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PROPOSAL/SPECIFICATIONS PACKAGE
DM45/HP SPECIFICATIONS*
GENERAL
The Ingersoll-Rand DM45/HP is a crawler mounted, hydraulic tophead drive, multi-pass rotary drilling rig specifically designed for production blasthole drilling to depths of 180 ft. (54.9 m) with a 30 ft. (9.1 m) drill pipe change. Nominal hole size is 5 in. to 9 in. (127 mm to 228 mm) for rotary bit applications and 5 in. to 8 in. (127 mm to 203 mm) for DHD drilling with a high pressure air compressor. Feed pressure generates a bit load force of up to 45,000 lb. (20,412 kg). The standard DM45/HP utilizes a diesel engine to drive the air compressor and hydraulic system. Operation of the drill is performed using electric over hydraulic controllers ergonomically located so that the operator faces the drill centralizer while drilling. The DM45/HP comes equipped with an Ingersoll-Rand asymmetrical rotary screw air compressor. Various high pressure capacities are available.
Roller Size: Roller Bearings: Track Pads Width: Type: Ground Pressure: Rock Guards: Brakes: Tow Release: Drive: Propel Motors: Type: Rating: Propel Speed Range:
Standard 23.6 in. (600 mm) Triple Bar Grouser 10.66 psi (73.5 kPa) Full length rock guards/track guides are standard. Plate type, spring applied, hydraulically released Track drive manually emergency towing. Hydraulic reduction Two Hydraulic, axial piston, fixed displacement 165 hp (123 kW) each 0 to 1.9 MPH (0 to 3.1 km/hr.) motors releases for
through
planetary
GRADEABILITY
Tower Specifications
Drill Pipe Length
Tower Construction Tower Raising Cylinders Bore Rod Stroke Overall Tower Length Tower Weight Tower Tubing Size: Front Rear Cross Members, Vertical Cross Members, Diagonal Tower Bottom 4 in. x 6 in. x 3/8 in. (102 mm x 152 mm x 9.5 mm) 4 in. x 4 in. x 1/4 in. (102 mm x 102 mm x 6.4 mm) 4 in. x 4 in. x 1/4 in. (102 mm x 102 mm x 6.4 mm) 4 in. x 4 in. x 3/16 in. (102 mm x 102 mm x 4.8 mm
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30 ft. (9.1 m)
Four main member, open front, ASTM A500 GRB rectangular steel tubing. All welded. Twohydraulic 51/2 in. (140 mm) 3 in. (76.2 mm) 48 in. (1,219 mm) 40 ft. 3 in. (12.3 m) 5,500 lb. (2,495 kg)
Total Number*
6 6 6 6 5
* Pipe capacity includes one pipe under rotary head. ** Based on 30 ft. (9.1 m) standard drill pipe length Starter drill pipes, which are shorter to accommodate DHD length, are available.
33 ft. 6 in. (10.2 m) Limited impact (sliding hydraulic fork chuck operated from cab) Powered hydraulic chain wrench
Diameter
4 in. (102 mm) 41/2 in. (114 mm) 5 in. (127 mm) 51/2 in. (140 mm) 61/4 in. (159 mm)
Length
30 ft. (9.1 m) 30 ft. (9.1 m) 30 ft. (9.1 m) 30 ft. (9.1 m) 30 ft. (9.1 m)
Wall
.337 in. (8.6 mm) .337 in. (8.6 mm) .337 in. (8.6 mm) .415 in. (10.5 mm) .500 in. (12.7 mm)
Thread
2 /8 in. Reg. 31/2 in. Reg. 31/2 in. Reg. 31/2 in. BECO 4 in. BECO
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ROTARY HEAD
Standard rotation on the DM45/HP is supplied by a rotary tophead. Two hydraulic motors power the rotation of the head. Rotation torque is shown by a gauge on the control panel for constant monitoring and adjustment. A replaceable 29 spindle adapter between the spindle and the drill pipe is furnished as standard equipment, along with replaceable head guides. Pulldown cables and pullback chains are attached to mounting plates, which are attached to the rotary head case.
Optional
4SF-2-8 Variable, 0 to 120 RPM 7,200 ft-lb. (9,763 N-m) Two Two fixed
FEED SYSTEM
The DM45/HP closed-loop hydrostatic feed system is powered by two hydraulic feed cylinders that raise and lower the rotary head smoothly and positively by way of cable for pulldown and heavy-duty feed chain for pullback. A gauge on the operators console indicates feed pressure. Single-lever operation of feed speed and direction gives the operator greater ease of operation. This simplified control also provides faster feed and retract speeds. The system operates more efficiently than other designs due to lower flows and the resulting reduced pressure drop. This enables the pumps to operate in the more efficient portion of their performance curves.
