Risk Assessment Calculator

www.machinesafety.co.
uk
guards@procterbedwas.co.uk
How to use the Procter Risk Assessment Calculator

This Risk Assessment Calculator is designed to assist with carrying out risk assessments. However, it is the user's responsibility to ensure that risk assessments are carried out in accordance with BS EN ISO 12100:2010 (Safety of machinery. General principles for design. Risk assessment and risk reduction). If required, contact Procter Machine Guarding for advice on specialists who can assist with complex risk assessments. The Risk Assessment Calculator is based on Annex B of BS EN ISO 12100, copies of which can be purchased from BSI. It should be noted that the Machinery Directive 2006/42/EC and the corresponding Supply of Machinery (Safety) Regulations 1992 stipulate that the machine manufacturer or his representative must ensure that a risk assessment is carried out. In addition, the Technical File must contain a copy of the risk assessment. It is therefore essential that the risk assessment process is both carried out and documented adequately. The risk assessment can also assist in preparing the instructions for the machine, as the Machinery Directive requires that information about the residual risks must be included in the instructions. Seven worksheets are provided in this Risk Assessment Calculator: the Welcome page, Instructions (this page), a Look-Up Table, a Summary page, two Machine pages and an Example Machine page. If more than two machines are being assessed, copy one of the existing Machine worksheets and rename it as appropriate. To use this Calculator, start by entering the company information on the Summary page. Then decide how many machines are to be assessed and ensure that there are sufficient worksheets (one per machine). For each machine, enter the machine details and other data in the table at the top of the worksheet. Then work down the list of hazards and decide which are applicable to the machine in question. If a hazard is not applicable, mark N/A in the Comments column; the Risk Level column will automatically show 'negligible' for these risks. For each applicable hazard, use the Look-Up Table to choose appropriate values for the Likelihood of Occurrence (LO), Frequency of Exposure (FE), Degree of Possible Harm (DPH) and Number of Persons at risk (NP). In addition to the list of hazards, there is also a list of hazardous situations (tasks) and a list of hazardous events. See BS EN ISO 12100 for more information about these. The Hazard Rating Number (HRN) is calculated automatically (LO x FE x DPH x NP) and colour-coded (see Look-Up Table). In addition, the Calculator shows the corresponding Risk Level so that the user can decide if action is required. A risk is 'Negligible' if there is very little risk to health and safety; a risk is 'Low, significant' if hazards exist that require control measures; a risk is 'High' if there are potentially dangerous hazards that require control measures to be implemented urgently; and a risk is 'Unacceptable' if continued operation in this state is unacceptable. If action is required, it should be outlined in the first Action column. A further assessment must then be carried out to see the effect on the HRN and Risk Level of taking the action. If the Risk Level is still too high, additional action can be specified in the second Action column on the far right-hand side, after which a confirmatory assessment should be carried out. Once the above procedure has been completed for each machine, the user can return to the Summary page and list the actions required. Procter Machine Guarding - the UK's leading supplier of bespoke and modular machine guarding Procter Machine Guarding, 11 Pantglas Industrial Estate, Bedwas, Caerphilly, CF83 8XD, UK Tel: +44 (0)29 2085 5758. Fax: +44 (0)29 2088 7005 www.machinesafety.co.uk guards@procterbedwas.co.uk
LO (Likelihood of Occurrence) 0.033 Almost impossible Only in extreme circumstances 1 Highly unlikely Though conceivable 1.5 Unlikely But could occur 2 Possible But unusual 5 Even chance Could happen 8 Probable Not surprising 10 Likely To be expected 15 Certain No doubt DPH (Degree of Possible Harm) 0.1 Scratch or bruise 0.5 Laceration or mild ill-effect 2 Break of minor bone or minor illness (temporary) 4 Break of major bone or major illness (temporary) 6 Loss of one limb, eye, hearing (permanent) 10 Loss of two limbs or eyes (permanent) 15 Fatality
Source: Pilz Guide to Machinery Safety, 6th Edition
FE (Frequency of Exposure) 0.5 Annually 1 Monthly 1.5 Weekly 2.5 Daily 4 Hourly 5 Constantly
NP (Number of Persons at risk) 1 1-2 persons 2 3-7 persons 4 8-15 persons 8 16-50 persons 12 50+ persons
HRN 0-5 5-50 50-500 Over 500
Risk Negligible Low, significant High Unacceptable
HRN = LO x FE x DPH x NP
Company name: Company address: Assessment reference: Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by: Machines requiring action Worksheet reference:
Machine reference:
Action required:
Assessment reference: Type of machine: Machine location: Machine description: Machine manufacturer: Machine model: Machine serial number: Modifications from 'as-supplied': Energy sources: Energy source ratings: Safety measures: Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by:
Type or group of hazard

