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Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments
Johannes Fink March 20, 2008
Factorial Experiments
Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Quite General Method Getting Knowledge about a System Usage in Formulation Usage in Optimization Problems
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Quite General Method Getting Knowledge about a System Usage in Formulation Usage in Optimization Problems Usage during Manufacture
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
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Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
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Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o o
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance
o o o o o o o
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o o o o
Conventional Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o o o o o
Conventional Method
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Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
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Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Simplex Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Simplex Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o
Simplex Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o
Simplex Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o
Simplex Method
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
o o o o o
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Advantage: Moving quickly to the optimum. Disadvantage: More difcult for more than 2 variables
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Advantage: Moving quickly to the optimum. Disadvantage: More difcult for more than 2 variables Disadvantage: Essentially no information about behavior.
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
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Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
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Factorial Design
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
How to make it
Factorial Design
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Table: Dependence of the Gel Time and the Mold Release Time on the Addition of Curing Agent and Accelerator
Response Function
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Z = am + aa A + ac C + aa,c AC
(1)
Table: Dependence of the Gel Time and the Mold Release Time on the Addition of Curing Agent and Accelerator, Use of Coded Variables
Curing Agent 1 1 +1 +1
Accelerator
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
1 +1 1 +1
Evaluation
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Z Z1 Z2 Z3 Z4
= am = = = = am am am am
+ + + + +
aa A +
ac C
aa,c AC
aa (1) + ac (1) + aa,c (+1) aa (+1) + ac (1) + aa,c (1) aa (1) + ac (+1) + aa,c (1) aa (+1) + ac (+1) + aa,c (+1)
Evaluation
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Z Z1 Z2 Z3 Z4
= am = = = = am am am am
+ + + + +
aa A +
ac C
aa,c AC | 1 | +1 | 1 | +1
aa (1) + ac (1) + aa,c (+1) aa (+1) + ac (1) + aa,c (1) aa (1) + ac (+1) + aa,c (1) aa (+1) + ac (+1) + aa,c (+1)
Evaluation
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Z Z1 Z2 Z3 Z4
= am = = = = am am am am
+ + + + +
aa A +
ac C
aa,c AC | 1 | 1 | +1 | +1
aa (1) + ac (1) + aa,c (+1) aa (+1) + ac (1) + aa,c (1) aa (1) + ac (+1) + aa,c (1) aa (+1) + ac (+1) + aa,c (+1)
Evaluation
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Z Z1 Z2 Z3 Z4
= am = = = = am am am am
+ + + + +
aa A +
ac C
aa,c AC | +1 | 1 | 1 | +1
aa (1) + ac (1) + aa,c (+1) aa (+1) + ac (1) + aa,c (1) aa (1) + ac (+1) + aa,c (1) aa (+1) + ac (+1) + aa,c (+1)
Contour Diagram
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Use Mathematica to create a contour diagram. ContourPlot[f , {x , xmin , xmax }, {y , ymin , ymax }] generates a contour plot of f as a function of x and y . Or else, in a simple case: x f and resolve to x or y and plot it.
Contour Diagram
1
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
0.5
Acelerator
-0.5
-1 -1 -0.5 0 0.5 1
Catalyst
Figure: Contour Diagram for Inuence of Catalyst and Accelerator, Curing time
Contour Diagram
1
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
0.5 60 min. 90 min. 120 min. 150 min. 180 min. 210 min. 240 min. 270 min. 300 min.
Acelerator
-0.5
-1 -1 -0.5 0 0.5 1
Catalyst
Figure: Contour Diagram for Inuence of Catalyst and Accelerator, Demolding time
Standard Notation
Table: Dependence of the Gel Time on the Addition of Curing Agent and Accelerator
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Standard Notation
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Notes
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
First column No.: Randomization Observe the ordering of parameters in column. Factor A, Resin: is a discontinuous variable! Factor C, Temperature: + is higher than . However, it could be likewise reverse.
