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Intelligent Brake-Systems

lit
a
u
Q
&
w
o
H
Know m IBS
fro

Sheaves
Production according to DIN and special design

Sheaves
INDUSTRIAL BRAKES THRUSTERS PRESSURE OIL UNITS COUPLINGS HYDRAULIC BUFFERS
CELLULAR BUFFERS RAIL CLAMPS STORM PROTECTION SHEAVES REPAIR SERVICE

>> Principles for the production


DIN, other standards, special design, customers request
>> Production of the sheave
Machined, welded, laminated, cast
>> Designs
Spoke, core, double core type
>> Bearing of the sheave
Slide bearing, friction bearing, roller bearing, without bearing (e.g. bore with fitting groove)
>> Groove profile
According to DIN 15061, throat sheaves, special grooves,
(e.g. double groove)
>> Special design
e.g. sheaves for furnace, heat resistant more than 200 C

IBS Intelligent
Brake Systems

Nielandstrae 53
58300 Wetter/Ruhr

Phone +49 (0) 2335 8012-0


Fax +49 (0) 2335 8012-12

E-Mail: info@ib-systeme.de
Web: www.ib-systeme.de

Chapter 19

Sheaves

Page 1 of 31

General
Welded sheaves have proved their performance in both domestic and foreign markets. They are used as
elements in machines for construction, extraction, in mines and for transportation.
Description
Our experience in the production of welded sheaves also allows us to offer you a wide range of products
for the domestic and foreign markets. We can also offer you different types so that all technical
requirements of a project or a certain product can be met.
The design solutions are presented in the following:

Type A

Type B

Sheaves made of plating open

Sheaves with spokes, one of two

down the centre with the groove

spokes has an inclination of 30%, with

formed by cold forming. Due to

variable sections. Depending on the

their design and construction, they

diameter, end draw or the machine

are

group, for which the sheaves are

normally

used

for

small

diameters.

meant to be used, the spokes have a


customised cross section.

Type C

Type D

Sheaves with convex pulleys which

Sheaves made with a light central

make

stress

core and lateral stiffeners, mounted in

distribution on the hub possible. So

a radial pattern. Model D is used for

that model C is of great practical

heavy load responsibility machines.

more

even

use for very high starting torques.

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves

Page 2 of 31

Special throat sheaves


These sheaves have a special throat designed for the passage of hoisting cable
connected with a linking pear. They are formed by two lateral elements welded to a
central machined ring for cable passage. Based on requirement it can be manufactured
with similar spokes such as model B or with convex pulleys such as model C.

Advantages and features


The sheaves are made with different diameters according to DIN, FEM or on customers requirements.
Laminated sheaves are ideal to replace cast iron sheaves, which represent disadvantages such as
frequent control, maintenance. etc. They have no pores, contamination, cavity, non-uniformity. All
sheaves are produced in a complete finished state and therefore can be used immediately. There is a
considerable reduction of weight under equal conditions and depending upon the size, a 30% decrease
in weight compared with a similar cast sheave can be achieved. There is a low inertia torque and high
reduction slippage between sheave and cable, thus reducing sheave throat wear. The use of welded
sheaves therefore offers high economic advantages.
The ring forming the throat is laminated and cold formed. The hardness detailed in figure 1 below is
achieved by this method, using S355J2G3 material. If a greater hardness of the throat is desired, then
they can be hardened. We can thus achieve the values according to image 2.
The usual sheave is made of the following material:
Ring
S355J2G3
Radii, sheave or core S355J2G3
Hub
S355J2G3
Upon request sheaves can also be produced in stainless steel, S355J2G3, aluminium, etc.
non-hardened throat

hardened throat
12

130 HB

135 HB

130

135
135

135

145

140

175

152

210

152
157

270
305

180

195 HB
180

160
152
149
121

315

1.5
3 3 3 3

1.5
3 3 3 3

165

195

330 HB
330

280
205
150
130

330

195

330

fig. 1

fig. 2

Brinell hardness
IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

45
r

MOD.

D1
d3

d4

d5
d2

d3

d4

d5
MOD.

l1

D1

l1

MOD.

d2

MOD.

45
r

Sheaves with bronze bushings

Page 3 of 31

The sheaves are also supplied without bronze bushing with bore d4.
Dimensions in [mm]
E9

H7

ca.Weight in
kg

D1

Rope

d2

d3

d4

d5

I1
-0.2

125

bis 5

2.5

145

18

15
20
25

22
26
32

40

25

26
32
36
45

60

30

160

5-6.5

3.2

185

22

20
25
30
35

200

6-8

230

28

35
40
50

45
50
60

75
75
90

40
40
40

250

8-10

285

32

40
50
60

50
60
72

75
90
100

50
45
40

6.5

315

10-13

6.3

360

36

50
60
70

60
72
85

90
100
115

60
60
50

10

355

12-14

400

36

60
70
80

72
85
95

100
115
125

70
70
60

15

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19
Page 4 of 31

Sheaves with bronze bushings

Dimensions in [mm]
E9

H7

Rope

d2

400

13-16

444

40

70
80
90

85
95
105

115
125
140

80
70
60

20

450

15-18

506

48

80
90
100

95
105
115

125
140
150

90
80
70

28

50

80
90
100
110

95
105
115
125

125
140
150
165

100
90
80
70

33

60

90
100
110
125

105
115
126
140

140
150
165
180

110
100
90
80

41

115
125
140
160

150
165
180
200

125
110
100
90

58

500

560

16-20

18-22

10

11

556

636

d4

d5

ca.Weight in
kg

D1

d3

I1
-0.2

630

20-25

12.5

700

60

100
110
125
140

710

22-28

14

780

60

110
125
140

125
140
160

165
180
200

130
120
110

74

70

110
125
140
160

125
140
160
180

165
180
200
230

140
130
120
110

92

80

125
140
160
200

140
160
180
220

180
200
230
280

160
150
140
130

115
116
118
124

83

125
140
160
180
200

140
160
180
200
220

175
200
230
245
280

200
180
170
160
150

130
130
132
135
136

100

140
160
180
200
220

160
180
200
220
240

200
230
245
280
290

225
200
180
170
160

162
164
165
168
168

110

160
180
200
220
240

180
200
220
250
270

230
245
280
290
325

240
225
200
180
170

220
220
228
230
232

800

900

1000

1120

1250

26-32

30-36

32-40

37-45

40-50

16

18

20

22,5

25

880

1000

1100

1240

1385

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

45
r

MOD.

D1
d3

d4

d5
d2

d3

d4

d5
MOD.

l1

D1

l1

MOD.

d2

MOD.

45
r

Sheaves with bronze bushings

Page 5 of 31

Dimensions in [mm]
E9
D1

Rope

d2

H7

ca.Weight in
kg

d3

d4

d5

I1
-0.2

18
22
26
32

40

25

1.5

100

bis 5

2.5

125

18

12
15
20
25

125

5-6.5

3.2

150

22

20
25
30

26
32
36

50

30

160

6-8

190

28

35
40
50

45
50
60

70
70
90

40

200

8-10

235

32

40
50
60

50
60
72

75
90
100

50
40
40

250

10-12.5

6.3

290

36

50
60
70

60
72
85

90
100
115

60
60
50

40

60
70
80
90

72
85
95
105

100
115
125
140

70
70
60
60

10
12
12
11

315

12-15

359

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19
Page 6 of 31

Sheaves with bronze bushings

Dimensions in [mm]
D1

355

400

450

500

560

630

710

800

900

1000

Rope

14-17

16-20

18-22

20-25

24-28

26-32

30-35

32-40

37-45

40-50

10

11

12.5

14

16

18

20

22,5

25

d2

411

456

526

570

630

710

810

900

1020

1135

IBS Intelligent Brake-Systems

E9
d3

H7
d4

d5

48

70
80
90
100

85
95
105
115

115
125
140
150

I1
-0.2
80
70
70
60

50

70
80
90
100
110

85
95
105
115
125

115
125
140
150
165

80
100
90
80
80

21

60

80
90
100
110
125

95
105
115
125
140

125
140
150
165
180

90
110
100
90
90

30

60

90
100
110
125
140

105
115
125
140
160

140
150
165
180
200

130
130
110
100
100

36

60

100
110
125
140
160

115
125
140
160
180

150
165
180
200
230

140
140
130
120
120

50

70

110
125
140
150
160
180

125
140
160
170
180
200

165
180
200
220
230
245

160
150
140
130
130
130

65

80

120
125
140
160
170
180
200

135
140
160
180
190
200
220

180
180
200
230
230
245
280

180
180
180
160
120
150
140

85

83

130
140
160
180
200

150
160
180
200
220

190
200
230
245
280

200
200
180
160
150

95
95
95
96
98

100

140
160
180
200
220

160
180
200
220
250

200
230
245
280
290

240
220
200
180
160

122
128
130
135
135

110

160
180
200
220
240

180
200
220
250
270

230
245
280
290
325

240
220
200
180
160

175
180
183
185
185

D-58300 Wetter/Ruhr

www.ib-systeme.de

ca. Weight
in kg

16

V 09 - 120420

Chapter 19

Sheaves for grippers


with bronze bushing
45
r

MOD.