Mechanical hazards
Origin
Acceleration/deceleration
Kinetic energy
Angular parts
Approach of a moving element to a fixed part
Cutting parts
Elastic elements
Falling objects
Gravity
Stored energy
Height from the ground
High pressure
Machinery mobility
Moving elements
Rotating elements
Surface finish (rough or slippery)
Sharp edges
Instability
Vacuum
Electrical hazards
Other Arc
Electromagnetic phenomena
Electrostatic phenomena
Live parts
Insufficient distance from live parts under high voltage
Overload
Parts becoming live under fault conditions
Short-circuit
Thermal radiation
Thermal hazards
Other Explosion
Flame
Objects or materials with a high or low temperature
Radiation from heat sources
Noise hazards
Other Cavitation phenomena
Exhaust system
High-speed gas leak
Manufacturing process (eg stamping, pressing, grinding)
Moving parts
Scraping surfaces
Unbalanced rotating parts
Whistling pneumatics
Worn parts
Vibration hazards
Misalignment of moving parts
Mobile equipment
Scraping surfaces
Vibrating equipment
Worn parts
Radiation hazards
Other Ionising radiation source
Low-frequency electromagnetic radiation
Optical radiation (infrared, visible and ultraviolet), including laser
Radio frequency electromagnetic radiation
Material/substance hazards
Other Aerosol
Biological and microbiological (viral or bacterial) agent
Combustible
Dust
Explosive
Fibre
Flammable
Fluid
Fume
Gas
Mist
Oxidiser
Ergonomic hazards
Other Access
Design or location of indicators and visual display units
Design, location or identification of control devices
Effort
Flicker, dazzling, shadow, stroboscopic effect
Local lighting
Mental overload or underload
Posture
Repetitive activity
Visibility
Other Dust and fog Hazards associated with the environment in which the machine is used
Electromagnetic disturbance
Lighting
Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
Combined hazards
Other eg repetitive activity + effort + high environmental temperature
Hazardous situations (tasks) Phase of machine lifecycle