Feed Specifications
Pulldown Force (less drill string): Mechanism Type: Cylinder Bore: Rod Diameter: Stroke: Pulldown Cable: Pullback Chain: Fast Feed Speed: Retract Speed: Pullback Capacity: Variable, 0 to 45,000 lb. (0 to 20,412 kg) Two hydraulic cylinders 41/4 in. (108 mm) 31/4 in. (82.6 mm) 196 in. (4,978 mm) 1 in. (25.4 mm) 160H 146 ft/min. (44.5 m/min.) 205 ft/min. (62.5 m/min.) 0 to 22,000 lb. (0 to 9,979 kg
POWER PACK
The DM45/HP power pack (or power train) consists of a diesel engine directly coupled to an Ingersoll-Rand air compressor on one end and a hydraulic pump drive on the other end. This complete power pack assembly is mounted on its own sub base which is, in turn, mounted to the rig main frame. The in-line drive train configuration maximizes mechanical efficiency, and the separate floating sub base isolates the components from drilling and propel shock loads and helps to maintain alignment between them. A heavy-duty engine silencer/muffler is also provided to reduce power pack noise emission. Separate air inlet cleaners with quick release dust drop covers are standard for both engine and air compressor intake. A cooler for the hydraulic oil, compressor oil, and diesel engine coolant is provided. Operational ambient temperature rating for the DM45/HP is in excess 125F (52C).
AIR COMPRESSOR
All air compressors used on the DM45/HP are manufactured by Ingersoll-Rand and are of the oil flooded asymmetrical rotary screw design. Tapered roller bearings are used to handle thrust and radial loads. Standard equipment for the air compressor includes a separate three-stage inlet air cleaner and full instrumentation and controls. The lubrication system includes an oil cooler, bypass valve, oil filter, oil pump, and combination air receiver and oil separator tank. A safety shut down system is also provided for high discharge air temperature. The oil pump is provided to allow the operator to close the intake valve when no air is required. This greatly reduces the engine load which saves fuel and facilitates cold weather starting.
ENGINE
Type: Fuel Capacity: Diesel 380 gallons (1,438 L)
Manufacturer*
Model
hp (kW)/RPM
Caterpillar
C15
* Certain selections may increase delivery time. Refer to Rotary Drill Marketing in Garland, Texas, for details on availability and delivery.
HYDRAULIC SYSTEM
All drilling and propel functions on the DM45/HP are hydraulically powered. A hydraulic oil cooler is also standard to assure cool oil temperature in order to maximize system efficiency and component life. The hydraulic pumps are mounted for convenient service access on a single three-hole gear box driven off the engine through a drive shaft. Feed System: Rotation System: Auxiliary Circuits: 4,500 psi (31,028 kPa) pullback 4,500 psi (31,028 kPa) 2,750 psi (18,961 kPa) pulldown and
Main Pumps
Number: Type: Capacity: Function: Two Pressure compensated, placement, axial piston variable dis-
0 to 62.8 GPM (0 to 238 L/min.) @ 2,003 RPM each Feed, rotation and propel (one pump per track.)
Double Pump(s)
Number: Type: Capacity: Function One 2-section, vane, fixed displacement 42/24 GPM (159/91 L/min.) Small Section: 3 and 9-spool valve (dust collector, jacks, drill pipe changer, hydraulic wrench, drill pipe indexer, drill pipe support, auxiliary hoist) Large Section: Cooler package fan motor
See Rotary Head Specifications. See Undercarriage and Propel System Specifications.
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Hydraulic Reservoir
Capacity: Location: Standard Equipment: 82 gallons (310 L) Within tower support structure Oil level indicator and temperature gauge
DUST COLLECTOR
A no visible emission dry dust collector is standard equipment on the DM45/HP. It is a pleated paper element-type fan/filter unit. Interval flushing is controlled by an electronic timer. A vacuum hose allows the fan/filter unit to draw the dust out of the collection area. The dust is removed from the air stream as the air flows through the filters. Heavy cuttings are contained around the hole.
