard thermometer. Standard Thermometer deg C O.T.I. deg C Check IR between and to earth of alarm and trip circuit. 2.9 When auxiliary supplies are available, carry out functional checks to prove the correct operation of the cooling system controls as per relevant drawings, including remote controls, alarms and indications. Also check the correct rotation of air circulating fans.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 33/6.6 KV & 15.75/6.6 KV TRANSFORMER ITEM 2.0 2.10 TEST PROCEDURE

SHEET 12 OF 12 REF: NO.: E.1.2

When auxiliary supplies are available, carry out functional checks to prove the correct operation of the tap changer (where applicable) in its full range as per the relevant drawing, including remote controls, alarms and indications. Prove the operation of transformer temperature alarm and trip to remote panels. Prove the operation of buchholz alarm and trip to remote panels. Prove neutral C.T. cabling to relay panel.

2.11 2.12 2.13

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER

SHEET 1 OF 10 REF: NO.: E.1.3

SUPPLIER _____________________________________________________________ MANUFACTURER _______________ TYPE ____________ SRL.NO. _____________ A.C CURRENT RATING __________________________________________________ A.C. VOLTAGE RATING _________________________________________________ LOCATION ______________________________________________________ CIRCUIT ________________________________________________________ IDENTIFICATION _________________________________________________

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 GENERAL INSPECTION AND CHECKS

SHEET 2 OF 10 REF: NO.: E.1.3

Check that the transformer and oil its accessories are erected completely and the pre-erection inspection & testing certificates are available. Check that the transformer has adequate ventilation and free access from all sides. If the transformer is situated indoors, see that transformer room is well ventilated. Check that transformer, bushings, insulators, cables, tap changer are free from any damage. Check that all foundation bolts and other fixing arrangements/ of equipments are properly tightened. Check that stops are provided where the transformer is mounted on rollers. Check that the marking of terminals are correct. Check that the tightness of all cable and wiring connection. Check the colour code of the cables for correctness. Check that all cable and wiring connections are done as per wiring drawings. Check that name plate are clear and are properly fixed.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20

SHEET 3 OF 10 REF: NO.: E.1.3

Labeling & identifications of different parts are correct and satisfactory. Fire fighting system is adequate and satisfactory. Surrounding areas are clean and safe for commissioning operation and maintenance. Check the cleanliness of all contact surfaces, insulator surfaces. Check the explosion vent and its diaphragms if any. Check the breather system and its desiccants conditions. Check that bushing arcing horns (if provided ) are fixed properly and their gap adjusted as per drawing. Check all protective covers and shields are fixed properly. Release any air trapped in the buchholz relay, Mercury switches of buchholz relays if clamped for transportation should be put into service condition check for correct mounting. Check all indicating and controlling instruments are properly placed in their respective positions. Check the transformer oil tank levels.

1.21 1.22

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 1.23 1.24 1.25 1.26 1.27 1.28

SHEET 4 OF 10 REF: NO.: E.1.3

Check that all drain line valves and plugs are properly tightened and there is no oil leak. Check that all vent plugs are properly tightened after releasing trapped air. Check that all the earthing points of the transformer are solidly grounded. Check the operation of the tap changer lever satisfactory. Ensure that the transformer and its components are properly painted. HV, LV, and Neutral bushings are to be checked for cleanliness, proper take off connections and clearances. The take off connections should not impose any undue strain on the terminals. Ensure that cable glands are properly earthed. Ensure proper earthing of HV Neutral to Earth and LV Neutral to Earth either directly or through resistances with earth strips properly supported and held away from main tank and radiators. Ensure station earth resistance is less than 0.5 ohm, by testing with an earth megger.

