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Iron Pipe Sizes (IPS) Ductile Iron Pipe Sizes (DIPS) & Copper Tube Sizes (CTS)
Thermoplastic pipe is made to three dimensioning systems based on controlled outside diameter. These pipes have a controlled outside-diameter equal to those of commercial IPS wrought steel pipe (steel pipe sizes) specified by ANSI B36.10, ductile-iron pipe sizes specified in AWWA C151, and small diameter copper-tube-size (CTS) per ASTM B88. Controlled outside diameter pipes are manufactured to the stated ODs below, but with the pipe walls sized in accordance with the Dimension-Ratio (DR) principle whereby all pipe sizes in the same DR series have the same ratio of OD to minimum wall thickness. All pipe sizes of the same material and constant DR series have the same working pressure rating and pipe stiffness.
Nominal Size 3/4" 1" 1 1/4" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 42" 48" 54" 1-800-499-6927
Issued January 1, 2009
IPS OD 1.050" 1.315" 1.660" 1.900" 2.375" 3.500" 4.500" 6.625" 8.625" 10.750" 12.750" 14.00" 16.00" 18.00" 20.00" 22.00" 24.00" 26.00" 28.00" 30.00" 32.00" 34.00" 36.00" 42.00" 48.00" 54.00"
DIPS OD 3.96" 4.80" 6.90" 9.05" 11.10" 13.20" 15.30" 17.40" 19.50" 21.60" 25.80" 32.00" 38.30" 44.50" 50.80" 57.10"
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DESIGN
Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
3300 p si 4500 p si
ASTM D 2837 ASTM D 2837 PPI TR-4 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 2240 ASTM D 746 ASTM D 1693 ASTM D 3350
STANDARD 61
1600 p si 1000 p si 0.50 >750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min)
APPROVED
ASTM D 1525
257 o F
Notes:
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
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DESIGN
Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
445574C
257 o F
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
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1-800-499-6927
Issued January 1, 2009
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Materials designated as PE4710 have a hydrostatic design basis of 1600 psi for water at 73o F. After applying the 0.63 Design Factor, the design working stress for Weatherability studies indicate that carbon black im- 73o F is 1000 psi. PE4710 has higher performance as parts UV stability that makes our polyethylene pipe described in PPIs TN41. acceptable for normal outside storage for a period of years without a detrimental loss of physical properties. Pressure Ratings Good inventory practices should be maintained to in- The longevity of polyethylene pipe is calculated between sure optimum performance by installing the pipe in two 50 years to 100 years when properly engineered and years or less. If pipe must be stored for more than two installed for the conditions and application. Pressure years, it should be stored under cover, out of direct sun- ratings for polyethylene pipe are determined by use of the ISO equation: light.
Joining
Industry standards recommend the butt heat fusion method for joining. The butt heat fusion joints are as Where P = Working pressure of the pipeline HDB = Hydrostatic Design Basis of the material strong as the pipe wall itself. Quick bursts tests have 1600 psi for PE 3408, PE3608 or PE4710 shown ductile rupture of the pipe wall before rupture of SDR = Standard Dimension Ratio (OD/min wall) the fusion joint. DF = Design Factor Applications FT = Elevated temperature service factor Independent Pipe Products, Inc. is well qualified to meet the demanding needs of the municipal water and wastewater markets, energy markets in applications such as oil and gas gathering systems, methane recovery from coal seams and landfills, and water supply lines for oil recovery systems. A design factor of 0.5 is recommended for water or dry natural gas in areas not affected by Federal regulations. The Design Factor dry natural gas in areas under the U.S. Department of Transportation (DOT) jurisdiction, according to the Code of Federal Regulations, Title 49, Pipe marked with NSF-61 meets the rigorous standards Part 192.123, is 0.32 with a maximum allowable operatof third party testing performed by the National Sanita- ing pressure of 100 psi. The Design Factor for crude oil tion Foundation. This pipe is manufactured to ASTM D- or wet natural gas is 0.25. 3035 and F-714.