Transport
Tasks
Lifting Loading Packing Transportation Unloading Unpacking Other tasks Preparations for installation (eg foundations, vibration isolators) Assembly of the machine Fixing, anchoring Connection to energy supplies (eg electricity, compressed air) Connecting to disposal system (eg for exhaust gases, waste water) Adjustment of the machine and its components Fencing Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives) Testing Running the machine without load Trials with load or maximum load Demonstration Other tasks Mounting or changing tools, toolsetting Adjustment and setting of protective devices and other components
Assembly, installation and commissioning
Setting, teaching, programming and/or process changeover
Operation
Cleaning and maintenance
Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits) Clamping/fastening the workpiece Feeding, filling, loading of raw material Program verification Functional test, trials Verification of the final product Other tasks Clamping/fastening the workpiece Feeding, filling, loading of raw material Manual loading/unloading Operating manual controls Driving the machine Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits) Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning) Restarting the machine after stopping/interruption Unclamping/unfastening the workpiece Control/inspection Supervision Verification of the final product Other tasks Adjustments Cleaning, disinfection Dismantling/removal of parts, components, devices of the machine Housekeeping Isolation and energy dissipation Lubrication Replacement of tools Replacement of worn or damaged parts Resetting Removal and disposal of spent fluids Restoring fluid levels Verification of parts, components, devices of the machine Other tasks Adjustments Dismantling/removal of parts, components, devices of the machine Fault-finding Isolation and energy dissipation
Fault-finding/trouble-shooting
Dismantling and disabling
Recovering from control and protective devices failure Recovering from jam Repairing Replacement of parts, components, devices of the machine Rescue of trapped persons Resetting Verification of parts, components, devices of the machine Other tasks Disconnection and energy dissipation Dismantling Removal and disposal of spent fluids Lifting Loading Packing Transportation Unloading Other tasks
Hazardous events Origin related to Hazardous event
Shape and/or superficial finishing Contact with rough surfaces of accessible parts of the machine Contact with sharp edges and corners, protruding parts Contact with moving parts Moving parts of the machine Contact with rotating open ends Falling or ejection of objects Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled Loss of stability Stability of the machine and/or parts of the machine Deflection or break-up during Mechanical stiffness/strength of operation parts of the machine, tools, etc Displacement of moving elements Pneumatic and hydraulic Projection of high-pressure fluids Uncontrolled movements Direct contact Electrical equipment Disruptive discharge Electric arc Fire Indirect contact Short-circuit
Control system
Materials and substances or physical factors (temperature, noise, vibration, radiation and environment)
Workstation and/or work process design
Dropping or ejection of a moving parts of the machine or of a workpiece clamped by the machine Failure to stop moving parts Machine action resulting from inhibition (defeating or failure) of protective devices Uncontrolled movements (including speed changes) Unintended/unexpected start-up Other hazardous events due to failure(s) or poor design of the control system Contact with objects with high or low temperature Emission of a substance that can be hazardous Emission of a level of noise that can be hazardous Emission of a level of noise that can interfere with a speech communication or with acoustic signals Emission of a level of vibration that can be hazardous Emission of radiation fields that can be hazardous Harsh environmental conditions Excessive effort Human errors/misbehaviour (unintentional and/or deliberately induced by the design) Loss of direct visibility of the working area Painful and/or tiring postures Repetitive handling at high frequency Other events
Other
Number of operatives: Number of shifts per week: Usage (hours per month): Operating manuals: Standard operating procedures: Operatives' training record: Warning signs: Raw materials: Maintenance manual: Maintenance training record: Access by untrained visitors:
Potential consequences
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact
Comments
LO
Initial assessment FE DPH NP
Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing
Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing
Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion
Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Other Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles
Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Other Burn Dehydration Discomfort Frostbite Injuries from radiated heat
Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Other Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Other Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease
Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Other Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Other Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation
Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire
Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Other Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder
Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Other Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Other eg dehydration, loss of awareness, heat stroke
Consequences
Comments
LO
Consequences
Comments
LO
Initial assessment HRN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Action required LO
Re-assessment after taking action FE DPH NP HRN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0
0 Negligible
0 Negligible
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 Negligible 0 Negligible 0 Negligible
0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible
Initial assessment HRN 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Action required LO
Re-assessment after taking action FE DPH NP HRN 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
0 Negligible
0 Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible
0 Negligible
0 Negligible
0 Negligible 0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0
0 0 0 0 0
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
0 Negligible 0 Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible
Initial assessment HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
Action required LO
Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible
0 Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
Action required
Action required
Action required
Assessment reference: Type of machine: Machine location: Machine description: Machine manufacturer: Machine model: Machine serial number: Modifications from 'as-supplied': Energy sources: Energy source ratings: Safety measures: Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by:

Mechanical hazards
Origin
Kinetic energy
Angular parts
Cutting parts
Elastic elements
Falling objects
Gravity
Stored energy
High pressure
Machinery mobility
Moving elements
Rotating elements
Sharp edges
Instability
Vacuum
Electrical hazards
Other Arc
Live parts
Overload
Short-circuit
Thermal radiation
Thermal hazards
Other Explosion
Flame
Noise hazards
Exhaust system
High-speed gas leak
Moving parts
Scraping surfaces
Worn parts
Vibration hazards
Mobile equipment
Scraping surfaces
Vibrating equipment
Worn parts
Radiation hazards
Other Aerosol
Combustible
Dust
Explosive
Fibre
Flammable
Fluid
Fume
Gas
Mist
Oxidiser
Ergonomic hazards
Other Access
Effort
Local lighting
Posture
Repetitive activity
Visibility
Lighting
Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
Combined hazards