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Dust Hood Connection: Fan Motor: Fan Motor Operating Pressure: Flow Control Valve: Internal Baffle between Collector Intake Duct and Filters: Dust Hood:
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37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
Leveling Jack(S) Up Indicator Lights (Optional) Front L.H.Side Leveling Jack - Control Lever Rear Leveling Jack Control Lever Front R.H.Side Leveling Jack Control Lever Left Track Tramming Control Lever Right Track Tramming Control Lever Water Injection/Dust Collector Selector Switch Water Injection Flow Control - Rotary Switch Dust Flap Up/Down Control Lever Drill / Tram / Remote Tram - Mode Selector Air Bubble Leveling Gauge Tower Raise/Lower Control Lever. Drill Feed Pressure Control - Rotary Switch Drill Holdback Pressure Control - Rotary Switch (HP only) Compressor Cold Start Lever or Compressor Control Lever (LP only) Compressor On/Off Switch (HP only) Air Pressure Regulator Valve Compressor Volume Control Drill Air Control Valve (HP only) DHD Lubricator Switch (HP only) DHD Lubricator Indicator Light (HP only) (HP only)
58. Rear Windshield Wiper (Option) 59. Front Windshield Wiper (Option) 60 61 Fuel Level Gauge Drill Rotation Torque Control Switch (Optional)
22a Engine Bypass - Button Switch 23a Engine Preheater Light (Optional) 24. Engine Ether Cold Start Switch (Optional) 25 26 27 28 29 30 31 32 33 34 35 36 Working Lights On/Off Switch Tramming (Driving) Lights On/Off Switch Rod Support Manual Override Switch Drill Tower Locking Pin Disengaged Warning Light Drill Tower Locking Pin - Control Switch Engine Fault Diagnostic Indicator Light (I) Engine Fault Diagnostic Indicator Light (Ii) Engine Fault Diagnostic Indicator Light (Iii) Diagnostics Selector Switch Diagnostics Increment/Decrement Selector Switch Datalink Socket Circuit Breakers (7)
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Cab Specifications
Thermal/Sound Insulation: Dimension: Noise abated (Less than 80 dBa) Width: Length: Height: 64 in (1.63 m) 76 in (1.93 m) 86 in (2.18 m)
Two (one hinged on drill deck side, one hinged on outboard side) All controls are electric over hydraulic. The console is hinged for simplified access to the controllers. A wiring harness leads from the controllers to the spool valves and main pump controllers. 42,330 Btu 400 CFM Louver style vents are provided to direct the air flow for optimal comfort Tinted safety glass Yes One swivel type, adjustable, high back with arm rests 1 piece constructed and FOPS certified Isolation mounted
Heater/Ventilator Ventilators: Cab Glass: Kick Plates: Operator Seat: Design: Isolation:
One internal 40-watt for cab interior illumination Night lights are operated from a 24-volt electrical system.
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Central Lubrication
One option, the Centralized Manual Lubrication Manifold allows lubricating of all non-traveling grease points from a single station. The Automatic Central Machine Lube System has an air pump and timer and provides lubrication to all non-traveling grease points on the machine through metered injectors.
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Language Nameplates
Provided on request for non-English speaking destinations
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DIMENSIONS AND WEIGHTS Dimensions stated below are for standard 30 ft. (9.1 m) tower. WEIGHTS AND DIMENSIONS Length Shipping Height Working Height Shipping Width Working Width Width Between Track Pads Distance Between Jack Center at Drill End Distance Between Jack Centers Front to Rear Shipping Weight Working Weight Tower Up 31 ft 10 in (9.70 m) 43 ft 0 in (13.11) 13 ft 4 in (4.06 m) 16 ft 0 in (4.88 m) 6 ft 8 in (2.03 m) 9 ft 8 in (2.95 m) 20 ft 7 in (6.27 m) 72,000 78,000 lb. (32,700 35,400 kg) 77,000 85,000 lb. (34,900 38,600 kg) Tower Down 43 ft 7 in (13.28 m) 14 ft 0 in (4.26 m) 17 ft 0 in (5.18 m) 13 ft 4 in (4.06 m) 16 ft 0 in (4.88 m) 6 ft 8 in (2.03 m) 9 ft 8 in (2.95 m) 20 ft 7 in (6.27 m) 72,000 - 78,000 lb. (32,700 35,400 kg) 77,000 - 85,000 lb. (34,900 38,600 kg)
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Legend:
1 2 3 4 5 6 7 8 9 10 11
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Fuel tank Wiggins quick fill center Fuel quick fill DHD lube Engine preheater Single cooler Compressor receiver Standard battery box Optional battery box Fire suppression Deleted from drawing
12 13 14 15 16 17 18 19 20 21 22
100/200/300 gallon tank Water pump Thread greaser Manual lube system Centralized lube system Dust collection system Drill centralizer Drill platform Drill access ladder Drill access ladder Drill cab
Legend:
23 24 25 26 27 28 Engine air cleaners Compressor air cleaner Deck engine Compressor Engine silencer Hydraulic pumps and gearbox 29 30 31 32 33 Hydraulic reservoir Derrick, mast, tower (vertical position) Rotary had Deck railing Deck railing
Specifications represented herein are calculated values at 100% efficiency. These machine specifications are those in effect at the time of this printing. However, Ingersoll-Rand is constantly striving for product improvements and enhancements. Accordingly, Ingersoll-Rand reserves the right to make such changes in specifications and design as the company considers in conformity with this policy or are due to unavailability of materials or assemblies. Final confirmation of current specifications should be made by contacting rotary Drill Division Marketing at Ingersoll-Rand, Garland, Texas, USA.
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