P = [(2xHDB)/(SDR-1)] x DF x FT
Maximum C ontinuously Temperature C ompensation The recent updates and additions to ASTM D3350 Applied S ervice Factor, FT , for Temperature, F ( C ) P E 3408 / P E 3608 / P E 4710 caused the EHMW-HDPE resins designated as PE3408 < 80 (26) 1.00 in 2006, to become PE3608 in 2007. The HDPE mate< 9 0 ( 3 2 ) 0 .90 rial did not change, but the ASTM D3350 cell classification that described the material did change, necessitat< 100 (38) 0.78 ing the upgrade to PE3608. Those same changes en< 110 (43) 0.75 compassed the addition of PE4710 High Performance < 120 (49) 0.63 Polyethylene (HPPE) into the arsenal of pipe grade res< 130 (54) 0.60 ins. A PE4710 HPPE piping system can result in a 15% < 140 (60) 0.50 savings when compared to current costs of PE3408 piping systems. By virtue of its higher pressure rating enApplicable / Available Standards abling the use of the next lower DR, wall thickness becomes less, ID increases and the weight per foot of ASTM F714, F2620, D3035, D3350, D2513 pipe is reduced. NSF 61, AWWA C901/C906
1-800-499-6927
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DESIGN
PE4710
ASTM D 3035
DR 21 CLASS 100 DR 19 CLASS 110
AWWA C901/C906
DR 17 CLASS 130 DR 13.5 CLASS 160 DR 11 CLASS 200
NSF - 61
DR 9 CLASS 250 DR 7 CLASS 335
WPR @ 80 psi WPR @ 100 psi WPR @ 110 psi WPR @ 130 psi WPR @ 160 psi WPR @ 200 psi WPR @ 250 psi WPR @ 335 psi
A vg ID ( i n)
5. 109 6. 084 7.921 9. 874 11 . 7 11 12. 859 14. 696 16. 533 18. 370 20. 206 22. 043 23.880 25. 717 27. 554 29. 391 33. 065 38. 575 44. 086
M in Wa ll ( i n)
0. 615 0. 677 0.738 0.800 0. 862 0. 923 0. 985 1. 108 1.292 1.477 1.662 1. 938 2.000
W e i g ht ( lbs/ f t )
M in Wa ll ( i n)
0. 214 0. 255 0.332 0. 413 0. 490 0. 538 0.615 0.692 0. 769 0. 846 0.923 1. 000 1. 077 1. 154 1. 231 1. 385 1. 615 1. 846 2. 077 2.423 2. 500
W e i g ht ( lbs/ f t )
A vg ID ( i n)
4. 046 5.001 5. 957 7. 754 9. 665 11 . 4 6 3 12.586 14.385 16.183 17.982 19. 778 21. 577 23. 375 25. 173 26.971 28. 770 32. 366 37. 760
M in Wa ll ( i n)
0. 214 0. 265 0. 315 0 . 4 11 0. 512 0. 607 0. 667 0. 762 0. 857 0. 952 1. 048 1.143 1. 238 1.333 1. 429 1.524 1.714 2. 000 2. 286 2.571 3. 000 3. 095
W e i g ht ( lbs/ f t )
A vg ID ( i n)
4. 942 5. 886 7. 663 9.551 11 . 3 2 7 12. 438 14. 215 15. 992 17. 768 19. 545 21. 322 23. 099 24. 876 26. 653 28. 429 31. 983 -
M in Wa ll ( i n)
0. 293 0. 349 0. 454 0. 566 0. 671 0. 737 0. 842 0. 947 1. 053 1.158 1. 263 1.368 1. 474 1.579 1. 684 1. 895 -
W e i g ht ( lbs/ f t )
A vg ID ( i n)
2. 078 3.063 3. 938 4. 870 5. 798 7. 550 9. 410 11 . 1 6 0 12.253 14.005 15.755 17.507 19.257 21. 007 22. 758 24. 508 26. 259 28. 009 3 1 . 5 11 -
M in Wa ll ( i n)
