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DESIGN OF BASE PLATE BP1:

APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 4289 4288 4289 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 367 375 363 5691.300 kN 3772.600 kN 961.60 kN Node Axial Shear-Y Shear-Z Force kN kN kN 2268 -5691.291 338.157 820.925 2267 3772.552 17.311 646.46 2268 -5682.655 402.82 873.128 Torsion Moment- Moment-Z kNm Y kNm kNm 0.029 0 0 0 0 0 0.028 0 0

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 60 8 4 531.00 306.57 774.1 446.915

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

1100 270

mm mm column section PG600X400A

b eff. 600 B = b eff. 350 a

a= 145 1) Check for bearing pressure: for Beam 4289 L/C Pmax (P) 5691.30 kN Max pressure = P/( L x B ) = 8.623 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure

367 Mpa Mpa

As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

ts x sqrt (fy/2.5wgmo) 97.31 mm

(Provided all around the column, effective area somes within the provided base plate only) 375

2) Check for Tension in bolt: for Beam 4288 L/C Ptension (T) 3772.60 kN Tension per bolt = T / Total no of bolts Tension per bolt = 471.58 kN

Limiting Tension capacity of bolt = 531 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 4289 L/C 363 Max resultant shear (S) 961.60 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 120.20 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 306.57 kN

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.94 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 8.623 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 0.91

264 mm

b=

291 mm

( By interpolation) b3 = b= 0.4060 291 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs] t1 = 29.490 mm

Case 2) Due to max Tension: Max tension in bolt = 471.58 kN Panel dimension: Stiffener provided (insert YES or NO) YES

a1

a= 262 mm b= 290 mm a1= 133 mm b1= 165 mm effective width b eff =min(a,b,2a1,2b1) 262 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 24.0109359 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 40.16 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.0907 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 39.94 mm Hence provide base plate thickness 50 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Width of flange = fw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Shear resistance of bolt in combination with tension

PG600X400A 600 mm 20 mm 400 mm 32 mm

1732.05 kN 2078.46 kN 259.81 kN 140.92 kN

(section 8.4.1) (as per clause 12.12.2)

X Shear Key is requied Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = 951.08 kN 20 mm 16 164.73 mm 185 mm 185 16 217 200 20 20 Z

Depth of shear key below TOC = Thickness of grout Moment due to web shear = Mw = Bending stress = Mw / Zxx Permissible bending stress = fy / gmo Thickness of flange plate for shear key = tfp = Provide Width of flange plate for shear key =

125 mm 25 mm 83.219 kNm 105.134 N/mm2 < 227.27 N/mm2 16 mm 200 mm UNSAFE OK

Ixx = Izz = Zxx = Zzz = Area =

8.59E+07 6.89E+07 7.92E+05 6.89E+05 10100

mm4 mm4 mm3 mm3 mm2

(section 8.2.1.2)

DESIGN OF BASE PLATE BP2:


APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 238 237 238 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 338 312 323 8316.000 kN 5850.000 kN 1375.82 kN Node Axial Shear-Y Shear-Z Force kN kN kN 163 -8315.828 31.43 1348.476 162 5850 16.829 1375.722 163 -7736.491 8.718 1452.939 Torsion kNm Moment-Y Moment-Z kNm kNm 0 0 0 0.004 0 0 0.002 0 0

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 72 8 4 778.50 449.47 1134.9 655.223

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

1100 270

mm mm column section PG600X600

b eff. 600 B = b eff. 350 a

a= 140 1) Check for bearing pressure: for Beam 238 L/C Pmax (P) 8316.00 kN Max pressure = P/( L x B ) = 12.600 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

338 Mpa Mpa

ts x sqrt (fy/2.5wgmo) 97.31 mm

(Provided all around the column, effective area somes within the provided base plate only)

2) Check for Tension in bolt: for Beam 237 L/C Ptension (T) 5850.00 kN Tension per bolt = T / Total no of bolts Tension per bolt = 731.25 kN

312

Limiting Tension capacity of bolt = 778.5 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 238 L/C 323 Max resultant shear (S) 530.98 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 66.37 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 449.47 kN

(As shear key is provided, shear to be resisted by bolt is total shear - shear capacity of shear key)

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.90 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 12.600 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 0.91

263 mm

b=

290 mm

( By interpolation) b3 = b= 0.4010 290 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs] t1 = 35.305 mm

