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UN Global Compact Deloitte Touche Tohmatsu Management Model: Framework for Implementation
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Page 1 of 25
1 2 2
2 3 3
3
3 4 4 4 4 4 5
5
5
5 6
6 6 7 12 14 15
17 19
Page 2 of 26
CHAPTER 2
27
27 31 33 33 36 36 39 41 42 45 45 47 48 49 52 52 56 57 58 58 59 59 59 60 60 63
CHAPTER 3
NETWORK PLANNING
CASE: THE Bis CORPORATION 3.1 Introduction 3.2 Network Design 3.2.1 Data Collection 3.2.2 Data Aggregation
79
79 81 82 84 84
Page 3 of 26
3.2.3 Transportation Rates 3.2.4 Mileage Estimation 3.2.5 Warehouse Costs 3.2.6 Warehouse Capacities 3.2.7 Potential Warehouse Locations 3.2.8 Service Level Requirements 3.2.9 Future Demand 3.2.10 Model and Data Validation 3.2.11 Solution Techniques 3.2.12 Key Features of a Network Configuration SCP 3.3 Inventory Positioning and Logistics Coordination 3.3. I Strategic Safety Stock CASE: ELECCOMP INC. 3.3.2 Integrating Inventory Positioning and Network Design 3.4 Resource Allocation Summary Discussion Questions CASE: H. C. STARCK, INC.
CHAPTER 4
SUPPLY CONTRACTS
CASE: AMERICAN TOOL WORKS 4.1 Introduction 4.2 Strategic Components 4.2.1 Supply Contracts 4.2.2 Limitations 4.3 Contracts for Make-to-Stock/Make-to-Order Supply Chains 4.4 Contracts with Asymmetric Information 4.5 Contracts for Nonstrategic Components Summary Discussion Questions
127
127 128 129 129 134 135 139 140 142 143
CHAPTER 5
147
147 158 159 161 163 166 167 169 169 170 171 171 172 172 175 176 176 177
CHAPTER 6
185
185 195 195 195 196 197
Page 4 of 26
6.2.4 Identifying the Appropriate Supply Chain Strategy 6.2.5 Implementing a Push-Pull Strategy 6.3 The Impact of Lead Time 6.4 Demand-Driven Strategies 6.5 The Impact of the Internet on Supply Chain Strategies 6.5.1 What Is E-Business? 6.5.2 The Grocery Industry 6.5.3 The Book Industry 6.5.4 The Retail Industry 6.5.5 Impact on Transportation and Fulfillment Summary Discussion Questions CASE: THE GREAT INVENTORY CORRECTION
198 200 202 204 205 206 207 207 208 209 209 210 210
CHAPTER 7
DISTRIBUTION STRATEGIES
CASE: AMAZON.COM'S EUROPEAN DISTRIBUTION STRATEGY 7.1 Introduction 7.2 Direct Shipment Distribution Strategies 7.3 Intermediate Inventory Storage Point Strategies 7.3.1 Traditional Warehousing 7.3.2 Cross-Docking 7.3.3 Inventory Pooling 7.4 Transshipment 7.5 Selecting an Appropriate Strategy Summary Discussion Questions
215
215 238 238 239 240 241 242 247 247 248 249
CHAPTER 8
STRATEGIC ALLIANCES
CASE: HOW KIMBERLY-CLARK KEEPS CLIENT COSTCO IN DIAPERS 8.1 Introduction 8.2 A Framework for Strategic Alliances 8.3 Third-Party Logistics 8.3.1 What Is 3PL? 8.3.2 Advantages and Disadvantages of 3PL 8.3.3 3PL Issues and Requirements 8.3.4 3PL Implementation Issues 8.4 Retailer-Supplier Partnerships 8.4.1 Types of RSP 8.4.2 Requirements for RSP 8.4.3 Inventory Ownership in RSP 8.4.4 Issues in RSP Implementation 8.4.5 Steps in RSP Implementation 8.4.6 Advantages and Disadvantages of RSP 8.4.7 Successes and Failures 8.5 Distributor Integration 8.5.1 Types of Distributor Integration 8.5.2 Issues in Distributor Integration Summary Discussion Questions CASE: AUDIO DUPLICATION SERVICES, INC. (ADS) CASE: THE SMITH GROUP CASE: MARUTI UDYOG LIMITED
251
251 254 256 257 258 258 260 261 262 262 263 264 265 265 266 267 268 268 269 270 270 271 272 273
CHAPTER 9
277
277 291 292 294 296
Page 5 of 26
9.4.1 Supplier Footprint 9.5 E-Procurement Summary Discussion Questions CASE: SOLECTRON: FROM CONTRACT MANUFACTURER TO GLOBAL SUPPLY CHAIN INTEGRATOR