D1
d3

d4

d5
d2

d3

d4

d5
MOD.

l1

D1

l1

MOD.

d2

MOD.

45
r

Page 7 of 31

The sheaves are also supplied without bronze bushing with bore - d4.
Dimensions in [mm]
E9
D1

80

100

125

160

200

Rope

bis 5

5-6.5

6-8

8-10

10-12

2.5

3.2

6.3

d2

100

125

155

195

240

IBS Intelligent Brake-Systems

H7

ca.Weight
in kg

d3

d4

d5

I1
-0.2

18

12
15
18
20

18
22
25
26

35

25

22

15
18
20
25

22
25
26
32

40

30

28

15
20
25
30

22
26
32
36

50

35

32

40
50
60
70

50
60
72
85

80
90
100
115

60
50
50
40

36

50
60
70
80

60
72
85
95

90
100
115
125

80
70
60
50

7
7
8
7

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves for grippers


with bronze bushing

Page 8 of 31
Dimensions in [mm]

E9
D1

250

315

355

400

450

500

560

630

Rope

12-16

15-20

17-22

20-25

22-28

25-32

28-36

31-40

10

11

12.5

14

16

18

20

d2

300

371

431

470

520

580

660

730

IBS Intelligent Brake-Systems

H7

ca. Weight
in kg

d3

d4

d5

43

50
70
80
90

60
85
95
105

90
115
125
140

90
80
70
60

8,5
9
10
9

50

60
70
90
110

72
85
105
125

100
115
140
165

100
80
70
60

14,5

60

70
80
100
125

85
95
115
140

115
125
150
180

110
90
80
70

19
19
17.5
17.5

60

80
90
110
125

95
105
125
140

125
140
165
180

120
110
90
80

28
28
25
25

60

90
100
125
140

105
115
140
160

140
150
180
200

130
120
100
90

32

70

100
110
140
160

115
125
160
180

150
165
200
230

140
130
110
100

43

80

110
125
160
180

125
140
180
200

165
180
230
245

160
140
130
120

54
54
57
57

83

125
140
180
200

140
160
200
220

180
200
245
280

180
160
140
120

68
68
71
71

D-58300 Wetter/Ruhr

www.ib-systeme.de

I1
-0.2

V 09 - 120420

Chapter 19

Compensating Sheaves
with bronze bushings
45
r

MOD.

D1
d3

d4

d5
d2

d3

d4

d5
MOD.

MOD.
l1

D1

l1

d2

MOD.

45
r

Pagee 9 of 31

The sheaves are also supplied without bronze bushing with bore - d4.
Dimensions in [mm]
E9

H7

ca. Weightt
in kg

D1

Rope

d2

d3

d4

d5

I1
-0.2

63

bis 5

2.5

83

18

12
15
18

18
22
25

35

20

0,7

18
22
25
26

35

25

1.2

80

5-6.5

3.2

105

22

12
15
18
20

100

6-8

130

28

15
20
25

22
26
32

40

30

1.8

32

20
25
30
35

26
32
38
45

60

35

2.4

36

40
50
60
70

50
60
72
85

80
80
100
115

50
50
50
40

3.3

125

160

8-10

9-12

6.3

160

200

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensating Sheaves

Pagee 10 of 31

with bronze bushings

Dimensions in [mm]
E9
D1

200

250

315

355

400

450

500

560

630

Rope

11-16

15-20

17-25

22-28

24-32

28-36

32-38

35-44

40-50

10

12.5

14

16

18

20

22.5

25

d2

250

315

385

425

480

550

600

680

765

IBS Intelligent Brake-Systems

H7

ca. Weight
in kg

d3

d4

d5

43

50
60
70
80

60
72
85
95

90
100
115
125

80
70
60
50

6.2
6.5
7.2
6.5

55

50
70
80
90

60
85
95
105

90
115
125
140

90
80
70
60

8.5
9.3
10
9

60

60
70
90
110

72
85
105
125

100
115
140
165

100
80
70
60

14.5

60

70
80
100
125

85
95
115
140

115
125
150
180

110
90
80
70

19
19
17.5
17.5

70

80
90
110
125

95
105
125
140

125
140
165
180

120
110
90
80

28
28
25
25

80

90
100
125
140

105
115
140
160

140
150
180
200

130
120
100
90

32

83

100
110
140
160

115
125
160
180

150
165
200
230

140
130
110
100

43

100

110
125
160
180

125
140
180
200

165
180
230
245

160
140
130
120

54
54
57
57

110

125
140
180
200

140
160
200
220

180
200
245
280

180
160
140
120

68
68
71
71

D-58300 Wetter/Ruhr

www.ib-systeme.de

I1
-0.2

V 09 - 120420

Chapter 19

Sheaves with ball bearings

Page 11 of 31

d7
d8

d2

d3

d4

l2

X1

l2

Y1

MOD.

Y2

MOD.

l4

d3

MOD.

D1

l4

d5

l3

d2

l3

D1

MOD.

d6

45

45

Form X1 and Y1 = with labyrinth seal.


Form X2 and Y2 = with rotary shaft seal and outward lip.
On special order references L3 and L5 can be modified.
Dimensions in [mm]
E9
d3

M7
d5

M7
d7

Rope

225

10-11

5,6

260

32

45

60

110

145

85

120

55

100

250

10-13

5.6
6.3
7

285
290
295

34
38
44

40
50
60

50
60
70

90
110
125

125
145
165

80
90
110

115
125
145

55
55
60

280

10-13

5.6
6.3
7

315
320
325

34
38
44

55

70

125

165

100

135

315

13-15

7
8

360
359

38
40

50
60
70

60
70
80

110
125
140

145
165
180

90
110
125

355

15-17

8
9

399
411

40
48

60
70
80

70
80
100

125
140
180

165
180
230

400

17-19

9
10

456
456

48
50

60
70
75
80

70
80
90
100

125
140
160
180

450

19-21

10
11

506
526

50
60

70
80
90

80
100
110

140
180
200

D1

d2

d4
h6

IBS Intelligent Brake-Systems

I4
-0.2

I5

77

60

100
100
110

76
77
82

60

110

125
145
165

55
60
65

110
125
140

145
165
180

165
180
210
230

110
125
130
140

180
230
250

125
140
160

d6

d8

I1
-0.2

I2

I3

Ball bearing

Weight
ca. in kg

82

6212

6209

10

56
60
65

76
82
87

6210
6212
6214

6208
6210
6212

11
12
14

82

65

87

6214

6211

17

100
110
110

77
82
87

60
65
70

82
87
92

6212
6214
6216

6210
6212
6214

18
20
22

60
65
70

110
110
130

82
87
96

65
70
85

87
92
113

6214
6216
6220

6212
6214
6216

22
24
30

145
165
175
180

60
65
70
70

110
110
130
130

82
87
96
96

65
70
80
85

87
92
108
113

6214
6216
6218
6220

6212
6214
6215
6216

26
28
30
34

165
180
210

65
70
80

110
130
140

87
96
108

70
85
95

92
113
123

6216
6220
6222

6214
6216
6218

35
40
44

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves with ball bearings

Page 12 of 31

Dimensions in [mm]
E9
d3

M7
d5

M7
d7

Ball bearing

Rope

2024

11
12.
5

576
570

60
60

80 100 180 230 140 180


90 110 200 250 160 210
100 120 215 265 180 230

560

2026

11
12,
5
14

636
630
630

60
60
60

90
100
110
120
140

110
120
130
140
160

200
215
230
250
240

250
265
290
305
290

160
180
200
215
210

210 80 140
230 85 150
250 95 160
265 100 160
265 85 140

108 95 128 6222 6218


113 100 128 6224 6220
123 100 132 6226 6222
134 100 132 6228 6224
119 95 127 9032 6028

55
58
63
65
68

630

2431

12.
5
14
16

700
700
710

60
60
70

100
110
120
150

120
130
140
170

215
230
250
260

265
290
305
320

180
200
215
225

230 85 150
250 95 160
265 100 160
275 90 150

113
123
134
124

6220
6222
6224
6030

70
74
77
79

710

2534

14
16
18

780
790
810

60
70
80

110
120
140
170

130
140
160
190

230
250
240
290

290
305
290
350

200
215
210
260

250 95 160 123 100 132 6226 6222


265 100 160 134 100 132 6228 6224
265 85 140 119 95 127 6032 6028
320 100 160 134 110 142 6038 6034

