OVERALL EQUIPMENT EFFECTIVENESS (OEE

OEE = Availability [B/A] x Performance [D/C] x Quality [

Shift Time

A B C D E F

Planned Production Time Actual Running Time

Machine running Speed (Theoretical) In Pieces Actual Pieces Produced

Pieces Produced

Good Pieces Produced

Scrap & Rework

TOTAL EQUIPMENT EFFECTIVE PERFO

TEEP = (Scheduled Time / Calendar Time [B/A]) / OEE
A
Calendar Time Scheduled Time

TIVENESS (OEE)

JR Malphrus 05/21/07

e [D/C] x Quality [F/E]

Planned Idle Time Downtime Loss

Speed Loss

ECTIVE PERFORMANCE (TEEP)

me [B/A]) / OEE

QualityROI_JM_02/15/09

OEE

Overall Equipment Effectiveness (OEE) is comprised of three factors; Availability, Performance, and Quality. To start we ne to understand Planned Production Time or the time planned for the plant to be open and running. This could be 5x8, 5x16, 5x in the extreme 7x24 or 3 shifts per day 7 days per week. From the Planned Production Time we subtract Planned shutdown t which includes meetings, breaks, lunch, planned machine maintenance time, etc. Now we can move on to Availability.

Availability is the amount of time a machine is available to run minus unplanned downtime. Unplanned downtime is due to unscheduled events such as Time machine breakdowns, machine Availability % = Actual Run / Planned Production Timeoperator not available, power outage etc.

Actual Run time = Planned Operating Time - Unplanned Down Time Planned Production Time = Production Time Available - Planned Shutdown

Performance is the machine performance or Actual number of pieces produced during the Actual Run Time devided by the Planned Pieces. Planned Pieces is the Actual Run Time devided by the Ideal Cycle Time for 1 piece. In the calculator the Ac Pieces Produced is an input. The Planned Pieces is calculated by deviding the the Actual Run Time by the Ideal Cycle Time ( minutes) for 1 piece. Performance % = Actual Pieces Produced / Planned Pieces

Planned Pieces = Actual Run Time / Ideal Cycle Time

Quality is Good Pieces Produced on the first pass. Good Pieces due to rework are considered Defective Pieces for this calculation. Quality % = Good Pieces Produced / Actual Pieces Produced

Good Pieces Produced = Actual Pieces Produced - Defective Pieces Produced

OEE Calculator
The calculator requires inputs indicated by Blue shaded cells. Grey-Green cells are calculated so DON'T change these cells.

rmance, and Quality. To start we need unning. This could be 5x8, 5x16, 5x24 or me we subtract Planned shutdown time can move on to Availability.

OEE = Availability % x Performance % x Quality %

Availability % = actual running time / planned cell production time Performance % = actual pieces produced / Ideal production rate (in pieces) Quality % = good pieces produced / Actual pieces produced

e. Unplanned downtime is due to outage etc.

e Actual Run Time devided by the for 1 piece. In the calculator the Actual Run Time by the Ideal Cycle Time (in

dered Defective Pieces for this

ated so DON'T change these cells.

Quality %

ned cell

al pieces

OEE (Overall equipment effectiveness(Eficiencia

Celdas azules requieren entradas, celdas verdes calculan resultados Cambio de informacion
Longitud de turno en Horas Minutos de almuerzo por Turno Descansos por turno Minutos de descanso Paro planeado en minutos Paros no planeados en minutos 8 30 2 15 15 30 Tiempo total de turno Descanso total Descanso + Comida + Otros 480 30 75

Informacin de Salida de produccin

Estandart Piezas actualmete producidas Piezas rechazadas por turno 120 Piezas por minuto (PpM) 48600 28000 640

Variables calculadas
Produccion planeada Tiempo de carrera real Piezas buenas producidas 405 375 27360

OEE Factor Calculations

Disponibilidad Desempeo Calidad OEE Actual Run Time/Planned Production Time (Actual Pieces/Actual Run Time)/Ideal Run Rate Good Pieces/Actual Pieces Availability x Performance x Quality 92.59% 62.22% 97.71% 56.30%

Cmo lo Hacemos?
100% 90%
80%

99.90% 97.71% 92.59%90.00% 95.00%

85.41%

70% 60% 50% 40%

30%

62.22% 56.30%
We World Class

20% 10% 0%

0% Disponibilidad Desempeo Calidad OEE

Barras Azules son es resultado de Clculos de Factor OEE barras Verdes son fijadas y muestran resultados de Clase Mundial

ss(Eficiencia General de los Equipos))

90.00% 95.00% 99.90% 85.41%

World Class