321
321 324 325 326 326 327 327 328 330 333 334 335 335 336 337 338 338 338 339 340 340 340 341
343
343 351 354 354 355 356 357 361 361 362 363 365 365 366 367 367 367 368 369 369 370 370
377
377
Page 6 of 26
12.1 Introduction 12.2 The Dimensions of Customer Value 12.2.1 Conformance to Requirements 12.2.2 Product Selection 12.2.3 Price and Brand 12.2.4 Value-Added Services 12.2.5 Relationships and Experiences 12.2.6 Dimensions and Achieving Excellence 12.3 Customer Value Measures 12.4 Information Technology and Customer Value Summary Discussion Questions
380 382 382 384 387 388 389 391 392 395 397 398
399
399 400 401 402 403 405 408 408 410 411 412 413 413 414
419
419 421 422 428 432 435 436 439 442 442 445 446 447 448 449
451
451 452 453 455 455 455 457 460 460 462
Page 7 of 26
15.4.3 Conclusion 15.5 Radio Frequency Identification (RFID) 15.5.1 Introduction 15.5.2 RFID Applications 15.5.3. RFID and Point-of-Sale Data 15.5.4 Business Benefits 15.5.5 Supply Chain Efficiency Summary Discussion Questions
473
473 479 479 480 481 482 482 483
APPENDIX A
485
485 485 486 487 488 488 489 490 492 493 493 493 496 497 498
APPENDIX B
500
500 500 501 501 502 503 503 503 504 504 506
APPENDIX C
EXCEL SPREADSHEET
C.1 introduction C.2 The Spreadsheet
508
508 508
APPENDIX D
509
509 509 510
Page 8 of 26
BOBILOGRAPHY INDEX
511 521
Page 9 of 26
CHAPTER 1
1
2 5 11 17 23 31 33
CHAPTER 2
35
37 41 53 62 63
CHAPTER 3
65
66 70 83 92 112 114
CHAPTER 4
Technology-Driven Supply Chain Evolution: Building Lean, Adaptive, Demand-Driven Supply Networks
The Lean Supply Chain Adaptive Supply Chains Demand-Driven Supply Networks Summary and Transition Notes
117
119 133 141 155 157
CHAPTER 5
Customer and Service Management: Utilizing CRM to Drive Value to the Customer
Creating the Customer-Centric Supply Chain Applying Technology to CRM CRM and the Supply Chain New Concepts in Customer Management Technologies Summary and Transition Notes
159
160 172 185 193 202 204
CHAPTER 6
Manufacturing and Supply Chain Planning: Linking Product Design, Manufacturing, and Planning to Increase Productivities
207
Page 10 of 26
Manufacturing in the Age of the Global Enterprise Impact of Technology on Manufacturing Collaborative Product Commerce Managing Manufacturing Planning Functions Summary and Transition Notes
CHAPTER 7
251
252 262 274 282 287 289
CHAPTER 8
293
294 306 318 325 330 332
CHAPTER 9
Developing SCM Technology Strategies: Creating the Game Plan for the Successful Implementation of SCM Technologies
Changing Views of Enterprise Strategy Preliminary Steps in SCM Technology Deployment Strategy Developing the SCM Technology Strategy Summary Notes
335
336 346 356 379 381
Afterword
Notes
383
386
Index
387
Page 11 of 26
2013 APICS CSCP EXAM CONTENT MANUAL (ECM) COURSE OVERVIEW MODULE 1: FUNDAMENTALS OF SUPPLY CHAIN MANAGEMENT Introduction Section A: Supply Chain Management Concepts
It's a World of Global, Complex, Interdependent Supply Chains Basic Supply Chain The SCOR Model: Linking Processes, Metrics, Best Practices, and Technologies Vertical versus Horizontal Integration Supply Chain Management Objectives Supply Chain Management Benefits Accounting and Financial Statement Basics
ECM-1 i
1-1 1-3
1-3 1-5 1-13 1-15 1-24 1-46 1-52
1-68
1-70 1-74 1-106
1-115
1-115 1-118 1-124
1-148
1-148 1-151 1-153 1-155 1-157 1-159
Page 12 of 26
CHAPTER 2
PART II
CHAPTER 3
CHAPTER 4