88
98
100
105

800

2938

16
18
20

880
900
900

70
80
83

120
130
140
180

140
150
160
200

250
270
240
310

305
330
290
370

215
230
210
280

265 100 160 134 100


290 100 160 134 110
265 85 140 119 95
340 110 170 144 120

132
142
127
152

6228
6230
6032
6040

6224
6226
6028
6036

125
130
135
140

900

3338

18
20

100
0
100
0

80
83

140
180
200
220

160
200
220
240

290
310
340
360

350
370
400
420

250
280
310
340

310
340
370
400

147
152
162
162

6232
6040
6044
6048

6228
6036
6040
6044

152
167
175
182

100
0

3743

20
22.
5

110
0
112
4

83
10
0

200 220 340 400 310 370 120 180 154 130 162 6044 6040
220 240 360 420 340 400 130 180 164 130 162 6048 6044
240 260 400 480 360 420 130 210 174 150 194 6052 6048

210
220
235

112
0

4146

22.
5
25

124
4
125
5

10
0
11
0

220 240 360 420 340 400 130 180 164 130 162 6048 6044
240 260 400 480 360 420 130 210 174 150 194 6052 6048

260
280

125
0

4652

25
28

138
5
138
5

11
0
11
5

240 260 400 480 360 420 130 210 174 150 194 6052 6048
260 280 420 500 400 480 150 210 194 150 194 6056 6052

330
350

D1

500

d2

d4
h6

IBS Intelligent Brake-Systems

d6

d8

D-58300 Wetter/Ruhr

I1
-0.2

70
80
85

105
110
120
130

I2

I3

I5

I4
-0.2

130 96 85 113 6220 6216


140 108 95 123 6222 6218
150 113 100 128 6224 6220

160
170
180
180

139
144
154
164

100
100
100
100

115
120
130
130

128
132
132
132

www.ib-systeme.de

6224
6226
6228
6034

Weight
ca. in kg

41
44
48

V 09 - 120420

Chapter 19

Sheaves with ball bearings

45

45

Page 13 of 31

l2

Y1

Y2

MOD.

MOD.

D1

d7
d2

d3

d4

l2

X1

d3

l4

d8

d5
d6

l3

l4

MOD.

d2

l3

D1

MOD.

Form X1 and Y1 = with labyrinth seal.


Form X2 and Y2 = with rotary shaft seal and outward lip.
On special order references L3 and L5 can be modified.
Dimensions in [mm]
D1
225

Rope

12-14

d2
270

E9
d3

M7
d5

d4
h6

d6

M7
d7

d8

I1
-0.2

I2

I3

I4
-0.2

I5

Ball bearing
x

ca.Weight
in kg

44

45

60

110

145

85

120

55

100

77

60

82

6212

6209

10

60
70

110
125

145
165

90
110

125
145

55
60

100
110

77
82

60
65

82
87

6212
6214

6210
1612

12
13

250

13-16

300

50

50
60

280

15-18

340

56

55

70

125

165

100

135

60

110

82

65

87

6214

6211

17

315

16-20

10

371

50

60
70

70
80

125
140

165
180

110
125

145
165

60
65

110
110

82
87

65
70

87
92

6214
6216

6212
6214

20

355

18-22

11

430

60

60
70
80

70
80
100

125
140
180

165
180
230

110
125
140

145
165
180

60
65
70

110
110
130

82
87
96

65
70
85

87
92
113

6214
6216
6220

6212
6214
6216

22
24
26

400

20-25

12.5

470

60

70
80
90

80
100
110

140
180
200

180
230
250

125
140
160

165
180
210

65
70
80

110
130
140

87
96
108

70
85
95

92
113
123

6216
6220
6222

6214
6216
6218

30
32
34

450

23-28

14

520

60

80
90
100

100
110
120

180
200
215

210
250
265

140
160
180

180
210
230

70
80
85

130
140
150

96
108
113

85
95
100

113
123
128

6220
6222
6224

6216
6218
6220

35
38
42

500

26-32

16

580

70

90
100
110

110
120
130

200
215
230

250
265
290

160
180
200

210
230
250

80
85
95

140
150
160

108
113
123

95
100
100

123
128
132

6222
6224
6226

6218
6220
6222

45
48
52

560

28-36

18

660

80

100
110
120

120
130
140

215
230
250

265
290
305

180
200
215

230
250
265

85
95
100

150
160
160

113
123
134

100
100
100

128
132
132

6224
6226
6228

6220
6222
6224

59
64
66

630

32-40

20

730

83

110
120
140

130
140
160

230
250
240

290
305
290

200
215
210

250
265
265

95
100
85

160
160
140

123
134
119

100
100
95

132
132
127

6226
6228
6032

6222
6224
6028

78
82
86

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensation Sheaves
with ball bearings

Page 14 of 31

MOD.

d7
d8

d2

d3

d4

l2

X1

l2

Y1

MOD.

l4

d3

MOD.

D1

l4

d5
d6

l3

d2

l3

D1

MOD.

45

45

Y2

B
b

Form X1 and Y1 with labyrinth seal.


Form X2 and Y2 with rotary shaft seal and outward lip.
On special order references L3 and L5 can be modified.
Dimensions in [mm]
D1

Rope

d2

E9
d3

M7
d5

225

15-18

285

56

45

60

110

145

250

16-20

10

315

60

50
60

60
70

110
125

280

18-22

11

350

64

55

70
70
80

d4
h6

M7
d7

Ball bearing

d8

I1
-0.2

I2

I3

I4
-0.2

I5

ca. Weight
in kg

85

120

55

100

77

60

82

6212

6209

10

145
165

90
110

125
145

55
60

100
110

77
82

60
65

82
87

6212
6214

6210
6212

12
13

125

165

100

135

60

110

82

65

87

6214

6211

17

125
140

165
180

110
125

145
165

60
65

110
110

82
87

65
70

87
92

6214
6216

6212
6214

20

d6

315

20-25

12.5

385

60

60
70

355

23-28

14

425

60

60
70
80

70
80
100

125
140
180

165
180
230

110
125
140

145
165
180

60
65
70

110
110
130

82
87
96

65
70
85

87
92
113

6214
6216
6220

6212
6214
6216

24
26
28

400

26-32

16

480

70

70
80
90

80
100
110

140
180
200

180
230
250

125
140
160

165
180
210

65
70
80

110
130
140

87
96
108

70
85
95

92
113
123

6216
6220
6222

6214
6216
6218

30
32
34

450

28-36

18

550

80

80
90
100

100
110
120

180
200
215

210
250
265

140
160
180

180
210
230

70
80
85

130
140
150

96
108
113

85
95
100

113
123
128

6220
6222
6224

6216
6218
6220

35
38
42

500

32-40

20

600

83

90
100
110

110
120
130

200
215
230

250
265
290

160
180
200

210
230
250

80
85
95

140
150
160

108
113
123

95
100
100

123
128
132

6222
6224
6226

6218
6220
6222

45
48
52

560

37-45

22.5

684

100

100
110
120

120
130
140

215
230
250

265
290
305

180
200
215

230
250
265

85
95
100

150
160
160

113
123
134

100
100
100

128
132
132

6224
6226
6228

6220
6222
6224

59
64
66

630

40-50

25

765

110

110
120
140

130
140
160

230
250
240

290
305
290

200
215
210

250
265
265

95
100
85

160
160
140

123
134
139

100
100
95

132
132
127

6226
6228
6032

6222
6224
6028

78
82
86

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves with ball bearings

Page 15 of 31

l3

l3
l2

MOD.

d3

d4

d2

d3

d4

l2

d5

D1

l1

d5
MOD.

MOD.

d2

D1

MOD.

45

45

B
b

References L1, L2 and L5 can be modified on special order.