0. 140 0.206 0.265 0.327 0. 390 0.507 0.632 0. 750 0.824 0.941 1. 059 1.176 1.294 1.412 1. 529 1.647 1.765 1.882 2 . 11 8 -
W e i g ht ( lbs/ f t )
A vg ID ( i n)
2.002 2. 951 3. 794 4. 690 5. 584 7.270 9.062 10. 749 11 . 8 0 2 13. 488 15. 174 16. 860 18. 544 20. 231 21. 917 23. 603 25. 289 26. 975 30. 347 -
M in Wa ll ( i n)
0. 176 0. 259 0. 333 0. 412 0. 491 0. 639 0. 796 0. 944 1.037 1. 185 1. 333 1.481 1. 630 1. 778 1.926 2.074 2. 222 2. 370 2.667 -
W e i g ht ( lbs/ f t )
A vg ID ( i n)
1. 917 2. 826 3. 633 4. 490 5. 349 6. 963 8. 679 10. 293 11 . 3 0 1 12. 915 14. 532 16. 146 17. 760 19. 374 20. 989 22.604 24. 218 25.833
M in Wa ll ( i n)
0. 216 0. 318 0. 409 0. 506 0. 602 0. 784 0. 977 1.159 1.273 1.455 1.636 1.818 2. 000 2. 182 2. 364 2. 545 2. 727 2. 909 3.273 -
W e i g ht ( lbs/ f t )
A vg ID ( i n)
1. 815 2. 675 3. 440 4. 253 5.065 6. 594 8. 219 9. 746 10. 701 12. 231 13. 760 15. 289 16. 819 18. 346 19.876 21.404
M in Wa ll ( i n)
0. 264 0. 389 0. 500 0. 618 0.736 0. 958 1.194 1. 417 1. 556 1. 778 2. 000 2. 222 2. 444 2. 667 2.889 3 . 111 3. 333 -
W e i g ht ( lbs/ f t )
A vg ID ( i n)
1.656 2. 440 3. 137 3. 877 4. 619 6. 013 7. 494 8. 889 9. 760 11 . 1 5 4 12. 549 13. 943 15. 337 16. 731 -
M in Wa ll ( i n)
0.339 0.500 0. 643 0. 795 0. 946 1.232 1.536 1. 821 2.000 2. 286 2.571 2. 857 3. 143 3. 429 -
W e i g ht ( lbs/ f t )
2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 42" 48" 54" 63" 65"
2. 375 3. 500 4. 500 5. 563 6. 625 8. 625 10. 750 12. 750 14. 000 16. 000 18. 000 20. 000 22. 000 24. 000 26. 000 28. 000 30. 000 32. 000 36. 000 42. 000 48. 000 54. 000 63. 000 65. 000
16.50 19.97 23.76 27. 89 32.34 37.13 42.24 53.46 72.77 95.05
1. 58 2.24 3. 80 5.91 8. 31 10.02 13. 09 16. 57 20. 45 24.75 29.45 34. 57 40.09 46.02 52. 36 66. 27 90.20
1. 27 1. 94 2. 75 4. 66 7. 24 10. 19 12. 28 16. 04 20.30 25. 07 30. 33 36. 10 42. 36 49. 13 56. 40 64. 17 81. 21 11 0 . 5 4 144. 38 182. 73 248. 72 264. 76
2. 13 3. 02 5. 12 7. 96 11 . 2 0 13.50 17. 63 22. 32 27. 55 33.34 39. 67 46. 56 54. 00 61. 99 70. 53 89. 26 -
0. 43 0. 94 1.55 2. 37 3. 36 5. 69 8. 83 12. 43 14. 98 19. 57 24. 77 30. 58 37. 00 44. 03 51. 67 59. 93 68. 80 78. 28 99. 07 -
0. 53 1.16 1.92 2. 93 4. 15 7. 04 10.93 15. 38 18.54 24.22 30. 65 37. 84 45. 79 54.49 63. 95 74. 17 85.14 96. 87
0.64 1.39 2. 31 3.52 5.00 8.47 13.16 18. 51 22.32 29.15 36.89 45.54 55.10 65. 58 76. 96 89.26
0.77 1. 66 2.75 4. 20 5. 96 1 0 . 11 15. 70 22. 08 26. 63 34. 78 44. 02 54.34 65. 75 78. 25 91. 84 106. 51 122. 27 -
Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.
1-800-499-6927
Issued January 1, 2011
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Version 1.4.2
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DESIGN
PE4710
.