Transport
Tasks
Lifting Loading Packing Transportation Unloading Unpacking Other tasks Preparations for installation (eg foundations, vibration isolators) Assembly of the machine Fixing, anchoring Connection to energy supplies (eg electricity, compressed air) Connecting to disposal system (eg for exhaust gases, waste water) Adjustment of the machine and its components Fencing Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives) Testing Running the machine without load Trials with load or maximum load Demonstration Other tasks Mounting or changing tools, toolsetting Adjustment and setting of protective devices and other components
Operation
Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits) Clamping/fastening the workpiece Feeding, filling, loading of raw material Program verification Functional test, trials Verification of the final product Other tasks Clamping/fastening the workpiece Feeding, filling, loading of raw material Manual loading/unloading Operating manual controls Driving the machine Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits) Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning) Restarting the machine after stopping/interruption Unclamping/unfastening the workpiece Control/inspection Supervision Verification of the final product Other tasks Adjustments Cleaning, disinfection Dismantling/removal of parts, components, devices of the machine Housekeeping Isolation and energy dissipation Lubrication Replacement of tools Replacement of worn or damaged parts Resetting Removal and disposal of spent fluids Restoring fluid levels Verification of parts, components, devices of the machine Other tasks Adjustments Dismantling/removal of parts, components, devices of the machine Fault-finding Isolation and energy dissipation
Recovering from control and protective devices failure Recovering from jam Repairing Replacement of parts, components, devices of the machine Rescue of trapped persons Resetting Verification of parts, components, devices of the machine Other tasks Disconnection and energy dissipation Dismantling Removal and disposal of spent fluids Lifting Loading Packing Transportation Unloading Other tasks
Shape and/or superficial finishing Contact with rough surfaces of accessible parts of the machine Contact with sharp edges and corners, protruding parts Contact with moving parts Moving parts of the machine Contact with rotating open ends Falling or ejection of objects Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled Loss of stability Stability of the machine and/or parts of the machine Deflection or break-up during Mechanical stiffness/strength of operation parts of the machine, tools, etc Displacement of moving elements Pneumatic and hydraulic Projection of high-pressure fluids Uncontrolled movements Direct contact Electrical equipment Disruptive discharge Electric arc Fire Indirect contact Short-circuit
Control system
Dropping or ejection of a moving parts of the machine or of a workpiece clamped by the machine Failure to stop moving parts Machine action resulting from inhibition (defeating or failure) of protective devices Uncontrolled movements (including speed changes) Unintended/unexpected start-up Other hazardous events due to failure(s) or poor design of the control system Contact with objects with high or low temperature Emission of a substance that can be hazardous Emission of a level of noise that can be hazardous Emission of a level of noise that can interfere with a speech communication or with acoustic signals Emission of a level of vibration that can be hazardous Emission of radiation fields that can be hazardous Harsh environmental conditions Excessive effort Human errors/misbehaviour (unintentional and/or deliberately induced by the design) Loss of direct visibility of the working area Painful and/or tiring postures Repetitive handling at high frequency Other events
Other
Number of operatives: Number of shifts per week: Usage (hours per month): Operating manuals: Standard operating procedures: Operatives' training record: Warning signs: Raw materials: Maintenance manual: Maintenance training record: Access by untrained visitors:
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact
Comments
LO
Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing
Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing
Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion
Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Other Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles
Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Other Burn Dehydration Discomfort Frostbite Injuries from radiated heat
Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Other Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.
Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Other Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease
Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Other Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Other Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation
Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire
Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Other Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder
Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Other Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine
Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Other eg dehydration, loss of awareness, heat stroke
Consequences
Comments
LO
Consequences
Comments
LO
Initial assessment HRN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Action required LO
Re-assessment after taking action FE DPH NP HRN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 Negligible
0 Negligible
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Initial assessment HRN 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Action required LO
Re-assessment after taking action FE DPH NP HRN 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 0 0 0 0
0 0 0 0 0
Action required LO
0 Negligible
0 Negligible
Action required
Action required
Action required
Assessment reference: Type of machine: Machine location: Machine description:
Machine manufacturer: Machine model: Machine serial number: Modifications from 'as-supplied': Energy sources: Energy source ratings: Safety measures:
0101 Cable re-reeler Building 01, cable section Machine re-reels cable following marking or measuring operations on other machines. CableMagic CM01 0000123 None Electricity, compressed air 240V AC; 6bar pressure Emergency stop button connected to safety relay - isolates power and operates dump valve. A. Person 14 December 2011 A. N. Other Person A. Third Person
Assessment carried out by: Assessment date: Assessment checked by: Assessment approved by:

