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Problem 204 The following data were obtained during a tension test of an aluminum alloy. The initial diameter of the test specimen was 0.505 in. and the gage length was 2.0 in. Load (lb) 0 2 310 4 640 6 950 9 290 11 600 12 600 0 0.00220 0.00440 0.00660 0.00880 0.0110 0.0150 Elongation (in.) Load (lb) 14 000 14 400 14 500 14 600 14 800 14 600 13 600 0.020 0.025 0.060 0.080 0.100 0.120 Fracture Elongation (in.)
Plot the stress-strain diagram and determine the following mechanical properties: (a) proportional limit; (b) modulus of elasticity; (c) yield point; (d) yield strength at 0.2% offset; (e) ultimate strength; and (f) rupture strength. Solution 204 Click here to show or hide the solution Area, A = 0.25(0.5052) = 0.0638 in2 Length, L = 2 in Strain = Elongation/Length Stress = Load/Area Load (lb) 0 2 310 4 640 6 950 9 290 11 600 12 600 14 000 14 400 14 500 14 600 14 800 14 600 13 600 0 0.0022 0.0044 0.0066 0.0088 0.011 0.015 0.02 0.025 0.06 0.08 0.1 0.12 Fracture Elongation (in.) 0 0.0011 0.0022 0.0033 0.0044 0.0055 0.0075 0.01 0.0125 0.03 0.04 0.05 0.06 Strain (in/in) 0 11 532.92 23 165.70 34 698.62 46 381.32 57 914.24 62 906.85 69 896.49 71 893.54 72 392.80 72 892.06 73 890.58 72 892.06 67 899.45 Stress (psi)
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From stress-strain diagram: a. Proportional Limit = 57,914.24 psi b. Modulus of Elasticity: E = 57914.24/0.0055 = 10,529,861.82 psi E = 10,529.86 ksi c. Yield Point = 69,896.49 psi d. Yield Strength at 0.2% Offset: Strain of Elastic Limit = at PL + 0.002 Strain of Elastic Limit = 0.0055 + 0.002 Strain of Elastic Limit = 0.0075 in/in The offset line will pass through Q (See figure below):
Slope of 0.2% offset = E = 10,529,861.82 psi Test for location: slope = rise / run 10,529,861.82 = (6989.64 + 4992.61) / run run = 0.00113793 Slope of EL to YP 1 / 1 = 6989.64/0.0025 1 / 1 = 2 795 856 1 = 1 / 2 795 856 For the required point: E = (4992.61 + 1) / 1 10 529 861.82 = (4992.61 + 1) / ( 1 / 2 795 856) 3.7662 1 = 4992.61 + 1 1 = 1804.84 psi Yield Strength at 0.2% Offset = EL + 1 = 62906.85 + 1804.84 = 64 711.69 psi
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