Case 2) Due to max Tension: Max tension in bolt = 731.25 kN Panel dimension: Stiffener provided (insert YES or NO) YES

a1

a= 263 mm b= 290 mm a1= 133 mm b1= 165 mm effective width b eff =min(a,b,2a1,2b1) 263 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 37.23267111 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 49.92 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.1235 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 46.62 mm Hence provide base plate thickness 50 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Width of flange = fw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Shear resistance of bolt in combination with tension

PG600X600 600 mm 20 mm 600 mm 32 mm

1732.05 kN 2078.46 kN 259.81 kN 154.20 kN

(section 8.4.1) (as per clause 12.12.2)

X Shear Key is requied Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = 844.84 kN 16 mm 16 182.91 mm 185 mm 185 217 16 200 16 16 Z

Depth of shear key below TOC = Thickness of grout Moment due to web shear = Mw = Bending stress = Mw / Zxx Permissible bending stress = fy / gmo Thickness of flange plate for shear key = tfp = Provide Width of flange plate for shear key =

125 mm 25 mm 73.923 kNm 98.217 N/mm2 < 227.27 N/mm2 16 mm 200 mm UNSAFE OK

Ixx = Izz = Zxx = Zzz = Area =

8.17E+07 6.32E+07 7.53E+05 6.32E+05 9360

mm4 mm4 mm3 mm3 mm2

(section 8.2.1.2)

DESIGN OF BASE PLATE BP3:


APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 244 244 244 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 336 311 321 4397.000 kN 2807.450 kN 682.40 kN Node Axial Shear-Y Force kN kN 168 -4397.427 -277.345 168 2807.451 199.346 168 -1668.595 -681.364 Shear-Z kN 31.795 20.254 37.347 Torsion kNm Moment-Y Moment-Z kNm kNm 0 0 0 0.001 0 0 0 0 0

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 52 8 4 396.00 228.63 577.3 333.293

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

1100 270

mm mm column section PG600X400

b eff. 600 B = b eff. 350 a

a= 140 1) Check for bearing pressure: for Beam 244 L/C Pmax (P) 4397.00 kN Max pressure = P/( L x B ) = 6.662 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

336 Mpa Mpa

ts x sqrt (fy/2.5wgmo) 77.85 mm

(Provided all around the column, effective area somes within the provided base plate only)

2) Check for Tension in bolt: for Beam 244 L/C Ptension (T) 2807.45 kN Tension per bolt = T / Total no of bolts Tension per bolt = 350.93 kN

311

Limiting Tension capacity of bolt = 396 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 244 L/C 321 Max resultant shear (S) 682.40 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 85.30 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 228.63 kN

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.92 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 6.662 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 0.92

269 mm

b=

291 mm

( By interpolation) b3 = b= 0.5110 291 mm

Thickness of plate t1 = sqrt[(b*qmax*b 2)/1.5*fbs] t1 = 29.080 mm

Case 2) Due to max Tension: Max tension in bolt = 350.93 kN Panel dimension: Stiffener provided (insert YES or NO) YES

a1

a= 269 mm b= 290 mm a1= 140 mm b1= 165 mm effective width b eff =min(a,b,2a1,2b1) 269 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 18.21688062 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 34.52 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.0653 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 33.90 mm Hence provide base plate thickness 40 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Ultimate shear capacity of each bolt = Shear resistance of bolt in combination with tension

PG600X400 600 mm 20 mm 25 mm

1732.05 kN 2078.46 kN 259.81 kN 333.293 kN 105.93 kN

(section 8.4.1) (as per clause 12.12.2)

X Shear Key is requied Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = 1231.02 kN 25 mm 16 170.58 mm 185 mm 185 16 217 200 25 25 Z

Depth of shear key below TOC = Shear on each bolt = Ultimate shear capacity of each bolt =

150 mm 649.52 kN 333.293 kN Shear Key is requied 4348.72 kN 16 mm 941.52 mm 200 mm UNSAFE

Ixx = Izz =

9.12E+07 mm4 7.38E+07 mm4

Shear to be resisted by flange of shear key = Thickness of flange plate for shear key = tfp = Width of flange plate required for shear key = wp = Provide Width of flange plate for shear key =

DESIGN OF BASE PLATE BP4:


APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 5854 5854 5854 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 333 314 367 5979.000 kN 3398.000 kN 699.00 kN Node Axial Shear-Y Force kN kN 220 -5978.742 95.225 220 3397.123 -83.404 220 -3988.509 -42.115 Shear-Z kN 497.518 -409.165 697.369 Torsion Moment-Y Moment-Z kNm kNm kNm -0.002 0.001 -0.003 -0.004 -0.001 0 -0.005 0.001 -0.003