If b L3 the latter may be increased by means of spacer.
Dimensions in [mm]
D1

112

125

160

200

225

Rope

3-4

4-5

5-6

6-8

7-9

2.5

3.2

4.5

130

145

185

230

260

M7

Ball
bearings

ca. Weight
in kg

6002 Z
6003 Z
6004 Z
6005 Z

25
30
30
33

6003 Z
6004 Z
6005 Z
6006 Z

26
26
28
30
32.5

30
30
33
35
37.5

6004 Z
6005 Z
6006 Z
6007 Z
6008 Z

2
2.1
2.2
2.4
2.5

26
28
30
32,5
34.5

26
28
30
32,5
34.5

30
33
35
37,5
40.5

6005 Z
6006 Z
6007 Z
6008 Z
6010 Z

3.7
3.8
4.5
4.7
5

75
90
90
100

28
30
32.5
34.5

28
30
32.5
34.5

33
35
37.5
40.5

6006 Z
6007 Z
6008 Z
6010 Z

5.2
5.3
5.4
5.6

55
62
68
80
95

75
90
90
100
125

28
30
32.5
34.5
39

28
30
32.5
34.5
39

33
35
37.5
40.5
45

6006 Z
6007 Z
6008 Z
6010 Z
6012 Z

5.4
5.7
5.7
6.5
7.1

62
68
80
95

90
90
110
125

30
32.5
34.5
39

30
32.5
34.5
39

35
37.5
40.5
45

6007 Z
6008 Z
6010 Z
6012 Z

8.3
8.5
8.8
9.2

50
50
60
70

I1
-0.2
20
22
26
26

20
22
26
26

I3
-0.2
23
25
30
30

35
42
47
55

50
60
70
70

22
26
26
28

22
26
26
28

22

20
25
30
35
40

42
47
55
62
68

60
70
70
90
90

26
26
28
30
32.5

28

25
30
35
40
50

47
55
62
68
80

70
75
90
90
100

30

30
35
40
50

55
62
68
80

d2

d3

d4

d5

16

15
17
20
25

32
35
42
47

18

17
20
25
30

250

8-10

285

32

30
35
40
50
60

280

10-11

5.6

320

34

35
40
50
60

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

I2

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves with ball bearings

Page 16 of 31
Dimensions in [mm]
D1

Rope

d2

315

10-12.5

6.3

355

36

355

12-13

400

38

400

13-15

445

40

450

15-17

506

48

500

16-19

10

556

50

560

18-21

11

630

60

630

20-24

12.5

700

60

710

23-26

14

780

60

800

26-31

16

880

70

900

30-34

18

1000

80

1000

32-38

20

1100

83

1120

37-43

22.5

1240

100

1250

40-46

25

1385

110

IBS Intelligent Brake-Systems

M7

d3

d4

d5

40
50
60
70
50
60
70
80
60
70
80
90
60
70
80
90
70
80
90
100
110
70
80
90
100
110
80
90
100
110
120
90
100
110
120
130
140
100
110
120
130
140
150
100
110
120
130
140
150
160
180
120
130
140
150
160
180
130
140
150
160
180
200
140
150
160
180
200
220

80
90
110
125
90
110
125
140
110
125
140
160
110
125
140
160
125
140
160
180
200
125
140
160
180
200
140
160
180
200
215
160
180
200
215
230
210
180
200
215
230
210
225
180
200
215
230
210
225
240
280
215
230
210
225
240
280
230
210
225
240
280
310
210
225
240
280
310
340

110
115
140
160
115
140
160
180
140
160
180
200
140
160
180
200
160
180
200
230
255
160
180
200
230
255
180
200
230
255
270
200
230
255
270
280
265
230
255
270
280
265
280
230
255
270
280
265
280
290
325
270
280
265
280
290
325
280
265
280
290
325
370
265
280
290
325
370
405

D-58300 Wetter/Ruhr

I1
-0.2
38.5
43
48
52
43
48
52
56
48
52
56
64
48
52
56
64
52
56
64
72
80
52
56
64
72
80
56
64
72
80
105

I2
38.5
43
48
52
43
48
52
56
48
52
56
64
48
52
56
64
52
56
64
72
80
52
56
64
72
80
56
64
72
80
85

I3
-0.2
43.5
49
54
59
49
54
59
63
54
59
63
71
54
59
63
71
59
63
71
79
87
59
63
71
79
87
63
71
79
87
110

64
72
80
105
115

64
72
80
85
95

71
79
87
110
120

72
80
120

72
80
100

79
87
125

72
80
120

72
80
100

79
87
125

130

110

135

140

120

145

150

130

155

www.ib-systeme.de

Ball
bearings

ca. Weight
in kg

6208 Z
6210 Z
6212 Z
6214 Z
6210 Z
6212 Z
6214 Z
6216 Z
6212 Z
6214 Z
6216 Z
6218 Z
6212 Z
6214 Z
6216 Z
6218 Z
6214 Z
6216 Z
6218 Z
6220 Z
6222 Z
6214 Z
6216 Z
6218 Z
6220 Z
6222 Z
6216 Z
6218 Z
6220 Z
6222 Z
6224
6218 Z
6220 Z
6222 Z
6224
6226
6028
6220 Z
6222 Z
6224
6226
6028
6030
6220 Z
6222 Z
6224
6226
6028
6030
6032
6036
6224
6226
6028
6030
6032
6036
6226
6028
6030
6032
6036
6040
6228
6030
6032
6036
6040
6044

9
9.5
11
12.5
14.8
15.8
17.5
19.5
18
20
22
24.5
25.5
27.5
29.5
32
35
37
39
45
51
40.5
42.5
44.5
50.5
56.5
58
60
66
72
76
74
79
84
91
94
88
109
113
121
125
118
122
147
152
158
151
155
159
165
172
208
211
205
209
214
222
264
258
262
267
275
278
312
316
321
327
336
362
V 09 - 120420

Chapter 19

Sheaves with ball bearings

Page 17 of 31

l3

l3
l2

MOD.

d4

d4

l2

d5

d3
D1
d2

l1

d5
MOD.

MOD.

d3
D1
d2

MOD.

45

45

B
b

References L3 and L5 can be modified on special order.


If b L3 the latter may be increased by means of spacer.
Dimensions in [mm]
D1

Rope

d2

112

4-5

2.8

132

18

125

5-6

3.2

150

22

160

6-8

190

28

200

8-10

235

32

225

10-11

5.6

260

34

250

10-12.5

6.3

290

36

280

12-13

325

38

IBS Intelligent Brake-Systems

M7

d3

d4

d5

15
20
25
30
20
25
30
35
25
30
35
40
50
30
35
40
50
60
35
40
50
60
40
50
60
70
50
60
70
80

32
42
47
55
42
47
55
62
47
55
62
68
80
55
62
68
80
95
72
80
90
110
80
90
110
125
90
110
125
140

50
60
70
70
60
70
70
80
70
70
90
90
100
70
90
90
100
125
100
100
115
140
100
115
140
160
115
140
160
180

D-58300 Wetter/Ruhr

I1
-0.2
20
26
26
28
26
26
28
30
26
28
30
32.5
34.5
28
30
32.5
34.5
39
36.5
38.5
43
48
38.5
43
48
52
43
48
52
56

I2
20
26
26
28
26
26
28
30
26
28
30
32.5
34.5
28
30
32.5
34.5
39
36.5
38.5
43
48
38.5
43
48
52
43
48
52
56

I3
-0.2
23
30
30
33
30
30
33
35
30
33
35
37.5
40.5
33
35
37.5
40.5
45
41.5
43.5
49
54
43.5
49
54
59
49
54
59
63

www.ib-systeme.de

Ball
bearings
6008 Z
6004 Z
6005 Z
6006 Z
6004 Z
6005 Z
6006 Z
6007 Z
6005 Z
6006 Z
6007 Z
6008 Z
6010 Z
6006 Z
6007 Z
6008 Z
6010 Z
6012 Z
6207 Z
6208 Z
6210 Z
6212 Z
6208 Z
6210 Z
6212 Z
6214 Z
6210 Z
6212 Z
6214 Z
6216 Z

ca. Weight
in kg
1.3

1.8
2.2
2.2
2.3
2.5
2.7
3.8
4.5
4.7
5
7
6
6.2
6.6
7.5
7
8.2
8.8
9
9
9.6
10.3
11
V 09 - 120420

Chapter 19

Sheaves with ball bearings

Page 18 of 31
Dimensions in [mm]