Mechanical hazards
Origin
Kinetic energy
Angular parts
Cutting parts
Elastic elements
Falling objects
Gravity
Stored energy
High pressure
Machinery mobility
Moving elements
Rotating elements
Sharp edges
Instability
Vacuum
Electrical hazards
Other Arc
Live parts
Overload
Short-circuit
Thermal radiation
Thermal hazards
Other Explosion
Flame
Noise hazards
Exhaust system
High-speed gas leak
Moving parts
Scraping surfaces
Worn parts
Vibration hazards
Mobile equipment
Scraping surfaces
Vibrating equipment
Worn parts
Radiation hazards
Other Aerosol
Combustible
Dust
Explosive
Fibre
Flammable
Fluid
Fume
Gas
Mist
Oxidiser
Ergonomic hazards
Other Access
Effort
Local lighting
Posture
Repetitive activity
Visibility
Lighting
Moisture
Pollution
Snow
Temperature
Water
Wind
Lack of oxygen
Combined hazards

Transport Lifting Loading Packing Transportation Unloading Unpacking Other tasks Preparations for installation (eg foundations, vibration isolators) Assembly of the machine Fixing, anchoring Connection to energy supplies (eg electricity, compressed air)
Tasks
Connecting to disposal system (eg for exhaust gases, waste water) Adjustment of the machine and its components
Operation
Fencing Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives) Testing Running the machine without load Trials with load or maximum load Demonstration Other tasks Mounting or changing tools, toolsetting Adjustment and setting of protective devices and other components Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits) Clamping/fastening the workpiece Feeding, filling, loading of raw material Program verification Functional test, trials Verification of the final product Other tasks Clamping/fastening the workpiece Feeding, filling, loading of raw material Manual loading/unloading Operating manual controls Driving the machine Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits) Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning) Restarting the machine after stopping/interruption Unclamping/unfastening the workpiece Control/inspection Supervision Verification of the final product Other tasks Adjustments Cleaning, disinfection
Dismantling/removal of parts, components, devices of the machine Housekeeping Isolation and energy dissipation Lubrication Replacement of tools Replacement of worn or damaged parts Resetting Removal and disposal of spent fluids Restoring fluid levels Verification of parts, components, devices of the machine Other tasks Adjustments
Dismantling/removal of parts, components, devices of the machine Fault-finding Isolation and energy dissipation Recovering from control and protective devices failure
Recovering from jam
Repairing Replacement of parts, components, devices of the machine Rescue of trapped persons Resetting Verification of parts, components, devices of the machine Other tasks Disconnection and energy dissipation
Dismantling Removal and disposal of spent fluids Lifting Loading Packing Transportation Unloading Other tasks
Shape and/or superficial finishing Contact with rough surfaces of accessible parts of the machine Contact with sharp edges and corners, protruding parts Contact with moving parts Moving parts of the machine Contact with rotating open ends Falling or ejection of objects Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled Loss of stability Stability of the machine and/or parts of the machine Deflection or break-up during Mechanical stiffness/strength of operation parts of the machine, tools, etc Displacement of moving elements Pneumatic and hydraulic Projection of high-pressure fluids Uncontrolled movements Direct contact Electrical equipment Disruptive discharge Electric arc Fire Indirect contact Short-circuit Dropping or ejection of a moving Control system parts of the machine or of a workpiece clamped by the machine Failure to stop moving parts
Machine action resulting from inhibition (defeating or failure) of protective devices Uncontrolled movements (including speed changes) Unintended/unexpected start-up Other hazardous events due to failure(s) or poor design of the control system Contact with objects with high or low temperature Emission of a substance that can be hazardous Emission of a level of noise that can be hazardous
Emission of a level of noise that can interfere with a speech communication or with acoustic signals Emission of a level of vibration that can be hazardous Emission of radiation fields that can be hazardous Harsh environmental conditions Excessive effort Human errors/misbehaviour (unintentional and/or deliberately induced by the design) Loss of direct visibility of the working area Painful and/or tiring postures Repetitive handling at high frequency Other events
Other
Number of operatives: Number of shifts per week: Usage (hours per month): Operating manuals:
1 5 35 Yes, as supplied
Standard operating procedures: Operatives' training record: Warning signs: Raw materials: Maintenance manual: Maintenance training record: Access by untrained visitors:
Yes, adjacent to machine. Yes, held in HR file. One, relating to pinch hazard. Electrical cable up to 3mm diameter. Yes, held in maintenance dept (last serviced 3 months ago). Maintenance manager trained during installation of machine. None
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Comments
LO
Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached.
0.5
Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping
Entanglement Friction or abrasion Impact
Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Pneumatic-actuated (10mm cylinder) 'dancing arm' could trap hand or finger N/A N/A Pneumatic-actuated (10mm cylinder) 'dancing arm' could strike hand or finger N/A N/A N/A N/A N/A
Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing
Cutting or severing
Drawing-in or trapping Entanglement Friction or abrasion
Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing
N/A N/A N/A N/A N/A N/A N/A Escaping compressed air could enter the blood stream N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached. Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia). Nip point where cable is wound onto reel Exposed end of shaft on which cable reel is mounted Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia). N/A N/A N/A N/A N/A
0.033
15
0.5
0.033
0.5