Page 13 of 26
Product Lifecycle Management Supply Chain Mapping Determining Resource Requirements Designing Processes to Match with Products Determining the Mix of "Make" and "Buy" Aligning Entities along the Supply Chain Evaluating the System Design
CHAPTER 5
Demand Management
Learning Outcomes Introduction Definition of Demand Management Importance of Demand Management Managing Demand Managing Supply Merging Supply and Demand into a Demand Management Process Demand Management in Manufacturing Demand Management in Services Proposed Demand Management Strategies Factors That Affect the Selection of a Demand Management Strategy Relationship between Factors and Strategies Model for Integrating Demand and Supply Management Programs Used to Implement Demand Management Strategies Demand Management along the Supply Chain
PART III
CHAPTER 6
CHAPTER 7
Page 14 of 26
CHAPTER 8
Procurement/Purchasing
Learning Outcomes Introduction Role of Procurement in the Supply Chain Traditional Purchasing Contemporary Purchasing Critical Success Factors for Procurement Changing Role of Purchasing Purchasing Functions Purchasing at Different Stages of the Supply Chain Dealing with Off shore Outsourcing Performance Measurement Future of Purchasing
CHAPTER 9
PART IV
Page 15 of 26
PART V
Page 16 of 26
PART VI
THE FUTURE
Learning Outcomes From the Past to the Present Evolution of Critical Success Factors in the United States Major Drivers of Change in Supply Chains Changes Needed in the Future Global Business Perspective Balanced Approach to Offshore Outsourcing Continuing Changes in Technology Vanishing Boundaries between Manufacturing and Services Process Evolution from Transactions to Integrated Infrastructure Refinements Culture and Employees Supply Chain Relationships
Index
Page 17 of 26
iv v 1
2
4 5 6 7 10 11 12 13 14 14 14 16 17 17 19 19 20 21 23 23 24 24 25 25 26 27 27
CHAPTER 2
Logistics
The Logistics of Business Is Big and Important The Logistical Value Proposition Service Benefits Cost Minimization Logistics Value Generation The Work of Logistics Order Processing Inventory Transportation Warehousing, Materials Handling, and Packaging Facility Network Design Logistical Operations Inventory Flow Information Flow Logistical Integration Objectives Responsiveness Variance Reduction Inventory Reduction Shipment Consolidation
28
29 30 30 32 32 33 33 34 35 36 37 38 38 40 40 41 41 41 41
Page 18 of 26
Quality Life Cycle Support Logistical Operating Arrangements Echelon Direct Combined Flexible Structure Supply Chain Synchronization Performance Cycle Structure Performance Cycle Uncertainty Summary Study Questions Challenge Questions
42 42 42 43 43 44 45 47 48 50 52 53 53
CHAPTER 3
54
55 56 57 59 59 61 62 63 64 64 65 65 68 69 70 71 72 73 73 75 76 77 78
CHAPTER 4
Procurement
Procurement Objectives Continuous Supply Minimize Inventory Investment Quality Improvement Supplier Development Access Technology and Innovation Lowest Total Cost of Ownership Procurement Strategy Insourcing versus Outsourcing Alternative Procurement Strategies Procurement Strategy Portfolio Supplier Selection and Assessment Supplier Audits Supplier Development Monitoring Performance Supplier Certification E-Commerce and Procurement Logistical Interfaces with Procurement Just-in- Time
79
80 80 80 81 81 81 81 83 83 84 87 89 89 90 90 91 91 92 93
Page 19 of 26
Procurement of Logistics Services Performance-Based Logistics Summary Study Questions Challenge Questions