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 60 10 5 531.00 306.57 774.1 446.915

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

1100 270

mm mm column section PG600X600

b eff. 800 B = b eff. 270 a

a= 145 1) Check for bearing pressure: for Beam 5854 L/C Pmax (P) 5979.00 kN Max pressure = P/( L x B ) = 6.794 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

333 Mpa Mpa

ts x sqrt (fy/2.5wgmo) 97.31 mm

(Provided all around the column, effective area somes within the provided base plate only)

2) Check for Tension in bolt: for Beam 5854 L/C Ptension (T) 3398.00 kN Tension per bolt = T / Total no of bolts Tension per bolt = 339.80 kN

314

Limiting Tension capacity of bolt = 531 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 5854 L/C 367 Max resultant shear (S) 699.00 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 69.90 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 306.57 kN

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.46 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 6.794 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 0.67

262 mm

b=

390 mm

( By interpolation) b3 = b= 0.5110 390 mm

Thickness of plate t1 = sqrt[(b*qmax*b 2)/1.5*fbs] t1 = 39.358 mm

Case 2) Due to max Tension: Max tension in bolt = 339.80 kN Panel dimension: Stiffener provided (insert YES or NO) YES

a1

a= 262 mm b= 390 mm a1= 133 mm b1= 125 mm effective width b eff =min(a,b,2a1,2b1) 250 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 14.4480179 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 31.89 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.0714 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 35.46 mm Hence provide base plate thickness 50 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Ultimate shear capacity of each bolt = Shear resistance of bolt in combination with tension

PG600X600 600 mm 20 mm 32 mm

1732.05 kN 2078.46 kN 207.85 kN 446.915 kN 235.58 kN

(section 8.4.1) (as per clause 12.12.2)

X No need for Shear Key Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = 0.00 kN 20 mm 16 mm 185 mm 185 16 217 200 20 20 Z

Depth of shear key below TOC = Shear on each bolt = Ultimate shear capacity of each bolt =

150 mm 665.11 kN 446.915 kN Shear Key is requied 4295.25 kN 16 mm 929.95 mm 200 mm UNSAFE

Ixx = Izz =

8.59E+07 mm4 6.89E+07 mm4

Shear to be resisted by flange of shear key = Thickness of flange plate for shear key = tfp = Width of flange plate required for shear key = wp = Provide Width of flange plate for shear key =

DESIGN OF BASE PLATE BP5:


APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 255 255 243 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 381 381 337 405.000 kN 0.000 kN 210.00 kN Node Axial Shear-Y Force kN kN 178 -404.36 -17.512 178 -404.36 -17.512 167 -339.266 -14.98 Shear-Z kN -204.709 -204.709 209.387 Torsion Moment-Y Moment-Z kNm kNm kNm 0.002 0 0 0.002 0 0 -0.002 0 0

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 33 4 2 156.15 90.15 227.6 131.423

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

600 250

mm mm column section NPB 500 x 200 x 90.7

b eff. 300 B = b eff. 180 a

a= 50 1) Check for bearing pressure: for Beam 255 L/C Pmax (P) 405.00 kN Max pressure = P/( L x B ) = 2.250 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

381 Mpa Mpa

ts x sqrt (fy/2.5wgmo) 77.85 mm

(Provided all around the column, effective area somes within the provided base plate only)

2) Check for Tension in bolt: for Beam 255 L/C Ptension (T) 0.00 kN Tension per bolt = T / Total no of bolts Tension per bolt = 0.00 kN

381

Limiting Tension capacity of bolt = 156.15 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 243 L/C 337 Max resultant shear (S) 210.00 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 52.50 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 90.15 kN

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.34 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 2.250 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 1.57

228 mm

b=

144.9 mm

( By interpolation) b3 = b= 1.0730 144.9 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs] t1 = 12.194 mm

Case 2) Due to max Tension: Max tension in bolt = Panel dimension: Stiffener provided (insert YES or NO) 0.00 kN a1 YES

a= 228 mm b= 144.9 mm a1= 119 mm b1= 84.9 mm effective width b eff =min(a,b,2a1,2b1) 144.9 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 0 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 0.00 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.0028 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 7.04 mm Hence provide base plate thickness 40 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Ultimate shear capacity of each bolt = Shear resistance of bolt in combination with tension

