FABIA 2000 Electrical System

27

27-2

Starter

Removing and installing the starter

First remove:

Engine cover Engine, Mechanics; Rep. Gr. 10. Noise insulation Engine, Mechanics; Rep. Gr. 10.
Removing

Disconnect connector -1- (terminal 50). Unscrew cable -2- (terminal 30) from the solenoid
switch -3- (13 Nm).

2
S27-0065

Release both hexagon nuts -arrows- (65 Nm) and remove the starter from below -1-.

S27-0066

Only for gearbox 002:

Disconnect connector -1- (terminal 50). Unscrew cable -3- (terminal 30) from the solenoid
switch -2- (13 Nm).

2 3

S27-0067

Edition 11.99 S00.5304.01.20

Starter

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Release the three Allan screws -arrows- (65 Nm) and
remove the starter from the top -1-.

FABIA 2000 Electrical System

1
Installing

Carry out the installation in the same way in reverse

order.

S27-0068

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Starter

Edition 11.99 S00.5304.01.20

FABIA 2000 Electrical System

27

27-3

Alternator

Removing and installing the alternator

Fixing the B+ wire to the generator
Tightening torque for the fixing nut of the B+ cable -arrowis 15 Nm. Note
The screw connection for the B+ cable at the compact

generator is identified with B1+!

If the B+ cable is not attached with the specified tight-

ening torque, this may result in the following risks:

The battery will not charge fully. Complete failure of vehicle electrics/electronics

N27-0174

(breakdown).
Risk of fire resulting from sparking. Damage resulting from overvoltages on electronic

components and control units.

Checking the carbon brushes of the AC generator

Length of carbon brushes when new = 12 mm Wear limit = 5 mm Tolerance of carbon brushes to each other = +1 mm

Removing and installing the voltage regulator

Unscrew the fixing nuts -arrows A- and release the fixing screw -arrow B- of the protective cap.

N27-0175

Remove the protective cap.

N27-0172

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Unscrew the bolts -arrows- attaching the voltage regulator and take off the voltage regulator.

FABIA 2000 Electrical System

Removing and installing the V-ribbed belt pulley on the AC generator

Special tools, test and measuring equipment and auxiliary items required
Torque wrench Socket insert S1 -T30032 (3310)-

N27-0173

Use the socket insert -T30032 (3310)- to release or attach the V-ribbed belt pulley from/to the AC generator. Tightening torque of nut attaching ribbed V-belt pulley of generator is 65 Nm.

Removing and installing the V-ribbed belt pulley with free wheel
Special tools, test and measuring equipment and auxiliary items required
Torque wrench Universal adapter for removing and installing ribbed

V-belt pulley -MP 1-309- (-3400-)

Removing the installed V-ribbed belt pulley 27-3

page 2.

Insert universal adapter for removing and installing

ribbed V-belt pulley -MP 1-309- ( -3400-) into freewheel belt pulley.

Screw freewheel belt pulley first of all by hand onto

drive shaft of alternator as far as the stop. To mount the free wheel pulley adapt the torque spanner as follows:

T30032

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Alternator

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FABIA 2000 Electrical System

27

Release socket insert for removing and installing

ribbed V-belt pulley and pull it off the handle part.

Turn handle part of part of torque wrench 180 degrees

and re-insert socket insert.

Position direction of rotation of torque wrench to left. Adjust a tightening torque of 80 Nm on the torque
wrench.

Position the hexagon socket, SW 6 mm on the drive

shaft of the AC generator.

Counterhold universal adapter for removing and installing poly V-belt pulley -MP 1-309- with ring wrench size 17 and tighten freewheel belt pulley to a torque of 80 Nm by turning drive shaft left by means of torque wrench.

Clip the protective cap onto the free wheel pulley.

MP 1-309
S27-0070

Edition 04.01 S00.5304.04.20

Alternator

27-3 page 3