93 94 94 95 95
CHAPTER 5
Manufacturing
The Quality Imperative Dimensions of Product Quality Total Quality Management Quality Standards Manufacturing Perspectives Brand Power Volume Variety Constraints Leadtime Manufacturing Strategy Basic Manufacturing Processes Matching Manufacturing Strategy to Market Requirements Alternative Manufacturing Strategies Total Cost of Manufacturing Contemporary Manufacturing Developments Mass Customization Lean Systems Flexible Manufacturing Six Sigma Requirements Planning Design for Manufacture Design for Logistics Summary Study Questions Challenge Questions
96
97 97 99 100 100 100 101 101 102 103 103 104 106 106 108 109 109 110 111 112 113 113 114 114 115 115
CHAPTER 6
116
117 117 117 118 118 118 119 119 120 121 121 124 126 127 129 130 131 131 132 133 134 135 137 139
Page 20 of 26
PART II
CHAPTER 7
147
148
149 149 151 155 155 155 155 156 156 156 156 157 162 162 166 166 168 171 171 172 174 175 180 181 182 183 183 184 184 185
CHAPTER 8
Transportation
Transport Functionality and Participants Functionality Participants From Regulation to a Free Market System Transportation Modal Structure Rail Truck Water Pipeline Air Modal Comparative Characteristics and Capabilities Infrastructure in Crisis Specialized Transportation Services Package Services Intermodal Nonoperating Intermediaries Transportation Economics and Pricing Economy of Distance Economy of Weight Economy of Density
186
187 187 188 190 191 193 194 196 196 197 198 198 199 199 201 202 203 203 203 204
Page 21 of 26
Other Pricing Factors Costing Freight Pricing Freight Transportation Management Operational Management Consolidation Negotiation Control Auditing and Claim Administration Documentation Bill of Lading Freight Bill Shipment Manifest Product Pricing and Transportation F.O.B. Pricing Delivered Pricing Pickup Allowances Summary Study Questions Challenge Questions
204 205 206 212 212 213 215 215 216 217 217 219 219 219 219 220 221 221 222 222
CHAPTER 9
Warehousing
Strategic Warehousing Economic Benefits Service Benefits Warehouse Operations Handling Storage Warehouse Ownership Arrangements Private Public Contract Network Deployment Warehouse Decisions Site Selection Design Product-Mix Analysis Expansion Handling Layout Sizing Warehouse Management Systems (WMS) Yard Management Systems (YMS) Accuracy and Audits Security Safety and Maintenance Summary Study Questions Challenge Questions
223
224 225 230 231 231 233 235 235 236 236 237 237 237 238 239 239 239 240 241 241 243 244 244 245 246 246 247
248
248 251 251 252 254 255 255 256
Page 22 of 26
Semiautomated Systems Automated Systems Information-Directed Systems Special Handling Considerations Summary Study Questions Challenge Questions
PART III
269
270
270 271 272 272 276 280 280 281 282 283 283 283
285
286 287 287 288 288 289 290 291 291 292 292 295 300 301 302 302 304 306 307 308 309 310
311
311 312 312 318 320 320 323 325 325 326 327
Page 23 of 26
Design Decisions Design Logic Inventory Decisions Transportation Decisions Freight Lane Analysis Inventory Analysis Summary Study Questions Challenge Questions
PART IV
343
344
345 345 347 351 352 353 355 356 360 360 361 362 363 364 364 365
CHAPTER 14 Collaboration
366
366 367 368 372 374 375 377 378 379 379 383 387 389 390 390
391
391 394 394 395 395 397 397 398 402 403 404 405
Page 24 of 26
Economic Supply Chain Sustainability Examples Summary Study Questions Challenge Questions
Page 25 of 26