DR 17 CLASS 130
AWWA C901/C906
DR 13.5 CLASS 160 WPR @ 160 psi
Avg ID ( in) Min Wall ( in)
NSF - 61
DR 7 CLASS 335 WPR @ 335 psi
Avg ID ( in) Min Wall ( in)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
W e ig ht (lbs/ft)
4"
4.800
4.487
0.148
0.95
4.408
0.185
1.18
4.315
0.229
1.44
4.202
0.282
1.76
4.045
0.356
2.18
3.876
0.436
2.62
3.670
0.533
3.13
3.346
0.686
3.87
6"
6.900
6.450
0.212
1.96
6.338
0.265
2.43
6.203
0.329
2.98
6.039
0.406
3.64
5.817
0 . 5 11
4.50
5.571
0.627
5.42
5.274
0.767
6.47
4.810
0.986
8.00
8"
9.050
8.460
0.278
3.38
8.312
0.348
4.19
8.136
0.431
5.13
7.922
0.532
6.26
7.630
0.670
7.75
7.305
0.823
9.32
6.917
1.006
11 . 1 3
6.309
1.293
13.76
10"
11 . 1 0 0
10.376 0.342
5.08
10.195 0.427
6.30
9.979
0.529
7.72
9.716
0.653
9.42
9.357
0.822
11 . 6 6
8.961
1.009
14.03
8.486
1.233
16.74
7.738
1.586
20.70
12"
13.200
12.339 0.406
7.19
12.123 0.508
8.91
11 . 8 6 7 0 . 6 2 9
1 0 . 9 2 11 . 5 5 5 0 . 7 7 6
1 3 . 3 2 11 . 1 2 7 0 . 9 7 8
23.67
9.202
1.886
29.27
14"
15.300
14.302 0.471
9.66
14.053 0.588
11 . 9 7 1 3 . 7 5 5 0 . 7 2 9
22.15
12.351 1.391
26.65
11 . 6 9 6 1 . 7 0 0
31.80
10.666 2.186
39.33
16"
17.400
16.265 0.535
23.14
14.667 1.289
28.64
14.046 1.582
50.87
18"
19.500
18.228 0.600
19.44
17.531 0.929
35.97
15.741 1.773
43.29
14.906 2.167
63.89
20"
21.600
20.191 0.665
29.24
18.905
1.271
44.14
17.436 1.964
63.38
15.058 3.086
78.39
24"
25.800
2 4 . 11 7 0 . 7 9 4
50.88 21.749
1 . 9 11
75.78
19.722 2.867
90.43
17.986 3.686
111 . 8 3
30"
32.000
29.913 0.985
42.24
29.391
1.231
52.36 28.770
1.524
64.17 28.009
1.882
11 6 . 5 8
36"
38.300
35.802 1.178
11 2 . 1 3 3 2 . 2 8 5 2 . 8 3 7
138.77
42"
45.500
41.597 1.369
81.69 40.872
1.712 41.077
48"
50.800
47.486
1.954 46.892
Pressure Ratings are calculated using 0.63 design factor for HDS at 73F as listed in PPI TR-4 for PE4710 materials. Temperature, chemical, and environmental use considerations may require use of additional design factors. Pipe weights are calculated in accordance with PPI TR-7. Average inside diameter is calculated with nominal OD and minimum wall thickness plus 6%. Actual IDs will vary and are controlled by the dimensions and tolerances listed in the applicable pipe specifications. Pipe OD (inches) Per AWWA C906, the working pressure rating equals the pressure DR= Minimum Wall Thickness (inches) class, with an allowance included in the WPR for pressure surge. The pressure and surge design basis for polyethylene pipe is The Long-Term Hydrostatic Strength of PE4710 Polyethylene Pipe is different from the PVC and DI pipe design basis. For DRs not listed 1600 psi at 73.4 F. All pipe sizes with the same DR and Long Term Hydrostatic Strength will have equal operating pressure capability. please contact your customer service representative.