M7

Ball
bearings

ca. Weight
in kg

49
54
59
63

6210 Z
6212 Z
6214 Z
6216 Z

12
12.8
13.2
13.9

48
52
56
64

54
59
63
71

6212 Z
6214 Z
6216 Z
6218 Z

17
17.5
18
19.5

48
52
56
64
72

48
52
56
64
72

54
59
63
71
79

6212 Z
6214 Z
6216 Z
6218 Z
6220 Z

21.5
22
23
24.5
27

160
180
200
230
255

52
56
64
72
80

52
56
64
72
80

59
63
71
79
87

6214 Z
6216 Z
6218 Z
6220 Z
6222 Z

30
31.5
34
38
40

140
160
180
200
215

180
200
230
255
270

56
64
72
80
105

56
64
72
80
85

63
71
79
87
110

6216 Z
6218 Z
6220 Z
6222 Z
6224

46
48
50
55
58

60

90
100
110
120
140

160
180
200
215
210

200
230
255
270
265

64
72
80
105
100

64
72
80
85
80

71
79
87
110
105

6218 Z
6220 Z
6222 Z
6224
6028

55
57
62
67
67

70

100
110
120
140
150

180
200
215
210
225

230
255
270
265
280

72
80
105
100
100

72
80
85
80
80

79
87
110
105
105

6220 Z
6222 Z
6224
6028
6030

76
81
86
86
90

80

110
120
140
150
160
170

200
215
210
225
240
260

255
270
265
280
290
325

87
120

6222 Z
6224
6028
6030
6032
6034

92
97
97
101
105
111

83

120
130
140
150
160
180

215
230
210
225
240
280

270
280
265
280
290
325

125

6224
6226
6028
6030
6032
6036

131
133
127
131
133
141

100

130
140
150
160
180
200

215
210
225
240
280
310

270
265
280
290
325
370

135

6226
6028
6030
6032
6036
6040

181
175
179
183
189
198

110

140
150
160
180
200
220

210
225
240
280
310
340

265
280
290
325
370
405

150

6028
6030
6032
6036
6040
6044

223
227
230
237
246
270

I1
-0.2

I2

I3
-0.2

115
140
160
180

43
48
52
56

43
48
52
56

110
125
140
160

140
160
180
200

48
52
56
64

50

60
70
80
90
100

110
125
140
160
180

140
160
180
200
230

60

70
80
90
100
110

125
140
160
180
200

60

80
90
100
110
120

D1

Rope

d2

d3

d4

d5

315

13-15

359

40

50
60
70
80

90
110
125
140

48

60
70
80
90

355

400

450

500

560

630

710

800

900

1000

15-17

16-19

18-21

20-24

23-26

26-31

30-34

32-38

37-43

40-46

10

11

12.5

14

16

18

20

22.5

25

411

456

525

570

630

710

810

900

1020

1135

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

80
115

120

130

140

80
95

100

110

120

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensating Sheaves
with ball bearings

Page 19 of 31

l3

l3
l2

MOD.

d4

d4

l2

d5

d3
D1
d2

l1

d5
MOD.

MOD.

d3
D1
d2

MOD.

45

45

B
b

References L1, L2 and L5 can be modified on special order.


If b L3 the latter may be increased by means of spacer.
Dimensions in [mm]
M7

Ball
bearings

ca.Weight
in kg

6005 Z
6006 Z
6007 Z

33
35
37.5
40.5

6006 Z
6007 Z
6008 Z
6010 Z

38.5
43
48

43.5
49
54

6208 Z
6210 Z
6212 Z

38.5
43
48

38.5
43
48

43.5
49
54

6208 Z
6210 Z
6212 Z

115
140
160
180

43
48
52
56

43
48
52
56

49
54
59
63

6210 Z
6212 Z
6214 Z
6216 Z

9
10
11
13

I1
-0.2
26
28
30

D1

Rope

d2

d3

d4

d5

I2

125

6-8

155

28

25
30
35

47
55
62

70
70
90

160

8-10

195

32

30
35
40
50

55
62
68
80

70
90
90
100

28
30
32.5
34.5

28
30
32.5
34.5

200

10-12.5

6.3

240

36

40
50
60

80
90
110

100
115
140

38.5
43
48

225

12-14

270

38

40
50
60

80
90
110

100
115
140

90
110
125
140

26
28
30

I3
-0.2
30
33
35

250

13-16

300

43

50
60
70
80

280

15-18

340

45

60
70
80

110
125
140

140
160
180

48
52
56

48
52
56

54
59
63

6212 Z
6214 Z
6216 Z

11
13
14

315

16-20

10

380

50

60
70
80
90

110
125
140
160

140
160
180
200

48
52
56
64

48
52
56
64

54
59
63
71

6212 Z
6214 Z
6216 Z
6218 Z

16
17
19
22

56

70
80
90
100

125
140
160
180

160
180
200
230

52
56
64
72

52
56
64
72

59
63
71
79

6214 Z
6216 Z
6218 Z
6220 Z

21
23
26
31

355

18-22

11

425

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensating Sheaves
with ball bearings

Page 20 of 31
Dimensions in [mm]
D1

400

450

500

560

630

Rope

20-25

23-28

26-32

28-36

32-40

12.5

14

16

18

20

470

520

585

660

730

M7

Ball
bearings

ca.Weight
in kg

59
63
71
79
87

6214 Z
6216 Z
6218 Z
6220 Z
6222 Z

29
31
34
39
45

56
64
72
80
85

63
71
79
87
110

6216 Z
6218 Z
6220 Z
6222 Z
6224

36
39
44
50
55

64
72
80
105
105
110

64
72
80
85
85
90

71
79
87
110
110
115

6218 Z
6220 Z
6222 Z
6224
6226
6228

47
52
58
63
65
70

230
255
270
280
300
280

72
80
105
105
110
105

72
80
85
85
90
84

79
87
110
110
115
110

6220 Z
6222 Z
6224
6226
6228
6030

64
70
74
76
80
75

230
255
270
280
300
280
290

72
80
105
105
110
115
115

72
80
85
85
90
95
95

79
87
110
110
115
120
120

6220 Z
6222 Z
6224
6226
6228
6030
6032

89
95
101
103
107
101
104

I1
-0.2

I2

I3
-0.2

160
180
200
230
255

52
56
64
72
80

52
56
64
72
80

140
160
180
200
215

180
200
230
255
270

56
64
72
80
105

70

90
100
110
120
130
140

160
180
200
215
230
250

200
230
255
270
280
300

82

100
110
120
130
140
150

180
200
215
230
250
225

85

100
110
120
130
140
150
160

180
200
215
230
250
225
240

d2

d3

58

70
80
90
100
110

125
140
160
180
200

60

80
90
100
110
120

IBS Intelligent Brake-Systems

d4

d5

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensating Sheaves
with ball bearings

Page 21 of 31

l3

l3
l2

MOD.

d4

d4

l2

d5

d3
D1
d2

l1

d5
MOD.

MOD.

d3
D1
d2

MOD.

45

45

B
b

References L1, L2 and L5 can be modified on special order.


If b L3 the latter may be increased by means of spacer.
Dimensions in [mm]
D1

Rope

d2

d3

M7
d4

d5

I1
-0.2

I2

Ball
I3
-0.2 bearings

125

8-10

160

32

25
30
35

47
55
62

70
70
90

26
28
30

26
28
30

33
33
35

6005 Z
6006 Z
6007 Z

36

30
35
40
50

55
62
68
80

70
90
90
100

28
30
32.5
34.5

28
30
32.5
34.5

38
38
37.5
40.5

6006 Z
6007 Z
6008 Z
6010 Z

43

40
50
60
70

80
90
110
125

100
115
140
160

38.5
43
48
52

38.5
43
48
52

43.5
49
54
59

6208 Z
6210 Z
6212 Z
6214 Z

50

40
50
60
70

80
90
110
125

100
115
140
160

38.5
43
48
52

38.5
43
48
52

43.5
49
54
59

6208 Z
6210 Z
6212 Z
6214 Z

55

50
60
70
80

90
110
125
140

115
140
160
180

43
48
52
56

43
48
52
56

49
54
59
63

6210 Z
6212 Z
6214 Z
6216 Z

11
12
14
16

160

200

225

250

10-12.5

13-16

15-18

16-20

6.3

10

200

250

285

315

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

ca.Weight
in kg

V 09 - 120420

Chapter 19

Compensating Sheaves
with ball bearings

Page 22 of 31
Dimensions in [mm]
D1

280

315

355

400

450

500

560

630

Rope

18-22

20-25

23-28

26-32

28-36

32-40

37-45

40-50

11

12.5

14

16

18

20

22.5

25

d2

350

385

425

485

550

600

680

760

d3

M7
d4

I1
-0.2

I2

I3
Ball
-0.2 bearings

60

60
70
80
90

110
125
140
160

140
160
180
200

48
52
56
64

48
52
56
64

54
59
63
71

6212 Z
6214 Z
6216 Z
6218 Z

13
15
17
19

58

60
70
80
90
100

110
125
140
160
180

140
160
180
200
230

48
52
56
64
72

48
52
56
64
72

54
59
63
71
79

6212 Z
6214 Z
6216 Z
6218 Z
6220 Z

16
18
20
22
24

60

70
80
90
100

125
140
160
180

160
180
200
230

52
56
64
72

52
56
64
72

59
63
71
79

6214 Z
6216 Z
6218 Z
6220 Z

22
24
26
34

70

80
90
100
110

140
160
180
200

180
200
230
255

56
64
72
80

56
64
72
80

63
71
79
87

6216 Z
6218 Z
6220 Z
6222 Z

33
35
40
46

82

80
90
100
110
120

140
160
180
200
215

180
200
230
255
270

56
64
72
80
105

56
64
72
80
85

63
71
79
87
110

6216 Z
6218 Z
6220 Z
6222 Z
6224

41
44
48
54
59

85

90
100
110
120
130
140

160
180
200
215
230
250

200
230
255
270
280
300

64
72
80
105
105
110

64
72
80
85
85
90

71
79
87
110
110
115

6218 Z
6220 Z
6222 Z
6224
6226
6228

62
67
73
77
80
84

100

100
110
120
130
140
150

180
200
215
230
250
225

230
255
270
280
300
280

72
80
105
105
110
105

72
80
85
85
90
84

79
87
110
110
115
110

6220 Z
6222 Z
6224
6226
6228
6030

84
90
94
97
101
96

102

110
120
130
140
150
160

200
215
230
250
225
240

255
270
280
300
280
290

80
105
105
110
115
115

80
85
85
90
95
95

87
110
110
115
120
120

6222 Z
6224
6226
6228
6030
6032

109
113
116
121
116
119

IBS Intelligent Brake-Systems

d5

D-58300 Wetter/Ruhr

www.ib-systeme.de

ca.Weight
in kg

V 09 - 120420

Chapter 19

Sheaves with roller bearings

Page 23 of 31

l3

X1
MOD.

d3

d8

l3

Y1

MOD.

l1

d7

D1
d3

d4

MOD.