8 1.5 8
5 5 5
2 0.5 0.5
1 1 1
Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact
N/A N/A N/A N/A N/A N/A N/A Potential for inadequately finished cast, machined and other surfaces N/A N/A N/A N/A N/A N/A N/A N/A N/A Potential for inadequately finished cast, machined and other edges N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Snagged cable could cause re-reeler to tip over N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
0.033
0.1
0.5
0.1
0.033
0.5
Injection Shearing Slipping, tripping or falling Stabbing or puncturing Suffocation Being run over Being thrown Crushing Cutting or severing Drawing-in or trapping Entanglement Friction or abrasion Impact Injection Shearing Slipping, tripping or falling Stabbing or puncturing
Suffocation Other Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Potential for stray EMI
0.033
15
Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 2 5 0.1 1
Static charge could build up where cable passes over pulleys Burn All electrical components contained within earthed metal machine casing N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A N/A N/A N/A N/A N/A Motor control incorporates overload protection 5 0.5 1 5 15 1 0.033 5 0.5 1
Chemical effects Effects on medical implants Electrocution
Falling or being thrown Fire Projection of molten particles Shock
Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn
0.033
0.5
Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Burn
N/A N/A N/A N/A N/A N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A 0.033 All electrical components contained within earthed metal machine casing 5 0.5 1 5 15 1 5 0.5 1
Burn All electrical components contained within earthed metal machine casing N/A N/A
0.033
0.5
0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A 0.033 All electrical components contained within earthed metal machine casing N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15
0.5
Burn Chemical effects Effects on medical implants Electrocution Falling or being thrown Fire Projection of molten particles Shock Other Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald
Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Burn Dehydration Discomfort Frostbite Injuries from radiated heat Scald Other Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
Other (eg mechanical or electrical) N/A as a consequence of an interference with speech communication or with acoustic signals. Discomfort Only source of significant noise is gearmotor N/A N/A N/A N/A N/A N/A 1 5 0.5 4
Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness
N/A Only low noise from out-of-balance cable drum N/A N/A N/A N/A N/A N/A
0.033
0.5
N/A Potential for leaks from pneumatic components N/A N/A N/A N/A N/A N/A
0.033
0.5
Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Discomfort Loss of awareness Loss of balance Permanent hearing loss Stress Tinnitus Tiredness Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals. Other Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine N/A Gearmotor and bearings are lightly stressed, so unlikely to wear N/A N/A N/A N/A N/A N/A 0.033 5 0.5 4
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A No human contact with machine while it is running N/A N/A N/A N/A N/A No human contact with machine while it is running N/A N/A N/A N/A
0.033
0.5
0.033
0.5
Vascular disorder Discomfort Low-back disease Neurological disorder Osteo-articular disorder Trauma of the spine Vascular disorder Other Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Burn Damage to eyes and skin Effects on reproductive capability Genetic mutation Headache, insomnia, etc Other Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire
N/A Gearmotor and bearings are lightly stressed, so unlikely to wear N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
0.033
0.5
Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Breathing difficulties, suffocation Cancer Corrosion Effects on reproductive capability Explosion Fire Infection Mutation Poisoning Sensitisation Other Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Illuminated on/off switch and pneumatic pressure gauge well placed for easy visibility N/A N/A N/A N/A Illuminated on/off switch and pneumatic regulator well placed for easy accessibility
0.033
0.5
Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort
0.033
0.5
Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Discomfort Fatigue Musculoskeletal disorder Stress Other (eg mechanical, electrical) as a consequence of human error Other Burn Slight disease Slipping or falling Suffocation
N/A N/A N/A N/A Full cable reel max 5kg so minimal effort required Full cable reel max 5kg so minimal effort required N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
0.033 0.033
5 5
0.5 0.5
1 1
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Burn Slight disease Slipping or falling Suffocation Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine Other eg dehydration, loss of awareness, heat stroke
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A
Consequences
Comments
Initial assessment LO FE DPH NP 0.033 0.5 2 1
Check if safe for one person to lift Discomfort, musculoskeletal disorder machine unassisted N/A N/A N/A N/A N/A N/A N/A N/A Supplied fully assembled Potential injury during drilling of Use good working practices holes Potential for electric shock and injury Standard mains lead supplied with from compressed air machine; use good working practices when connecting to air supply
0.033 0.5 0.033 0.5
6 15
1 1
N/A Impact from dancing arm Supply machine with regulator turned down to minimum; include warning in instructions 0.033 0.5 2 1
N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A Cable reel could work loose N/A N/A N/A N/A
Ensure clamp nut is tight
0.5
Max cable drum weight is 5kg
N/A
N/A N/A Machine could restart unexpectedly if dancing arm moved from bottom position N/A N/A N/A N/A N/A N/A
Ensure machine is switched off before removing cable drum
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Hazards from electrical and pneumatic energy All components specified to last the lifetime of the machine
Ensure machine is isolated from energy supplies before dismantling
2 0.5
15
N/A N/A N/A Machine could restart unexpectedly