1.29 1.30

1.31

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 2.0 2.1 TESTS AND TESTING PROCEDURES: IR TESTS:

SHEET 5 OF 10 REF: NO.: E.1.3

With a 1000 V or 2.5 Megger measure the following insulation resistances. IR Value with Ambient temp. : _________________ V . Megger. : _________________ deg C

BETWEEN HV TO E : i. ii. iii. ___________________ Mega-ohms. ___________________ Mega-ohms. ___________________ Mega-ohms.

BETWEEN LV TO E : i. ii. iii. ___________________ Mega-ohms. ___________________ Mega-ohms. ___________________ Mega-ohms.

BETWEEN HV TO LV : i. ii. iii. ___________________ Mega-ohms. ___________________ Mega-ohms. ___________________ Mega-ohms.

After the above tests put back all connection properly. 2.2 Check for proper insulation resistance of all control and Protective wirings after removal of earth link and fuses which are to be put back after tests.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 2.3 Check the continuity of windings HV ___________________ LV ____________________ 2.4 VOLTAGE RATIO RESTS:

SHEET 6 OF 10 REF: NO.: E.1.3

With a LT 3 phase supply applied on the HV side, measure the corresponding LV side voltages on all taps and on all phases by operating the tap switch. (the values should be similar for all the phases) 2.5 Magnitising current test with LT voltage applied to the HV side, measure the magnetising current on all taps and on all phases. These values should be in the order of a few milli-amps. Vector group tests. Carry out vector group tests of the transformer by applying 3 phase, 415 V to the HV terminals with normal earth connections to the star point removed. Connect one HV terminal to one LV terminal. With transformer on nominal taps measure the following voltages.

2.6

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 2.6 TABLE HV TO LV =

SHEET 7 OF 10 REF: NO.: E.1.3

Bet- Volts Bet- Volts Bet- Volts Bet- Volts Bet- Volts ween ween ween ween ween A-B B-C C-A A-a B-a C-a A-b B-b C-b A-c B-c C-c a-b b-c c-a

Where A, B, & C = HV Terminals. a, b, & c = LV Terminals. Draw the vector diagrams from the results so obtained during the tests and compare the same with that given or the manufacturer. All connections are to be normalized after the tests. 2.7 2.8 2.9 2.10 Samples of oil will be taken and sent to the chemical laboratory to be tested. Winding temperature CT is to be tested for ratio, magnetizing and polarity checks. All the alarm contacts when closed should initiate the visual and audio indications. The trip contacts when closed should trip the trip relay and given the visual indication and alarm,

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 2.11 BUCHHOLZ DEVICE TESTS : i. Inclination (degrees)

SHEET 8 OF 10 REF: NO.: E.1.3

Longitudinal (3 deg 7 deg ) _____________________ Lateral (0 deg 5 deg ) _____________________ ii. Quantity of air to operate the alarm contacts. C.C.S. make __________________ C.C.S. Breaks __________________ iii. Surge contacts : Approximate minimum air pressure required to operate the surge contacts __________________ . Make the gas contacts to operate alarm relay. Make the trip contacts to operate flag relay and trip relay simultaneously. Release all air from Buchholz Relay.

iv. v. vi. 2.12

W T I TESTS : - Heater coil circuits :

Coil resistance = ______________________ Ohms. Shunt resistance Across heater = _____________________ Ohms.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 2.12 Heater coil tests:

SHEET 9 OF 10 REF: NO.: E.1.3

Current injected (F.L.C.) _______________ amps. Initial temperature _______________ deg C. Top oil temperature _______________ deg C. Temperature increment ________________ deg C. / mins. Steady state temperature _________________ deg C. Calibration test on WTI indicator : Test Temperature 25 deg C 30 deg C 40 deg C 50 deg C 60 deg C 70 deg C 80 deg C 90 deg C 100 deg C Check alarm contact by operating alarm relay. Check trip contacts by operating flag relay and trip relay. A. - Alarm contact settings ________________ . B. - Trip contact settings ________________ . WTI

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : 6.6 KV / 415 V TRANSFORMER NO ACTIVITY 2.13 OFF LOAD TAP CHANGER TESTS : Tap changer counter reading : Initial _________________ Final _________________

SHEET 10 OF 10 REF: NO.: E.1.3

Raise and lower the handle locally in full range manually and see the circuit continuity at each tap position and check also the handle interlock.