D1

l1

d5

l2

d2

l2

d2

MOD.

45

45

Y2

B
b

Form X1 and Y1 = without groove seal, bearing cover with groove.


Form X2 and Y2 = with rotary shaft seal and outward lip.
On special order reference L2 can be modified.
Dimensions in [mm]
D1

Rope

d2

E9
d3

225

6-10

4
5

255
260

30
32

45
50

60
60

85
85

120
120

250

7-12

5
5.6
6.3

285
285
290

32
34
38

50
60

60
70

85
100

120
135

5.6
6.3
7

315
320
325
330

34
38
44
50

50
55
60
70

60
70
70
80

85
100
100
145

d4
h6

M7
d5

d6

M7
d7

65
65

100
100

87
87

Roller
bearings
x
y
4912
4912
-

65
75

100
110

87
97

4912
4914

120
135

65
75
75
75

100
110
110
110

87
97
97
97

4912
4914
4914
4916

4912
4914

15
17
18
19

d8

85

120

120
135
135
145

85
100

I1
-0.2

I2
-0.2

I3

4912

ca.Weight in
kg
10
11
12
14

280

9-14

315

10-15

6.3
7
8

355
360
360

38
38
40

50
60
70

60
70
80

85
100
110

120
135
145

85
100

120
135

65
75
75

100
110
110

87
97
97

4912
4914
4916

4912
4914

18
20
22

355

12-17

7
8
9

400
400
411

38
40
48

70
80

80
100

110
140

145
180

100
110

135
145

75
95

110
130

97
111

4916
4920

4914
4916

22
26

400

13-21

8
9
10
11

445
448
456
475

40
44
50
60

70
75
80
90

80
90
100
110

110
125
140
150

145
165
180
190

100
110
125

135
145
165

75
85
95
95

110
130
130
140

97
111
111
121

4916
4918
4920
4922

4914
4916
4918

26
27
28
32

450

15-24

9
10
11

506
506
525

48
50
60

70
80
90

80
110
110

110
140
150

145
180
190

100
110
125

135
145
165

75
95
95

110
130
140

97
117
121

4916
4920
4922

4914
4916
4918

36
40
41

500

16-26

10
11
12.5
14

556
575
570
570

50
60
60
60

70
80
90
100

80
100
110
120

110
140
150
165

145
180
190
220

100
110
125
140

135
145
165
180

75
95
95
105

110
130
140
150

97
117
121
133

4916
4920
4922
4924

4914
4916
4918
4920

38
40
42
45

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves with roller bearings

Page 24 of 31
Dimensions in [mm]
D1

560

630

710

800

900

1000

1120

1250

E9
d3

M7
d5

Rope

d2

18-31

11
12.5
14
16

635
630
630
640

60
60
60
70

70
80
90
100
110
120
140

80
100
110
120
130
140
160

110
140
150
165
180
190
200

145
180
190
220
230
240
250

20-34

12.5
14
16
18

700
700
710
730

60
60
70
80

80
90
100
110
120
150

100
110
120
130
140
170

140
150
165
180
190
215

23-38

14
16
18
20

780
790
810
810

60
70
80
83

90
100
110
120
140
170

110
120
130
140
160
190

70
80
83
100

100
110
120
130
140
150
180

26-43

30-43

32-46

16
18
20
22

18
20
22

20
22
25

880
900
900
920

1000
1000
1020

1100
1120
1135

Roller
bearings
x
y

ca.Weight
in kg

I1
-0.2

I2
-0.2

I3

100
110
125
140
150
165
190

135
145
165
180
190
220
240

75
95
95
105
115
115
95

110
130
140
150
160
160
170

97
117
121
133
143
143
126

4916
4920
4922
4924
4926
4928
4932

4914
4916
4918
4920
4922
4924
4928

51
52
54
56
58
60
64

180
190
220
230
240
265

110
125
140
150
165
190

145
165
180
190
220
240

95
95
105
115
115
105

130
140
150
160
160
150

117
121
133
143
143
136

4920
4922
4924
4926
4928
4834

4916
4918
4920
4922
4924
4830

62
63
65
66
68
70

150
165
180
190
200
240

190
220
230
240
250
300

125
140
150
165
190
215

165
180
190
220
240
265

95
105
115
115
95
115

140
150
160
160
160
160

121
133
143
143
127
145

4922
4924
4926
4928
4832
4838

4918
4920
4922
4924
4928
4834

80
82
86
88
92
100

120
130
140
150
160
170
200

165
180
190
190
200
215
250

220
230
240
240
250
265
310

140
150
165
180
190
190
225

180
190
220
230
240
240
275

105
115
115
95
95
105
115

150
160
160
160
160
150
170

133
143
143
127
127
136
147

4924
4926
4928
4830
4832
4834
4840

4920
4922
4924
4926
4928
4830
4836

110
113
116
120
122
125
130

80
83
100

120
130
140
150
160
180
200

140
150
160
170
180
200
220

190
190
200
215
225
250
270

240
240
250
265
275
310
330

165
180
190
190
200
225
250

220
230
240
240
250
275
310

115
95
95
105
105
115
115

160
160
160
150
150
170
180

143
127
127
136
136
147
147

4928
4830
4832
4834
4836
4840
4844

4924
4926
4928
4830
4832
4836
4840

150
153
155
158
160
165
170

83
100
110

140
150
160
180
200
220

160
170
180
200
220
240

200
215
225
250
270
300

250
265
275
310
330
360

190
190
200
225
250
270

240
240
250
275
310
330

95
105
105
115
115
135

160
150
150
170
180
180

127
136
136
147
147
167

4832
4834
4836
4840
4844
4848

4928
4830
4832
4836
4840
4844

190
195
200
205
210
220

180
200
220
240
260

225
250
270
300
320

275
310
330
360
380

200
225
250
270
300

250
275
310
330
360

105
115
115
135
135

150
170
180
180
210

136
147
147
167
177

4836
4840
4844
4848
4852

4832
4836
4840
4844
4848

220
225
230
240
260

200
220
240
260
280

250
270
300
320
350

310
330
360
380
410

225
250
270
300
320

275
310
330
360
380

115
115
135
135
153

170
180
180
210
210

147
147
167
177
197

4840
4844
4848
4852
4856

4836
4840
4844
4848
4852

280
290
305
310
320

37-46

22
25

1240
1255

100
110

37-52

22
25
28

1370
1385
1385

100
110
115

180
200
220
240
260

IBS Intelligent Brake-Systems

d6

M7
d7

d8

160
180
200
220
240

d4
h6

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensating Sheaves
with roller bearings

Page 25 of 31

l3

X1
MOD.

d3

d8

l3

Y1

MOD.

l1

d7

D1
d3

d4

MOD.

D1

l1

d5

l2

d2

l2

d2

MOD.

45

45

Y2

B
b

Form X1 and Y1 = without groove seal, bearing cover with groove.