NPB 500 x 200 x 90.7 500 mm 10.2 mm 16 mm

736.12 kN 883.35 kN 220.84 kN 131.423 kN 90.15 kN

(section 8.4.1) (as per clause 12.12.2)

X Shear Key is requied Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = Depth of shear key below TOC = Shear on each bolt = Ultimate shear capacity of each bolt = 522.73 kN 16 mm 20 113.18 mm 120 mm 125 mm 277.13 kN 131.423 kN Shear Key is requied OK Ixx = Izz = 2.63E+07 mm4 1.04E+07 mm4 120 160 20 110 16 16 Z

Shear to be resisted by flange of shear key = Thickness of flange plate for shear key = tfp = Width of flange plate required for shear key = wp = Provide Width of flange plate for shear key =

747.90 kN 20 mm 129.54 mm 110 mm UNSAFE

DESIGN OF BASE PLATE BP5:


APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 3205 3205 3205 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 317 317 321 140.000 kN 0.000 kN 60.00 kN Node Axial Shear-Y Force kN kN 3488 -138.602 -46.267 3488 -138.602 -46.267 3488 -124.696 -50.892 Shear-Z kN -0.002 -0.002 0.003 Torsion Moment-Y Moment-Z kNm kNm kNm 0.004 0 0 0.004 0 0 0 0 0

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 24 4 2 79.43 45.86 115.8 66.848

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

400 200

mm mm column section UB 305 x 165 x 46

b eff. 200 B = b eff. 150 a

a= 50 1) Check for bearing pressure: for Beam 3205 L/C Pmax (P) 140.00 kN Max pressure = P/( L x B ) = 1.750 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

317 Mpa Mpa

ts x sqrt (fy/2.5wgmo) 0 mm

(Provided all around the column, effective area somes within the provided base plate only)

2) Check for Tension in bolt: for Beam 3205 L/C Ptension (T) 0.00 kN Tension per bolt = T / Total no of bolts Tension per bolt = 0.00 kN

317

Limiting Tension capacity of bolt = 79.425 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 3205 L/C 321 Max resultant shear (S) 60.00 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 15.00 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 45.86 kN

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.11 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 1.750 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 1.40

135.5 mm

b=

96.65 mm

( By interpolation) b3 = b= 1.0730 96.65 mm

Thickness of plate t1 = sqrt[(b*qmax*b 2)/1.5*fbs] t1 = 7.173 mm

Case 2) Due to max Tension: Max tension in bolt = Panel dimension: Stiffener provided (insert YES or NO) 0.00 kN a1 YES

a= 135.5 mm b= 96.65 mm a1= 94 mm b1= 71.65 mm effective width b eff =min(a,b,2a1,2b1) 96.65 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 0 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 0.00 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.0022 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 6.20 mm Hence provide base plate thickness 32 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Ultimate shear capacity of each bolt = Shear resistance of bolt in combination with tension

UB 305 x 165 x 46 306.6 mm 6.7 mm 11.8 mm

296.50 kN 355.80 kN 88.95 kN 66.848 kN 45.86 kN

(section 8.4.1) (as per clause 12.12.2)

X Shear Key is requied Z Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = 172.38 kN 16 mm 12 74.64 mm 100 mm OK 100 12 124 100 16

Depth of shear key below TOC = Shear on each bolt = Ultimate shear capacity of each bolt =

125 mm 169.33 kN 66.848 kN Shear Key is requied 493.90 kN 12 mm 142.58 mm 100 mm UNSAFE

Ixx = Izz =

8.89E+06 mm4 2.03E+06 mm4

Shear to be resisted by flange of shear key = Thickness of flange plate for shear key = tfp = Width of flange plate required for shear key = wp = Provide Width of flange plate for shear key =

DESIGN OF BASE PLATE BP7:


APPROACH: LIMIT STATE DESIGN FACTORED LOAD COMBINATIONS Beam 3064 3064 3032 Factored Design Forces: Pmax (P) Ptension (T) Max resultant shear (S) L/C 319 319 321 566.000 kN 0.000 kN 203.00 kN Node Axial Shear-Y Force kN kN 3490 -565.64 -32.703 3490 -565.64 -32.703 91 -302.407 -202.787 Shear-Z kN 24.962 24.962 -1.309 Torsion Moment-Y Moment-Z kNm kNm kNm 0.157 0 0 0.157 0 0 0.006 0 0