Table: Incomplete Factorial Design with 3 Variables and 4 Experiments A + + B + + C=AB + + A=BC + + B=AC + +
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Table: Incomplete Factorial Design with 4 Variables and 8 Experiments (241 ) A + + + + B + + + + C + + + + D=ABC + + + +
Factorial Experiments
Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Exercise
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Exercise
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Use the RGP-Function RGP calculates linear regression, among other statistical parameters. Spreadsheet: RGP.XLS
Exercise
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Use the RGP-Function Advantage: It is possible to use even uncoded variables. However, it is better if the variables are balanced in the way as coded variables are. Spreadsheet: RGP02.XLS
A statistical experimental study of the injection molding of optical lenses Xuehong Lu, and Lau Soo Khim Journal of Materials Processing Technology 113, 13, 189195 (2001)
Molding material used in this study: Material: Poly(carbonate) Category: General Purpose Manufacturer: Mitsubishi Trade Name: Iupilon Grade: S-2000 Melt-Flow-Index: 10 g/10 min.
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments
Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Sample weight 7.36 7.14 7.59 7.43 7.38 7.25 7.65 7.44
Article
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments can be made in running production Make a factorial design with small steps
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments can be made in running production Make a factorial design with small steps The quality of the product should be tolerable when switching the variables
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments can be made in running production Make a factorial design with small steps The quality of the product should be tolerable when switching the variables Switch the parameters during the process
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments can be made in running production Make a factorial design with small steps The quality of the product should be tolerable when switching the variables Switch the parameters during the process Observe longer averages
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments can be made in running production Make a factorial design with small steps The quality of the product should be tolerable when switching the variables Switch the parameters during the process Observe longer averages Evaluate the experiment in the conventional way
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Sometimes it is difcult to get a readily measurable target function, e.g., how to measure the stickiness or the tack? Sort the samples according to stickiness, and give marks. This may serve as a target function.
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
If there are costs and output as target function, there are simple ways to make one target function of them. Z = Z1 + Z2 Z = Z1 Z2 Z = Z1 (1 Z2 ) (2) (3) (4)
etc., etc. Or else evaluate each target function separately and decide after doing the experiment.
Signicance Tests
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If the results are random numbers, the factors will be also random numbers
Signicance Tests
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If the results are random numbers, the factors will be also random numbers So test for random numbers
Signicance Tests
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If the results are random numbers, the factors will be also random numbers So test for random numbers Make a probability plot
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Sort coefcients as x -axis. Divide y -axis in 7 equal spaced points and center. Make cumulative Gau distribution.
Probability Plot
0.8
0.6
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
0.4
0.2
0 -15 -10 -5 0 5 10 15 20
Coefficients
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Probability Plot
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
0.75
0.5
0.25
0 -10 -5 0 5 10 15 20
Coefficients
Time Series
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If a process runs continuously, with unchanged process parameters, uctuations will occur
Time Series
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If a process runs continuously, with unchanged process parameters, uctuations will occur However, the time average remains constant
Time Series
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If a process runs continuously, with unchanged process parameters, uctuations will occur However, the time average remains constant If in a process the process parameters are changed, the time average jumps
Time Series
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Idea: If a process runs continuously, with unchanged process parameters, uctuations will occur However, the time average remains constant If in a process the process parameters are changed, the time average jumps However, the time average remains constant at a different level
A Process runs
However, suddenly the quality is lost.
1.5
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
1.0
Data
0.5
0.0
Time
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Calculate the average at a time where the process runs well Add all data points successively
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Calculate the average at a time where the process runs well Add all data points successively Subtract for every data point the average
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Calculate the average at a time where the process runs well Add all data points successively Subtract for every data point the average Actually, you have integrated the data with respect to time
Factorial Experiments Johannes Fink Introduction Conventional Method Simplex Method Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Calculate the average at a time where the process runs well Add all data points successively Subtract for every data point the average Actually, you have integrated the data with respect to time Plot the data
Data
Factorial Designs Evaluation Contour Diagram Standard Notation Incomplete Designs Example Production Target function Signicance Time Series Example
Time