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Useful online formula for press tool design

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Online Formula for press Tool Design

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1. Cutting force 2. Stripping force 3. Flat blank length 4. Correction factor for flat blank length 5. Pre-form for full circle forming 6. Number of drawing process 7. Draw clearance 8. Number of draw reduction 9. Draw reduction percentage 10. Area of flat ring 11. Area of Cylinder 12. Area of fillet 13. Area of invert fillet 14. Area of hemisphere 15. Area of spherical ring & dish

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Manufacturing Conversion Charts Drill Angle Drill size Energy Efficiency Math Area Machining Cutting Time Technical articles Work Done Velocity

Cutting Tools
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Velocity

Quote Useful online formula for press tool design

Geometric Tolerancing GDT Tolerance chart ISO Surface Roughness Surface Texture

F= A x T
Cutting force
F = Cutting force S = Material thickness L = Total cutting length A = L x S = Shear area

Quality Control AQL Process Capability CPK Sampling plan Level I, II, III Engineering Plastic Machining of plastic Selection of plastic

T = Shear strength Note : Shear strength = 80% of tensile strength

P= ( L x S x T ) / 10
Stripping force
P = Stripping force S = Material thickness L = Total cutting length A = L x S = Shear area

T = Shear strength

L = a + ( R + q x s/2 )( Pi x / 180)
L = Flat blank length a, b = Length of legs R = Bend radius q = Correction factor ( refer to table below ) = Bend angle Pi = 3.1416
Correction factor q Ratio R : s

5.0 1.0

3.0 0.9

2.0 0.8

1.2 0.7

0.8 0.6

0.5 0.5

Correction factor

Correction factor

R = Bend radius
S = Material thickness

E = ( D + s ) 0.707 C = ( D + s ) 1.414
E = Center distance C = Center distance between two apart radii s = Material thickness D = Inside diameter of final formed part R = D/2 ( approximate ) Note : if R = D/2, radii will be tangent, if R /= D/2, radii will require blending.

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Thickness S < 0.4 0.4 - 1.27 Draw clearance 1.27 - 3.18 > 3.175

1st Draw 1.08 S 1.08 - 1.10 S 1.10 - 1.13 S 1.13 - 1.15 S

2nd Draw 1.09-1.10 S 1.10 - 1.13 S 1.13 - 1.15 S 1.15 - 1.20 S

Sizing Draw 1.04-1.05 S 1.05 - 1.06 S 1.06 - 1.08 S 1.08 - 1.10 S

S = Material thickness
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Useful online formula for press tool design

H/D < 0.75 Draw reduction ( number of draw ) 0.7 - 1.5 1.5 - 3.0 3.0 - 4.7
H = Draw piece height D = Mean diameter of draw piece

No. of draw 1 2 3 4

% = 1 -( MD / D )
Draw % of reduction % = percentage of reduction
MD = Mean diameter of draw piece D = Flat blank diameter

A = 0.7854 (( DXD )-(dXd))

D = Flat blank diameter d = Hole diameter

A = 3.1416 ( D x H )
D = Mean diameter H = Shell height

A= 4.935 RD + 6.283 (R x R)
D = Hole diameter R = Radius ( 1/2 thickness ) Plain Milling Cutters www.maxwelltoo Gear Cutters;Cutting tools;Hobs Gear Milling Cutters

A= 4.935 RD - 6.283 (R x R)
D = Outer diameter R = Radius ( 1/2 thickness )

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A= 6.283 ( R x R )
R = Radius ( 1/2 thickness )

Simufact for Simulation www.kadkraft.com Metal forming simulation Number One in Germany and Japan
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A = 6.283 RH
R = Radius ( 1/2 thickness ) H = Shell height

A = 9.87 RD

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Useful online formula for press tool design

A = 9.87 RD

ECHAIN cutting tools www.echaintool. boring bars/cnc tools/grooning Turning Tools/ Tool Holder

D = center to center diameter R = Radius ( 1/2 thickness ) Online formula

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