Input Yield stress of steel Fy = Permissible bending stress fbs = Fy/1.1 Permissible bearing stress for M40 Grout = (As per Cl. 8.4 of 3669-AXSG-002) Dia of bolt = Total no of bolts = No of bolts on each side = Limiting Tension capacity of bolt = Limiting Shear capacity of bolt = Ultimate Tension capacity of bolt= Ultimate shear capacity of bolt= 27 4 2 103.28 59.63 150.6 86.921

250 227.27 24

Mpa Mpa Mpa

(Ref, clause 8.2.1.2 IS800:2007) (Ref, Clause 7.4.1, IS800-2007)

mm nos. nos. kN kN kN kN

Strength Increase Factors for Wind/Seismic loads. Strength increase factor for Bolt Capacity Stress increase factor for fbs

1 1

L=

550 200

mm mm column section NPB 400 x 180 x 66.3

b eff. 300 B = b eff. 150 a

a= 50 1) Check for bearing pressure: for Beam 3064 L/C Pmax (P) 566.00 kN Max pressure = P/( L x B ) = 3.430 Permissible bearing pressure = 24 Max pressure < permissible bearing pressure safe in bearing pressure As per Clause 7.4.3.1 (Fig-9) of IS 800: 2007, ts = sqrt (2.5wc2gmo/fy) Thus, c = c=

319 Mpa Mpa

ts x sqrt (fy/2.5wgmo) 62.28 mm

(Provided all around the column, effective area somes within the provided base plate only)

2) Check for Tension in bolt: for Beam 3064 L/C Ptension (T) 0.00 kN Tension per bolt = T / Total no of bolts Tension per bolt = 0.00 kN

319

Limiting Tension capacity of bolt = 103.275 kN Tension per bolt < Tension capacity of bolt Bolt is safe in tension 3) Check for Shear in bolt: for Beam 3032 L/C 321 Max resultant shear (S) 203.00 kN shear per bolt = Resultant shear / total no of bolt shear per bolt = 50.75 kN Permissible shear force in bolt = bolt is safe in Shear 4) Check for combined shear and tension in bolt: ( Cl. 10.3.6 of IS 800) < 1.0 59.63 kN

(Actual tension/allow. Tension)2 + (Actual shear/allow. Shear)2 0.72 Bolt is Safe in combined shear & tension 5) Calculation of base plate thickness: Case 1) Due to max pressure with Three edges fixed: Max pressure = 3.430 Mpa Considering roark's formulae, for three edges fixed < 1.0

a= a/b = 1.24

180.5 mm

b=

145.7 mm

( By interpolation) b3 = b= 0.8000 145.7 mm

Thickness of plate t1 = sqrt[(b*qmax*b2)/1.5*fbs] t1 = 13.072 mm

Case 2) Due to max Tension: Max tension in bolt = Panel dimension: Stiffener provided (insert YES or NO) 0.00 kN a1 YES

a= 180.5 mm b= 145.7 mm a1= 94 mm b1= 70.7 mm effective width b eff =min(a,b,2a1,2b1) 141.4 mm Moment @ face =Mt=T.a1/(1+2(a1/b1)) (if stiffner is present) =T.max(a1,b1) (otherwise) Mt = 0 kNm Thickness of plate t2 = sqrt[(6*Mt)/(1.5*fbs*b eff)] t2 = 0.00 mm Case 3) Due to max pressure for Cantilever: Moment @ section Flange =qmax x lever arm (a)^2 / 2 Mt = 0.0043 kNm/mm Thickness of plate t3 = sqrt[(6*Mt)/(1.5*fbs*1)] t3 = 8.69 mm Hence provide base plate thickness 32 mm

b1

CHECK FOR BOLT CAPACITY AS PER CLAUSE 12.12.2 For design of Shear Key consider Tension case Column Section used: Designation of member = Depth of membe r= d = Thickness of web = tw = Thickness of flange = tf = Shear check for web: Full Shear Capacity of web = Vfull = fy/sqrt(3)*d*tw Design shear = 1.2*.Vfull = Shear on each bolt = Ultimate shear capacity of each bolt = Shear resistance of bolt in combination with tension

NPB 400 x 180 x 66.3 400 mm 8.6 mm 13.5 mm

496.52 kN 595.83 kN 148.96 kN 86.921 kN 59.63 kN

(section 8.4.1) (as per clause 12.12.2)

X Shear Key is requied Shear to be resisted by web of shear key = Thickness of web plate for shear key = twp = Depth of web plate required for shear key = dp = Provide depth of web plate for shear key = 357.32 kN 25 mm 12 49.51 mm 100 mm OK 100 124 12 150 25 25 Z