Hazards from electrical and pneumatic energy
Ensure machine is isolated from energy supplies before attempting to clear jam Ensure machine is isolated from energy supplies before dismantling
2 0.5
15
Hazards from electrical and pneumatic energy N/A N/A N/A N/A Hazards from electrical and pneumatic energy
2 0.5
15
2 0.5
15
N/A N/A Check if safe for one person to lift Discomfort, musculoskeletal disorder machine unassisted N/A N/A N/A N/A N/A 0.033 0.5 2 1
Consequences
Comments
LO See above See above See above
N/A
Crushing or impact from cable drum if it works loose See above See above N/A See above See above See above See above See above N/A N/A N/A See above Crushing or impact from cable drum if it works loose See above Machine could fail to stop if control circuit is faulty
0.033
N/A N/A Machine could start unexpectedly if control circuit is faulty
N/A N/A N/A See above
See above See above N/A N/A N/A
N/A N/A N/A N/A N/A
Initial assessment HRN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Action required LO
Re-assessment after taking action FE DPH NP HRN 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Risk level Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 80
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible High
Fit interlocked guarding
0.033
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.33
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible 0 Negligible 80 High
Fit interlocked guarding
0.033
0 Negligible 0 Negligible 0.33 Negligible
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 2.475 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Include warning in instructions
0.033
15
0 0 0 0 0 0 0 2.475 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0.0825 Negligible
None
0 Negligible
80 High 3.75 Negligible 20 Low, significant
Fit interlocked guarding None Fit interlocked guarding
0.033
0.33 Negligible 0 Negligible
0.033
0.33 Negligible
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0 0 0 0.0165 0 0 0 0 0 0 0 0 0 0.25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.0825
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
Ensure instructions refer to secure anchoring
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 4.95
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Use proven components and bestpractice design
0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 1
Use best-practice design (material choice for pulleys); include warning in instructions Use best-practice design
0 0 0 0 0 0 0 0 0 0 0 0 0
0.0825 Negligible
0 Negligible
Use best-practice design
0 0 0 0.0825
Negligible Negligible Negligible Negligible
0 0 0 0
0 0 0 0 0 0 0 0 0.0825
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0.0825
0 0 0 0 0 0 0 0
0 0 0 0.0825
Use best-practice design Use best-practice design
0 0 0 0
0.0825 Negligible
0 Negligible
0 0 0 0.0825
0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 Negligible
0 Negligible
10 Low, significant
Use sound meter to check noise levels. If excessive, enclosure gearmotor
0.033
0.5
0.33 Negligible
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0.33 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0.33 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible
None
0 Negligible 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible
0 Negligible
0.33 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 Negligible 0.33 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
None
0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible None
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0.0825 Negligible
0 Negligible
0 0 0 0
Negligible Negligible Negligible Negligible None
0 0 0 0
0.0825 Negligible
0 Negligible
0 0 0 0
Negligible Negligible Negligible Negligible None None
0 0 0 0
0.0825 Negligible 0.0825 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible
0 Negligible
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0
0 0 0 0
0 Negligible
0 Negligible
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
Initial assessment HRN Risk level 0.033 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
Action required LO Ergonomic assessment
Re-assessment after taking action FE DPH NP HRN Risk level 0 Negligible 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible 0.099 Negligible 0.2475 Negligible
None Use good working practices Use good working practices
0 Negligible 0.033 Negligible Supply machine with regulator turned down to minimum; include warning in instructions
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 2.5 Negligible 0 Negligible 0 0 0 0 Negligible Negligible Negligible Negligible
None
None
0 Negligible
0 Negligible
0 Negligible 20 Low, significant Install interlocked guarding 0.033 5 2 1
0 Negligible 0.33 Negligible
0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible
0 0 0 0 0 0
Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible
0 Negligible
0 0 0 0 0
None
0 0 0 0 0
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 15 Low, significant
0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 0 Negligible 1 0.2475 Negligible
Warnings on machine and in instructions; competence of technician
0.033
0.5
15
0 Negligible 0 Negligible 0 Negligible 4 Negligible Warnings on machine and in instructions Warnings on machine and in instructions; competence of technician Warnings on machine and in instructions; 0.033 0.5 15
15 Low, significant
1 0.2475 Negligible
15 Low, significant 0 Negligible 0 Negligible
0.033
0.5
15
1 0.2475 Negligible 0 Negligible 0 Negligible
0 Negligible 15 Low, significant
Warnings on machine and in instructions; competence of technician
0.033
0.5
15
0 Negligible 1 0.2475 Negligible
0 Negligible 0 Negligible 0.033 Negligible 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Ergonomic assessment
0 Negligible 0 Negligible 0 Negligible 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible
Action required LO
0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0 Negligible 0 Negligible 0 0 0 0 0 0 0 0 0 0 Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible Negligible
0.33 Negligible
Design control circuits to appropriate standards
0 Negligible
0 Negligible
0 Negligible
0 Negligible
0 Negligible
Action required
None
None
None
None
None
None
Action required
None
None
None
None
None
Action required