1-800-499-6927
Issued January 1, 2011
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Version 1.4.2
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High Density Polyethylene Pipe 2 - 18 IPS PE Pipe Packaging and Loading Information
IPS Pipe Siz e 2" Pipe OD (in) 2.375 Bundle Style
Soft Pack Hard Pack
SD R
7 9 - 32.5 7 9 11 13.5 - 32.5 7 9 11 - 32.5 7 9 13.5 - 32.5 7 11 13.5 - 32.5 7 9 13.5 - 32.5 7 9 11 - 32.5 7 9 11 - 32.5 7
Joints P er P ack*
88 / 88 88 / 88 50 / 50 50 / 50 50 / 50 50 / 50 29 / 29 29 / 29 29 / 29 15 / 15 15 / 15 15 / 15 13 / 13 13 / 13 13 / 13 12 / 10 12 / 10 12 / 10 5/4 5/4 5/4 4/4 4/4 4/4 4/3 4/3 4/3 3/3 3/3 3/3 3/2 3/2 3/2
Joints P er Layer*
176 176 100 100 100 100 58 58 58 30 30 30 26 26 26 22 22 22 9 9 9 8 8 8 7 7 7 6 6 6 5 5 5
P acks Joints Layers Per Truck Per Truck P er Truck* 40' s / 50' s 40' s / 50' s
6 6 7 7 7 7 7 7 7 8 8 8 7 7 7 5 5 5 7 7 7 6 6 6 6 6 6 5 5 5 5 5 5 11 12 11 / 9 13 / 11 14 / 13 14 11 / 9 14 / 11 14 14 / 12 16 / 14 16 12 / 9 14 / 12 14 8/6 10 / 8 10 13 / 10 14 / 13 14 10 / 8 12 / 10 12 10 / 8 12 / 10 12 9/7 10 / 9 10 8/7 10 / 8 10 968 1056 550 / 450 650 / 550 700 / 650 700 319 / 261 406 / 319 406 210 / 180 240 / 210 240 156 / 117 182 / 156 182 88 / 66 110 / 88 110 59 / 45 63 / 58 63 40 / 32 48 / 40 48 35 / 28 42 / 35 42 27 / 21 30 / 27 30 20 / 17 25 / 20 20
50' s
48400 52800 22500 27500 32500 35000 13050 15950 20300 9000 10500 12000 5850 7800 9100 3300 4400 5500 2250 2900 3150 1600 2000 2400 1400 1750 2100 1050 1350 1500 850 1000 1250
3"
3.500
4"
4.500
Hard Pack Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Hard Pack Hard Pack
5"
5.563
6"
6.625
8"
8.625
10"
10.750
12"
12.75
14"
14.00
16"
16.00
18"
18.00
DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.
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Version 1.4.2
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High Density Polyethylene Pipe 20 - 65 IPS PE Pipe Packaging and Loading Information
IPS Pipe Size
20"
Pipe OD (in)
20.00
Bundle Style
SDR
7 9 11 - 32.5 7 9 11 - 32.5 7 9 11 13.5 - 32.5 7 9 - 32.5 9 11 - 32.5 9 11 - 32.5 11 13.5 - 32.5 9 - 32.5 13.5 - 32.5 17 - 32.5 17 - 32.5 21 - 32.5 21 - 32.5
Packs Joints Layers Per Truck Per Truck Per Truck* 40's / 50's 40's / 50's
4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 2 2 2 1 1 1 7/5 8/7 8 7 / 5-1/2 8/7 8 6 / 4-1/2 7/6 8/7 8 6 / 6.5 6 6/5 6 6/5 6 6/5 6 4 4 4 1 1 1 17 / 13 20 / 17 20 14 / 11 16 / 14 16 12 / 9 14 / 12 16 / 14 16 9/8 9 9/ 8 9 9/7 9 9/8 9 4 4 4 1 1 1
50's
650 850 1000 550 700 800 450 600 700 800 400 450 400 450 350 450 400 450 200 200 200 50 50 50
22"
22.0
24"
24.00
Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load Strip Load Strip Load Strip Load
DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.**Indicates 2 jts. if special equipment available.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.
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High Density Polyethylene Pipe 4 - 48 DIPS PE Pipe Packaging and Loading Information
DIPS Pipe Size
4"
Pipe OD (in)
4.800
Bundle Style
Hard Pack Hard Pack Hard Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Bulk Pack Strip Load Strip Load
SDR
50's
14500 17400 7150 7800 4150 4950 2700 3150 1950 2100 1350 1500 1100 1250 900 1000 700 800 450 400 450 200 200 200
9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 11 - 32.5 9 - 11 13.5 - 32.5 9 - 32.5 11 13.5 - 32.5 13.5 - 32.5 13.5 - 32.5 17 - 32.5
6"
6.900
9.050
10
11.100
12"
13.200
14"
15.300
16"
17.400
18"
19.500
20"
21.600
24"
25.800
30"
32.000
DESIGN-FLOW HDPE Pipe is stocked in 40 joints. Special order lengths are available if specified for a production run, cutting fees may apply if shorter lengths are needed otherwise. Order quantities requiring packaging of joints other than the standard pack amount(s) shown will require a repack fee.
Joints Per Pack, Joints Per Layer & Layers Per Truck quantities are based on full truck load stacks. Packs Per Truck, Joints Per Truck & Feet Per Truck quantities are based on SDR as listed. Quantities shown are based on a trailer height of 56 with a load height not exceeding 13 6. Load weight limit is 46,500 pounds. Height and weight regulations vary from state to state, special permits may be required in some areas. Certain states allow loads larger than listed. Please inquire with our Customer Service Department for information on load limits in your area.