Depth of shear key below TOC = Shear on each bolt = Ultimate shear capacity of each bolt =

125 mm 210.44 kN 86.921 kN Shear Key is requied 603.27 kN 12 mm 174.15 mm 150 mm UNSAFE

Ixx = Izz =

1.55E+07 mm4 1.95E+07 mm4

Shear to be resisted by flange of shear key = Thickness of flange plate for shear key = tfp = Width of flange plate required for shear key = wp = Provide Width of flange plate for shear key =

JINDAL STEEL & POWER LTD. ional Properties of Parallel Flange Beams & Columns, Rails, Crane Rails & Channels produced at RUBM, Raigarh

Sectio nal Beams/ Columns w Kg/m PARALLEL FLANGE BEAMS UB 203X133X 25 25.1 UB 254x146x37 37 UB 305 x 165 x 40 40.3 UB 305 x 165 x 46 46.1 UB 356 x 171 x 51 51 UB 406 X 178 X 60 60.1 NPB 400 x 180 x 66.3 66.3 NPB 450 x 190 x 77.6 77.6 NPB 500 x 200 x 90.7 90.7 PG400X400 201 PG600X400 234.7 PG600X400A 300 PG600X600 359 NPB 600 x 220 x 122.4 122.4 UB 610 x 229 x 125.1 125.1 WPB 600 x 300 x 128.8 128.8 WPB 600 x 300 x 177.8 177.8 WPB 700 x 300 x 204.5 204.5 UC 152x152x23 23 UC 152x152x30 30 UC 203 x 203 X 46 46.1 UC 203 x 203 X 52 52 UC 254 X 254 X 73 73.1 UC 254 X 254 X 89 88.9 UC 305 x 305 x 97 97 UC 305 x 305 x 118 117.9 UC 305 x 305 x 137 136.9 Description

Total Depth H mm 203.2 256 303.4 306.6 355 406.4 400 450 500 400 600 600 600 600 612.2 571 590 690 152.4 157.6 203.2 206.2 254.1 260.3 307.9 314.5 320.5

Flange Width b mm 133.2 146.4 165 165.7 171.5 177.9 180 190 200 400 600 400 600 220 229 300 300 300 152.2 152.9 203.6 204.3 254.6 256.3 305.3 307.4 309.2

Thickness Thickness of Web of Flange tw tf mm mm 5.7 6.3 6 6.7 7.4 7.9 8.6 9.4 10.2 16 20 20 20 12 11.9 12 13 14.5 5.8 6.5 7.2 7.9 8.6 10.3 9.9 12 13.8 7.8 10.9 10.2 11.8 11.5 12.8 13.5 14.6 16 25 25 32 32 19 19.6 15.5 25 27 6.8 9.4 11 12.5 14.2 17.3 15.4 18.7 21.7

UC 203x203x46 UC 203x203x52 UC 203x203x60 UC 203x203x71

46.1 52 60 71

203.2 206.2 209.6 215.8

203.6 204.3 205.8 206.4

7.2 7.9 9.4 10

11 12.5 14.2 17.3

UC 203x203x86 UC 254x254x73 UC 254x254x89 UC 254x254x107 UC 254x254x132 UC 254x254x167 CRANE RAILS CR-80 CR-100 RAILS UIC60 IRS -52 Channels ISMC 250 x 80 ISMC 250 x 82

86.1 73.1 88.9 107.1 132 167.1

222.2 254.1 260.3 266.7 276.3 289.1

209.1 254.6 256.3 258.8 261.3 265.2

12.7 8.6 10.3 12.8 15.3 19.2

20.5 14.2 17.3 20.5 25.3 31.7

64.2 As per IS : 3443 -1980 89

SPECIFICATION FOR CRANE RAIL SECTIONS

60.34 52

As per IRS -T-12 1996

30.6 34.2

250 250

80 82 90

7.2 9 7.8

14.1 14.1 13.6

ISMC 300 x 90 36.3 300 Cyy is centre of gravity along YY Axis

UC - Bristish Univeral Columns UB - British Universal Beams NPB - Narrow Parallel Flange Beams IS Code 12778 -2004 WPB - Wide Parallel Flange Beams IS Code 12778 - 2004

HE - European Wide Flange Beams IPE - European Narrow flange Parallel b

Sections highlighted is available in market as on 20th august 09 as conveyed by

pean Wide Flange Beams pean Narrow flange Parallel beams

th august 09 as conveyed by Jindal representative on 20th august 09.

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