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HRN 0-5 5-50 50-500 Over 500

Risk Negligible Low, significant High Unacceptable

Type or group of hazard

Approach of a moving element to a fixed part

Height from the ground

Surface finish (rough or slippery)

Insufficient distance from live parts under high voltage

Parts becoming live under fault conditions

Objects or materials with a high or low temperature

Radiation from heat sources

Other Cavitation phenomena

High-speed gas leak

Manufacturing process (eg stamping, pressing, grinding)

Unbalanced rotating parts

Other Cavitation phenomena

Misalignment of moving parts

Unbalanced rotating parts

Other Ionising radiation source

Low-frequency electromagnetic radiation

Optical radiation (infrared, visible and ultraviolet), including laser

Radio frequency electromagnetic radiation

Biological and microbiological (viral or bacterial) agent

Design or location of indicators and visual display units

Design, location or identification of control devices

Flicker, dazzling, shadow, stroboscopic effect

Mental overload or underload

Other eg repetitive activity + effort + high environmental temperature

Hazardous situations (tasks) Phase of machine lifecycle

Assembly, installation and commissioning

Setting, teaching, programming and/or process changeover

Cleaning and maintenance

Dismantling and disabling

Hazardous events Origin related to Hazardous event

Workstation and/or work process design

Initial assessment FE DPH NP

Initial assessment FE DPH NP

Initial assessment FE DPH NP

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0 Negligible 0 Negligible 0 Negligible

0 Negligible 0 Negligible 0 Negligible

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