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SECTION - B

ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE)

SHEET 1 OF 8 REF: NO.: E.4.1

UNIT ____________________________________________________________ MANUFACTURER ____________________ SYSTEM/CIRCUIT____________ TYPE _____________________________ SERIAL NO.___________________ OUTPUT RATING (BOOST) __________________ VOLTAGE ______________ OUTPUT RATING (FLOAT) ________________ RATED CAPACITY _________ CHARGE RATE (BOOST) ____________ CHARGE RATE (FINISH) _________ LOCATION ______________________________________________________

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 INSPECTIION AND CHECKS Access to battery room satisfactory. Permanent and adequate lighting available.

SHEET 2 OF 8 REF: NO.: E.4.1

Labeling and identification of battery and battery room satisfactory. Equipment undamaged and mounted satisfactorily. Paint work and finishing of equipments and rooms satisfactory. Satisfactory fire protection available. Battery room permanent door fitted and lockable. Telephone installed nearby and operational NO SMOKING and EXIT Notices displayed. Battery room clean and free from debris. Battery room ventilation system satisfactory. Running water and eyewash bottle available. Hydrometer, thermometer and battery voltmeter available. Battery room floor and walls acid resistance. Measure insulation resistance of bus bars to earth by 500 V megger. Positive to earth __________ Negative to earth _______________ .

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 1.0 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 INSPECTION AND CHECKS Correct number of cells erected. All cells in sound physical condition. All cell filler caps secure and vent holes free. All cells correctly fitted for polarity All intercell connections are tight and greased. All cells filled to correct level. All cell specific gravity measured and results recorded. Bus Bars identified for polarity. Pilot cells selected and identified.

SHEET 3 OF 8 REF: NO.: E.4.1

Cable from charger to battery laid and polarity identified.

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ELECTRICAL

STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 ENERGISING CHECKS AND DISCHARGE TEST

SHEET 4 OF 8 REF: NO.: E.4.1

Ensure that section-2.0 of this document has been completed. Safety clearance notification for the system issued and effective. Ensure D.C. distribution board is isolated from the circuit. Confirm battery charger is available to boost charge the battery. Restore battery link and switch on outgoing D.C. switch of boost charger to connect into battery. Set the voltage control device of boost charger to minimum position and switch ON A.C. supply to the charger. Slowly increase the current to the constant value as specified by the manufacturer. Charge for 60 hrs. at specified rate. During charging record specific gravity, voltage and temperature of each cell at interval of time. After completion of 60 hrs. charging keep battery on open circuit for 4 hrs. Again charge for 40 hrs. at specified rate to give input of specified AH.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 2.0 2.12 2.13 2.14 ENERGISING CHECKS AND DISCHARGE TEST

SHEET 5 OF 8 REF: NO.: E.4.1.

Maintain the level of electrolyte by adding acid as used for initial filling. When cells start gassing freely battery is supposed to be charged and will attain specified specific gravity and voltage. NOTE: Do not terminate the charging even if specific gravity and voltage reaches required value until the specified Amp. Hrs. input is fed in to the battery. Observe the temperature rise of electrolyte. At no stage during charging the temperature be allowed to exceed 50 deg C. If temperature tends to exceed 45 deg C, reduce the current to 1/3 value and increase the time of charging. Inspect during charging all connections and joints for excessive temperature rise. With battery fully charged keep it on open circuit for 12 hrs. Record sp. Gravity and voltage and adjust it required value before discharge starts. Discharge the battery through a variable resistance at specified rate.