Form X2 and Y2 = with rotary shaft seal and outward lip.
On special order reference L2 can be modified.
Dimensions in [mm]
E9
d3

M7
d5

M7
d7

Roller
bearings
x
y

D1

Rope

d2

315

16-25

10
11
12.5

371
385
385

50
60
60

70
80

80
100

110
140

145
180

100
110

135
145

75
95

110
130

97
117

4916
4920

4914
4916

20

355

18-28

11
12.5
14

430
425
425

60
60
60

70
80

80
100

110
140

145
180

100
110

135
145

75
95

110
130

97
117

4916
4920

4914
4916

22
25

400

20-32

12.5
14
16

470
470
480

60
60
70

70
80
90

80
100
110

110
140
150

145
180
190

100
110
125

135
145
165

75
95
95

110
130
140

97
117
121

4916
4920
4922

4914
4916
4918

27
29
31

450

23-36

14
16
18

520
530
550

60
70
80

80
90
100

100
110
120

140
150
165

180
190
220

110
125
140

145
165
180

95
95
105

130
140
150

117
121
133

4920
4922
4924

4916
4918
4920

35
38
40

500

26-40

16
18
20

580
600
600

70
80
83

80
90
100
110

100
110
120
130

140
150
165
180

180
190
220
230

110
125
140
150

145
165
180
190

95
95
105
115

130
140
150
160

117
121
133
143

4920
4922
4924
4926

4916
4918
4920
4922

38
40
42
45

560

28-45

18
20
22

660
660
680

80
83
100

90
100
110
120

110
120
130
140

150
165
180
190

190
220
230
240

125
140
150
165

165
180
190
220

95
105
115
115

140
150
160
160

121
133
143
146

4922
4924
4926
4928

4918
4920
4922
4924

52
56
58
60

32-50

20
22
25

730
750
765

83
100
110

100
110
120
130
140

120
130
140
150
160

165
180
190
190
200

220
230
240
240
250

140
150
165
180
190

180
190
220
230
240

105
115
115
95
95

150
160
160
160
160

133
143
146
127
127

4924
4926
4928
4830
4832

4920
4922
4924
4926
4928

64
66
68
70
72

630

IBS Intelligent Brake-Systems

d4
h6

d6

D-58300 Wetter/Ruhr

d8

I1
-0.2

I2
-0.2

I3

www.ib-systeme.de

ca. Weight
in kg

V 09 - 120420

Chapter 19

D1

MOD.

TYP

d2

d3

d4

d3

l3

d5

D1

l3

MOD.

MOD.

l2

l1

d5

l4

d4

TYP

45

d2

MOD.

45
r

Sheaves with roller bearings

Page 26 of 31

References L2 and L4 can be modified on special order.


If b L3 the latter may be increased by means of spacer.
Dimensions in [mm]
D1

250

280

315

355

400

Rope

d2

d3

M7
d4

I2
-0.2
28
30
30
35
35

I3

I4

90
100
100
115
125

I1
-0.2
38
40
40
46
46

38
40
40
46
46

43
46
46
52
52

Roller
bearings
SL04 PP
5008
5009
5010
5011
5012

8-13

5
5.6
6.3
7

285
285
290
295

32
34
38
44

40
45
50
55
60

68
75
80
90
95

10-15

5.6
6.3
7
8

315
320
325
330

34
38
44
50

40
45
50
55
60

68
75
80
90
95

90
100
100
115
125

38
40
40
46
46

28
30
30
35
35

38
40
40
46
46

43
46
46
52
52

5008
5009
5010
5011
5012

11

68
75
80
90
95
100

90
100
100
115
125
130

38
40
40
46
46
46

28
30
30
35
35
35

38
40
40
46
46
46

43
46
46
52
52
53

5008
5009
5010
5011
5012
5013

12
13
13
14
14
15

d5

ca. Weight in
kg

8
9

10-17

6.3
7
8
9

355
360
360
371

38
38
40
48

40
45
50
55
60
65

12-19

7
8
9
10

400
400
411
411

38
40
48
50

45
50
55
60
65
70

75
80
90
95
100
110

100
100
115
125
130
140

40
40
46
46
46
54

30
30
35
35
35
43

40
40
46
46
46
54

46
46
52
52
53
61

5009
5010
5011
5012
5013
5014

16
16
17
17
18
18

13-21

8
9
10
11

444
456
456
476

40
48
50
60

50
55
60
65
70
75

80
90
95
100
110
115

100
115
125
130
140
150

40
46
46
46
54
54

30
35
35
35
43
43

40
46
46
46
54
54

46
52
52
53
61
61

5010
5011
5012
5013
5014
5015

21
22
23
24
25
26

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

Chapter 19

Sheaves with roller bearings

Page 27 of 31
Dimensions in [mm]

M7
D1

Rope

d2

450

15-24

9
10
11
12.5

506
506
526
520

48
50
60
60

500

16-26

10
11
12.5
14

556
576
570
570

50
60
60
60

560

18-31

11
12.5
14
16

636
630
630
640

60
60
60
70

630

20-34

12.5
14
16
18

700
700
710
730

60
60
70
80

710

23-38

14
16
18
20

780
790
810
810

60
70
80
83

800

26-43

16
18
20
22.5

880
900
900
920

70
80
83
100

900

30-46

18
20
22.5
25

1000
1000
1020
1035

80
83
100
110

1000

32-46

20
22.5
25

1000
1120
1135

83
100
110

1120

37-46

22.5
25
28

1240
1255
1255

100
110
115

1250

37-52

22.5
25
28

1370
1385
1385

100
110
115

IBS Intelligent Brake-Systems

d3

d4

d5

55
60
65
70
75
80
60
65
70
75
80
85
90
65
70
75
80
85
90
100
110
140
70
75
80
85
90
100
110
120
150
80
85
90
100
110
120
130
130
140
140
170
90
100
110
120
130
130
140
140
150
150
160
160
180
130
140
150
160
180
200
130
140
150
160
180
200
220
140
150
160
180
200
240
150
160
180
200

90
95
100
110
115
125
95
100
110
115
125
130
140
100
110
115
125
130
140
150
170
210
110
115
125
130
140
150
170
180
225
125
130
140
150
170
180
190
200
200
210
260
140
150
170
180
190
200
200
210
210
225
220
240
280
200
210
225
240
280
310
200
210
225
240
280
310
340
210
225
240
280
310
360
225
240
280
310

115
125
130
140
150
160
125
130
140
150
160
160
180
130
140
150
160
160
180
190
220
260
140
150
160
160
180
190
220
230
280
160
160
180
190
220
230
230
255
255
260
315
180
190
220
230
230
255
255
260
255
280
265
290
325
255
260
280
290
325
370
255
260
280
290
325
370
400
260
280
290
325
370
425
280
290
325
370

I1
-0.2
46
46
46
54
54
60
46
46
54
54
60
60
67
46
54
54
60
60
67
67
80
95
54
54
60
60
67
67
80
80
100
60
60
67
67
80
80
80
95
80
95
122
67
67
80
80
80
95
80
95
80
100
80
109
136
95
95
100
116
136
150
95
95
100
109
136
150
160
95
100
109
136
150
160
100
109
136
150

D-58300 Wetter/Ruhr

I2
-0.2
35
35
35
43
43
49
35
35
43
43
49
49
54
35
43
43
49
49
54
54
65
77
43
43
49
49
54
54
65
65
81
49
49
54
54
65
65
65
77
65
77
99
54
54
65
65
65
77
65
77
65
81
65
89
110
77
77
81
89
110
120
77
77
81
89
110
120
134
77
81
89
110
120
134
81
89
110
120

I3

I4

Roller bearings
SL04 PP

ca. Weight in kg

46
46
46
54
54
60
46
46
54
54
60
60
67
46
54
54
60
60
67
67
80
95
54
54
60
60
67
67
80
80
100
60
60
67
67
80
80
80
95
80
95
122
67
67
80
80
80
95
80
95
80
100
80
109
136
95
95
100
109
136
150
95
95
100
109
136
150
160
95
100
109
136
150
160
100
109
136
150

52
52
53
61
61
67
52
53
61
61
67
67
74
53
61
61
67
67
74
74
87
102
61
61
67
67
74
74
87
87
107
67
67
74
74
87
87
87
102
87
102
129
74
74
87
87
87
102
87
102
87
107
87
116
143
102
102
107
116
143
157
102
102
107
116
143
157
167
102
107
116
143
157
167
107
116
143
157

5011
5012
5013
5014
5015
5016
5012
5013
5014
5015
5016
5017
5018
5013
5014
5015
5016
5017
5018
5020
5022
5028
5014
5015
5016
5017
5018
5020
5022
5024
5030
5016
5017
5018
5020
5022
5024
130
5026
140
5028
5034
5018
5020
5022
5024
130
5026
140
5028
150
5030
160
5032
5036
5026
5028
5030
5032
5036
5040
5026
5028
5030
5032
5036
5040
5044
5028
5030
5032
5036
5040
5048
5030
5032
5036
5040

30
30
31
32
32
33
35
36
37
38
39
40
41
46
47
48
48
49
50
52
54
56
62
62
63
64
65
66
68
69
71
82
84
85
86
88
90
92
98
92
102
104
90
92
93
94
96
100
100
105
102
110
108
116
118
135
140
142
146
150
160
190
194
198
204
208
216
218
189
193
197
215
226
238
255
258
281
295

www.ib-systeme.de

V 09 - 120420

Chapter 19

Compensating Sheaves
with roller bearings

D1
d2

d3

d4

d3

l3

d5

D1

l3

MOD.