1-800-499-6927
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Version 1.4.2
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DESIGN
CALCULATION:
Hydraulic Gauge Pressure (psi) Where:
a
+ Drag Factor
= Pipe outside diameter (in) = Pipe inside diameter (in) = Interfacial pressure required (75 psi) = Total hydraulic piston area (in 2) = Hydraulic gage pressure required to move the pipe and carriage / clamp. 30 psi is generally accepted as a minimum.
* The drag factor is an important parameter easily overlooked. If two long pieces of pipe are being fused, the drag factor can easily reach much higher pressures.
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Version 1.4.1
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Nomi nal Melt B ead Wi dth (i nches) ** 1/16 to 1/8 1/8 to 3/16 3/16 to 5/15 5/16 to 7/16 7/16 9/16
Additional Tips To Insure A Quality Butt Fusion A quality butt fusion joint has a double bead rolled back to the OD body of the pipe. Use caution when handling completed fusion joints until joint has cooled to ambient temperature. * Recommended interfacial pressure is 75-psi (+/- 5 psi). ( PPI Report TR-33 cites 60 psi - 90 psi range )
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Version 1.4.1
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DESIGN
Nomi nal Melt Bead Wi dth (i nches) ** 1/16 to 1/8 1/8 to 3/16 3/16 to 5/15 5/16 to 7/16 7/16 9/16
8. Raise moveable clamps and remove heater plate. 9. Bring melted surfaces together rapidly and smoothly. Apply continuous progressive pressure until proper fusion bead is formed. Maintain pressure until joint has cooled (until comfortable to the touch). ( For additional information, refer to PPI Report TR41. ) REMEMBER: Install proper sidewall and fitting inserts in fusion unit for the pipe and fittings being joined. Be sure correct sidewall adapters are installed on heater plate. A quality side fusion joint has a uniform, well-aligned appearance all around. Heater plate should be checked periodically with a pyrometer for correct surface temperature (475o F - 500o F ). * Avoid materials that melt and stick to heater plates.
1-800-499-6927
Issued January 1, 2009
Page 1 - 9
www.indpipe.net
Version 1.4.1
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DESIGN
Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
Page 1 - 10
www.indpipe.net
Version 1.4.1
BETTER
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DESIGN
Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
445574C
257 o F
DESIGN-FLOW High Density Polyethylene Pipe for M & I is manufactured to ASTM F 714, ASTM D 3035, AWWA C901/C906 and NSF standards as applicable. Standard color of pipe is black with blue print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
Page 1 - 11
www.indpipe.net
Version 1.4.1
BETTER
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DESIGN
Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
3300 p si 4500 p si
1600 p si 1000 p si
Oil & Wet Gas Dry Gas
>750% 125,000 psi 6.0 ft-lbf / in 66 < -103 o F >5000 hrs 345464C (min) 257 o F
Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1; 3 Condition C
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
Page 1 - 12
www.indpipe.net
Version 1.4.1
BETTER
BY
DESIGN
Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
3600 p si 4500 p si
1600 p si 1000 p si
Oil & Wet Gas Dry Gas
445576C
257 o F
Design-Flow D2513 High Density Polyethylene Pipe for Oil & Gas is manufactured in accordance with ASTM D 2513 requirements. Standard color of pipe is black with yellow print line. Notes: 1 190o C / 21,600 g; 2 2% Secant - Method 1
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
Page 1 - 13
www.indpipe.net
Version 1.4.1
BETTER
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DESIGN
Nominal Values
.955 gm / cm3 6.5 gm / 10 min.
Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.
Notes:
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
Page 1 - 14
www.indpipe.net
Version 1.4.1
BETTER
BY
DESIGN
Nominal Values
.959 gm / cm3 7.0 gm / 10 min.
Design-Flow High Density Polyethylene Slip Liner Pipe is manufactured in a standard color of light gray. Black slip liner can be produced by special request. Product is available in all standard sizes and SDRs as listed on the Design-Flow HDPE Pipe Size Charts.
Notes:
*This list of typical physical properties is intended for basic characterization of the material and does not represent specific determinations of specifications. The physical properties values reported herein were determined on compression molded specimens prepared in accordance with procedure C of ASTM D 4703 and may differ from specimens taken from pipe.
1-800-499-6927
Issued January 1, 2009
Page 1 - 15
www.indpipe.net
Version 1.4.1