2.14

2.15 2.16 2.17 2.18

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 2.0 2.19 2.20 2.21 2.22 ENERGISING CHECKS AND DISCHARGE TEST

SHEET 6 OF 8 REF: NO.: E.4.1

During discharge record hourly the temperature, current, voltage and specific gravity of pilot cells. Stop the discharge when the voltage for cell falls to minimum permissible value specified by the manufacturer. Investigate any suspect cell which has failed to pick up during first charging and discharging cycle. Calculate the AH capacity of the battery by multiplying the current and the period of discharge in hrs. and check whether it conforms to capacity of battery as quoted. Recharge the battery at specified boost charge rate till gassing starts. Thereafter reduce the charging to finishing rate and charge till maximum sp. Gravity and voltage are attained and remain constant for consecutive half hourly reading. Again discharge the battery as specified in 2.17 and calculate. AH capacity. Perform the cycle of charging and discharging as above twice. If in any one of these the AH capacity of battery calculated exceeds the rated capacity, the battery is said to have passed the capacity test.

2.23

2.24 2.25

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 2.0 2.26 ENERGISING CHECKS AND DISCHARCH TEST

SHEET 7 OF 8 REF: NO.: E.4.1

When the charge/ discharge cycle is completed charge the battery full state of charging with one of the float charger trickle charging it.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) Hrs. Cell No. Specific Gravity Voltage Temp. Cell No. Specific gravity

SHEET 8 OF 8 REF: NO.: E.4.1 Date

Voltage Temp.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY CHAGER

SHEET 1 OF 6 REF: NO.: E.4.2

UNIT ____________________________________________________________ MANUFACTURER ____________________ SYSTEM ___________________ TYPE _____________________________ SERIAL NO.___________________ OUTPUT RATING (BOOST) ____________ MAIN VOLTAGE ______________ OUTPUT RATING FLOAT-1 : _______________ RATED CAPACITY _________ FLOAT- 2 :_________ CHARGE RATE (FINISH) _________ LOCATION ______________________________________________________

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY CHAGER NO 1.0 INSPECTIONS AND CHECKS 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 Access to battery charger satisfactory. Permanent and adequate lighting available.

SHEET 2 OF 6 REF: NO.: E.4.2

Charger cubicle labeling and identification permanent and satisfactory. Equipments undamaged and mounted satisfactorily. Telephone available nearby. Charger surroundings clean and free from any debris. Charge ventilation satisfactory. Charger cubicles connected to earth system. All cover fitted. Paint work and finishing complete and satisfactory. Battery chargers checked for all connections and wirings with reference to relevant drawings. All alarms / indications are working. All contactor checked for free movement.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY CHARGER NO 1.0 1.14 INSPECTIONS AND CHECKS Check on control cards: i. ii. iii. Components secure and soldered.: Printed circuit board undamaged : Wiring of test points to front face : board of module undamaged and satisfactory.

SHEET 3 OF 6 REF: NO.: E.4.2

Phase Card A B C

iv. Test points on face board correctly : v. vi. Fixing of module into its position Satisfactory. :

All external control wiring checked :

vii. Labeling of modules is fixed and permanent so that each module position is clearly identified. 1.15 1.16 1.17 1.18 Check fixing of cover on the complete modules assembly is satisfactory. Ensure static checklist on SCRs and diodes in the power circuit is carried out. Check provision of lamp and heater in the cubicle. Check earthing of cubicle and doors.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY CHARGER NO 2.1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 ENERGISING CHECKS AND LOAD TEST

SHEET 4 OF 6 REF: NO.: E.4.2

Sketch and identify the integrated plant affected by this energizing. Ensure section-2 (Inspections and checks) has been completed. Confirm A.C. supply to all the chargers is isolated. Confirm battery link isolated. Confirm battery charger circuit isolated from D.C. switch board. Check all fuse are of correct size. Measure I.R. of battery chargers and bus bars. M ohms