MOD.

l2

l1

d4

l4

d5

TYP

45

d2

MOD.

45
r

Page 28 of 31

TYP

MOD.

References L1 and L4 can be modified on special order.


If b L3 the latter may be increased by means of spacer.
Dimensions in [mm]
M7
D1

Rope

d2

d3

d4

d5

250

13-20

8
9
10
9
10
11
10
11
12,5

300
310
315
340
345
350
371
391
385

43
50
55
50
55
60
50
60
60

18-28

11
12.5
14

431
425
425

60
60
60

400

20-32

12.5
14
16

470
470
480

60
60
70

450

23-36

14
16
18

520
430
550

60
70
80

500

26-40

16
18
20

580
600
600

70
80
83

560

28-45

18
20
22.5

660
660
680

80
83
100

630

32-50

20
22.5
25

730
750
765

83
100
110

40
50
60
40
50
60
50
60
70
50
60
70
80
60
70
80
90
70
80
90
100
80
90
100
110
90
100
110
120
100
110
120
130
140

68
80
95
68
80
95
80
95
110
80
95
110
125
95
110
125
140
110
125
140
150
125
140
150
170
140
150
170
180
150
170
180
190
200

90
100
125
90
100
125
100
125
140
100
125
140
160
125
140
160
180
140
160
180
190
160
180
190
220
180
190
220
230
190
220
230
230
255

280

15-22

315

16-25

355

IBS Intelligent Brake-Systems

I1
-0.2
38
40
46
38
40
46
40
46
54
40
46
54
60
46
54
60
67
54
60
67
67
60
67
67
80
67
67
80
80
67
80
80
80
80

D-58300 Wetter/Ruhr

I2
-0.2
28
30
35
28
30
35
30
35
43
30
35
43
49
35
43
49
54
43
49
54
54
49
54
54
65
54
54
65
65
54
65
65
65
65

I3

I4

38
40
46
38
40
46
40
46
54
40
46
54
60
46
54
60
67
54
60
67
67
60
67
67
80
67
67
80
80
67
80
80
80
80

43
46
52
43
46
52
46
52
61
46
52
61
67
52
61
67
74
61
67
74
74
67
74
74
87
74
74
87
87
74
87
87
87
87

www.ib-systeme.de

Roller
bearings
SL04 PP
5008
5010
5012
5008
5010
5012
5010
5012
5014
5010
5012
5014
5016
5012
5014
5016
5018
5014
5016
5018
5020
5016
5018
5020
5022
5018
5020
5022
5024
5020
5022
5024
130
140

ca.Weigt in
kg
10
10
11
11
11
12
12
13
14
16
17
18
19
19
20
21
22
24
25
26
28
30
31
33
35
44
46
48
50
62
63
64
66
68

V 09 - 120420

Chapter 19

Wide groove sheaves


with bronze bushings

Page 29 of 31

MOD.

d2

d3

d4

D1

l1

d5

D1
d3

d4

d5

l1

d2

MOD.

Dimensions in [mm]
D1

Rope

No.
Wide
groove

R1

D2

E9

450

10-13

1-2

40

580

100

500

14-19

3-5

10

55

680

130

630

19-24

5-7

12.
5

65

850

150

710

22-27

7-8

14

80

970

180

800

26-29

8-9

16

80

1060

180

900

29-35

9-11

18

90

1210

210

1000

33-39

10-12

20

105

1360

240

1120

37-44

11-13

22

105

1480

240

1250

40-48

13-15

25

105

1610

240

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

H7

d3

d4

d5

70
80
80
90
100
90
100
110
100
110
120
110
120
140
120
140
160
140
150
160
170
180
160
170
180
200
160
170
180
200
220

85
95
95
105
115
105
115
130
115
130
140
130
140
160
140
160
180
160
170
180
190
200
180
190
200
220
180
190
200
220
250

115
125
125
140
150
140
150
165
150
165
180
165
180
200
180
200
230
200
220
230
245
245
230
245
245
275
230
245
245
275
290

www.ib-systeme.de

I1
-0.2
104
134

154

184

184

214

244

244

244

ca.Weight
in kg
42
44
56
58
60
93
96
99
136
140
143
168
174
176
220
228
234
300
305
306
310
314
395
405
410
425
450
455
460
465
470
V 09 - 120420

Chapter 19

Wide groove sheaves


with roller bearings

Page 30 of 31

MOD.
l2

D1
d7

d3

d8

D1

X1

d2

d3

d5
d4

l2
l1

l1

d6

Y1

d2

MOD.

Y2

Different bearings are supplied on request.


Dimensions in [mm]
D1

Rope

No. Wide
groove

R1

d2

450

10-13

1-2

40

580

100

500

14-19

3-5

10

55

680

130

630

19-24

5-7

12.5

65

850

150

710

22-27

7-8

14

80

970

180

800

26-29

8-9

16

80

1060

180

900

29-35

9-11

18

90

1210

210

1000

33-39

10-12

20

105

1360

240

1120

37-44

11-13

22

105

1480

240

1250

40-48

13-15

25

105

1610

240

IBS Intelligent Brake-Systems

E9
d3
70
80
70
80
90
100
80
90
100
110
90
100
110
120
100
110
120
140
110
120
140
150
160
120
140
150
160
180
140
150
160
180
200
140
160
180
200
220

d4
h6
80
100
80
100
110
120
100
110
120
130
110
120
130
140
120
130
140
160
130
140
160
170
180
140
160
170
180
200
160
170
180
200
220
160
180
200
220
240

M7
d5

d6

M7
d7

d8

I1
-0.2

I2
-0.2

110
140
110
140
150
165
140
150
165
180
150
165
180
190
165
180
190
200
180
190
200
215
225
190
200
215
225
250
200
215
225
250
270
200
225
250
270
300

145
180
145
180
190
220
180
190
220
230
190
220
230
240
220
230
240
250
230
240
250
265
275
240
250
265
275
310
250
265
275
310
330
250
275
310
330
360

100
110
100
110
125
140
110
125
140
150
125
140
150
165
140
150
165
190
150
165
190
190
200
165
190
190
200
225
190
190
200
225
250
190
200
225
250
270

135
145
135
145
165
180
145
165
180
190
165
180
190
220
180
190
220
240
190
220
240
240
250
220
240
240
250
275
240
240
250
275
310
240
250
275
310
330

85
90
110
110
105
105
130
125
125
125
155
155
155
149
155
155
149
149
185
179
179
179
179
209
209
209
209
209
209
209
209
209
205
209
209
209
205
205

110
115

D-58300 Wetter/Ruhr

135

155

185

185

215

245

245

245

www.ib-systeme.de

Roller bearings
x

4916
4920
4916
4920
4922
4924
4920
4922
4924
4926
4922
4924
4926
4928
4924
4926
4928
4832
4926
4928
4832
4834
4836
4928
4832
4834
4836
4840
4832
4834
4836
4840
4844
4832
4836
4840
4844
4848

4914
4916
4914
4916
4918
4920
4916
4918
4920
4922
4918
4920
4922
4924
4920
4922
4924
4928
4922
4924
4928
4830
4832
4924
4828
4830
4832
4836
4928
4830
4832
4836
4840
4928
4832
4836
4840
4844

ca.
Weight
in kg
46
48
52
54
56
57
92
94
96
98
145
146
147
148
164
168
170
172
220
223
226
230
232
306
310
314
320
324
405
410
415
420
425
460
465
470
475
480

V 09 - 120420

Chapter 19
Page 31 of 31

Rope Sheave Application

Amount of sheaves* .................................................................................. _______ piece


Bottom of groove diameter (nominal diameter) ..................................... _________ mm
or
Overall diameter ........................................................................................ _________ mm
Rope diameter............................................................................................ _________ mm
or
Groove radius ............................................................................................ _________ mm
Shaft diameter............................................................................................ _________ mm
Bearing ....................................................................................................... ____________
Or
Load ............................................................................................................ __________ kN
Arc of contact
Diagoal pull
Bushings...................................................................................................... yes/no
Bearings cap (retainer) ................................................................................ yes/no
Groove or shaft seal .................................................................................... yes/no
Total mounting width ................................................................................... _________ mm
Site of operation (indoor crane, foundry, maritime, etc.)
.....................................................................................................................
.....................................................................................................................
.....................................................................................................................
.....................................................................................................................

IBS Intelligent Brake-Systems

D-58300 Wetter/Ruhr

www.ib-systeme.de

V 09 - 120420

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