2.8

Measure I.R. of output cable to battery and switch board. M ohms

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C. BATTERY (ANY VOLTAGE) NO 2.0 2.9 2.10 2.11 2.12 ENERGISING CHECKS AND LOAD TEST

SHEET 5 OF 6 REF: NO.: E.1.3

Check potentiometers provided on front panels of all the chargers at minimum position. Switch ON A.C. supply isolator of float charger-1and select charger to manual mode. Check phase sequence of input power and reset U\V and supply fail relay. Measure A.C. input voltage. R to Y Y to B B to B

2.13

Switch ON float charger-1 contactor and measure output D.C. voltage and its polarity. The output voltage may be varied by potentiometer but may not be stabilized in manual mode.

2.14 2.15 2.16 2.17

Select float charger-1 to AUTO the output voltage with settle down to a factory set value and will stabiles to + 1% of the set value. Close A.C. supply isolator of float charger-2. Give closing impulse to its contactor and check he contactor of float charger-2 does not close. Switch off float charger-1.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C BATTERY CHARGER NO 2.0 2.18 ENERGISING CHECKS AND LOAD TEST Switch ON float charger-2 and check the following. i. ii. iii. iv. 2.19 2.20 2.21 2.22 2.23 2.24 2.25 Phase Sequence of A.C. SUPPLY. A.C. voltage R to -, Y to B, and B to R. D.C. output voltage. D.C output polarity.

SHEET 6 OF 6 REF: NO.: E.4.2

Repeat item 2.14 for float charger-2. Reset supply fail relay for float charger-1. Switch off float charger-2. Select Boost charger and close it A.C. supply contactor. Remove link L-1 in D.C. contactor coil circuit ( refer drg. No. Check phase sequence of A.C. supply. Measure voltages of A.C. supply. R to Y Y to B B to R.

2.26 2.27 2.28

Reset U/R relay of boost charger-2. Switch ON A.C. supply contactor of boost charger. Measure D.C. output voltage and polarity pf D.C. supply.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C BATTERY CHARGER

SHEET 1 OF 3 REF: NO.: E.4.3

SUPPLIER______________________________________________________ MANUFACTURER______________________________TYPE ______SRL.NO._____ POWER SUPPLIES______________________VOLTS_____________AMPS____HZ LOCATION___________________________________________________________ CIRCUIT_____________________________________________________________ IDENTIFICTION_________________________________________________________

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C BATTERY CHARGER NO 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 INSPECTION AND CHECKS Access to switch board satisfactory. Permanent and adequate lighting available. Switch board undamaged and mounted satisfactorily.

SHEET 2 OF 3 REF: NO.: E.4.2

Painting and finishing of switch board complete and satisfactory. Fire protection available. Telephone installed nearby. Switchboard earth connection to main earth system complete and adequate. Bus bar connections tight and complete. Bus wiring connections tight and complete. All covers fitted and bolted up. Padlocks supplied, fitted and keys secured.

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ELECTRICAL STATION : STANDARD CHECKLIST PLANT ITEM : D.C BATTERY CHARGER NO OUT GOING CIRCUIT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10 11. 12. 13. 14. 15. CIRCUIT TITLE CORRECT. LOCKS AND KEYS CORRECT. CLEAN AND DUST FREE. COMPONENT SECURELY FILLEED. EARTH BAR AND CONNECTION TIGHTENED. ALL OTHER CONNECTION TIGHTEND ELECTRICAL CLEARANCE CORRECT. OPERATION OF ISOLATING SWITCH. OPERATION OF DOOR INTERLOCK. INDICATING LAMP AND HOLDERS. COVERS AND SHROUDS FITTED. NO VOLT RELAY CHECKED. FUSES AND LINKS IDENTIFIED AND CORRECT.

SHEET 3 OF 3 REF: NO.: E.4.3

INSULATION RESISTANCE MEASURED FOR OUT GOING CIRCUIT. OPERATION OF CONTACTOR.

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